CBI Cooling - Temperature regulation Non-spill flat-face pollution preventing technology … Spill-free to ensure operator safety • cold water, glycol water, hot water, steam, • mineral or synthetic heat transfer oil, • lubricating oil, • gas circuits: argon, nitrogen, helium, etc. - no discharge and no work place contamination, - protection for tools and production. Pollution-preventing flat faces to guarantee the integrity of fluids and gases - no pollution enters your circuits. A wider range The CBI is now available in 5 nominal bores: 3, 6, 9, 12 and 16 mm. 2 Excellent mechanical strength The robust construction with long plug guiding in the socket, in the connected position provides the CBI with great strength to withstand high mechanical stresses (vibrations, oscillations, etc). …. ensures permanency of sealing Push; and its connected Ease of connection Automatic locking CBIs give you ever easier handling. • Front sealing by a seal fitted into the back adapter on all cylindrical male plugs. A concept that is especially suitable for: - blind connection, - repeated connection. Compact design Especially suitable for difficult access situations. Efficiency Maximum flow in the smallest size. • Sealing by sealing-kit KES ring possible on all cylindrical male sockets. 3D-files available on request. Possibility of plug installed recessed into pocket 3 Technical data CBI 03 CBI 06 CBI 09 CBI 12 CBI 16 50 50 50 50 50 3 6 9 12 16 Max. working pressure (bar) Bore diameter (mm) Shut-off double Sealing Construction Seals: • Nitrile (NBR) • Fluorocarbon (FPM) • Ethylene-Propylene (EPDM) * • Perfluoroelastomer (FFKM) in the fluid jet Largely stainless steel with high mechanical resistance. Construction 100% stainless steel available on certain models: see part-numbers tables. Socket dust cap: aluminium and Chloroprene (CR) Plug dust cap: Chloroprene (CR) Other seal materials available on request. * Important ! Never use Ethylene-Propylene seals with fluids of mineral origin (oil, fat etc…). Working temperatures Without dust cap Type of flow Type of seal Working temperatures (°C) Cold or hot water, hydraulic and mineral oils Nitrile (NBR) - 15 to + 100 °C Heat transfer oil Fluorocarbon (FPM) Perfluoroelastomer (FFKM) - 10 to + 200 °C 0 to + 250 °C Glycol water Ethylene-Propylene (EPDM) * - 20 to + 150 °C Hot water and steam Ethylene-Propylene (EPDM) * - 20 to + 200 °C Working temperatures for dust caps in Chloroprene (CR): - 20 to + 100 °C For other temperatures, consult us. 4 Hydraulic flow rate / pressure drop charts Speed of flow less than or equal to 5 m/s: - all seals Speed of flow between 5 and 10 m/s: - Nitrile and Fluorocarbon seals - temperatures ≤ 60 °C Speed Flow (m/s) (l/mn) CBI 03 CBI 06 CBI 09 CBI 12 CBI 16 5 2 8,5 19 34 60,5 10 4 17 38 68 121 Pressure drop (bar) CBI 03 and CBI 06 Flow (l/min) Pressure drop (bar) CBI 09 to CBI 16 Test conditions: - Fluid: water - Direction of flow: plug socket Flow (l/min) 5 Pressure drop (bar) Pneumatic flow rate / pressure drop charts Test conditions: - Inlet pressure: 6 bar - Direction of flow: socket plug Flow (Nm3/h) Plugs installed recessed in pocket All plugs can be fully flush-fitted. Enhanced shoulder locking ring type CBI 06 and CBI 09 sockets When recessed mounting CBI 06 and 09 plugs, to improve grip when disconnecting, it is essential to use the enhanced shoulder locking ring type