In business since 1946 and located just 12 miles south of downtown Dallas, our facility spans 17 acres ensuring long term growth and stability. We have a state of the art molding facility with 31 Injection Molding Presses ranging in size from 28 to 700 tons. Our Tooling Division offers complete mold building and design services with 3D Solid Modeling, CAD/CAM, and Rapid Prototyping equipment to compliment our custom molding capabilities. From product design to manufacturing and decorating, Cary Products is your one stop shop for all your plastic part needs. i Cary Products Index Part No. Page Part No. Page Part No. 033 042-1 042-2 ROUND LOUVER ROUND LOUVER ROUND LOUVER 96 96 96 136-1 136-PB 145 LOUVER LOUVER VENTURI 70 70 54 184 186 186-3 042-3 96 150 LOUVER 121 191 045-1 ROUND LOUVER P.E. SNAP-INLOUVER 108 152 LOUVER 73 192 066 ROUND LOUVER 96 152-1 LOUVER 74 192R 67 100-1 LOUVER LOUVER 74 119 154 155 BEZEL LOUVER 68 73 200 200-2 100-1-2 100-2 100-2-4 LOUVER LOUVER LOUVER 71 68 68 155-1 156 158 LOUVER MOUNTING STRAP EVAP CASE TOP 73 108 54 100-2-5 100-2PB 100-4 100-4-1 LOUVER LOUVER LOUVER LOUVER 119 69 120 75 100-4-2 LOUVER 120 161-TEMP 100-5 100-5-1 103 106 121 124-1 LOUVER LOUVER CONTROL KNOB ROUND LOUVER CASE FRONT ROUND LOUVER 120 124 96 57 97 162 162 165-2 165-3 165-5 174 124-2 ROUND LOUVER 97 177-4 124-3 ROUND LOUVER 97 177-5 DRAIN TUBE 106 127-L LS Description Description 159 EVAP CASE BOTTOM 160 CASE FRONT 160-1 CASE FRONT 161-AIR CONTROL KNOB Description 9 VANE ROTOR LOUVER BEZEL BLACK ACCESS COVER Page 72 77 77 108 108 83 201 205-1 205-2 ROUND LOUVER ROUND LOUVER SUPPORT RACK POLYPROPLYLENE HOSE STRAP LOUVER POLYPROPLYLENE GROMMET SWITCH PLATE SWITCH PLATE 95 54 57 57 98 205-3 207 208 208-1 SWITCH PLATE LOUVER BEZEL SWITCH PLATE 100 124 124 99 98 210-1 SWITCH PLATE 100 98 98 98 98 98 74 210-2 210-3 210-4 210-5 210-6 210-7 SWITCH PLATE SWITCH PLATE SWITCH PLATE SWITCH PLATE SWITCH PLATE SWITCH PLATE 100 100 100 100 100 100 92 210-8 SWITCH PLATE 100 95 108 100 100 92 210-9 SWITCH PLATE 100 177-6 CONTROL KNOB PLAIN CONTROL KNOB SINGLE INDEX KNOB SWITCH PLATE SWITCH PLATE SWITCH PLATE BEZEL REAR RETAINING RING 2" REAR HOSE CONNECTOR 2.5" REAR HOSE CONNECTOR 92 211-1 SWITCH PLATE 99 92 211-2 SWITCH PLATE 99 212 EVAP CASE TOP 55 127-L SS DRAIN TUBE 106 177-7 2.5" REAR HOSE CONNECTOR W/BUMPS 127-LB LS DRAIN TUBE 106 179-1 SWITCH PLATE 99 127-LB SS 127-S LS DRAIN TUBE DRAIN TUBE 106 106 179-2 182 99 108 127-S SS DRAIN TUBE 106 183-1 SWITCH PLATE SNAP-IN LOUVER-6 VANE