Clay Minerals (1998) 33, 651-660 The effects of salt solutions on the properties of bentonite-sand mixtures P. G . S T U D D S , D . I. S T E W A R T * AND T . W . C O U S E N S Department of Civil Engineering, University of Leeds, Leeds, LS2 9JT, UK (Received 15 June 1997; revised 13 October 1997) A B S T R A C T : The swelling behaviour and hydraulic conductivity of Na-bentonite powder and bentonite-sand mixtures (10 and 20% of bentonite by dry weight) have been measured with distilled water and various salt solutions (0.01, 0.1 and 1 mol/l concentrations), It was found that in dilute solutions, the bentonite in mixtures subjected to small confining stresses swells sufficiently to separate the sand particles and reach a clay void ratio similar to that achieved by bentonite alone. At high stresses, or in strong solutions, the bentonite in a mixture has insufficient swelling capacity to force the sand particles apart and swelling is limited by the sand pore volume. The hydraulic conductivity of a mixture depends on the bentonite void ratio, and the porosity and tortuosity of the sand matrix. A design model is proposed to predict the engineering properties of a mixture over a range of confining stresses from the properties of its constituents and the permeant. Barriers with a low hydraulic conductivity are used as part of waste containment systems to prevent groundwater contamination by leachate from the waste. Where suitable low hydraulic conductivity soils are not locally available, such a material can be produced by adding Na-montmorillonite (Nabentonite) to a coarse native soil. Such 'bentonite improved soils' are used as a component of landfill liner systems (Cowland & Leung, 1991), and also to form containment barriers by in situ mixing (Day & Ryan, 1995) and in slurry wall techniques (Evans et al., 1995). Two advantages of using bentonite-sand mixtures instead of natural clays as barriers are that they undergo less shrinkage on drying (Dixon et aL, 1985) and are less susceptible to frost damage (Kraus et aL, 1997). On drying, the reduction in the bentonite-void ratio brings the sand particles into contact p r o v i d i n g m e c h a n i c a l stability and preventing further macroscopic shrinkage. Upon freezing, ice growth is uniformly distributed throughout the mixture so that there is no change in the macrostructure. However, once thawed and * Corresponding author saturated, the bentonite remains able to swell to fill any voids, resulting in very low hydraulic conductivity. When bentonite-sand mixtures are used for landfill liners and environmental containment barriers, they must meet two performance criteria; they must limit hydraulic flow, and they must have suitable mechanical properties to ensure their structural integrity during construction and operation. As the leachate in a landfill (or the groundwater at a contaminated site) can vary spatially and temporally, liners and barriers must be designed to be mechanically stable in, and resist the passage of, a variety of pore fluids. This paper presents data on the swelling behaviour and hydraulic conductivity of Nabentonite and bentonite-sand mixtures with various solutions. A model is proposed that can be used to predict the swelling and hydraulic conductivity of a bentonite-sand mixture in salt solutions representative of leachates, from the properties of the bentonite in the solution, and the sand compressibility, porosity and tortuosity. This model can also be used to estimate the component of the applied stress supported by the sand particles, and therefore the mechanical behaviour of a mixture. ~;3 1998 The Mineralogical Society 652 P . G . Studds et al. BACKGROUND Mollins et al. (1996) proposed that bentonite-sand mixtures can exist in two characteristic states. At low confining stress, the clay in the mixture is able to swell against the surcharge and separate the sand particles to reach the same void ratio, for a given surcharge, as bentonite alone. At high confining stress the clay-void ratio, upon filling the sand pores, is greater than the clay-void ratio in equilibrium with the surcharge stress, and the sand particles remain in contact. Mollins et al. (1996) proposed that when the sand particles are not in contact, the effective confining stress must be supported by osmotic pressure between clay particles, and that the confining stress required to bring the sand particles into contact depends on the bentonite