Design Considerations for Designing with Cree SiC Modules Part 2

Design Considerations for Designing with Cree
SiC Modules Part 2. Techniques for Minimizing
Parasitic Inductance
Design Considerations for Designing with Cree SiC Modules
Part 2. Techniques for Minimizing Parasitic Inductance
Scope:
This application guide shows techniques to minimize parasitic inductance in printed circuit boards to
maximize the benefits of SiC (silicon carbide) modules. Cree’s CAS100H12AM1 1.2kV, 100A 50mm halfbridge module and Cree’s CCS050M12CM2 1.2kV, 50A six-pack module are used as examples.
Introduction:
Cree SiC MOSFET modules provide a unique combination of high voltage, high current and high switching
speed. This combination requires careful consideration of circuit parasitic elements, beyond what is
customary when using conventional Si IGBT modules. The effects of circuit parasitics were previously
discussed in “Minimizing Parasitic Effects in SiC MOSFET Modules,” and this application note will provide
guidance on minimizing these parasitic elements.
Parasitic inductance in the link capacitor bank and its interface to the SiC module is the primary concern.
Design recommendations begin with a theoretical discussion of the sources of parasitic inductance, and
include recommendations on interconnect layout, as well as suggestions for capacitor selection from both
a performance and economic perspective. Two designs using these guidelines are presented, along with
measured parasitic inductance. The two designs are the capacitor board circuits used to gather switching
data on Cree’s CAS100H12AM1 1.2kV, 100A 50mm half-bridge module and Cree’s CCS050M12CM2 1.2kV,
50A six-pack module.
Discussion:
This discussion takes an intuitive approach to minimization of parasitic inductance in the link capacitor bank
and its interface to the SiC power module. While it is possible to fully model all parasitics via finite element
techniques, this approach is complex and time consuming. The following points will be discussed:
• Parasitic Considerations – brief discussion of the electromagnetic principles involved along with conductor
geometry recommendations.
REV –
ance
CPWR-AN13,
rasitic Induct
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• Component Selection – first order trade-off concerning link capacitor selection from a parasitic
inductance and economic perspective.
• Cree 50mm Half-Bridge Capacitor Board Design and Results – an example demonstrating a low
inductance link capacitor bank for half-bridge modules.
• Cree Six-Pack Module Capacitor Board Design and Results – a second example demonstrating a low
inductance link capacitor bank for six pack modules.
Subject to change without notice.
www.cree.com
1
Parasitic
Parasitic Considerations:
Considerations:
Parasitic Considerations:
Inductance
Inductance is
is based
based on
on two
two fundamental
fundamental discoveries
discoveries in
in physics.
physics. First,
First, Oerstead
Oerstead discovered
discovered the
the
force
two
objects
on
rate
of
charge
current).
Inductance
is based
two fundamental
discoveries
in physics.
First,
discovered
force
force between
between
twooncharge
charge
objects depended
depended
on the
the
rate of
of flow
flow
ofOerstead
charge (i.e.
(i.e.
current).theAmpere
Ampere
measured
the
force
caused
by
the
current
and
expressed
this
relationship
in
equation
form.
between
two
charge
objects
depended
on
the
rate
of
flow
of
charge
(i.e.
current).
Ampere
measured
the
measured the force caused by the current and expressed this relationship in equation form.
The
‘force
at
a
distance’
was
the
effect
of
the
magnetic
field.
Ampere’s
law
in
vector
notation
is
force
caused
by
the
current
and
expressed
this
relationship
in
equation
form.
The
‘force
at
a
distance’
The ‘force at a distance’ was the effect of the magnetic field. Ampere’s law in vector notation is was
follows
(bold
are
aseffect
follows
(bold
are vector
vector
quantities):
theas
of the
magnetic
field.quantities):
Ampere’s law in vector notation is as follows (bold are vector quantities):
∇×𝑩𝑩
∇×𝑩𝑩 =
= πœ‡πœ‡ 𝑱𝑱
πœ‡πœ‡ 𝑱𝑱
This
states
of
magnetic
is
to
the
of
the
This
states
that
the
curl
of the
the
magnetic
field
Bequal
is equal
equal
to product
the product
product
of material
the material
material
This
states
thatthat
thethe
curlcurl
of the
magnetic
fieldfield
B is B
to the
of the
permeability µ and
permeability
µ
and
electric
current
density
J
and
is
customarily
illustrated
by
the
hand
permeability
µ and electric
density
J and is by
customarily
illustrated
by shown
the ‘right
‘right
hand rule’
rule’
electric
current density
J and iscurrent
customarily
illustrated
the ‘right hand
rule’ as
in Figure
1. From
as
shown
in
Figure
1.
