Guidelines for Increased Utilization of Existing Overhead Transmission Lines Electra - August 2008 WG 13 Management of Existing Overhead Lines Keith Lindsey CIGRE SC B2 Tutorial 1 of 24 what are we going to talk about • background • aim of technical brochure • technical brochure structure • economic considerations • constraints • OHL increased utilisation options • case studies • conclusions CIGRE SC B2 Tutorial 2 of 24 background – why • age of OHL about 50 years • design life 40 to 50 years has been reached • OHL matured beyond the serviceability and or economic life • OHL require some form of life extension • need to increase capacity of existing OHL • difficulties in obtaining approvals for construction of new OHL • emerging opportunities for third party utilisation (eg telecommunication) CIGRE SC B2 Tutorial 3 of 24 aim of technical brochure • guidelines for the economic & technical considerations • transmission line asset renewal & any combination of - uprating - upgrading - refurbishment - asset expansion - life extension • over 50 case studies are provided • audience - executives & asset managers CIGRE SC B2 Tutorial 4 of 24 given the task of carrying out a project to increase utilisation asset managers and executives are interested in CIGRE SC B2 Tutorial 5 of 24 double circuit 110 kV converted to single circuit 275 kV structure technical brochure structure general technical and economic considerations asset management decision uprating CIGRE SC B2 Tutorial 6 of 24 upgrading refurbishment or life extension expansion asset life definitions – technical end of life • OHL fails to perform within the normal operating requirements without abnormal maintenance OR • OHL is no longer fit for the original purpose CIGRE SC B2 Tutorial 7 of 24 economic model of a transmission line – whole of asset life capital cost of OHL CIGRE SC B2 Tutorial 8 of 24 asset life definitions – economic end of life cumulative NPV costs cumulative NPV of future annual cost of the line including losses, maintenance, depreciation & risk costs per year of service is a minimum CIGRE SC B2 Tutorial 9 of 24 time from now time asset renewal economic optimisation asset renewal project ΣNPV with a designated financial and/or technical planning horizon maximum savings in renewal costs average long run marginal costs of asset renewal project optimum time for renewal CIGRE SC B2 Tutorial 10 of 24 constraints • • • • • • CIGRE SC B2 Tutorial 11 of 24 financial constraints (budget or revenue) labor resource constraints (internal or external) outage constraints technical constraints timing constraints (approvals and public consultation) sequential dependence on other network projects uprating – increasing capacity driver thermal rating by action installing increasing adopting redesign voltage rating by increasing proposition larger conductors additional conductors active line rating systems conductor tension conductor attachment height probabilistic ratings high surge impendance performance insulation strength conductor attachment height net result - risk increased CIGRE SC B2 Tutorial 12 of 24 upgrading – improving reliability driver action proposition structural performance by increasing structure strength foundation strength electrical performance by improving insulation pollution performance lightning performance by improving insulation lightning performance by improving earthing lightning performance by installing earthwires structure potential rise electrical induction surge diverters reducing installing net result - risk decreased CIGRE SC B2 Tutorial 13 of 24 refurbishment – restoring to design working life driver arrest degradation by action restoring proposition structure strength foundation strength conductor strength and capacity insulation pollution performance fitting strength lightning performance insulation pollution performance net result - risk decreased CIGRE SC B2 Tutorial 14 of 24 asset expansion driver improve availability by providing third party access by action increasing installing proposition maintainability by adopting live line design telco equipment net result - risk varies CIGRE SC B2 Tutorial 15 of 24 case studies – uprating thermal capacity increasing capacity of 345kV line from 1251 MVA to 1972 MVA while energized • replacement existing ACSR with ACSS/TW • 52 km, 234 H frame structures • existing structures used • temporary wood poles used to support fourth phase • mobile CB used to transfer load • special techniques for voltage induction TW = trapezoidal wire CIGRE SC B2 Tutorial 16 of 24 case studies – increasing voltage rating uprating double circuit 69 kV line to a single circuit 138 kV line • crossarms replaced • double circuit conductors arranged in twin bundles • number of insulators increased from 5 to 9 • line capacity increased from 100 MVA to 200 MVA • cost is 20 % of new line CIGRE SC B2 Tutorial 17 of 24 case studies – upgrading structural lattice steel towers following wind storm of 1999 in France • towers &foundations to be reinforced using kits • panel bracing & increase to size of angles • micropiling foundations employed • some 18,000 converted to anti-cascading towers CIGRE SC B2 Tutorial 18 of 24 example of 225 kV tower upgrade case studies – upgrading electrical steel towers for improved lightning performance • reduction of line outages due to lightning strikes • selection of differing OHEW shielding angles • adjustment of geometry of the OHEW peak OHEW – overhead earthwire CIGRE SC B2 Tutorial 19 of 24 case studies – refurbishment concrete foundations of 150 kV OHL • degradation of concrete due to ASR (alkali-silica reactivity) • foundations excavated • temporary foundations used to support load • in some cases existing foundations removed • new foundations installed CIGRE SC B2 Tutorial 20 of 24 case studies – refurbishment ceramic long rod insulators on 400 kV OHL • non visible cracks develop up to complete peeling off of a slice of ceramic body • duplicate insulator design avoids dropped conductors • replacement of failed insulators during an outage CIGRE SC B2 Tutorial 21 of 24 case studies – asset expansion adding communication equipment on top of existing towers • structural analysis • mounting of platform • mounting of antennas • installation of control equipment • require external AC supply • revenue income commence CIGRE SC B2 Tutorial 22 of 24 conclusions • difficult, time consuming & expensive to construct new OHL • • • • third party interest in using existing OHL assets optimum technical and economic options consideration of optimum time for project many different options to increase utilization of existing OHL TB is for Asset Managers and Executives questions CIGRE SC B2 Tutorial 23 of 24 acknowledgements Keith Lindsey, WG Convenor, USA; Gary Brennan, TF Convenor, Australia; Rob Meijers, Secretary, Netherlands Regular members Regis Clerc, France; Rafael Garcia Fernandez, Spain; Detlef Hussels, Germany; Zibby Kieloch, Canada; Henning Øbro, Denmark; Yrjö Ojala, Finland; Steinar Refsnæs, Norway; Jiri Steinbauer, Czech Republic; Fernando Witbooi, South Africa Corresponding members Rikus Bekker, Australia; Magdi Ishac, Canada; Peter Tarczy, Hungary; Irena Kuczkowska, Poland; Glen van der Wijk, former WG Convenor, Netherlands; Gilbert R Marshall, United Kingdom; George Niles, USA; Finn Rimmer, Canada; Jan Rogier, Belgium; Marius van Rensburg, South Africa; Ed Shantz, Canada; Anand Goel, Canada; Peter Fiers, Austria, Andy Stewart, USA. Reviewers Joao Felix Nolasco, Brazil and Sven Hoffman; United Kingdom. CIGRE SC B2 Tutorial 24 of 24