content of the mixture. When there is a continuous sand matrix, Graham et al. (1986) suggested that the externally applied effective stress is supported partially by interparticle forces between sand grains and partially by osmotic pressure between clay particles. Provided that the bentonite in the mixture has swollen to completely fill the pores in the sand matrix, the clay-void ratio of the bentonite in a mixture (ec, the volume of voids/volume of dry clay) can be calculated from the sand porosity of the matrix (n~, the volume of voids and dry clay/ volume of sand), in such a situation, the fraction of the effective stress supported by the bentonite within a mixture (and therefore the fraction of the effective stress supported by the sand matrix) can be calculated from vertical effective stress/void ratio data for bentonite alone. Mollins et al. (1996) extended a model developed by Porter et aL (1960) for diffusion through soil, to the problem of hydraulic flow through a bentonitesand mixture. By arguing that flow through a mixture is through bentonite filled pores in the sand matrix, they developed the relationship: kmix = ns Ts kclay (I) where kclay is the hydraulic conductivity of bentonite at the same void ratio as the bentonite occupying the pore space within the sand matrix of the mixture, and n~ and % are the porosity and tortuosity of the sand matrix (where the tortuosity is defined as the square of the ratio of the macroscopic path length to the microscopic path length). Several empirical relationships have been proposed for calculating the tortuosity of a soil from its porosity (see Boudreau, 1996). Amongst the more widely known of these relationships is that proposed by Archie (1942). Using the definition of tortuosity stated above, Archie's equation can be written as: % -- - (n--l) (2) ns where the exponent 'n' depends on the soil type, and varies from 15 for coarse sand, to 10 for swelling clays (after Lerman, 1979). Most published work on the swelling and hydraulic conductivity of bentonite-sand mixtures has used water as the pore fluid (e.g. Dixon et al., 1985; Graham et al., 1986; Mollins et al., 1996). However, it has been shown that both the swelling and the hydraulic conductivity of a clay are highly dependent on the pore fluid (Slade et al., 1991; Di Maio, 1996). To date, no model has been proposed for describing the behaviour of bentonite-sand mixtures with other pore fluids. MATERIALS The materials used in this study were SPV 200 grade Wyoming bentonite supplied by Volclay, and Knapton Quarry sand. The SPV bentonite originates from Lovell, Wyoming and is a well-ordered Namontmorillonite with minor quartz and cristobalite impurities (M. Batchelder, pers. comm.). Knapton Quarry sand is a slightly silty fine angular quartz sand. Other properties of SPV bentonite and Knapton Quarry sand are given in Table 1. The test solutions were distilled water and Na, K, Cs, Mg, Ca and AI chloride solutions at 0.01, 0.1 and 1 mol/l concentration. The salt solutions were prepared from analytical grade reagents and distilled water. EXPERIMENTAL WORK S w e l l i n g tests The swelling behaviour of Wyoming bentonite with different pore solutions was investigated over a range of vertical effective stresses. Samples of bentonite powder were placed in an oedometer ring, spread uniformly, subjected to a vertical stress, and either distilled water, or one of the chloride salt solutions, was allowed access to the sample from a reservoir. The sample height was monitored until swelling ceased, at which point the final void ratio was calculated from the initial void ratio and Bentonite-sand mixtures 653 TABLE 1. Properties of Wyoming bentonite and Knapton Quarry sand. Wyoming bentonite Specific surface I = 780 m2/g Average particle size 2 _ 2 ]am Specific gravity 3 = 2.751 Moisture content 3 _ 13.34~ (as supplied) pH 4 = 7.30 Liquid limit 3 = 354% Plastic limit 3 _ 27% Cation exchange capacity 5 = 95 mEq/100 g Knapton Quarry sand Effective s i z e ( D l o ) 3 = 0.07 mm Percentage fines 3 = 7% Specific gravity 3 = 2.67 Moisture content 3 ~4.50/0 (as supplied) Maximum void ratio 6 = 0.86 Minimum void ratio 6 = 0.40 x Measured by the Blaine technique described in B.S. 12 (British Standards Institute, 1958). 2 Measured by laser particle size analyser. 3 Determined in accordance with B.S. 1377 (British Standards Institute, 1990). 4 Determined on a suspension of 20 g of bentonite in 400 ml of distilled water. 