From
Lenz’s
law
in
an
electric
circuit
with
inductance
changing
an
as shown
Fromwith
Lenz’s
law in an
electrican
circuit
withcurrent
inductance
changing
an electric
electric
Lenz’s
law in in
anFigure
electric1.circuit
inductance
changing
electric
that has
inductance
induces a
current
that
has
induces
a
which
the
change
current
thatopposes
has inductance
inductance
induces
a voltage
voltage
which opposes
opposes
change in
in current
current (self(selfvoltage
which
the change
in current
(self-inductance)
suchthe
that:
inductance)
inductance) such
such that:
that:
𝑑𝑑𝑑𝑑
𝑑𝑑𝑑𝑑
𝑉𝑉
=
𝐿𝐿
𝑉𝑉 = 𝐿𝐿 𝑑𝑑𝑑𝑑
𝑑𝑑𝑑𝑑
The
keykey
issue
is that
the the
magnetic
fieldfield
gives
rise rise
to the
Ampere’s
circuital
law provides
a
The
issue
is that
magnetic
gives
to inductance.
the inductance.
Ampere’s
circuital
law
The key issue is that the magnetic field gives rise to the inductance. Ampere’s circuital law
means
of calculating
steady state
magnetic
field based
on steady
state current.
provides
a
of
the
steady
magnetic
field
on
provides
a means
meansthe
of calculating
calculating
the
steady state
state
magnetic
field based
based
on steady
steady state
state current.
current.
Electric
Current
Electric
Electric Current
Current
Magnetic Field
Magnetic
Magnetic Field
Field
Figure
1: Right
hand rule (red blue
= magnetic
field, blue = current)
Figure
Figure 1:
1: Right
Right hand
hand rule
rule (red
(red =
= magnetic
magnetic field,
field, blue =
= current)
current)
AnAn
obvious
method
for minimizing
inductance
is toiscancel
the magnetic
field as
much
as possible.
Some
obvious
method
for
inductance
the
field
as
as
An
obvious
method
for minimizing
minimizing
inductance
is to
to cancel
cancel
the magnetic
magnetic
field
as much
much
as
illustrations
of
this
concept
are
the
twisted
pair
conductors
and
coaxial
cables.
possible. Some illustrations of this concept are the twisted pair conductors and coaxial cables.
possible. Some illustrations of this concept are the twisted pair conductors and coaxial cables.
There are two general ways of laying out a pair of conductors on/in a printed circuit card or bus bar. The
There
are
two general
ways
out
pair
on/in
a
circuit
or
There
are
general
ways of
of laying
laying
out a
aforming
pair of
of aconductors
conductors
on/in
a printed
printed
circuit card
card
or bus
bus
first
way is
totwo
stack
the conductors
vertically,
parallel plate
structure
as shown
in Figure
2.
bar.
The
first
way
is
to
stack
the
conductors
vertically,
forming
a
parallel
plate
structure
as
bar.
The
first
way
is
to
stack
the
conductors
vertically,
forming
a
parallel
plate
structure
as
The second way is to place the conductors side by side in the same horizontal plane, forming a coplanar
shown
in
2.
The
way is
the
side
side
the
shown as
in Figure
Figure
2. Figure
The second
second
is to
to place
place
the conductors
conductors
side by
by
side in
in
the same
same
structure
shown in
3. Theway
coplanar
conductor
layout is popular
in IGBT
module
based inverters.
horizontal
plane,
forming
a
coplanar
structure
as
shown
in
Figure
3.
The
coplanar
conductor
horizontal
plane,
forming
a
coplanar
structure
as
shown
in
Figure
3.
The
coplanar
conductor
Bolt-on connections to IGBT modules and electrolytic capacitors are simplified because both
conductors are
in the same plane.
2
2
CPWR-AN13, REV –
2 Techniques for Minimizing
Parasitic Inductance
This document is provided for informational purposes only and is not a warranty or a specification.
For product specifications, please see the data sheets available at www.cree.com/power. For warranty
information, please contact Cree Sales at PowerSales@cree.com.
Figure 2: Parallel plate
Figure 3: Coplanar plate
Both techniques provide lower inductance by placing the conductors in close proximity to one another and
therefore cancelling the field. The degree of cancellation can be rigorously calculated by Ampere’s law;
however, valuable insight can be gathered by considering the geometry and the subsequent magnetic field.
The best way to illustrate the geometric effects is to first consider the magnetic field created by a single
rectangular conductor as shown in Figures 4 and 5. The current flow and magnetic field lines obey the
right hand rule.
