Energy Solutions Impregnating Resins

advertisement
A X A LTA C O AT I N G S Y S T E M S
Special Properties
Shelf Life /
Storage Time
Flow Time
DIN 53211
Thermal Class
Product
Energy Solutions Impregnating Resins
Product Overview
acc. to
IEC 60085(1)
23 °C
[sec.]
25 °C
[months]
Voltatex® 2010
–
30 – 40
24
Voltatex® 2020 red
–
75 – 125
8
Quick single component air drying pigmented finishing varnish with excellent adhesion on metals and
plastics, suitable as additional protection against external influences and corrosion, especially against
humidity.
Voltatex® 2020 grey
–
155 – 75
12
Quick single component air drying pigmented finishing varnish with excellent adhesion on metals and
plastics, suitable as additional protection against external influences and corrosion, especially against
humidity.
180 (H)
65 – 95
12
Clear, fast curing ready-to-use varnish, thermosetting, delivers a hard and elastic compound with resistances
against solvent gases, transformer oil, climate stresses, fungal investigation and acids, suds and ammonia.
Energy Solutions
Impregnating Resins
Finishing Varnish
Quick single component air drying clear finishing varnish with excellent adhesion on metals and plastics,
suitable as additional protection against external influences and corrosion.
Product Overview
Impregnating Varnish
Voltatex® 2100
Thinner
Voltatex® 5022
Voltatex® 5022 can be added to the Impregnating Varnish Voltatex® 2100 to adjust the required viscosity.
Voltatex® 5023
Voltatex® 5023 can be added to Finishing Varnishes ( Voltatex® 2020 Series ) to adjust the required viscosity.
Reactive Thinner
Voltatex® 5031
Voltatex® 5031 can be added to Impregnating Resins ( Voltatex® 4000 Series ) to adjust the required viscosity.
Voltatex® 5032
Voltatex® 5032 can be added to Impregnating Resins ( Voltatex® 4100 Series ) to adjust the required viscosity.
Cleaning Agent
Voltatex® 5050
Voltatex® 5050 is a clear, transparent solvent mixture with excellent cleaning properties.
Service Products
Voltatex® 5140
1K Hardener Voltatex® 5140 is mixed into Voltatex®-Impregnating Resins based on unsaturated polyester / polyester imide chemistry for adjusting the reactivity.
Voltatex® 5151
Catalyst Voltatex® 5151 is mixed into Voltatex®-Impregnating Resins based on unsaturated polyester / polyester imide chemistry for curing at low temperature.
Voltatex® 5341
Accelerator Voltatex® 5341 is mixed into Voltatex®-Impregnating Resins based on unsaturated polyester / polyester imide chemistry for cold curing.
Axalta Coating Systems Germany GmbH & Co. KG
Energy Solutions
Technical Service
Christbusch 25
D-42285 Wuppertal
Phone:+49 202 529-23 87
-24 92
Fax: +49 202 529-28 21
(1)
based on Temperature Index MW 35, Twisted Pair
www.voltatex.com
13,5 – 27,5
X
X
X
20,0 – 35,0
25,0 – 45,0
X
X
X
-
-
-
4010
5,0 – 8,0
7,0 – 12,0
X
7,9
-
-
-
4012
5,0 – 7,5
7,5 – 11,5
X
18,5
-
-
-
4014
5,0 – 7,5
7,0 – 12,0
X
180 (H)
X
Unsat. Polyesterimide
55 - 75
210 - 270
8
6,6
-
200 (N)
X
Unsat. Polyesterimide (2)
35 - 50
120 - 180
8
8
-
180 (H)
X
Unsat. Polyesterimide (3)
38 - 48
150 - 190
8
9,7
(3)
58 - 72
220 - 260
8
18 - 20
