Design Considerations for Designing with Cree SiC Modules Part 2. Techniques for Minimizing Parasitic Inductance Design Considerations for Designing with Cree SiC Modules Part 2. Techniques for Minimizing Parasitic Inductance Scope: This application guide shows techniques to minimize parasitic inductance in printed circuit boards to maximize the benefits of SiC (silicon carbide) modules. Cree’s CAS100H12AM1 1.2kV, 100A 50mm halfbridge module and Cree’s CCS050M12CM2 1.2kV, 50A six-pack module are used as examples. Introduction: Cree SiC MOSFET modules provide a unique combination of high voltage, high current and high switching speed. This combination requires careful consideration of circuit parasitic elements, beyond what is customary when using conventional Si IGBT modules. The effects of circuit parasitics were previously discussed in “Minimizing Parasitic Effects in SiC MOSFET Modules,” and this application note will provide guidance on minimizing these parasitic elements. Parasitic inductance in the link capacitor bank and its interface to the SiC module is the primary concern. Design recommendations begin with a theoretical discussion of the sources of parasitic inductance, and include recommendations on interconnect layout, as well as suggestions for capacitor selection from both a performance and economic perspective. Two designs using these guidelines are presented, along with measured parasitic inductance. The two designs are the capacitor board circuits used to gather switching data on Cree’s CAS100H12AM1 1.2kV, 100A 50mm half-bridge module and Cree’s CCS050M12CM2 1.2kV, 50A six-pack module. Discussion: This discussion takes an intuitive approach to minimization of parasitic inductance in the link capacitor bank and its interface to the SiC power module. While it is possible to fully model all parasitics via finite element techniques, this approach is complex and time consuming. The following points will be discussed: • Parasitic Considerations – brief discussion of the electromagnetic principles involved along with conductor geometry recommendations. REV – ance CPWR-AN13, rasitic Induct r Minimizing Pa fo es qu ni ch Te • Component Selection – first order trade-off concerning link capacitor selection from a parasitic inductance and economic perspective. • Cree 50mm Half-Bridge Capacitor Board Design and Results – an example demonstrating a low inductance link capacitor bank for half-bridge modules. • Cree Six-Pack Module Capacitor Board Design and Results – a second example demonstrating a low inductance link capacitor bank for six pack modules. Subject to change without notice. www.cree.com 1 Parasitic Parasitic Considerations: Considerations: Parasitic Considerations: Inductance Inductance is is based based on on two two fundamental fundamental discoveries discoveries in in physics. physics. First, First, Oerstead Oerstead discovered discovered the the force two objects on rate of charge current). Inductance is based two fundamental discoveries in physics. First, discovered force force between between twooncharge charge objects depended depended on the the rate of of flow flow ofOerstead charge (i.e. (i.e. current).theAmpere Ampere measured the force caused by the current and expressed this relationship in equation form. between two charge objects depended on the rate of flow of charge (i.e. current). Ampere measured the measured the force caused by the current and expressed this relationship in equation form. The ‘force at a distance’ was the effect of the magnetic field. Ampere’s law in vector notation is force caused by the current and expressed this relationship in equation form. The ‘force at a distance’ The ‘force at a distance’ was the effect of the magnetic field. Ampere’s law in vector notation is was follows (bold are aseffect follows (bold are vector vector quantities): theas of the magnetic field.quantities): Ampere’s law in vector notation is as follows (bold are vector quantities): ∇×π©π© ∇×π©π© = = ππ π±π± ππ π±π± This states of magnetic is to the of the This states that the curl of the the magnetic field Bequal is equal equal to product the product product of material the material material This states thatthat thethe curlcurl of the magnetic fieldfield B is B to the of the permeability µ and permeability µ and electric current density J and is customarily illustrated by the