Figure 4: Rectangular foil (end view)
Blue dot: Current flowing out of page
Red lines: Magnetic field
Figure 5: Rectangular foil (side view)
Blue line: Current flow
Red dot: Magnetic field flowing out of page
Red cross: Magnetic field flowing into page
Now, consider the pairs of conductors with currents flowing in opposite directions. The solid red line is the
field caused by the current flowing out of the page and the dashed line is the field from the current flowing
into the page. The parallel plate case magnetic field overlap is shown in Figure 6 and the coplanar plate
case magnetic field overlap is shown in Figure 7.
Figure 6: Parallel plate overlap
Figure 7: Coplanar plate overlap
This simple graphical example shows that the parallel plate structure has substantially more overlap and
therefore cancels the magnetic field better than the coplanar approach.
CPWR-AN13, REV –
3 Techniques for Minimizing
Parasitic Inductance
This document is provided for informational purposes only and is not a warranty or a specification.
For product specifications, please see the data sheets available at www.cree.com/power. For warranty
information, please contact Cree Sales at PowerSales@cree.com.
The
parallel
plate
and
coplanar
plate
geometries
are
popular
transmission
line formats.
Inductance per
The
The
parallel
parallel
plate
plate
and
and
coplanar
coplanar
plate
plate
geometries
geometries
are
are
popular
popular
transmission
transmission
line
line
formats.
formats.
unit length
is
a standard
parameter
for transmission
lines.
Hence, estimates
of Hence,
inductance
per unit of
length
Inductance
Inductance
per
per
unit
unit
length
length
is is
a standard
a standard
parameter
parameter
forfor
transmission
transmission
lines.
lines.
Hence,
estimates
estimates
of
for
the
parallel
plate
and
coplanar
structures
are
widely
available
from
several
sources.
The
free
space
inductance
inductance
per
per
unit
unit
length
length
forfor
thethe
parallel
parallel
plate
plate
and
and
coplanar
coplanar
structures
structures
are
are
widely
widely
available
available
from
from
(relative permeability and permittivity equal to unity) inductance approximations for these two structures
several
several
sources.The
sources.The
free
free
space
space
(relative
(relative
permeability
permeability
and
and
permittivity
permittivity
equal
equal
to to
unity)
unity)
inductance
inductance
are shown in Figures
8 and
9.structures
approximations
approximations
forfor
these
these
two
two
structures
are
are
shown
shown
in in
Figures
Figures
8 and
8 and
9. 9.
d=w+t
d=w+t
d=w+t
ww
w
tt t
h hh
w
ww
β„Žβ„Ž
𝐿𝐿/π‘šπ‘š
𝐿𝐿/π‘šπ‘š≈≈πœ‡πœ‡ πœ‡πœ‡
𝑀𝑀𝑀𝑀
πœ‡πœ‡ πœ‡πœ‡ !!!!𝑀𝑀𝑀𝑀++𝑑𝑑 𝑑𝑑
𝐿𝐿/π‘šπ‘š
𝐿𝐿/π‘šπ‘š≈≈ cosh
cosh
πœ‹πœ‹ πœ‹πœ‹
𝑀𝑀𝑀𝑀
Figure
Figure
8: 8:8:
Parallel
Parallel
plate
plate
inductance
inductance
approximation
approximation
Figure
Figure
9: 9:
Coplanar
Coplanar
plate
plate
inductance
inductance
Figure
Parallel
plate
inductance
approximation
Figure
9:
Coplanar
plate
inductance
approximation
approximation
approximation
AnAn
illustration
illustration
of of
thethe
difference
difference
between
between
thethe
two
two
geometries
geometries
can
can
bebe
assessed
assessed
byby
anan
example
example
An illustration of the difference between the two geometries can be assessed by an example that considers
that
that
considers
considers
a
width
a
width
(w)
(w)
of
of
20
20
mm
mm
for
for
both
both
cases,
cases,
with
with
the
the
spacing
spacing
set
set
to
to
the
the
smallest
smallest
value
value
a width (w) of 20 mm for both cases, with the spacing set to the smallest value commensurate with an
commensurate
commensurate
with
with
an
an
operating
operating
voltage
voltage
of
of
1.2kV.
1.2kV.
operating voltage of 1.2kV.
For
the
parallel
plate
case,
conservative
spacing
between
the the
parallel
conductors
(h) would
be
For
For
thethe
parallel
parallel
plate
plate
case,
case,
aa conservative
a
conservative
spacing
spacing
between
between
the
parallel
parallel
conductors
conductors
(h)(h)
would
would
bebe
approximately
1/10
the
short
term
dielectric
strength
for
FR-4.
The
short
term
dielectric
breakdown
for
approximately
approximately
1/10
1/10
thethe
short
short
term
term
dielectric
dielectric
strength
strength
forfor
FR-4.