35 - 65
8
Voltatex 4002
Voltatex® 4005
Voltatex® 4010
VOC - free
-
Pigmented
-
Thixotropic
6,8
UL
8
High Voltage
Applications
< 6,6 kV UN
9,0 – 15,0
4005
210 - 270
Windgenerators,
< 1000 V
4002
-
55 - 75
Stators, dipping, Hot
Dip/Gel Process
-
-
Unsat. Polyesterimide
200 (N)
Stators, dipping,
Electrical/UV-Process
-
X
Voltatex® 4001
Stators,
dipping, combined curing
electrically and oven
X
-
Stators / Rotors
up to 3 kV, VPI Process
X
-
Stators,
Dip & Bake Process
X
-
Stators, trickle
13,5 – 27,5
10
Rotors, high speed
8,0 – 14,5
8
Rotors
4001
340 - 400
X
Transformer
>100 kVA
-
75 - 95
180 (H)
Low draining and evaporation losses, high bond strength, high resin retention, good resistance
against solvent vapour, high thermal resistance; low tendency to crack
High efficiency due to favorable curing conditions and low material consumption, good resistance
against solvent vapour, high thermal resistance, low tendency to crack
High efficiency due to favorable curing conditions and low material consumption, good resistance
against solvent vapour, high thermal resistance
High efficiency due to favorable curing conditions and low material consumption, good resistance
against solvent vapour, high thermal resistance
High efficiency due to favorable curing conditions and low material consumption, good resistance
against solvent vapour, high thermal resistance
High efficiency due to favorable curing conditions, and low material consumption, good resistance
against solvent vapour, high thermal resistance; applicable by trickle-roll-process
High efficiency due to favorable curing conditions, and low material consumption, good resistance
against solvent vapour, high thermal resistance; applicable by hot-dip-process
High efficiency due to favorable curing conditions, and low material consumption, good resistance
against solvent vapour, high thermal resistance; applicable by hot-dip-process
Enables coverage of flash rust by use of coloured resin, protection against climate influences; high
efficiency, good resistance against solvent vapour, good thermal resistance
Enables coverage of flash rust by use of coloured resin, protection against climate influences; high
efficiency, good resistance against solvent vapour
Low draining and evaporation losses, high bond strength, high resin retention, good resistance
against solvent vapour, high thermal resistance; low tendency to crack
Gel-coat for protection of rotor windings exposed to high mechanical stress, high bond strength and
protection against abrasion; good adhesion
Applicable in the Electrical/UV-Process, high resin retention, good resistance against solvent vapour
4000
›
›
›
™
™
˜
™
™
™
™
™
™
4001
˜
›
™
™
™
›
™
™
™
™
™
™
4002
›
˜
›
™
™
˜
™
™
™
™
™
™
4005
˜
›
™
™
™
›
™
™
™
™
™
™
4010
™
™
˜
™
˜
›
™
™
™
™
™
™
4012
™
™
˜
˜
›
™
™
™
™
™
™
™
4014
™
™
˜
™
™
™
™
™
™
™
™
™
4015
™
™
˜
™
™
™
™
™
™
™
™
™
4020
˜
›
™
™
™
™
™
™
™
™
™
™
4021
˜
›
™
™
™
™
™
™
™
™
™
™
4030
›
˜
›
™
™
˜
™
™
™
™
™
™
4040
™
™
˜
˜
™
™
™
™
™
™
™
™
4050
™
™
™
™
™
™
™
™
˜
™
™
™
High efficiency due to favorable curing conditions and low material consumption; very good resin