CBI 06 and 09 sockets. Add the code VP to the CBI 06 or 09 socket part-numbers pages 7 and 8. Ex.: CBI 06.1101/IA/VP Dimensions CBI 06: Ø = 24 mm - L = 30 mm CBI 09: Ø = 36 mm - L = 43 mm Machining drawings for recessed installation available on request 6 Part-numbers Sockets Model CBI 03 CBI 06 Designation 1. Sockets female thread 2. Sockets female thread 3. Sockets 90° female thread 4. Sockets male thread L1 G 1/8 48,5 13 CBI 03.1100/IA (1) NPT 1/8 46,5 13 CBI 03.1200/IA (1) G 1/4 61 20 CBI 06.1101/IA (1) NPT 1/4 61 17 CBI 06.1201/IA (1) G 1/4 56,5 25 48 22 CBI 06.1101/IA/RE NPT 1/4 56,5 24,5 48 22 CBI 06.1201/IA/RE G 1/4 61,5 11 20 CBI 06.1151/IA 60° cone 61 12 21 CBI 06.1152/IA M 16 x 1,5 59 11 20 CBI 06.1416/IA 60° cone 56,5 11 44 48 22 CBI 06.1151/IA/RE G 3/8 56,5 11 24,5 48 22 CBI 06.1152/IA/RE 56,5 11 24 48 22 CBI 06.1416/IA/RE 60° cone G 3/8 24° cone for tube Ø 10 mm 5. Sockets 90° male thread Dimensions (mm) Thread or Ø G 1/4 60° cone M 16 x 1,5 L2 L3 L4 H/flats Part-numbers 24° cone for tube Ø 10 mm (1) 6. Sockets for rubber hose Ø 10 mm 78,5 28 20 CBI 06.1810/IA 7. Sockets for self-locking hose Ø 3/8" 74,5 23,5 20 CBI 06.1810/IA/CN 8. Sockets 90° for self-locking hose Ø 3/8" 56,5 23,5 19 CBI 06.1810/IA/CN/RE 56 48 These part-numbers are also available in 100% stainless steel construction: see page 11 7 Part-numbers Sockets Model CBI 09 Designation 9. Sockets female thread 10. Sockets male thread L1 G 3/8 75,5 24 CBI 09.1102/IA (1) NPT 3/8 75,5 24 CBI 09.1202/IA (1) CBI 09.1152/IA (1) G 3/8 CBI 12 CBI 16 (1) 8 L2 L3 L4 H/flats Part-numbers 82 12 24 60° cone 84 14 24 CBI 09.1153/IA G 3/8 99,6 12 21 CBI 09.1152/IA/RE 22 CBI 09.1813/IA/CN 21 CBI 09.1813/IA/CN/RE 60° cone G 1/2 11. Sockets 90° male thread Dimensions (mm) Thread or Ø 38 88,5 60° cone 12. Sockets for self-locking hose Ø 1/2" 115 28 13. Sockets 90° for self-locking hose Ø 1/2" 97 28 14. Sockets female thread G 1/2 103 27 CBI 12.1103/IA (1) NPT 1/2 103 27 CBI 12.1203/IA (1) G 3/4 129,5 36 CBI 16.1104/IA NPT 3/4 128,5 36 CBI 16.1204/IA 15. Sockets female thread These part-numbers are also available in 100% stainless steel construction: see page 11 45 88 Part-numbers Plugs Model CBI 03 CBI 06 Designation 1. Plugs female thread L2 L3 L4 H/flats Part-numbers 43,5 13 CBI 03.7100/IA (1) NPT 1/8 41,5 13 CBI 03.7200/IA (1) 2. Plugs BSP male thread with 60° cone and integrated sealing G 1/8 39,5 8 13 CBI 03.7150/IA (1) 3. Plugs BSP male thread with 60° cone and integrated sealing G 1/4 54 10 17 CBI 06.7151/IA (1) G 3/8 53,5 11 21 CBI 06.7152/IA G 1/4 74 10 64 17 CBI 06.7151/IA/64 G 1/4 92 10 82 17 CBI 06.7151/IA/80 G 1/4 122 10 112 17 CBI 06.7151/IA/110 NPT 1/4 53,5 11 17 CBI 06.7251/IA NPT 3/8 53 11 19 CBI 06.7252/IA R 1/4 53,5 11 17 CBI 06.7161/IA 6. Plugs female thread G 3/8 71 7. Plugs BSP male thread with 60° cone and integrated sealing G 3/8 67 NPT 3/8 R 3/8 5. Plugs conical male thread 8. Plugs conical male thread (1) Dimensions (mm) L1 G 1/8 4. Extended plugs, BSP male thread with 60° cone and integrated sealing CBI 09 Thread 23 CBI 09.7102/IA (1) 11 23 CBI 09.7152/IA (1) 69 11 23 CBI 09.7252/IA 67 11 23 CBI 09.7162/IA These part-numbers are also available in 100% stainless steel construction: see page 11 9 Part-numbers Plugs Model CBI 12 CBI 16 Designation 9. Plugs female thread L2 L3 L4 H/flats Part-numbers 90 30 CBI 12.7103/IA (1) NPT 1/2 90 30 CBI 12.7203/IA (1) 10. Plugs BSP male thread with 60° cone and integrated sealing G 1/2 85 14 30 CBI 12.7153/IA (1) 11. Plugs conical male thread R 1/2 89 15 30 CBI 12.7163/IA (1) 12. Plugs female thread G 3/4 105 38 CBI 16.7104/IA NPT 3/4 102 38 CBI 16.7204/IA G 3/4 100,5 38 CBI 16.7154/IA These part-numbers are also available in 100% stainless steel construction: see page 11 10 Dimensions (mm) L1 G 1/2 13. Plugs BSP male thread with 60° cone and integrated sealing (1) Thread 15 Sealing Protective dust caps Fluorcarbon (FPM), Ethylene-Propylene (EPDM) and Perfluoroelastomer (FFKM) seals are available on all models. Add the corresponding code to the socket and plug part-numbers: JV: Fluorocarbon seals JE: Ethylene-Propylene seals JKV: Perfluoroelastomer seals in the fluid jet Ex.: CBI 09.1102/IA/JV Available for all the models. Socket dust cap Plug dust cap part-numbers: part-numbers: CBI xx.8500 CBI xx.8550 KES sealing-kit 100% stainless steel construction Possible on all the BSP male threaded sockets. Available on certain models: see part-numbers tables. Add the code BF to the concerned part-numbers of the sockets and the plugs. Ex.: CBI 03.1100/IA/BF Part-numbers of the KES sealing-kits: G 1/4 KES 01.9101 G 3/8 KES 01.9102 G 1/2 KES 01.9103 Available with 3 different types of seals: No code : Nitrile seal JV code : Fluorocarbon seal JE code : Ethylene-Propylene seal. Overall dimensions in coupled position L = (L1 socket + L1 plug ) – X Model CBI 03 CBI 06 CBI 09 X (mm) 18,6 24,7 33 Model CBI 12 CBI 16 X (mm) 46 57 X Interchangeability with the SPI range CBI 06 and CBI 09 sockets and plugs are fully compatible with the Stäubli SPI range: - SPI plugs with CBI sockets - SPI socket with CBI plugs We reserve the right to modify product specification without prior notice. 11 Brazil Belgium Portugal China Tel.: +55 11 2348 7400 connectors.br@staubli.com Tel.: +32 (0)56 36 40 03 connectors.be@staubli.com Tel.: +351 22 978 39 56/50 connectors.pt@staubli.com Tel.: +86 571 86912161 connectors.cn@staubli.com North America Czech Republic, Slovakia, Hungary Romania (USA, Canada, Mexico) Tel.: +1 864/433-1980 connectors.usa@staubli.com Tel.: +420 466 616 125 connectors.cz@staubli.com France Tel.: +33 (0)1 69 93 25 00 srf@staubli.com Germany, Austria Tel.: +49 (0)921/883-80 connectors.de@staubli.com Italy Tel.: +40374040494 connectors.ro@staubli.com Russia Tel.: + 7 812 3344630 connectors.ru@staubli.com Spain Tel.: +34 937 205 405 connectors.es@staubli.com Switzerland Hong Kong Tel.: +852-2366 0660 connectors.hk@staubli.com Japan Tel.: +81 6 6889 3308 connectors.stkk@staubli.com Singapore Tel.: +65 / 6266 0900 connectors.sg@staubli.com South Korea Tel.: +82 53 753 0044 connectors.kr@staubli.com Taiwan Tel.: +39 (0)362/944.1 connectors.it@staubli.com Tel.: +41 (0)43/244 22 33 connectors.ch@staubli.com Poland United Kingdom Turkey Tel.: +48 42 636 85 04 connectors.pl@staubli.com Tel.: +44 (0)1952 671 918 connectors.uk@staubli.com Tel.: +90 212/472 13 00 connectors.tr@staubli.com Tel.: +886-2-2568 2744 connectors.tw@staubli.com Stäubli units Connectors distributors D 410.01 e B www.staubli.com International sales coordination Stäubli Faverges - BP 70 - F - 74210 Faverges Tel.: +33 (0)4 50 65 67 97 - Fax: +33 (0)4 50 65 60 69 Email: connectors.sales@staubli.com Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. © Stäubli, 10/11/2011 Printed on PEFC paper