FR-4.The
The
short
short
term
term
dielectric
dielectric
FR-4
is
approximately
20kV/mm,
giving
a
conservative
operating
rating
of
2kV/mm,
which
equates
to
breakdown
breakdown
forfor
FR-4
FR-4
is is
approximately
approximately
20kV/mm,
20kV/mm,
giving
giving
a conservative
a conservative
operating
operating
rating
rating
of of
0.6mmwhich
spacing
at
1.2kV.
The
inductance/mm
for
this geometry
is a simple ratio
and
inversely
proportional
2kV/mm,
2kV/mm,
which
equates
equates
to to
0.6mm
0.6mm
spacing
spacing
at at
1.2kV.
1.2kV.
The
The
inductance/mm
inductance/mm
forfor
this
this
geometry
geometry
is is
aa
to spacing (h). In the case where w = 20mm and h = 0.6mm, the inductance per unit length is 0.0377nH/
simple
simple
ratio
ratio
and
and
inversely
inversely
proportional
proportional
to to
spacing
spacing
(h).
(h).In In
thethe
case
case
where
where
ww
= 20mm
= 20mm
and
and
h =h =
mm.
0.6mm,
0.6mm,
thethe
inductance
inductance
per
per
unit
unit
length
length
is is
0.0377nH/mm.
0.0377nH/mm.
For the coplanar plate case, the IPC-2221 Generic Standard on Printed Board Design recommends 3mm of
For
For
thethe
coplanar
coplanar
plate
plate
thethe
IPC-2221
IPC-2221
Standard
Standard
on
Printed
Printed
Board
Board
Design
spacing
(t in Figure
9)case,
atcase,
1.2kV
for
polymer Generic
orGeneric
conformal
(A5/B4)on
coated
boards.
InDesign
this
case, 3mm sets
the minimum
spacing
t.spacing
The only
that
can
be adjusted
to minimize
the inductance/
recommends
recommends
3mm
3mm
of of
spacing
(t (t
inremaining
in
Figure
Figure
9)parameter
9)
at at
1.2kV
1.2kV
forfor
polymer
polymer
oror
conformal
conformal
(A5/B4)
(A5/B4)
coated
coated
mm
is
increasing
the
width
w.
The
inductance/mm
vs.
width
w
is
an
inverse
hyperbolic
cosine
function
boards.
boards.In In
this
this
case,
case,
3mm
3mm
sets
sets
thethe
minimum
minimum
spacing
spacing
t. t.The
The
only
only
remaining
remaining
parameter
parameter
that
that
can
can
and
is shown
inminimize
Figure 10.
In inductance/mm
this case whereiswis
=increasing
20mm and
=
3mm,
inductance
per unit length
bebe
adjusted
adjusted
to to
minimize
thethe
inductance/mm
increasing
thetthe
width
width
w.the
w.The
The
inductance/mm
inductance/mm
vs.vs.is
0.2167nH/mm.
width
width
ww
is is
anan
inverse
inverse
hyperbolic
hyperbolic
cosine
cosine
function
function
and
and
is is
shown
shown
in in
Figure
Figure
10.10.In In
this
this
case
case
where
where
ww
=The
20mm
= 20mm
and
and
t
=
t
3mm,
=
3mm,
the
the
inductance
inductance
per
per
unit
unit
length
length
is
is
0.2167nH/mm.
0.2167nH/mm.
results show that under the conditions described above, the inductance per unit length for the coplanar
arrangement is approximately 5.7 times higher than the parallel plate configuration. An obvious question
The
The
results
results
show
that
that
under
under
thethe
conditions
conditions
described
described
above,
above,
the
inductance
inductance
per
per
unit
unit
length
length
for
would
be show
how
wide
the
conductors
would need
to be to make
thethe
inductance
per unit
length
of
thefor
coplanar
thethe
coplanar
coplanar
arrangement
arrangement
is
approximately
approximately
5.75.7
times
times
higher
higher
than
than
thethe
parallel
plate
plate
configuration.
configuration.
configuration
equal to the is
parallel
plate configuration.
This
is illustrated
inparallel
Figure
10.
