Raptor Spray Finishing Outfits PTFEtm) Wall mount spray systems, model nos. 98-3070 (uHmWpE) & 98-3071 (ptFE PTFEtm) Cart mount spray systems, model nos. 98-3072 (uHmWpE) & 98-3073 (ptFE PTFEtm) 55 Gal. Wall mount spray systems, model nos. 98-3074 (uHmWpE) & 98-3075 (ptFE READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. arning when driving a high pressure fluid section, this air motor can produce fluid pressures of over 2700 PSI. • Fluid under high pressure can penetrate the skin and cause severe internal injury • in case oF injury obtain medical attention immediately • be sure to report nature oF injury and type oF Fluid or solvent to the doctor Be sure you understand ALL of the following instructions thoroughly BEFORE operating any part of the airless equipment system. COnsuLt yOuR Binks REpREsEntAtivE tO CLEAR up Any itEms OF instRuCtiOn yOu dO nOt undERstAnd. 1. All Binks high pressure airless pumps should be GROundEd to avoid dAnGEROus stAtiC spARkinG, EXpLOsiOn, or FiRE when spRAyinG FLAmmABLE LiQuids. a. Be sure object being sprayed is GROundEd. 2. nEvER clean, change, or remove the nozzle from the spray gun without first doing the following: a. Be sure to set the trigger safety on the gun. b. shut off pump. Release fluid pressure in the entire system, from pump to spray gun, by opening the pREssuRE RELiEF vALvE. With the airless system inactivated as described above, all worn or defective parts should be replaced or repaired BEFORE restarting the system. 3. nEvER remove the fluid hose or spray gun from the system without first releasing the system pressure (see instructions a and b under paragraph 2, above). Remember, the fluid may be under very high pressure (2700 pounds per square inch or more). 4. nEvER trigger the spray gun to release system pressure: usE pREssuRE RELEAsE vALvE (see paragraph 2, b). 5. nEvER handle the spray gun carelessly. 6. never allow the gun’s spray to come close to any part of the human body, even when the spray nozzle is removed. 7. nEvER plug a hose leak with your finger, with adhesive tape, or other “stop-gap” devices. 8. nEvER operate the airless system with a defective hose. ALWAys replace the defective hose immediately. (see paragraph 3.) 9. BEFORE doing Any maintenance work on the pump, hose, or spray gun, or BEFORE leaving the airless equipment system unattended for Any length of time, or BEFORE shutting down the sys- tem, BE suRE tO FOLLOW pROCEduRE dEsCRiBEd in pARAGRApH 2. 10. nEvER spray flammable liquids in the vicinity of: a. Any open flame, lighted cigarettes, etc. b. Any electrical apparatus that is operating. 11. nEvER spray flammable solvent through the gun nozzle tip. to do so generates static electricity and could cause static sparking with subsequent explosion or fire (see paragraph 1). ALWAys remove the nozzle tip from the spray gun BEFORE cleaning the tip or “solvent flush” cleaning the gun (see paragraph 2). 12. the AA1600m spray gun has a mAXimum pressure rating of 1,600 psi - (104 BAR). the Raptor system fluid hose has a mAXimum pressure rating of 1,885 psi - (130 BAR). 13. the air supply to the Raptor pump is mechanically limited to 80 psi, which restricts the hydraulic pressure output to 1,440 psi, (99 BAR). to ensure safe operation of the Raptor pump, dO nOt tAmpER WitH tHis sAFEty FEAtuRE in Any WAy. 14. the Binks Raptor pump can develop hydraulic pressure of 2,700 psi (pounds per square inch), (186 bar) or more. All of the components incorporated into the bare pump have been carefully designed and tested to insure their safe operation under these high pressures, WHEn pROpERLy HAndLEd And mAintAinEd. For continuing safety, users are urged to: a. ALWAys handle carefully all hose connections, joints, and seating surfaces on the spray gun to prevent damage. b. nEvER kink or bend the fluid hose into less than a four inch radius. c. FREQuEntLy check the hose for kinks or abrasions. these may develop into a rupture. d. nEvER use standard hardware to modify the airless system. ALWAys use Binks high pressure fittings only. industrial Finishing 195 internationale Blvd. Glendale Heights, iL 60139 tel. 630-237-5000 Fax 630-237-5011 System Sheet 77-5199R-8 1/11 (12/10) REV.R-8 Raptor Spray Finishing Outfits Wall mount spray systems – Outfit model nos. 98-3070 (uHmWpE) & 98-3071 (ptFE PTFEtm) Cart mount spray systems – Outfit model nos. 98-3072 (uHmWpE) & 98-3073 (ptFE PTFEtm) tm 55 Gal. Wall mount spray systems – Outfit model 98-3074 (uHmWpE) & 98-3075 (ptFE ) PTFE 1 AA1600 Air Assist Airless; part no. 0909-1600-HF0000 1A Fluid tip part no.114-01310 (included separate in package) 3 standard air tubing (Red) part no.71-4991 two regulators with gauges included in pump package; 4 PSI 2 self-Relieving Air inlet valve 1/4” npt(f) 5 siphon kit; 5 siphon kit; part no. 874509 (5 gal.) part no. 874580 (55 gal.) part no. 874509 Fluid outlet Raptor wall Outfit (includes gun and hoses) Raptor Cart Outfit Ground wire Connection 873067 (Not Shown) System Component List 6 98-3070 Raptor Wall Outfit – (uHmWpE) tm PTFE 7 98-3071 Raptor Wall Outfit – (ptFE ) 8 98-3074 55 Gal. Raptor Wall Outfit – (uHmWpE) tm 9 98-3075 55 Gal. Raptor Cart Outfit – (ptFE ) PTFE 10 98-3072 Raptor Cart Outfit – (uHmWpE) tm 11 98-3073 Raptor Cart Outfit – (ptFE ) PTFE 12 812450 Raptor pump only – (uHmWpE) tm 13 812451 Raptor pump only – (ptFE ) PTFE Part Qty Sheet 1 77-2921 General Description -1 1 1 1 1 1 1 1 1 1 1 ----81228X 81228X 81263X 81263X 81228X 81228X 81245X 81245X this Cart or Wall mounted pumping system includes pump, Cart or Wall Bracket, spray Gun and Filter, Fluid and Air Hoses, siphon Hose, Ground Wire and dual regulator air control. iMPORTANT Operators manuals: this is one of the seven documents which support the various components of the system. Replacement copies are available upon request. ❑ 81228X – Raptor Outfit Operators manual ❑ 81245X – Raptor pump Only ❑ XXXX – General information - pumping systems ❑ 87111X – Lower pump End ❑ 842000 – Air motor ❑ part sheet 77-2921 – AA1600 (spray Gun) ■ 77-5199 – system sheet For Raptor spray Outfit sales and service through a nationwide network of industrial distributors. Customer Service in USA / 1-800-992-4657 Technical Support in USA / 1-888-992-4657