Warning Indicators and Fault Codes

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Warning Indicators and Fault Codes
On the control panel there are a series of ‘hidden until active’ warning indicators. Some of these
indicators will appear in conjunction with a fault code in the temperature display.
The error message will appear in the red Temp Indication area. The meaning of these warnings, why they
appear, and what to do when they appear, is as follows:
F000 - Measuring System Error
This is an internal temperature monitoring system via Analogue Input 06 (PRT).
It highlights that the Tactrol Program software has recognised a temperature issue.
Note: This fault will abort the cycle and NOT complete the sterilization process .
F001 - Load Sense Probe Failure
This warning is activated in the event of the failure of the load sensing thermocouple. If the autoclave is
fitted with load sensed process timing, this should be deselected to enable the autoclave to run without
this feature. The thermocouple should be replaced as soon as possible.
Great care should be taken to ensure that loads which would ordinarily be autoclaved with load sensed
process timing are adequately sterilised.
Note: This fault will abort the cycle and NOT complete the sterilization process.
F002 - Thermocouple Input Fault
This highlights a temperature probe problem, and pinpoints the following probes specifically:
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F102 Control Probe Fault
F202 Display Probe Fault
F302 Load Sense Probe Fault (if fitted)
F402 Load Simulator Probe Fault
F502 Jacket Probe Fault (if fitted)
F702 Heater-Over Temp 1 Probe Fault (if fitted)
F802 Heater-Over Temp 2 Probe Fault (if fitted)
Note: This fault will abort the cycle and NOT complete the sterilization process.
F003 - Overheat on Process Dwell
This indicates that one of the sensing probes has exceeded the Overheat
Abort Temperature.
If fitted, the heater over-temperature protection may have sensed that the heating element became too
hot. This is probably due to a low water condition, which was not sensed by the low water probe. The
water level and the condition of the probe should be checked before attempting to use the autoclave
again. If heater over temperature protection is not fitted then the overheat cut out will only operate under
extreme conditions, such as a failure of the temperature control system or a probe becoming open circuit.
The next attempt to run the autoclave should be closely observed and as the fault(s) are cancelled all the
code(s) displayed should be noted.
F004 - Low Water Level
The water level has fallen below the minimum level and must be topped up before the autoclave can be
run. The warning will automatically cancel when the door is opened and the water level is topped up. The
low water condition may have caused a running cycle to abort, and the load may need to be autoclaved
again.
Note: This fault code is not relevant on a steam heated machine. Should it occur on a steam heated
machine then the configuration is incorrect or the main-board has been corrupted. (On dual heated
machines the code should only occur when electric heating is selected.)
Note: This fault will abort the cycle and NOT complete the sterilization process.
F005 - Temperature Fall during Process Cycle
This indicates a temperature drop of 3 degrees (default) from the cycle dwell set-point during the dwell
time period. The temperature can be selected via the Dwell abort offset temperature on the GENERAL Tab
Note: This fault will abort the cycle and NOT complete the sterilization process.
F006 - Power Fail
This indicates that a power failure of some kind has occurred during the process cycle.
Note: This fault will abort the cycle and NOT complete the sterilization process.
F007 - Vacuum Pre-cycle Pressure Loop Break
The autoclave has not achieved the pre-set level of vacuum during the Precycle vacuum stage during the
pre-set time.
Note: This fault will abort the cycle and NOT complete the sterilization process.
F008 - Heating stage timeout.
The autoclave has not reached process temperature within the Pre-set time.
Note: This fault will abort the cycle and NOT complete the sterilization process.
F009 - Vacuum cooling.
Set-point not achieved. The autoclave has not achieved a low enough level of vacuum during the post
cycle vacuum stage (Vacuum Cooling or Drying Cycle).
Note: This fault will abort the cycle and NOT complete the sterilization process.
F010 - Air detector
If fitted the air detector system has detected an over pressure condition symptomatic of excess air
remaining in the load.
Note: This fault will abort the cycle and NOT complete the sterilization process.
F011 - Printer Timeout / Malfunction
The control system has not received confirmation from the printer within its pre-set timeout.
Note: This fault code is not relevant unless the machine is fitted with a printer. Should it occur on a
machine without a printer then the configuration is incorrect or the main board has been corrupted.
Note: This fault will abort the cycle and NOT complete the sterilization process
F012 - Door micro-switch fault
If a door micro-switch opens during a cycle this fault code is displayed.
F013 Jacket timeout
If a jacket is fitted it has not reached the required temperature within the pre-set time. This would
indicate a problem with steam supply, inlet or drain valve operation.
F014 - Jacket over temperature
If a jacket is fitted the temperature has exceeded the pre-set alarm temperature.
F015 - Jacket under temperature
If a jacket is fitted the temperature has fallen below the pre-set operating temperature band.
F016 - Water-fill timeout
The upper level water probe level has not been reached within the allowed time for filling and the filling
operation has been stopped. This function prevents continuous unsupervised operation of the water fill,
which could lead to flooding.
F017 – NOT USED
F018 - Vessel Over temperature
This shows that either the HOT 1 or HOT 2 probe has recorded a reading in excess of the Overheat Abort
Temperature, indicating a probable low water level. Note – US Spec machines only.
In addition to the fault codes displayed, there are hidden message indicators located below the main
Temp / Time indicators as follows:
SERVICE
This means that 500 cycles, or six months have passed since the autoclave was last
serviced. The engineer will cancel the message when the autoclave is serviced.
This indicator does not signify a machine fault, nor does it affect the Autoclave function.
WATER
Indicated along with a Low Water fault, F004
O/HEAT
Indicates a vessel Over-heat fault along with F003
FAULT
Indicates a function fault along with FAULT CODES F000, F002, F005,
F006, F007, F008, F009, F010 & F011
LOCK
This warning will light when the thermal lock key-switch is in the override position.
LOAD
Indicates a Load Sense Probe fault along with F001
CANCELLING FAULT MESSAGES
Firstly, correcting the source of the original fault
Single Program machines:
Locate the manual reset button to the rear of the machine / control panel. Press and hold for 3-5
seconds. The Autoclave will reboot and re-set any error messages displayed.
Multi-program machines:
Insert the SETTING key into the Autoclave. Turn the key-switch to position 3, back to position 1, then back
to position 3.
If 2 or more faults occur at the same time, the one with the highest priority is displayed. (F000 is the
highest priority and F012 is the lowest.) If a higher priority fault is cleared it will be replaced by the next
active fault, unless this too is cleared by the same action.
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