This
graph shows
AnAn
obvious
question
question
would
would
bebe
how
how
wide
wide
thethe
conductors
would
need
need
to to
bebe
to The
to
make
make
thethe
theobvious
inductance
per unit
length
versus
width
forconductors
the
coplanarwould
plate
configuration.
graph
shows that the
inductance
per
unit
length
at a slow
rate with increasing
The 20mm
width
case is shown
inductance
inductance
per
per
unit
unit
length
length
ofdecreases
of
thethe
coplanar
coplanar
configuration
configuration
equal
equal
towidth.
to
thethe
parallel
parallel
plate
plate
configuration.
configuration.
asisthe
red circlein
and
the 0.0377nH
case
is shown
asthe
the
green
‘X’. A per
coplanar
plate
conductor
width
offor
This
This
is
illustrated
illustrated
in
Figure
Figure
10.10.This
This
graph
graph
shows
shows
the
inductance
inductance
per
unit
unit
length
length
versus
versus
width
width
for
675.5mm
would
be
needed to achieve
the
same
inductance
per
unit
length as
the
20mm
wide parallel plate
thethe
coplanar
coplanar
plate
plate
configuration.
configuration.
The
The
graph
graph
shows
shows
that
that
the
the
inductance
inductance
per
per
unit
unit
length
length
configuration,
demonstrating
the advantage
of
the
parallel
plate
configuration.
decreases
decreases
at at
a slow
aclearly
slow
rate
rate
with
with
increasing
increasing
width.
width.The
The
20mm
20mm
width
width
case
case
is is
shown
shown
asas
thethe
red
red
circle
circle
and
and
thethe
0.0377nH
0.0377nH
case
case
is is
shown
shown
asas
thethe
green
green
‘X’.‘X’.A A
coplanar
coplanar
plate
plate
conductor
conductor
width
width
of of
675.5mm
675.5mm
would
would
bebe
needed
needed
to to
achieve
achieve
thethe
same
same
inductance
inductance
per
per
unit
unit
length
length
asas
thethe
20mm
20mm
wide
wide
CPWR-AN13, REV –
4 Techniques for Minimizing
Parasitic Inductance
44
This document is provided for informational purposes only and is not a warranty or a specification.
For product specifications, please see the data sheets available at www.cree.com/power. For warranty
information, please contact Cree Sales at PowerSales@cree.com.
1
w = 20mm
w = 675.5mm
nH/mm
5.7x wider
0.2167 nH/mm
0.1
0.0377 nH/mm
0.01
1
10
100
1000
Width (mm)
Figure 10: Coplanar plate inductance/mm gap = 3mm
A summary of the key points about inductance, magnetic fields and conductor configurations are as
follows:
• Minimizing parasitic inductance, beyond minimizing the conductor length, is best achieved by cancelling
out stray magnetic fields as much as possible.
• The geometry of closely placed conductors is a significant factor in minimizing the magnetic field to
reduce inductance.
• With conductors that have a rectangular cross section, the parallel conductor (stacked) layout is superior
to a coplanar conductor (side by side) layout in minimizing parasitic inductance.
CPWR-AN13, REV –
5 Techniques for Minimizing
Parasitic Inductance
This document is provided for informational purposes only and is not a warranty or a specification.
For product specifications, please see the data sheets available at www.cree.com/power. For warranty
information, please contact Cree Sales at PowerSales@cree.com.
Component Selection:
Because it was critical to minimize the inductance from the onset, polypropylene film capacitors were
chosen because of their low loss characteristics at high frequencies. The capacitor bank required a center
tap to allow the generation of a neutral lead if needed. There are two approaches to realizing the capacitor
bank. First, and most obvious, is to use one large capacitor (actually, two tied in series to generate the
center tap). The other approach is to use a multiplicity of smaller capacitors connected in parallel. A
small generalized study was undertaken to see what approach would offer the lowest equivalent series
inductance (ESL). The capacitors chosen for the large capacitor approach is the AVX FFVS6K0147K 140µF
600V polypropylene as shown in Figure 11, which has has extremely low ESL for a capacitor in this form
factor. The capacitor chosen for each element of the parallel array approach is the Epcos B32796G3166K
16µF 700V polypropylene capacitor as shown in Figure 12.
Figure 11: AVX capacitor form factor
Figure 12: Epcos capacitor form factor
The basis of the comparison was to compare the two series connected 140µF capacitors as shown with
Figure 13 with an equivalent parallel array of the 16µF capacitors as shown in Figure 14.
+LINK
+LINK
140µF 600V
ESL = 11nH
MID
MID
140µF 600V
ESL = 11nH
-LINK
-LINK
Figure 13: Large capacitor approach
CPWR-AN13, REV –
6 Techniques for Minimizing
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information, please contact Cree Sales at PowerSales@cree.com.
+LINK
+LINK
Nine
16µF 700V
ESL = 30nH
in parallel
MID
MID
Nine
16µF 700V
ESL = 30nH
in parallel
-LINK
-LINK
Figure 14: Parallel array approach (all capacitors 16µF 700V)
A comparison of overall capacitance, voltage rating, ESL and cost are provided in Table 1. The parallel
array approach offers higher capacitance and voltage, one third the ESL and about half the cost.
