U-MAXTM Commercial Door Systems
[www.edgearchitectural.com.au]
[www.edgepoint.com.au]
1
U-MAX Commercial Door Systems
TM
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117
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
Note: the contents of this manual is copyright and cannot be reproduced in any form
117
U-MAXTM Commercial Door Systems
[www.edgearchitectural.com.au]
[www.edgepoint.com.au]
2
C9440U
Plain Stile
C9454U
Wide Plain Stile
C9381U
60mm Sliding Head/Jamb Track
C9445U
88mm Rail
C9387U
Tommaslide 250kg Top Track
C9388
Track cover
C9389
Pelmet suit 50mm door
C9441U
Pivot Stile
C9455U
Wide Pivot Stile
C9384
Snap in Sill track
C9450U
Lock Stile
C453
Sliding Door Track
C9382
Closing Jamb infil
C9446U
120mm Rail
C9456U
Wide Lock Stile
C9391
Thermal Sill Filler
C9383U
44mm Sill Track
C9386
Sliding Interlock
C9447U
60mm Midrail
CHPLUG10
10mm dia Hole Plug
C9442U
Wiper Stile
C9443U
Receiver Stile
C9444U
Lock Stile (pairs)
CH9598
Spigot & Backing Plate
Package
CH9593
Striker Block
CH9591
Tommaslide roller assembly incl
Bracket & Locknut
300kg
CH9582
Tandem Roller Shroud
CH9594
Faceplate Bracket
CH10
Top roller Assembly
250kg
C9448U
120mm Midrail
C9249
Bead 40 Gap
C9449U
Bifold Stile
118
C9390
Top Track Bracket
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
C9246
Bead 34 Gap
C9247
Bead 19 Gap
Note: the contents of this manual is copyright and cannot be reproduced in any form
CH9583
Tandem roller assembly SS
300kg
118
3
Rail Options
C9445U
CH9552
RPVC Short Thermal
Separator
Doors can be manufactured using the following Rail
combinations:

88 Rail at top / 120 Rail at bottom

88 Rail top & Bottom

120 Rail Top and Bottom. The 120 rail matches the
sightline of the door and U-MAX framing midrails.
CH9553
RPVC Large Thermal
Separator
88
CH9550
RPVC Filler
C9246
Backing Plate
Spigot
Pan Hd Type 10
4 off on top
27.2
28.4
10.4
20
U-MAXTM Commercial Door Systems
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Cap Hd Type 3
Cap Hd Type 3 2 off
C9436 Backing Plate
Pan Hd Type 10
2 off on bottom
Note:
Maximum Height: 2700
Maximum Width: 1000
Recommended min 3 hinges per leaf
4 Hinges over 2400
Commercial
Door Leaf
Part
Qty
Spigot (ex C9437)
4
Backing Plate (ex SFL0509)
4
Cap Hd Type 3
8
25 x M6 Cap Head spigot fastener
120
CH9598 Door Corner Joinery Bill of Materials
C9446U
Standard Stiles
C9440U
C9450U
Glass = DO-152
66
4
Rail = DO-140
#10 x 12 CSK
U/C screw
McCallum A104M, A104CPF or similar hinge
provides bi-directional fixing to the frame
for added strength
66
C9446U
Wide Stiles
C9454U
C9456U
Glass = DO-228
104
119
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
Rail = DO-216
Note: the contents of this manual is copyright and cannot be reproduced in any form
4
104
119
U-MAXTM Commercial Door Systems
[www.edgearchitectural.com.au]
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4
C9227U
Face mounted flushbolt
on passive leaf
Pairs of Hinged, Pivot or Sliding Doors
Alternative 2off
C9450U Lock stiles
Not recommended for weathered or exposed
applications
C9440U
2
C9228
C9445U
Rail Options

88

Note:
Maximum Height: 2700
Maximum Width: 1000
C9441U
Pivot doors usually use the 88 top rail and
120 bottom rail which best suits standard
COC closer hardware.
The 120 deep rail can be used top & bottom,
but the pivot arm needs to be packed out to suit.
4
172
Pairs of Hinged, Pivot or Sliding Doors
Face mounted flushbolt
on passive leaf
Not recommended for weathered or exposed
applications
C9246
C9440U
C9441U
4
172
Face mounted flushbolt
on passive leaf
Lock Stile, Rebate to external
Pairs of Hinged Doors only
120
Recommended for weathered or exposed
applications as the stiles overlap.
Requires Lever narrow backset lock
C9446U
10
C9443U
C9444U
4
186
CH9593
Striker Block
Pairs of Sliding Doors only.
PB48450-3P
weatherpile
the lock stile and has additional seals.
C455 Meeting Stile Adaptor
Both sides
CSK Type 2 screw
Improves the weathering capabilities over other
stile combinations as the stile adaptor captivates
PS11
Weatherpile
C9441U
C9440U
C9441U
4
Glass = DO-152
66
Rail = DO-140
C9441U
4
66
172
120
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
4
Note: the contents of this manual is copyright and cannot be reproduced in any form
120
60
55
5
CH10
Overhead roller
assembly
C9250
45
C9445U
60
2
C9265
C9200
C9218
C9232
C453
C9389
C9445U
88
U-MAXTM Commercial Door Systems
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Pan Hd
Type 13
75
C9232 @100 mm
as backing plate
60mm Door Midrail
C9448U
130
40 x 40 x 3 angle
cut @ 33mm
as midrail bracket
120
60
C9447U
Frame Height - 77
120mm Door Midrail
120
48
10
Midrail Height to Top
C9446U
C9446U
CH9522
Door Stop
26
44
C9229U
121
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
Note:

Adaptable to all U-MAX Framing Systems

Track usually fitted internally

Easy adjustment with removable track pelmet

Single sliding panel or pairs of panels

Cannot be used as multi slide

Height and width of panel limited by weight and strength of
interlocking mullion or stile

Can be used with C9383 sill track (see 100CDG for more details)

Maximum Height:
2700

Maximum Width:
2000

Maximum weight per leaf:
250kg
Note: the contents of this manual is copyright and cannot be reproduced in any form
121
6
C9387U
C9387U
CH9591 Roller assy
C9387U
50 x 25
fixing angle
95
83
95
Pan Hd Type 5
screw
C9387U
C9387U
PB69550-4P
Weatherpile
CH9590
Roller Bracket
Removable track
cover for adjustment
or panel removal
50 x 25
fixing angle
Pan Hd Type 5
screw
C9388
171
C9388
171
170
C9387U
CH9591 Roller assy
83
Removable track
cover for adjustment
or panel removal
83
U-MAXTM Commercial Door Systems
[www.edgearchitectural.com.au]
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C9391
CH9590
Backing Plate
PB69550-4P
Weatherpile
C9391
4 off Pan Hd
Screws fix into
spigot holes
C9446U Bottom Rail at
top recommended for
large and heavy doors
Stile = Frame Height -115
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
CH9552
CH9550 flat infil
44
32 x 20 x 1.5
angle fixed
to form back
of subsill
C9446U
C9383U
C9383U
C9383U
18
C9383U
C9446U
C9391
32
44
C9383U
C9446U
CH9552
18
Note:

Adaptable to all U-MAX Framing Systems

Primary sliding panel can be on external or internal track

Replaceable track

2 part subsill caters for 4 tracks

50mm diameter roller caters for heavy weights and
smoother operation

Single or multiple stacking tracks

Suited to cavity door applications

Used with C9383 sill track (see 100CDG for more details)

Size of panels limited to strength of meeting stiles

Maximum Height:
2700

Maximum Width:
2000

Maximum weight per leaf:
250kg
C9446U
C9391
32
32
CH9550 flat infil
C9383U
64
122
C9446U
152
C9446U
152
152
Stile = Frame Height -115
Stile = Frame Height -115
C9446U Bottom Rail at
top recommended for
large and heavy doors
C9380U
139
40 x 20 support channel
under stiles,m25 x 12
fixing bracket
CH9595
Subsill support block
shortened to suit
C9380U
Subsill base
40 x 20 support channel
shortened to V grooveunder
(90mm)
stiles,m25 x 12
fixing bracket
C9379U
216
CH9595
Subsill support block
shortened to suit
Note: the contents of this manual is copyright and cannot be reproduced in any form
Subsill base
shortened to V groove (90mm)
122
7
38
67
60
88
Stile = Frame Height -70
120
120
Panel = Frame Height - 64
88
158
CH9589
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
CH9583
Tandem Roller carriage
CH9595
Subsill support bracket
62
Note:

Adaptable to all U-MAX Framing Systems

Primary Track usually fitted internally

Single or multiple stacking tracks

Suited to cavity door applications

Track cover removable in all configurations for adjustment

Used with C9383 sill track (see 100CDG for more details)