retention; high thermal resistance, styrene free
High efficiency due to favorable curing conditions and low material consumption; excellent resin
retention; high thermal resistance, styrene free
Gel-coat for protection of rotor windings exposed to high mechanical stress, high bond strength and
protection against abrasion; good adhesion, low tendency to crack
4100
˜
™
™
™
™
›
™
™
™
™
™
™
4130
›
˜
˜
™
›
˜
™
™
™
™
™
™
4141
™
™
˜
˜
™
™
™
™
™
™
™
™
Low emission, VOC-free, styrene free, high thermal and mechanical endurance even under long term
stress; good resistance against solvent vapour, resistant to refrigerants
Low emission; high thermal and mechanical endurance; very good adhesion, tough and hard; applicable in dip-roll-process
Low emission, VOC-free, styrene free, very good adhesion, high thermal and mechanical endurance;
good elasticity, very good dielectric properties
Very low viscous, low emission resin, VOC-free, very low tendency to crack, very good adhesion;
contains renewable raw materials, also applicable in dip-roll-processes
Excellent resin retention and high efficiency due to thixotropic formulation, high thermal and
mechanical endurance even under long term stress
Applicable in the Electrical/UV-Process, low emission, VOC-free, styrene free, high thermal and
mechanical endurance even under long term stress; resistant to refrigerants
Higher reactive formulation of Voltatex® 4250, VOC-free
4200
›
›
˜
™
›
˜
™
˜
™
™
™
™
4201
›
›
›
™
›
›
™
˜
™
™
™
™
4202
˜
˜
™
™
›
˜
›
˜
™
™
™
™
4204
›
™
™
™
™
›
˜
™
™
™
™
˜
4230
˜
˜
˜
™
™
˜
™
˜
™
™
™
™
4250
›
›
›
™
›
›
™
›
˜
˜
™
™
4252
›
›
›
™
›
›
™
›
˜
˜
™
™
Monomer free, low emission resin; low smell; VOC-free; high viscous; low tendency to crack, very
good elasticity
Monomer free, low emission resin; low smell; VOC-free; high viscous; low tendency to crack, very
good elasticity
Monomer free, low emission resin; low smell; VOC-free; high viscous; low tendency to crack, very
good elasticity
Monomer free, low viscous, low emission resin; low smell; VOC-free; low tendency to crack, good
adhesion
Dip & Bake formulation of Voltatex® 4310, VOC-free
4300
˜
˜
™
™
™
›
™
›
™
™
™
™
4301
˜
˜
™
™
™
›
™
›
™
™
™
™
4302
™
™
™
™
™
›
™
›
™
™
˜
™
4303
˜
™
™
™
™
˜
™
™
™
™
™
™
4305
˜
˜
˜
™
™
˜
™
›
™
™
™
™
Transformer
<100 kVA
X
Unsat. Polyesterimide
Voltatex® 4000
Voltatex®
VPI
Vacuum Pressure
Impregnation
X
[%]
Special Properties
VI
Vacuum
Impregnation
X
25°C
[months]
Trickle
Dip & Bake
(conventional)
10,0 – 25,0
25°C
[mPas]
E101752
Hot-Dip/Gel
inside resin
Reaction Time
7,0 – 14,0
23°C
[sec.]
acc.to
IEC
60085(1)
Voltatex®
Gel Time
Emissions
DIN EN 60455-3-5
4000
Shelf Life /
Storage Time
[min] (5)
Viscosity
DIN 53019
[min] (5)
Flow Time
DIN 53211
Chemical Base
Thermal Class
Product
Energy Solutions Impregnating Resins
Product Overview
Styrene-diluted
®
Voltatex 4012
200 (N)
X
Unsat. Polyesterimide
Voltatex® 4014
200 (N)
X
Unsat. Polyesterimide (3)
Voltatex 4015
200 (N)
X
Unsat. Polyesterimide
27 - 33
70 - 90
8
13,8
-
-
-
4015
5,0 – 8,0
7,0 – 12,0
Voltatex® 4020
200 (N)
X
Unsat. Polyesterimide
45 - 75
210 - 270
4
11,7