Therefore, a multiplicity of capacitors offers significant advantages over few large capacitors.
Parameter
Capacitance
Voltage Rating
ESL
Cost (1k)
Table 1: Capacitor Bank Approach Comparison
Large Capacitor Approach
Parallel Array Approach
70µF
72µF
1.2kV
1.4kV
22nH
6.67nH
$204.16
$114.48
Cree 50mm Half-Bridge Capacitor Board Design and Results:
The concept of magnetic field cancelling as a means to minimize parasitic inductance was used in the
design of a capacitor board to do dynamic evaluation of the Cree 1.2kV 100A 50mm half-bridge module.
The actual capacitor board required only 50µF of capacitance for the 50mm module double pulse tester. A
schematic of the capacitor board is shown in Figure 15.
D1
+LINK
R1
220k 2W
MID
R2
220k 2W
R3
220k 2W
-LINK
R4
220k 2W
C1
16 uF
700VDC
C3
16 uF
700VDC
C5
16 uF
700VDC
C7
16 uF
700VDC
C9
16 uF
700VDC
C11
16 uF
700VDC
C13
8 uF
700VDC
MID
C2
16 uF
700VDC
C4
16 uF
700VDC
C6
16 uF
700VDC
C8
16 uF
700VDC
C10
16 uF
700VDC
C12
16 uF
700VDC
C14
8 uF
700VDC
S2
Figure 15: Capacitor board schematic
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7 Techniques for Minimizing
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information, please contact Cree Sales at PowerSales@cree.com.
In this case, the capacitor bank consisted of 12 Epcos B32796G3166K 16µF 700V capacitors in a series
parallel array. Two additional Epcos B32794D3805K 8µF 700V capacitors were added to take advantage of
some unused space on the printed circuit card.
The layup of the printed circuit card is shown in Figure 16. The parallel plate structure was formed the
entire top layer for the –LINK node, the entire middle layers for MID node and the entire bottom layer
for the +LINK node. The overall thickness of the board was 1.57mm (0.062”). The outer copper layer
thickness was 0.139mm (4 oz. copper) and the inner layers were 0.0694 mm (2 oz. copper). Layers 2 and
3 are at the same potential so the middle FR4 layer can be set to minimum thickness; in this case it was
set to 0.254mm (0.010”). The remaining two FR4 layers were 0.450mm thick (0.0177”) each.
Layer 1: – LINK plane
FR4
Layer 2: MID plane
FR4 – minimum thickness
Layer 3: MID plane
FR4
Layer 4: + LINK plane
Figure 16: Printed circuit board layup
The goal of paralleling the capacitors was to minimize inductance, but the need to connect the capacitors
in series distracts from this goal. The magnetic field cancelling technique was used to mitigate this effect,
as illustrated in Figure 17. This concept minimized the area of the current loops, by making the series
capacitor MID connection on the outer two pins and the +LINK and –LINK connections on the inner two
pins. The current path is illustrated with the dashed black line.
Capacitor
Capacitor
- LINK plane
MID plane
+ LINK plane
Figure 17: Capacitor series connection magnetic field cancellation scheme
CPWR-AN13, REV –
8 Techniques for Minimizing
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Magnetic field cancellation was also applied to the parallel rows of capacitors. This is best illustrated by
referring to sketches of the –LINK plane shown in Figure 18 and the +LINK plane shown in Figure 19. The
connections from each series pair of capacitors to the –LINK and +LINK plane are staggered; therefore, the
current flowing though the paralleled capacitor arrays is traveling in opposite directions to help cancel the
field. The current flows through each series connected pair are illustrated with black arrows.
CAS100H12AM1
SiC MODULE
+LINK
C13
R1
R2
C1
C3
C5
C7
C9
C11
MID
D1
MID
-LINK
R3
R4
C2
C4
C6
C8
C10
S2
C12
C14
Figure 18: - LINK layer
CAS100H12AM1
SiC MODULE
+LINK
C13
R1
R2
C1
C3
C5
C7
C9
C11
MID
D1
MID
-LINK
R3
R4
C2
C4
C6
C8
C10
S2
C12
C14
Figure 19: + LINK layer
Photographs of the capacitor top and bottom side are provided in Figures 20 and 21 respectively.
CPWR-AN13, REV –
9 Techniques for Minimizing
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information, please contact Cree Sales at PowerSales@cree.com.
Figure 20: Capacitor board top side
Figure 21: Capacitor board bottom side
The equivalent series inductance (ESL) of the 16µF capacitors is 30nH and the 8µF capacitors is 27nH.