hand permeability µ and electric density J and is by customarily illustrated by shown the ‘right ‘right hand rule’ rule’ electric current density J and iscurrent customarily illustrated the ‘right hand rule’ as in Figure 1. From as shown in Figure 1. From Lenz’s law in an electric circuit with inductance changing an as shown Fromwith Lenz’s law in an electrican circuit withcurrent inductance changing an electric electric Lenz’s law in in anFigure electric1.circuit inductance changing electric that has inductance induces a current that has induces a which the change current thatopposes has inductance inductance induces a voltage voltage which opposes opposes change in in current current (self(selfvoltage which the change in current (self-inductance) suchthe that: inductance) inductance) such such that: that: ππππ ππππ ππ = πΏπΏ ππ = πΏπΏ ππππ ππππ The keykey issue is that the the magnetic fieldfield gives rise rise to the Ampere’s circuital law provides a The issue is that magnetic gives to inductance. the inductance. Ampere’s circuital law The key issue is that the magnetic field gives rise to the inductance. Ampere’s circuital law means of calculating steady state magnetic field based on steady state current. provides a of the steady magnetic field on provides a means meansthe of calculating calculating the steady state state magnetic field based based on steady steady state state current. current. Electric Current Electric Electric Current Current Magnetic Field Magnetic Magnetic Field Field Figure 1: Right hand rule (red blue = magnetic field, blue = current) Figure Figure 1: 1: Right Right hand hand rule rule (red (red = = magnetic magnetic field, field, blue = = current) current) AnAn obvious method for minimizing inductance is toiscancel the magnetic field as much as possible. Some obvious method for inductance the field as as An obvious method for minimizing minimizing inductance is to to cancel cancel the magnetic magnetic field as much much as illustrations of this concept are the twisted pair conductors and coaxial cables. possible. Some illustrations of this concept are the twisted pair conductors and coaxial cables. possible. Some illustrations of this concept are the twisted pair conductors and coaxial cables. There are two general ways of laying out a pair of conductors on/in a printed circuit card or bus bar. The There are two general ways out pair on/in a circuit or There are general ways of of laying laying out a aforming pair of of aconductors conductors on/in a printed printed circuit card card or bus bus first way is totwo stack the conductors vertically, parallel plate structure as shown in Figure 2. bar. The first way is to stack the conductors vertically, forming a parallel plate structure as bar. The first way is to stack the conductors vertically, forming a parallel plate structure as The second way is to place the conductors side by side in the same horizontal plane, forming a coplanar shown in 2. The way is the side side the shown as in Figure Figure 2. Figure The second second is to to place place the conductors conductors side by by side in in the same same structure shown in 3. Theway coplanar conductor layout is popular in IGBT module based inverters. horizontal plane, forming a coplanar structure as shown in Figure 3. The coplanar conductor horizontal plane, forming a coplanar structure as shown in Figure 3. The coplanar conductor Bolt-on connections to IGBT modules and electrolytic capacitors are simplified because both conductors are in the same plane. 2 2 CPWR-AN13, REV – 2 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. Figure 2: Parallel plate Figure 3: Coplanar plate Both techniques provide lower inductance by placing the conductors in close proximity to one another and therefore cancelling the field. The degree of cancellation can be rigorously calculated by Ampere’s law; however, valuable insight can be gathered by considering the geometry and the subsequent magnetic field. The best way to illustrate the geometric effects is to first consider the magnetic field created by a single rectangular conductor as shown in Figures 4 and 5. The current flow and magnetic field lines obey the right hand rule. Figure 4: Rectangular foil (end view) Blue dot: Current flowing out of page Red lines: Magnetic field Figure 5: Rectangular foil (side view) Blue line: Current flow