9.9
8.7
6.4
27.9
1 3/32"
0 1/4"
Drill Holes For Tuning Machine Peg. Screw
Machine Head To Side of Jig.
Width of Bandsaw
Cut
39.7
1 9/16"
Lay Opposite End Of Tuner Peg In 1/2
Hole. Tip: Make Both Legs Of Jig Same
Height, Drill Both Holes - Straight Through
and Cut Down The Second Leg As Shown
10.2
13/32"
1/16" Dia. Hole For E String
Threading
Round Nose Of Blade And
Sharpen On A Belt Sander
6.4
27.9
1 3/32"
0 1/4"
9.8
3/8"
6.3
1/4"
6.8
9/32"
24.4
31/32"
11.7
15/32"
6.4
1/4"
Basswood or Mahogany
24.4
31/32"
Use a Single Tuning Machine For This Jig. I like
the Old Vintage Open Gear Style Because It Has
Less It Smaller and Lighter.
The Interior Block Can Be Any Size You Like. I
Made Mine About 5/8" x 5/8" x 1/2" Thick.
Crack Alignment Jig
B
Note That Dimensions Should Be Adjusted
Per The Tuning Machine That You Actually
Use. This Diagram Is A Guide Only.
80.3
3 5/32"
6.4
8.4
0 11/32"
37.5
15/32"
213.8Brass1Rivits
(2)
8 13/32"
10.0
Use Exotic Wood For Handle
Material
9.8
3/8"
27.9
8.4
37.5
1 3/32"
0 11/32"
Shaded
Area Indicates
Cut OfChamfer
A1 15/32"
10"All Table
Saw
Edges Slightly
Blade. To Cut Wedge A Piece Of Wood In The Cut
Jaw Opening To Prevent Cutting The Upper Jaw.
24.4
31/32"
32.4
1 9/32"
Brace Probe
33.8
6.3
1 11/32" 1/4"
5.7
7/32"
3/32" Stop
Hole
76.2
3"
2.5
3/32"
Pivot Point: Use A 3/16" Spring
Steel Split Pin
Adjusted
Actually
.
sition
3/16" Spring Steel Split Pins. Place
Directly Tangent To Steel Bar
Laminate Wood And Metal Blade
With Epoxy and Brass Rivits
The Interior Block Can Be Any Size You Like. I
Made Mine About 5/8" x 5/8" x 1/2" Thick.
Cam
Note: Do Not Cut Jaws Apart Until
You Have Drilled The Channel For
The Steel Bar Through Both Jaws
At One Time
8.0
6.8
9/32"
6.4
0 1/4"
7.9
5
5/16" 7
0 5/16"
Round Nose Of Blade And
Sharpen On A Belt Sander
17.5
11/16"
Jig
19.1
3/4"
0 13/32"
62.3
2 7/16"
10.2
13/32"
Lay Opposite End Of Tuner Peg In 1/2
Hole. Tip: Make Both Legs Of Jig Same
Height, Drill Both Holes - Straight Through
and Cut Down The Second Leg As Shown
27.9
1 3/32"
0 1/4"
6.3
Drill Holes For Tuning Machine Peg. Screw
Machine1/4"
Head To Side of Jig.
252.9
9 31/32"
Cut This Slot With a Band Saw Or
A Japanese Pull Saw
Place Sheet Cork On The Top and
Bottom Jaws.
Put A 1mm Chamfer Around All Exposed
Edges Of Clamps
32"
Table Saw
19.1
3/4"
24.3
Note:
31/32"
Do Not Cut Jaws Apart Until
You Have Drilled The Channel For
The Steel Bar Through Both Jaws
At One Time
3/16" S
Throug
Ancho
7.9
5.7
5/16" 7/32"
This Drawing or Drawings Are To Used For One
Use Only And Not Reproduced For Any Other
Purpose Than Construction Of This Particular
Instrument.
185.3
7 9/32"
Reproduction, Distribution or Sales For Any Other
Use Is Strictly Prohibitied And Falls Under U.S
Copyright Laws For Ultimate Guitar OnLine 2010
Date: Feb 15, 2010
Revisions:
Note: These Plans Are
Drawn Full Scale Are Are
Labeled in mm & Fractional
Inches
10" Wood Cam Clamp Side
Sheet Number
42.2
1 21/32"