-
X
-
4020
11,0 – 19,0
22,0 – 40,0
X
X
X
Voltatex® 4021
200 (N)
X
Unsat. Polyesterimide
25 - 35
75 - 125
4
12,2
-
X
-
4021
10,0 – 16,0
26,0 – 40,0
X
X
X
Voltatex 4030
180 (H)
X
Unsat. Polyesterimide
81 - 99
350 - 500
4
5,9
X
-
-
4030
10,0 – 15,0
15,0 – 23,0
X
X
X
Voltatex® 4040
180 (H)
-
Unsat. Polyesterimide
-
1500 - 1900
4
6,0
-
X
-
4040
6,0 – 12,0
10,0 – 22,0
Voltatex® 4050
180 (H)
X
Unsat. Polyesterimide
55 – 75
230 - 270
8
13,7
-
-
4050
5,5 – 9,5
9,0 – 16,0
X
X
X
®
®
®
(3)
X
X
X
Vinyltoluene (VT)-diluted
Voltatex® 4100
180 (H)
X
Unsat. Polyesterimide
57 - 73
220 - 280
6
5,7
-
-
-
4100
6,0 – 12,0
14,0 – 24,0
X
X
X
Voltatex 4130
180 (H)
X
Unsat. Polyesterimide
65 - 85
235 - 295
6
5,2
X
-
-
4130
6,0 – 10,0
10,0 – 17,0
X
X
X
Voltatex® 4141
-
-
Unsat. Polyesterimide
-
4000 - 6000
4
1,6
-
X
-
4141
13,0 – 21,0
16,0 – 28,0
Voltatex® 4200
220 (R)
X
Unsat. Polyesterimide
-
1800 - 2700
6
1,2
-
-
X
4200
7,0 – 13,0
8,0 – 16,0
X
X
Voltatex 4201
220 (R)
X
Unsat. Polyesterimide
-
700 - 1100
8
2,4
-
-
-
4201
7,0 – 13,0
8,0 – 15,0
X
Voltatex® 4202
180 (H)
X
Unsat. Polyester
-
1900 - 2600
8
2,2
-
-
X
4202
9,0 – 15,0
11,0 – 18,0
X
Voltatex® 4204
180 (H)
X
Unsat. Polyesterimide
-
290 - 340
6
1,7
-
-
X
4204
8,5 – 10,0
10 – 12,0
Voltatex 4230
220 (R)
X
Unsat. Polyesterimide
Voltatex® 4250
220 (R)
X
Unsat. Polyesterimide
Voltatex 4252
220 (R)
-
Unsat. Polyesterimide
®
X
Low Emission
®
®
®
(4)
(4)
(3)
X
X
X
X
X
X
X
X
X
X
X
-
700 - 1300
6
1,4
X
-
-
4230
9,5 – 15,0
10,0 – 16,0
X
X
X
-
1900 - 2600
6
1,7
-
-
X
4250
7,5 – 13,5
8,5 – 14,5
X
X
X
X
-
1900 - 2600
6
1,4
-
-
X
4252
6,0 – 12,0
10,0 – 16,0
X
X
X
X
Monomer free / VOC-minimised
Voltatex® 4300
180 (H)
-
Unsat. Polyesterimide
-
6300 - 7700
6
0,5
-
-
X
4300
6,0 – 16,0
7,0 – 17,0
X
X
Voltatex 4301
180 (H)
-
Unsat. Polyesterimide
-
5000 - 7000
8
1
-
-
X
4301
10,0 – 16,0
15,0 – 24,0
X
X
Voltatex® 4302
180 (H)
-
Unsat. Polyesterimide
-
6300 - 7700
12
0,5
-
-
X
4302
25,0 – 60,0
–
X
X
®
Voltatex 4303
180 (H)
X
Unsat. Polyesterimide
-
700 - 1100
8
0,5
-
-
X
4303
9,0 – 15,0
10,0 – 17,0
X
Voltatex® 4305
180 (H)
X
Unsat. Polyesterimide (4)
-
650 - 1200
6
3,4
-
-
X
4305
10,0 – 15,0
16,0 – 22,0
X
Voltatex 4310
180 (H)
Voltatex® 4311
180 (H)
®
®
X
X
Unsat. Polyesterimide
(3)(4)
-
800 - 1200
4
2
-
-
-
4310
4,5 – 7,5
5,0 – 10,0
X
X
Unsat. Polyesterimide (3)(4)
-
800 - 1200
4
2
-
-
-
4311
5,5 – 8,5
6,5 – 11,5
X
based on Temperature Index MW 35, Twisted Pair
curing by peroxide
(3)
highly reactive
contains a small portion of reactive thinner to optimize the viscosity
company standard Energy Solutions - Voltatex® 001 “Measurement of Gel Time” in acc. with DIN 46448
(6)
under consideration
(1)
(4)
(2)
(5)
Low emission resin, contains a small portion of reactive thinner to optimize viscosity, good adhesion;
very high thermal and mechanical endurance
Low emission resin, contains a small portion of reactive thinner, very high bond strength, very good
adhesion; low tendency to crack; highest thermal and mechanical endurance
4310
™
™
›
˜
›
™
™
™
™
™
™
™
4311
™
™
˜
˜
˜
›
™
™
™
™
™
™
 = recommended
 = suitable
 = not recommended
April 2016
Download