The overall inductance of the series parallel array (assuming no magnetic field cancelling) is 7.30nH. The
ESL of the capacitor board as reported in “Design considerations for designing with Cree SiC modules
Part 1. Understanding the effects of parasitic inductance” was 5.3nH. This measurement was taken
at the module connection point holes, which are not parallel plate geometry, since clearance had to be
made around the module mounting surfaces to avoid electrical shorts. Hence, the 5.3nH consists of the
inductance of the parallel plate capacitor array, plus the slight non-parallel protrusion over the module
interconnection points. A new ESL measurement was carefully made to ensure that the measurement
points were in the parallel plate array itself by using a short calibration fixture that moved the calibration
plane back into the parallel plate array. This method is illustrated in Figure 22. The calibration short is
shown placed over the back side of the printed circuit board. The ‘legs’ of the short are the same length
as the module interconnect tabs.
Figure 22: Calibration short
The impedance and overall inductance of the capacitor board was measured on a LRC meter and the
results are shown in Figure 23. The measured ESL is 2.97nH @ 1MHz, a 2.5x improvement over the simple
parallel connection.
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10 Techniques for Minimizing
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information, please contact Cree Sales at PowerSales@cree.com.
ESL = 2.97 nH @ 1MHz
Figure 23: Capacitor board measured impedance
This simple design study provides valuable insight on the design of low parasitic inductance capacitor banks
for SiC MOSFET modules. The key points are as follows:
• In general, a parallel array of smaller capacitors is superior to a non-parallel array of larger capacitors
for a given capacitance value in minimizing ESL. In this case, the parallel array of smaller capacitors had
one third the ESL of the large capacitor approach.
• The cost of an array of smaller capacitors is generally lower; in this case, it was about half the cost.
• Applying the parallel plate interconnection scheme along with magnetic field cancelling wherever possible
reduced the ESL by a factor of 2.5 versus paralleling alone.
CPWR-AN13, REV –
11 Techniques for Minimizing
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For product specifications, please see the data sheets available at www.cree.com/power. For warranty
information, please contact Cree Sales at PowerSales@cree.com.
Cree Six Pack Module Capacitor Board Design and Results:
Cree’s recently-released CCS050M12CM2 1.2kV 50A SiC MOSFET six-pack module is the first commercially
available SiC MOSFET module in the “six pack” form factor. This module is capable of significantly faster
switching speeds when compared to Si IGBTs; however, the faster switching speed of the SiC MOSFET
module can result in appreciable ringing. The key method to minimizing the ring is to minimize the
parasitic inductance. The following discussion addresses the design steps undertaken by Cree to minimize
this inductance in the double pulse switching time test setup used to characterize the dynamic behavior of
the module.
The module, shown in Figure 24 is packaged in a traditional six-pack configuration with two sets of DC link
terminals on the right side and left side, with three output phase connections provided in the top row of
terminals and six gate drive inputs located in the bottom row of terminals.
Figure 24: Cree 1.2kV 50A SiC MOSFET six-pack module
The schematic of the module is shown in Figure 25. This package is designed for user convenience by
forming a functional block containing all of the semiconductor switches and diodes to implement a three
phase inverter. However, this presents some challenges in designing an appropriate low inductance
capacitor bank to realize optimum performance. A key factor to consider is the two sets of DC link
connections. Minimizing parasitic inductance requires that both sets of connections are used at all times;
using only one set of DC link connections is not recommended, since the layout inductance in the package
will result in asymmetric parasitic inductance between the individual half-bridge sections. Both sets of
link connections must be used to avoid this condition. Also, the link capacitor bank should be laid out
symmetrically with the centerline of the module. Lastly, all previously described techniques for minimizing
inductance should be applied.
CPWR-AN13, REV –
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information, please contact Cree Sales at PowerSales@cree.com.
18
17
NTC
25
15
16
26
M1
1
M3
D1
2
5
6
23
3
9
10
21
24
M2
M5
D3
19
22
M4
D2
7
4
D5
20
M6
D4
11
8
D6
12
27
13
28
14
Figure 25: Cree 1.2kV 50A six-pack module schematic
Cree developed a double-pulse test setup that follows all of these requirements. A review of the design
and layout provides significant insight on how to optimize the PCB design to get maximum benefit from the
module. The test board, consisting of a capacitor bank, gate drivers and diagnostics to perform dynamic
testing of the Cree SiC MOSFET module, is shown in Figures 26 and 27. The module is mounted to the back
side of the board and the remaining components are mounted to the top side of the board to allow easy
mounting to a heat sink or hot plate.
MODULE
Figure 26: Six-pack test board (front)
Figure 27: Six-pack test board (back)
A simplified schematic of the test board is shown in Figure 28. (The schematic does not show the individual
gate drivers to maintain clarity). The corresponding physical locations of the various blocks are shown in
the photograph provided in Figure 29.