Red dot: Magnetic field flowing out of page Red cross: Magnetic field flowing into page Now, consider the pairs of conductors with currents flowing in opposite directions. The solid red line is the field caused by the current flowing out of the page and the dashed line is the field from the current flowing into the page. The parallel plate case magnetic field overlap is shown in Figure 6 and the coplanar plate case magnetic field overlap is shown in Figure 7. Figure 6: Parallel plate overlap Figure 7: Coplanar plate overlap This simple graphical example shows that the parallel plate structure has substantially more overlap and therefore cancels the magnetic field better than the coplanar approach. CPWR-AN13, REV – 3 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. The parallel plate and coplanar plate geometries are popular transmission line formats. Inductance per The The parallel parallel plate plate and and coplanar coplanar plate plate geometries geometries are are popular popular transmission transmission line line formats. formats. unit length is a standard parameter for transmission lines. Hence, estimates of Hence, inductance per unit of length Inductance Inductance per per unit unit length length is is a standard a standard parameter parameter forfor transmission transmission lines. lines. Hence, estimates estimates of for the parallel plate and coplanar structures are widely available from several sources. The free space inductance inductance per per unit unit length length forfor thethe parallel parallel plate plate and and coplanar coplanar structures structures are are widely widely available available from from (relative permeability and permittivity equal to unity) inductance approximations for these two structures several several sources.The sources.The free free space space (relative (relative permeability permeability and and permittivity permittivity equal equal to to unity) unity) inductance inductance are shown in Figures 8 and 9.structures approximations approximations forfor these these two two structures are are shown shown in in Figures Figures 8 and 8 and 9. 9. d=w+t d=w+t d=w+t ww w tt t h hh w ww ββ πΏπΏ/ππ πΏπΏ/ππ≈≈ππ ππ π€π€π€π€ ππ ππ !!!!π€π€π€π€++π‘π‘ π‘π‘ πΏπΏ/ππ πΏπΏ/ππ≈≈ cosh cosh ππ ππ π€π€π€π€ Figure Figure 8: 8:8: Parallel Parallel plate plate inductance inductance approximation approximation Figure Figure 9: 9: Coplanar Coplanar plate plate inductance inductance Figure Parallel plate inductance approximation Figure 9: Coplanar plate inductance approximation approximation approximation AnAn illustration illustration of of thethe difference difference between between thethe two two geometries geometries can can bebe assessed assessed byby anan example example An illustration of the difference between the two geometries can be assessed by an example that considers that that considers considers a width a width (w) (w) of of 20 20 mm mm for for both both cases, cases, with with the the spacing spacing set set to to the the smallest smallest value value a width (w) of 20 mm for both cases, with the spacing set to the smallest value commensurate with an commensurate commensurate with with an an operating operating voltage voltage of of 1.2kV. 1.2kV. operating voltage of 1.2kV. For the parallel plate case, conservative spacing between the the parallel conductors (h) would be For For thethe parallel parallel plate plate case, case, aa conservative a conservative spacing spacing between between the parallel parallel conductors conductors (h)(h) would would bebe approximately 1/10 the short term dielectric strength for FR-4. The short term dielectric breakdown for approximately approximately 1/10 1/10 thethe short short term term dielectric dielectric strength strength forfor FR-4. FR-4.The The short short term term dielectric dielectric FR-4 is approximately 20kV/mm, giving a conservative operating rating of 2kV/mm, which equates to breakdown breakdown forfor FR-4 FR-4 is is approximately approximately 20kV/mm, 20kV/mm, giving giving a conservative a conservative operating operating rating rating of of 0.6mmwhich spacing at 1.2kV. The inductance/mm for this geometry is a simple ratio and inversely proportional 2kV/mm, 2kV/mm, which equates equates to to 0.6mm 0.6mm spacing spacing at at 1.2kV. 1.2kV. The The inductance/mm inductance/mm forfor this this geometry geometry