5 Measured by distillation with neutral ammonium acetate and titration with acid, Klute (1986). 6 Determined by methods described in Head (1980). change in sample volume. Bentonite-sand mixtures (10 and 20% bentonite by dry weight) were prepared and tested in a similar manner to the bentonite specimens. Hydraulic conductivity tests Two methods were used to investigate the h y d r a u l i c c o n d u c t i v i t y o f the b e n t o n i t e and bentonite-sand mixtures to the various permeants. The first method calculated the hydraulic conductivities of the swelling test specimens from their consolidation response upon application of a load increment. The second method was direct measurement using a Rowe cell constant head test. R o w e cell s p e c i m e n s w e r e p r e p a r e d b y spreading a uniform thickness of material across the base of the cell, applying a surcharge stress, vacuum de-airing, and then allowing access to the appropriate test solution. A back pressure was applied to the drainage lines to improve specimen saturation. Next, a hydraulic gradient (of ~50) was applied across the specimen in a direction parallel to the surcharge stress, and the amount of inflow and outflow were recorded. Typically, inflow b e c a m e equal to o u t - f l o w a b o u t 24 h after application of the hydraulic gradient, by which time <20% of the specimen's pore fluid had been replaced. The flow rate at 20% replacement was used to calculate the initial hydraulic conductivity of the specimens. With the more concentrated solutions, the flow rate did not vary after 20% of the pore fluid had been replaced. However, when the pore fluid was either distilled water or a 0.01 mol/l solution the flow-rate decreased with time (as salts from the clay were eluted) reaching a roughly steady state when the pore fluid had been replaced twice (taking ~40 days). As the pore fluid is not replaced during consolidation, the hydraulic conductivity calculated from the consolidation data is broadly comparable with the initial hydraulic conductivity in the direct tests. Also from a practical point of view, the higher and more quickly m e a s u r e d initial hydraulic conductivity would generally be that measured for engineering purposes, and therefore these data are presented in this paper. RESULTS AND DISCUSSION Swelling: bentonite in distilled water and salt solutions Figure 1 shows swelling data for bentonite tested with distilled water, plotted on axes of void ratio against the logarithm of the vertical effective stress. At vertical effective stresses below ~200 kPa the void ratio of the clay is very sensitive to the vertical effective stress, decreasing approximately linearly with the logarithm of the stress. A straight line has been fitted to this data by simple regression analysis. Above 200 kPa the void ratio of the clay 654 P.G. Studds et al. 14= 14- 12 1210- 10 .o x 0,0 lmol,'l o O.lrnol/l 9 lrnol/I x x x 9 ,o | ._o 8 8 9~ .~0 0 4- 4- 2- 2I o ........ I to ........ I too ........ x * 0 I vertical effective stress (kPa) 1000 10 100 vertical effective stress (kPa) 1000 Fla. 1. Swelling of bentonite powder with distilled water. FIG. 2. Swelling of bentonite powder with different strength chloride salt solutions. is less sensitive to changes in vertical effective stress, but still appears to decrease linearly with the logarithm of the stress, and a straight line has also been fitted to these data. Swelling data for Wyoming bentonite tested with the 0.01, 0.1 and 1.0 mol/1 chloride salt solutions are shown in Fig. 2. For clarity, data for different chloride salts are not differentiated, as the different salts gave broadly similar trends (full details are given by Studds et al., 1996). At low vertical effective stresses the highest void ratios were reached with the lowest strength solutions, and for each concentration the void ratio of the clay decreases approximately linearly with increasing vertical effective stress (some of the scatter, especially in the 0.01 mol/l solution data, results from differences in the cation). All the data converge at about 200 kPa, when the void ratio was -1.5. mately l0 and 90 kPa for the mixtures containing 10% and 20% of bentonite, respectively). Above these 'threshold stresses' the decrease in the clayvoid ratio is less sensitive to increases in vertical effective stress. Mollins et al. (1996) suggested that this change in behaviour results from the sand particles