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information, please contact Cree Sales at PowerSales@cree.com.
+LINK
B
A
25
15
26
16
M1
1
D1
M3
5
D3
6
2
M2
MID
C
3
D5
10
23
21
19
24
22
20
D2
M4
7
D4
8
4
M5
9
M6
11
D6
MID
12
27
13
28
14
Current Viewing
Resistors
-LINK
Capacitor
Arrays
Figure 28: Six-pack test board simplified schematic (gate drivers not shown)
As shown in Figure 29, the physical layout of the key components is symmetric along the centerline of the
printed circuit card.
Capacitor Bank
Current Viewing
Resistors
Capacitor Bank
Gate Drives
Figure 29: Six-pack test board major block location
CPWR-AN13, REV –
14 Techniques for Minimizing
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information, please contact Cree Sales at PowerSales@cree.com.
The module has two sets of DC input connections and both need to be utilized to keep symmetry. The link
capacitor bank consists of two identical parallel arrays of series connected capacitors. The exact layout and
the same capacitors utilized in the 50mm half-bridge capacitor board discussion are fully leveraged in this
application. It is possible that the current flowing into the link might not be symmetric; therefore, two T&M
Research SDN-404-01 current viewing resistors are used to monitor the current in both –LINK connections
on the module. The two signals are summed together in the oscilloscope to provide the measurement of
total module link current. It is critical that the coaxial cables connecting the current viewing resistors are
the same length to insure matched propagation delay times.
It is also worth noting that ground loops can be formed by the current and voltage measurement
connections, which can cause false transient readings to be present on the observed waveforms. High
permeability ferrite chokes on the measurement leads are required to mitigate this issue.
The impedance vs. frequency of the test board was characterized using an LCR meter. The measurement
assess the amount of parasitic inductance in the capacitor bank by replacing the current viewing resistors
with shorts. The six pack has two sets of DC link input connections; therefore, two separate impedance
measurements were made of the left and right-hand +DC and –DC link connections. A graph of both
impedance measurements is provided in Figure 30.
100
|Z| Left Side
|Z| Right Side
10
|Z| ( )
1
0.1
0.01
0.001
0.0001
100
1000
10000
100000
1000000
10000000
Freq (Hz)
Figure 30: Impedance vs. frequency for each set of DC link connections
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The impedance on both sides is almost identical below 200kHz. The measured impedance of the right
side DC link connections is slightly higher than the left side. A detailed impedance vs. frequency plot is
provided in Figure 31 to highlight the differences. The ESL for each side is shown at 1MHz.
0.1
|Z| Left Side
ESL Left Side
|Z| Right Side
ESL Right Side
|Z| ( )
2.97nH
2.60nH
0.01
0.001
100000
1000000
10000000
Freq (Hz)
Figure 31: Impedance vs. frequency for each set of DC link connections and ESL differences
Because there is a slight layout difference between the right and the left sides of the printed circuit board,
the right side ESL was measured to be 2.97nH and the left side was 2.60nH. The top –DC LINK plane
on the right side has an area cut out that contains the traces for the NTC thermistor. Therefore, it is
reasonable to assume that the ESL on the right side would be somewhat higher.
CPWR-AN13, REV –
16 Techniques for Minimizing
Parasitic Inductance
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information, please contact Cree Sales at PowerSales@cree.com.
Conclusions and Recommendations:
A key consideration to realize the best performance from SiC MOSFET modules is the minimization of ESL
of the link capacitor bank and the parasitic inductance of the interface between the link capacitor and
module. The considerations for accomplishing this are as follows:
• Parasitic inductance is a measure of the magnetic field around a conductive path carrying current.
Creating a geometry that cancels the magnetic field will in turn minimize parasitic inductance.
• Parallel (stacked) conductor geometries provide significantly less parasitic inductance than coplanar (side
by side) geometries.
• In general, a parallel array of small capacitors is superior to one large capacitor. Parasitic inductance is
minimized and so is cost. (Note, this applies only for standard geometry capacitors.)
• Applying field cancelling techniques to a parallel array of capacitors can cut the ESL by more than half
when compared to a parallel capacitor array inductance estimate.
Copyright © 2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree, the
Cree logo, and Zero Recovery are registered trademarks of Cree, Inc.
This document is provided for informational purposes only and is not a warranty or a specification. This product is currently
available for evaluation and testing purposes only, and is provided “as is” without warranty. For preliminary, non-binding product
specifications, please see the preliminary data sheet available at www.cree.com/power.
17
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Techniques for Minimizing
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Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
Fax: +1.919.313.5451
www.cree.com/power