is is aa to spacing (h). In the case where w = 20mm and h = 0.6mm, the inductance per unit length is 0.0377nH/ simple simple ratio ratio and and inversely inversely proportional proportional to to spacing spacing (h). (h).In In thethe case case where where ww = 20mm = 20mm and and h =h = mm. 0.6mm, 0.6mm, thethe inductance inductance per per unit unit length length is is 0.0377nH/mm. 0.0377nH/mm. For the coplanar plate case, the IPC-2221 Generic Standard on Printed Board Design recommends 3mm of For For thethe coplanar coplanar plate plate thethe IPC-2221 IPC-2221 Standard Standard on Printed Printed Board Board Design spacing (t in Figure 9)case, atcase, 1.2kV for polymer Generic orGeneric conformal (A5/B4)on coated boards. InDesign this case, 3mm sets the minimum spacing t.spacing The only that can be adjusted to minimize the inductance/ recommends recommends 3mm 3mm of of spacing (t (t inremaining in Figure Figure 9)parameter 9) at at 1.2kV 1.2kV forfor polymer polymer oror conformal conformal (A5/B4) (A5/B4) coated coated mm is increasing the width w. The inductance/mm vs. width w is an inverse hyperbolic cosine function boards. boards.In In this this case, case, 3mm 3mm sets sets thethe minimum minimum spacing spacing t. t.The The only only remaining remaining parameter parameter that that can can and is shown inminimize Figure 10. In inductance/mm this case whereiswis =increasing 20mm and = 3mm, inductance per unit length bebe adjusted adjusted to to minimize thethe inductance/mm increasing thetthe width width w.the w.The The inductance/mm inductance/mm vs.vs.is 0.2167nH/mm. width width ww is is anan inverse inverse hyperbolic hyperbolic cosine cosine function function and and is is shown shown in in Figure Figure 10.10.In In this this case case where where ww =The 20mm = 20mm and and t = t 3mm, = 3mm, the the inductance inductance per per unit unit length length is is 0.2167nH/mm. 0.2167nH/mm. results show that under the conditions described above, the inductance per unit length for the coplanar arrangement is approximately 5.7 times higher than the parallel plate configuration. An obvious question The The results results show that that under under thethe conditions conditions described described above, above, the inductance inductance per per unit unit length length for would be show how wide the conductors would need to be to make thethe inductance per unit length of thefor coplanar thethe coplanar coplanar arrangement arrangement is approximately approximately 5.75.7 times times higher higher than than thethe parallel plate plate configuration. configuration. configuration equal to the is parallel plate configuration. This is illustrated inparallel Figure 10. This graph shows AnAn obvious question question would would bebe how how wide wide thethe conductors would need need to to bebe to The to make make thethe theobvious inductance per unit length versus width forconductors the coplanarwould plate configuration. graph shows that the inductance per unit length at a slow rate with increasing The 20mm width case is shown inductance inductance per per unit unit length length ofdecreases of thethe coplanar coplanar configuration configuration equal equal towidth. to thethe parallel parallel plate plate configuration. configuration. asisthe red circlein and the 0.0377nH case is shown asthe the green ‘X’. A per coplanar plate conductor width offor This This is illustrated illustrated in Figure Figure 10.10.This This graph graph shows shows the inductance inductance per unit unit length length versus versus width width for 675.5mm would be needed to achieve the same inductance per unit length as the 20mm wide parallel plate thethe coplanar coplanar plate plate configuration. configuration. The The graph graph shows shows that that the the inductance inductance per per unit unit length length configuration, demonstrating the advantage of the parallel plate configuration. decreases decreases at at a slow aclearly slow rate rate with with increasing increasing width. width.The The 20mm 20mm width width case case is is shown shown asas thethe red red circle circle and and thethe 0.0377nH 0.0377nH case case is is shown shown asas thethe green green ‘X’.