being brought into contact and supporting a component of the vertical effective stress. The results of swelling tests on bentonite-sand mixtures using 0.01 mol/1 salt solutions as the pore fluid are shown in Fig. 4, together with the best-fit straight line for bentonite swelling in these solutions. The response of a 20% bentonite-sand mixture in 0.01 mol/1 salt solutions is similar to that observed for the same mixture in distilled water. At low vertical effective stresses the response of the mixture was similar to that of bentonite alone, deviating from that response at vertical effective stresses >~70 kPa. However, the clay-void ratio of Swelling: bentonite-sand mixtures in distilled water and salt solutions 14- Figure 3 shows the swelling data for bentonitesand mixtures tested with distilled water, plotted on axes of clay-void ratio against the logarithm of the vertical effective stress. The best-fit straight line for bentonite alone is shown as the solid line. The dashed and dotted lines in Fig. 3 (and in Figs. 4 to 6) are discussed in the section on the engineering model. At low vertical effective stresses, the behaviour of the bentonite-sand mixtures is similar to that of the bentonite alone. However, as the vertical effective stress increases, there is a deviation from bentonite behaviour at a stress which depends on the bentonite content (approxi- 13-" 12- 9 lO%mixtures 9 20%mixtures 11-10- 97. 6. 5. 4. 3. 2o 1 IOO 1ooo vertical effective stress (kPa) FIG. 3. Swelling of bentonite-sand mixtures with distilled water. Bentonite-sand mixtures 11:L 10 ~ " 10% mixtures 9 2oO,o m , x t . . . . 655 14t3.. t2"11 ~ 9 9 10% mixtures 20% mixtures I0- "A~ o 32 7 ~ s' 42 3' 2" t 31 0 1 . . . . . . . . i . . 10 . . . . . . "-".......... . 100 . i 1000 vertical effective stress (kPa) 0 ........ I 10 ........ I 100 ........ I 1000 vertical effective stress (kPa) FIo. 4. Swelling of bentonite-sand mixtures with various 0.01 mol/l salt solutions. Fio. 5. Swelling of bentonite-sand mixtures with various 0.1 mol/1 salt solutions. a 10% bentonite-sand mixture is consistently greater than that of bentonite in a 0.01 mol/l salt solution over the range of vertical effective stress investigated, although the two data sets converge at low effective stress. Figures 5 and 6 show the results of the swelling tests on bentonite-sand mixtures using 0.1 and 1.0 mol/1 salt solutions as the pore fluid, respectively. The appropriate best-fit straight lines for bentonite swelling are also shown. In the 0.1 mol/1 solutions (Fig. 5) the clay-void ratio of a 10% bentonite-sand mixture is consistently greater than that of a 20% bentonite-sand mixture, which, in turn, is consistently greater than that of bentonite alone. This suggests that in both mixtures a proportion of the vertical effective stress is supported by the sand matrix over the entire stress range investigated, because the stress required to confine the bentonite at the calculated clay-void ratios is less than the applied stress. Indeed, at low stresses the clay-void ratio in the 10% mixture is very close to that measured in a free swell test (ec = 9.9), indicating that the bentonite is being subjected to very little stress. In the 1.0 mol/l solutions, the void ratio reached by Wyoming bentonite in a free swelling test is ~4.0. All the tests for the 10% bentonite-sand mixtures resulted in estimated clay-void ratios >4.0, suggesting that the bentonite does not fill the pores of the sand when tested with these solutions, so a clay-void ratio cannot be found. In a 20% mixture, the clay has sufficient swelling capacity to completely fill the sand pores when the vertical effective stress is >10 kPa. Only these data are shown in Fig. 6, Hydraulic conductivity." bentonite ._o 1413: 12: I1109- 9 20% mixtures 7- ~ s2 4- 32 22 1o , ,~1 10 ........ I 100 ........ I 1000 vertical effective stress (kPa) FIo. 6. Swelling of bentonite-sand mixtures with various 1 mol/l salt solutions. Figure 7 is a graph of the logarithm of hydraulic conductivity vs. the logarithm of void ratio for bentonite tested with distilled water and the chloride salt solutions (data from both the direct and the indirect test methods are presented in Fig. 7). For each solution strength, the hydraulic conductivity of the bentonite increases as the void ratio increases. Also, at a given void ratio, the hydraulic conductivity of Wyoming bentonite increases as the ionic strength increases (e.g. at a void ratio of 3 the hydraulic conductivity was ~2 x 10 -11 m/s in distilled water, but 2 x 10 -9 m/s in 1 mol/1 salt solutions). For clarity, data from different chloride salts are not differentiated as the different salts gave similar trends, and best-fit lines P.G. Studds et al9 656 9 I mol/I o 9p 1E-9 o o.1 rnol/I :/,x ....... eQ 9 9: ~'IE-lO 81E-tt x <' .2 x ,~ water x decreases with increasing pore-solution concentration. Therefore, at a given voids ratio the effective porosity of a clay will increase as the solution concentration increases. o Hydraulic conductivity: bentonite-sand mixtures -- ~x E ~1E-12 - 1 mol/I 0.1 m o l / I x 0,01 mol/I solt~tions o . . . . . solutions 9 9 . solutions distilled water . 11o void ratio FIG. 7. Hydraulic conductivity of bentonite with distilled water and different strength chloride salt solutions. have been calculated for each concentration. However, the hydraulic conductivity measured with the 0.01 and the 0.1 mol/l solutions tended to increase slightly with increasing cation valence. No valency effect was discernible in the data from tests with the 1.0 mol/l solutions. The trend for increasing hydraulic conductivity with increasing permeant concentration probably results from the influence of the permeant on effective porosity (the pore space available for conductive flow)9 Dixon et al. (1985) suggested that the effective porosity of a clay is less than the total pore space per unit volume because some of the pore space is occupied by surface or bound water which has a greater viscosity than free water. Diffuse double layer theory (see for example van Olphen, 1977) predicts that double layer thickness Figure 8 shows the hydraulic conductivity of the bentonite-sand mixtures tested with distilled water. The best-fit line for bentonite alone is also shown for comparison. The main trends are: (1) at a given clay-void ratio the hydraulic conductivity of a mixture decreases as wt% clay decreases; and (2) the hydraulic conductivity of each mixture increases as the clay-void ratio increases. The dotted and dashed lines fitted to the data shown in Fig. 8 (and in Figs. 9 and 10) are discussed later9 Figures 9 and 10 show the hydraulic conductivity of the bentonite-sand mixtures tested with the 0.01 and 0.1 mol/l chloride salt solutions, respectively. The appropriate best-fit lines for bentonite alone are also shown. The main trends are similar to those for bentonite-sand mixtures with distilled water; the hydraulic conductivity of a mixture decreases as the wt% clay decreases and the hydraulic conductivity of a particular mixture increases as the clay-void ratio increases. The hydraulic conductivity of bentonite-sand mixtures was not measured with the 1.0 mol/1 salt solutions because the majority of the swelling data collected with these solutions had clay-void ratios which exceeded those in free swelling, indicating that there are partially empty pores in the sand matrix through which preferential flow may occur. 9 20% mixtures 9 20% mixtures 9 10% mixtures 9 10% mixtures 1E.-9 1E-9 - .' #/" ~tE-tO. p. 9149 E ', 1E-10 ~ IE-11 - o~ IE-11 o o / "~ 1E-12 - . . . /// A 1E-12 . . . . t IE-13 . . . . to clay*void rati~ FIG. 8. Hydraulic conductivity of bentonite-sand mixtures with distilled water, . . . t lo clay-void r a t i o F]o. 9. Hydraulic conductivity of bentonite-sand mixtures with 0.01 mol/l salt solutions. Bentonite-sand mixtures ENGINEERING MODEL One-dimensional swelling behaviour It is proposed that the swelling behaviour of a bentonite-sand mixture in any pore solution can be calculated from the swelling response of the bentonite and the load deformation characteristics of the sand by assuming that the overall vertical effective stress applied to a bentonite-sand mixture is equal to the algebraic sum of the components supported by the sand matrix and the bentonite gel. In addition, as the load-deformation characteristics of the sand within a mixture cannot be directly measured, it is further assumed that the relationship between the change in sand porosity and the component of vertical effective stress supported by the sand is independent of the initial sand porosity. In other words, the clay affects how the sand particles pack together during sample preparation but does not change the subsequent response of the sand matrix9 This approach is analogous to the assumption made within the critical state family of soil constitutive models that elastic