Size of panels limited to strength of meeting stiles

Maximum Height:
2700

Maximum Width:
2000

Maximum weight per leaf:
250kg

Panel height must not exceed 2.5 times panel width
as the panel can be unstable - use top hung door instead
152
32
50
2 part subsill
CH9552
Thermal Separator
44
CH9595
Subsill support bracket
32
2 part subsill
CH9550
Flat Infil
18
18
50
CH9550
Flat Infil
CH9583
Tandem Roller carriage
18
32
CH9583
Tandem Roller assembly
123
44
32
20
60
26
38
64
Panel = Frame Height - 70
U-MAXTM Commercial Door Systems
[www.edgearchitectural.com.au]
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216
CH9595 Subsill support block
shortened to suit
Note: the contents of this manual is copyright and cannot be reproduced in any form
123
8
Type XO
CH9520
C9441U
C9443U
C9391
C9382
PB69550-4P
Weatherpile
PS-11
Weatherpile
C9381U
131
U-MAXTM Commercial Door Systems
[www.edgearchitectural.com.au]
[www.edgepoint.com.au]
CH9552
Thermal Separator
SP3540
Striker box
C9381U
C9386
CH9520
Seal
CSK Type 2
Screw
C9381U
C9442U
C9443U
C9382
C9381U
C9391
60
60
134
84
134
Type XXO
CH9520
C9441U
C9443U
C9391
PB48450-3P
weatherpile
CAS29 Meeting Stile Adaptor
Both sides
CSK Type 2 screw
C9382
C9381U
CH9552
Thermal Separator
C9381U
C9386
C9443U
C9441U
C9441U
C9441U
SP3540
Striker box
C9381U
C9382
C9381U
C9391
60
60
4
134
84
172
134
Note:
The details shown are applicable to both the top hung and bottom sliding tracks

Size of panels limited to strength of meeting stiles

Maximum Height:
2700

Maximum Width:
2000

Maximum weight per leaf:
250kg

Panel height must not exceed 2.5 times panel width
as the panel can be unstable - use top hung door instead
124
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
Note: the contents of this manual is copyright and cannot be reproduced in any form
124
U-MAXTM Commercial Door Systems
[www.edgearchitectural.com.au]
[www.edgepoint.com.au]
9
Type XXO
CH9520
C9441U
C9443U
C9391
C9382
CH9552
Thermal Separator
C9381U
C9386
C9443U
C9381U
C9443U
SP3540
Striker box
C9381U
C9391
C9391
C9381U
C9386
CH9552
Thermal Separator
C9443U
C9441U
C9382
C9381U
C9381U
C9391
60
60
134
84
84
134
Note:
The details shown are applicable to both the top hung and bottom sliding tracks

Size of panels limited to strength of meeting stiles

Maximum Height:
2700

Maximum Width:
2000

Panel height must not exceed 2.5 times panel width
as the panel can be unstable - use top hung door instead

Maximum weight per leaf:
250kg
125
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
Note: the contents of this manual is copyright and cannot be reproduced in any form
125
U-MAXTM Commercial Door Systems
[www.edgearchitectural.com.au]
[www.edgepoint.com.au]
10
Lock Fitting Details
Track (dashed) usually butts to Jamb.
Min 45mm long x 42mm wide notch
in end of track to allow rollers to
be inserted / removed when
necessary.
CH9591 roller assembly fastens
through spigot holes. Heads of #10
screws shown for clarity.
45 slot
19.8
25
Machine to suit Lockwood 3740 Series narrow backset locks, with faceplates suited to
timber doors.
Machine faceplate length +7mm to accommodate CH9594 faceplate bracket, which is slid into
each end of the slot
The bracket has a 3.2mm radius in the corners, to allow standard routing and provides a seat
for the faceplate, with a hole which accepts #10g csk faceplate screw to be fixed.
42
CH9594
A drop out area on the track can be used instead of machining a slot in the track.
Ensure the join is mitred - this allows the portion to drop out easily and minimizes
the effect of the join on rollers. In positioning similar to shown, only 1 roller will
pass over the join. Ensure the door can be opened fully to reveal the last fixing
adjacent to the interlock for easy removal.
CH9594
126
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
Note: the contents of this manual is copyright and cannot be reproduced in any form
126
11
Wedge glazing charts for U-MAX Commercial Doors
40
Commercial Doors
U-MAXTM Commercial Door Systems
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19
Glass
thickness
Bead
Rebate
wedge
Gap
Glazing
wedge
Gap
6mm
C9247
CH9503
7mm
CH9503
7mm
8mm
C9247
CH9502
5mm
CH9503
7mm
CH9502
5mm
10mm
C9247
CH9502
5mm
14mm
C9246 / C9247
CH9502
5mm
CH9503
7mm
18mm
C9246 / C9247
CH9500
3mm
CH9500
3mm
Glass
thickness
C9246 Bead
Rebate
wedge
Gap
Glazing
wedge
Gap
24mm
6/12/6
CH9502
5mm
CH9502
5mm
25mm
6.38/12/6
CH9502
5mm
CH9502
5mm
26mm
8/12/6
CH9501
4mm
CH9501
4mm
27mm
8.38/12/6
CH9501
4mm
CH9501
4mm
28mm
8/12/8
CH9500
3mm
CH9500
3mm
Rebate
wedge
Gap
Glazing
wedge
Gap
CH9500
3mm
CH9500
3mm
Glass
thickness
34mm
127
34
C9249 Bead
6/22/6
EDGE Architectural Glazing Systems: U-MAX™ Technical Manual, January 2015
Note: the contents of this manual is copyright and cannot be reproduced in any form
127