‘X’.A A coplanar coplanar plate plate conductor conductor width width of of 675.5mm 675.5mm would would bebe needed needed to to achieve achieve thethe same same inductance inductance per per unit unit length length asas thethe 20mm 20mm wide wide CPWR-AN13, REV – 4 Techniques for Minimizing Parasitic Inductance 44 This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. 1 w = 20mm w = 675.5mm nH/mm 5.7x wider 0.2167 nH/mm 0.1 0.0377 nH/mm 0.01 1 10 100 1000 Width (mm) Figure 10: Coplanar plate inductance/mm gap = 3mm A summary of the key points about inductance, magnetic fields and conductor configurations are as follows: • Minimizing parasitic inductance, beyond minimizing the conductor length, is best achieved by cancelling out stray magnetic fields as much as possible. • The geometry of closely placed conductors is a significant factor in minimizing the magnetic field to reduce inductance. • With conductors that have a rectangular cross section, the parallel conductor (stacked) layout is superior to a coplanar conductor (side by side) layout in minimizing parasitic inductance. CPWR-AN13, REV – 5 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. Component Selection: Because it was critical to minimize the inductance from the onset, polypropylene film capacitors were chosen because of their low loss characteristics at high frequencies. The capacitor bank required a center tap to allow the generation of a neutral lead if needed. There are two approaches to realizing the capacitor bank. First, and most obvious, is to use one large capacitor (actually, two tied in series to generate the center tap). The other approach is to use a multiplicity of smaller capacitors connected in parallel. A small generalized study was undertaken to see what approach would offer the lowest equivalent series inductance (ESL). The capacitors chosen for the large capacitor approach is the AVX FFVS6K0147K 140µF 600V polypropylene as shown in Figure 11, which has has extremely low ESL for a capacitor in this form factor. The capacitor chosen for each element of the parallel array approach is the Epcos B32796G3166K 16µF 700V polypropylene capacitor as shown in Figure 12. Figure 11: AVX capacitor form factor Figure 12: Epcos capacitor form factor The basis of the comparison was to compare the two series connected 140µF capacitors as shown with Figure 13 with an equivalent parallel array of the 16µF capacitors as shown in Figure 14. +LINK +LINK 140µF 600V ESL = 11nH MID MID 140µF 600V ESL = 11nH -LINK -LINK Figure 13: Large capacitor approach CPWR-AN13, REV – 6 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. +LINK +LINK Nine 16µF 700V ESL = 30nH in parallel MID MID Nine 16µF 700V ESL = 30nH in parallel -LINK -LINK Figure 14: Parallel array approach (all capacitors 16µF 700V) A comparison of overall capacitance, voltage rating, ESL and cost are provided in Table 1. The parallel array approach offers higher capacitance and voltage, one third the ESL and about half the cost. Therefore, a multiplicity of capacitors offers significant advantages over few large capacitors. Parameter Capacitance Voltage Rating ESL Cost (1k) Table 1: Capacitor Bank Approach Comparison Large Capacitor Approach Parallel Array Approach 70µF 72µF 1.2kV 1.4kV 22nH 6.67nH $204.16 $114.48 Cree 50mm Half-Bridge Capacitor Board Design and Results: The concept of magnetic field cancelling as a means to minimize parasitic inductance was used in the design of a capacitor board to do dynamic evaluation of the Cree 1.2kV 100A 50mm half-bridge module. The actual capacitor board required only 50µF of capacitance for the 50mm module double pulse tester. A schematic of the capacitor board is shown in Figure 15. D1 +LINK R1 220k 2W MID R2 220k 2W R3 220k 2W -LINK R4 220k 2W C1 16 uF 700VDC C3 16 uF 700VDC C5 16 uF 700VDC C7 16 uF 700VDC C9 16 uF 700VDC C11 16 uF 700VDC C13 8 uF 700VDC MID C2 16 uF 700VDC C4 16 uF 700VDC C6 16 uF 700VDC C8 16 uF 700VDC C10 16 uF 700VDC C12 16 uF 700VDC C14 8 uF 700VDC S2 Figure 15: Capacitor board schematic CPWR-AN13, REV – 7 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. In this case, the capacitor bank consisted of 12 Epcos B32796G3166K 16µF 700V capacitors in a series parallel array. Two additional Epcos B32794D3805K 8µF 700V capacitors were added to take advantage of some unused space on the printed circuit card. The layup of the printed circuit card is shown in Figure 16. The parallel plate structure was formed the entire top layer for the –LINK node, the entire middle