rebound lines are parallel on a plot of specific volume against the logarithm of mean effective stress (see Atkinson & Bransby, 1978). Swelling data for Wyoming bentonite suitable for use in the model have already been presented in Figs. 1 and 2. Figure 11 presents load-deformation data for Knapton Quarry sand. Figure 11a indicates that there is a linear relationship between sand porosity and the logarithm of the vertical effective stress, and Fig. 1 lb indicates that under a given vertical effective stress, the sand porosity of a dry mixture increases linearly with % by dry weight of 657 clay. Using the data in Fig. l i b to determine a simple arithmetic porosity correction to the loaddeformation data assumes implicitly that in these tests the effective stress supported by the sand matrix did not vary with the clay content. As the clay was dry and did not completely fill the sand pores, the component of effective stress that it supported will have been small. Based on the assumptions above, curves can be generated that predict the clay-void ratio that would be achieved by the bentonite within a mixture over a range of vertical effective stresses by repeated application of the following procedure: (1) For a vertical effective stress in the sand matrix, calculate the sand porosity using the load-deformation relationship for the sand. (2) For the desired bentonite content, calculate the clay-void ratio that would result in complete filling of the sand pores using the sand porosity from 1. (3) For that clayvoid ratio, estimate the component of vertical effective stress required to confine the bentonite gel using swelling data for the bentonite. (4) Calculate the overall vertical effective stress supported by the mixture by summing the components supported by the sand matrix and the bentonite gel, Application of this model to the bentonite-sand mixtures reported in this paper generated the dashed and dotted lines shown in Figs. 3 to 6 for 10% and 20% bentonite-sand mixtures, respectively. The model predicts that there is a gradual change in mixture behaviour with increasing stress from a 0.4 ~ 0.3 o.I 1E-B - 9 20% mixtures 9 10%mlxtutesmlx~tes ," S ," // 0.0 1 /=/ tO ~,~ veHieai effective stre=;s (kPa) (a) t E~91 .~ 1E-10 - =.. / / i/ 9 1000 9 03~ " .~ Note: rneasuted at 30 kPa 6u~harge 8 t~-ii = / ~E-t2 1E-1~ ; , ,,,~, , , , ; ,, ,, ~,,, ,,, lO 0 (b) 5 I0 I ~; 20 25 % o| dry bentonite in the mixtgre 30 clay-void ralio FIG, 10, Hydraulic conductivity of bentonite-sand mixtures with 0,1 reel/1 salt solutions. F~G, 11, Porosity of Knapton Quarry sand: (a) variation during one-dimensional compression; and (b) variation with bentonite content of a dry mixture. P.G. Studds et al. 658 state where the clay-void ratio is indistinguishable from that of the bentonite alone to a state where the clay-void ratio is relatively insensitive to vertical effective stress, indicating that most of the stress is supported by the sand matrix. This correlates very closely with the observed behaviour of bentonitesand mixtures. Hydraulic conductivity The hydraulic conductivity of a bentonite-sand mixture to any salt solution can be calculated from the hydraulic conductivity of the bentonite to the same permeant by making two further assumptions: (1) the flow through a mixture is through bentonitefilled pores in the sand matrix; and (2) the sand tortuosity is a function of the sand porosity. The hydraulic conductivity of the mixture can then be calculated by using the swelling model to estimate the clay-void ratio and sand porosity of the mixture under an appropriate surcharge stress, and then multiplying the hydraulic conductivity of the bentonite at the appropriate void ratio by a sand porosity-tortuosity factor (see eqn. 1). Sand tortuosities for the mixtures have been calculated from their measured hydraulic conductivity, sand porosity, and the hydraulic conductivity of the bentonite to the appropriate permeant, and Fig. 12 presents the variation in sand tortuosity with sand porosity. Data for the 10% bentonite-sand mixtures tested with the 0.1mol/t solutions have been omitted from Fig. 12 for reasons that are discussed later. The calculated sand tortuosities are low for a saturated sand (Shackleford & Daniel, 9 20% distilled water / 9 10% distilled water 9 20% 0.0t mol/I 9 10% O.01mol/I D 20%0.tmol/I i ~ 9 mIP' u a. 9 o~l # (4.20-1) tortuo~,ity= porosity 0.1 o 9 9 9 9 ~9 o.oi oi porosity FJ~. 12. The relationship between the sand tortuoisty and sand porosity of a bentonite-sand mixture (the straight-line is Archie's relationship fitted to the data, and is constrained to pass through the point 1,1). 1991). However, the effective particle size (Dl0) of Knapton Quarry sand is towards the lower limit of the sand range, and the sand porosity used in the calculation was based on the total pore volume (i.e, no allowance was made for dead-end pores etc.), Despite a degree of scatter that is inevitable when low hydraulic conductivities are measured, there is a clear trend for increasing sand tortuosity with increasing sand porosity. To be of utility, an engineering model must be able to predict the hydraulic conductivity of different mixtures to a variety of permeants from a limited number of actual measurements. Some form of tortuosity relationship must, therefore, be incorporated into the model. For the purposes of this paper, Archie's relationship between tortuosity and porosity (eqn. 2) has been fitted to the data in Fig. 12 by regression analysis (yielding an exponent 'n' of 4.20). However, as the dependence of sand tortuosity on sand porosity is uncertain, it is recommended that any tortuosity relationship used for design purposes should be validated by hydraulic conductivity measurements on suitable mixtures. The model has been used to generate the dashed and dotted lines in Figs. 8 to 10 showing the variation in the calculated hydraulic conductivity of the 10% and 20% mixtures with clay-void ratio. The generated lines show two clear trends; the difference between mixture hydraulic conductivity and that of the bentonite decreases as the clay-void ratio increases (for a given mixture, increasing clayvoid ratio corresponds to increasing sand porosity), and at a given clay-void ratio the hydraulic conductivity of a mixture decreases with decreasing clay content (the mixture with the lower clay content has the lower sand porosity). This behaviour correlates very closely with the observed behaviour of the mixtures. Data for the 10% bentonite-sand mixtures tested with the 0.1 mol/l solutions (Fig. 10) show a consistent trend between hydraulic conductivity and clay-void ratio, demonstrating reproducibility in the measurements. However, sand tortuosity values calculated from these data are far lower than those from the other tests. These calculations require that the bentonite hydraulic conductivityvoid ratio relationship is extrapolated well beyond the measurement range to void ratios approaching the free swelling value of 9.9. The anomaly in calculated tortuosities is thought to indicate that this extrapolation is inappropriate, and highlights the Bentonite-sand mixtures importance of measuring the bentonite hydraulic conductivity over a suitable clay-void ratio range when using this model in practice, In summary, the model allows the prediction of the swelling behaviour and hydraulic conductivity of bentonite-sand mixtures with any aqueous permeant over the applied stress range of engineering interest from the properties of the bentonite and the sand, and a limited number of hydraulic conductivity measurements on suitable mixtures to calibrate the porosity-tortuosity relationship. It can also estimate the sand porosity and the effective stress being supported by the sand, these being the parameters that govern the long-term strength and stiffness of bentonite-sand mixtures (Mollins, 1996). The model therefore represents a rational approach to the design of bentonite-sand mixtures to meet hydraulic conductivity and mechanical stability criteria. CONCLUSIONS (1) The swelling behaviour of a bentonite-sand mixture is a function of the pore fluid, the applied effective stress and the clay content. At low stresses, the clay swells sufficiently in dilute solutions to separate the sand particles and reach a clay-void ratio similar to that achieved by bentonite alone. At high stresses, or in strong solutions, the bentonite has insufficient swelling capacity to force the sand particles apart and swelling is limited by the sand pore volume. In this case the bentonite has a higher clay-void ratio than where it supports the entire applied stress. (2) The swelling behaviour of a bentonite-sand mixture in aqueous solutions can be predicted from the swelling properties of the bentonite in the appropriate solution, and the load-deformation properties of the sand. 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