layers for MID node and the entire bottom layer for the +LINK node. The overall thickness of the board was 1.57mm (0.062”). The outer copper layer thickness was 0.139mm (4 oz. copper) and the inner layers were 0.0694 mm (2 oz. copper). Layers 2 and 3 are at the same potential so the middle FR4 layer can be set to minimum thickness; in this case it was set to 0.254mm (0.010”). The remaining two FR4 layers were 0.450mm thick (0.0177”) each. Layer 1: – LINK plane FR4 Layer 2: MID plane FR4 – minimum thickness Layer 3: MID plane FR4 Layer 4: + LINK plane Figure 16: Printed circuit board layup The goal of paralleling the capacitors was to minimize inductance, but the need to connect the capacitors in series distracts from this goal. The magnetic field cancelling technique was used to mitigate this effect, as illustrated in Figure 17. This concept minimized the area of the current loops, by making the series capacitor MID connection on the outer two pins and the +LINK and –LINK connections on the inner two pins. The current path is illustrated with the dashed black line. Capacitor Capacitor - LINK plane MID plane + LINK plane Figure 17: Capacitor series connection magnetic field cancellation scheme CPWR-AN13, REV – 8 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. Magnetic field cancellation was also applied to the parallel rows of capacitors. This is best illustrated by referring to sketches of the –LINK plane shown in Figure 18 and the +LINK plane shown in Figure 19. The connections from each series pair of capacitors to the –LINK and +LINK plane are staggered; therefore, the current flowing though the paralleled capacitor arrays is traveling in opposite directions to help cancel the field. The current flows through each series connected pair are illustrated with black arrows. CAS100H12AM1 SiC MODULE +LINK C13 R1 R2 C1 C3 C5 C7 C9 C11 MID D1 MID -LINK R3 R4 C2 C4 C6 C8 C10 S2 C12 C14 Figure 18: - LINK layer CAS100H12AM1 SiC MODULE +LINK C13 R1 R2 C1 C3 C5 C7 C9 C11 MID D1 MID -LINK R3 R4 C2 C4 C6 C8 C10 S2 C12 C14 Figure 19: + LINK layer Photographs of the capacitor top and bottom side are provided in Figures 20 and 21 respectively. CPWR-AN13, REV – 9 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. Figure 20: Capacitor board top side Figure 21: Capacitor board bottom side The equivalent series inductance (ESL) of the 16µF capacitors is 30nH and the 8µF capacitors is 27nH. The overall inductance of the series parallel array (assuming no magnetic field cancelling) is 7.30nH. The ESL of the capacitor board as reported in “Design considerations for designing with Cree SiC modules Part 1. Understanding the effects of parasitic inductance” was 5.3nH. This measurement was taken at the module connection point holes, which are not parallel plate geometry, since clearance had to be made around the module mounting surfaces to avoid electrical shorts. Hence, the 5.3nH consists of the inductance of the parallel plate capacitor array, plus the slight non-parallel protrusion over the module interconnection points. A new ESL measurement was carefully made to ensure that the measurement points were in the parallel plate array itself by using a short calibration fixture that moved the calibration plane back into the parallel plate array. This method is illustrated in Figure 22. The calibration short is shown placed over the back side of the printed circuit board. The ‘legs’ of the short are the same length as the module interconnect tabs. Figure 22: Calibration short The impedance and overall inductance of the capacitor board was measured on a LRC meter and the results are shown in Figure 23. The measured ESL is 2.97nH @ 1MHz, a 2.5x improvement over the simple parallel connection. CPWR-AN13, REV – 10 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. ESL = 2.97 nH @ 1MHz Figure 23: Capacitor board measured impedance This simple design study provides valuable insight on the design of low parasitic inductance capacitor banks for SiC MOSFET modules. The key points are as follows: • In general, a parallel array of smaller capacitors is superior to a non-parallel array of larger capacitors for a given capacitance value in minimizing ESL. In this case, the parallel array of smaller capacitors had one third the ESL of the large capacitor approach. • The cost of an array of smaller capacitors is generally lower; in this case, it was about half the cost. • Applying the parallel plate interconnection scheme along with magnetic field cancelling wherever possible reduced the ESL by a factor of 2.5 versus paralleling alone. CPWR-AN13, REV – 11 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. Cree Six Pack Module Capacitor Board Design and Results: Cree’s recently-released CCS050M12CM2 1.2kV 50A SiC MOSFET six-pack module is the first commercially available SiC MOSFET module in the “six pack” form factor. This module is capable of significantly faster switching speeds when compared to Si IGBTs; however, the faster switching speed of the SiC MOSFET module can result in appreciable ringing. The key method to minimizing the ring is to minimize the parasitic inductance. The following discussion addresses the design steps undertaken by Cree to minimize this inductance in the double pulse switching time test setup used to characterize the dynamic behavior of the module. The module, shown in Figure 24 is packaged in a traditional six-pack configuration with two sets of DC link terminals on the right side and left side, with three output phase connections provided in the top row of terminals and six gate drive inputs located in the bottom row of terminals. Figure 24: Cree 1.2kV 50A SiC MOSFET six-pack module The schematic of the module is shown in Figure 25. This package is designed for user convenience by forming a functional block containing all of the semiconductor switches and diodes to implement a three phase inverter. However, this presents some challenges in designing an appropriate low inductance capacitor bank to realize optimum performance. A key factor to consider is the two sets of DC link connections. Minimizing parasitic inductance requires that both sets of connections are used at all times; using only one set of DC link connections is not recommended, since the layout inductance in the package will result in asymmetric parasitic inductance between the individual half-bridge sections. Both sets of link connections must be used to avoid this condition. Also, the link capacitor bank should be laid out symmetrically with the centerline of the module. Lastly, all previously described techniques for minimizing inductance should be applied. CPWR-AN13, REV – 12 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. 18 17 NTC 25 15 16 26 M1 1 M3 D1 2 5 6 23 3 9 10 21 24 M2 M5 D3 19 22 M4 D2 7 4 D5 20 M6 D4 11 8 D6 12 27 13 28 14 Figure 25: Cree 1.2kV 50A six-pack module schematic Cree developed a double-pulse test setup that follows all of these requirements. A review of the design and layout provides significant insight on how to optimize the PCB design to get maximum benefit from the module. The test board, consisting of a capacitor bank, gate drivers and diagnostics to perform dynamic testing of the Cree SiC MOSFET module, is shown in Figures 26 and 27. The module is mounted to the back side of the board and the remaining components are mounted to the top side of the board to allow easy mounting to a heat sink or hot plate. MODULE Figure 26: Six-pack test board (front) Figure 27: Six-pack test board (back) A simplified schematic of the test board is shown in Figure 28. (The schematic does not show the individual gate drivers to maintain clarity). The corresponding physical locations of the various blocks are shown in the photograph provided in Figure 29. CPWR-AN13, REV – 13 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. +LINK B A 25 15 26 16 M1 1 D1 M3 5 D3 6 2 M2 MID C 3 D5 10 23 21 19 24 22 20 D2 M4 7 D4 8 4 M5 9 M6 11 D6 MID 12 27 13 28 14 Current Viewing Resistors -LINK Capacitor Arrays Figure 28: Six-pack test board simplified schematic (gate drivers not shown) As shown in Figure 29, the physical layout of the key components is symmetric along the centerline of the printed circuit card. Capacitor Bank Current Viewing Resistors Capacitor Bank Gate Drives Figure 29: Six-pack test board major block location CPWR-AN13, REV – 14 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. The module has two sets of DC input connections and both need to be utilized to keep symmetry. The link capacitor bank consists of two identical parallel arrays of series connected capacitors. The exact layout and the same capacitors utilized in the 50mm half-bridge capacitor board discussion are fully leveraged in this application. It is possible that the current flowing into the link might not be symmetric; therefore, two T&M Research SDN-404-01 current viewing resistors are used to monitor the current in both –LINK connections on the module. The two signals are summed together in the oscilloscope to provide the measurement of total module link current. It is critical that the coaxial cables connecting the current viewing resistors are the same length to insure matched propagation delay times. It is also worth noting that ground loops can be formed by the current and voltage measurement connections, which can cause false transient readings to be present on the observed waveforms. High permeability ferrite chokes on the measurement leads are required to mitigate this issue. The impedance vs. frequency of the test board was characterized using an LCR meter. The measurement assess the amount of parasitic inductance in the capacitor bank by replacing the current viewing resistors with shorts. The six pack has two sets of DC link input connections; therefore, two separate impedance measurements were made of the left and right-hand +DC and –DC link connections. A graph of both impedance measurements is provided in Figure 30. 100 |Z| Left Side |Z| Right Side 10 |Z| ( ) 1 0.1 0.01 0.001 0.0001 100 1000 10000 100000 1000000 10000000 Freq (Hz) Figure 30: Impedance vs. frequency for each set of DC link connections CPWR-AN13, REV – 15 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. The impedance on both sides is almost identical below 200kHz. The measured impedance of the right side DC link connections is slightly higher than the left side. A detailed impedance vs. frequency plot is provided in Figure 31 to highlight the differences. The ESL for each side is shown at 1MHz. 0.1 |Z| Left Side ESL Left Side |Z| Right Side ESL Right Side |Z| ( ) 2.97nH 2.60nH 0.01 0.001 100000 1000000 10000000 Freq (Hz) Figure 31: Impedance vs. frequency for each set of DC link connections and ESL differences Because there is a slight layout difference between the right and the left sides of the printed circuit board, the right side ESL was measured to be 2.97nH and the left side was 2.60nH. The top –DC LINK plane on the right side has an area cut out that contains the traces for the NTC thermistor. Therefore, it is reasonable to assume that the ESL on the right side would be somewhat higher. CPWR-AN13, REV – 16 Techniques for Minimizing Parasitic Inductance This document is provided for informational purposes only and is not a warranty or a specification. For product specifications, please see the data sheets available at www.cree.com/power. For warranty information, please contact Cree Sales at PowerSales@cree.com. Conclusions and Recommendations: A key consideration to realize the best performance from SiC MOSFET modules is the minimization of ESL of the link capacitor bank and the parasitic inductance of the interface between the link capacitor and module. The considerations for accomplishing this are as follows: • Parasitic inductance is a measure of the magnetic field around a conductive path carrying current. Creating a geometry that cancels the magnetic field will in turn minimize parasitic inductance. • Parallel (stacked) conductor geometries provide significantly less parasitic inductance than coplanar (side by side) geometries. • In general, a parallel array of small capacitors is superior to one large capacitor. Parasitic inductance is minimized and so is cost. (Note, this applies only for standard geometry capacitors.) • Applying field cancelling techniques to a parallel array of capacitors can cut the ESL by more than half when compared to a parallel capacitor array inductance estimate. Copyright © 2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree, the Cree logo, and Zero Recovery are registered trademarks of Cree, Inc. This document is provided for informational purposes only and is not a warranty or a specification. This product is currently available for evaluation and testing purposes only, and is provided “as is” without warranty. For preliminary, non-binding product specifications, please see the preliminary data sheet available at www.cree.com/power. 17 CPWR-AN13, REV – Techniques for Minimizing Parasitic Inductance Cree, Inc. 4600 Silicon Drive Durham, NC 27703 USA Tel: +1.919.313.5300 Fax: +1.919.313.5451 www.cree.com/power