ROTOR 127-SB LS DRAIN TUBE 106 183-3 BEZEL 72 127-SB SS DRAIN TUBE 106 229 231 232 SLOT COVER LOUVER BEZEL 83 84 183-3S BEZEL,W/SNAP LUGS 183A LOUVER 271 271-4 272 BOX BEZEL BOX BEZEL BOX BEZEL ii 72 213 EVAP CASE BOTTOM 214 CASE FRONT SWITCH CONTROL 214-1 PLATE SWITCH CONTROL 214-2 PLATE 55 57 98 98 72 72 220 221 LOUVER BEZEL 75 75 79 340 343 344 BEZEL BEZEL BEZEL 122 119 119 Cary Products Index Part No. 233 233-1 234 235 237 242 Description 247-1 256 256-1 BEZEL BEZEL LOUVER LOUVER LOUVER SWITCH PLATE BLOWER HOUSING TOP BLOWER HOUSING BOTTOMTOP SLANT DUCT SLANT DUCT 256-2 256-3 268 268-1 268-2 268-3 268-4 268-5 268-6 268-7 268-8 269 269-2 269-3 269-5 269-6 SLANT DUCT SPRING HOLDER BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL 246-1 Page Part No. Page Part No. 73 77,83 99 272-1 272-2 272-3 272-4 273 273-1 BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BEZEL 119 79 83 79 79 79 349 351 351-1 352 353 358 3 273-2 BOX BEZEL 79 359 EVAP CASE BOTTOM 56 3 109 109 273-4 276 276P 79 68 86 364 365 366 LOUVER BOX BEZEL BOX BEZEL 67 67 67 109 109 83 81 69 69 85 81 81 81 81 69 69 81 69 69 277 277-1 277-2 277-5 295 300-1 300-2 300-2-1 303 304 306 BOX BEZEL BEZEL BEZEL BALL LOUVER ASSEMBLY SNAP-IN-RING BALL LOUVER HOSE CONNECTOR BEZEL LOUVER LOUVER LOUVER BEZEL BEZEL BEZEL 94 94 94 94 86 71 69 85 119 67 77 366-1 367 374 377 379 379-1 379-6 380 383 383-1 385 387 393 BOX BEZEL LOUVER BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BOX BEZEL BEZEL BOX BEZEL BEZEL W/FLANGE LOUVER BEZEL LOUVER 67 74 74 79 67 85 67 122 72 72 78 72 78 BEZEL LOUVER EVAP CASE TOP 122 75 54 76 316 320 322 Description Description BEZEL BOX BEZEL BOX BEZEL LOUVER BEZEL EVAP CASE TOP Page 70 76 76 74 71 56 399 BOX BEZEL 399-1 BOX BEZELW/O SNAP 71 270 BOX BEZEL 77 323 EVAPCASE BOTTOM 54 690-1 BLOWER PANEL 12 270-3 BOX BEZEL 76 328 BEZEL 73 690-2 BLOWER PANEL 12 270-4 BOX BEZEL 77 336-1 LOUVER 70 690-3 BLOWER PANEL 12 270-5 BOX BEZEL 76 339 BOX BEZEL 76 692 TOYOTA PU CASE 53 402 BOX BEZEL 70 633 LOUVER 65 693 TOYOTA PU CASE 53 BEZEL BLOWER HOUSING 408 HALF BLOWER HOUSING 409 HALF 124 633-1 LOUVER 65 694 FORD RANGER CASE 53 123 634 LOUVER 64 695 FORD RANGER CASE 53 123 634-1 LOUVER 64 696 FORD RANGER CASE 53 412 BEZEL 124 636 BEZEL 64 697 S-10 CHEVY CASE 53 425 MOTOR MOUNT 11 636-1 BOX BEZEL 64 698 S-10 CHEVY CASE 53 406 425-1 SNAP-IN VENTURI 11 640-1 LOUVER 63 699 BLOWER HOUSING 427-1 SWITCH PLATE 99 640-2 LOUVER 63 431 LOUVER 84 641 BEZEL 63 700 BLOWER WHEEL CW BLOWER WHEEL 701 CCW 434 BOX BEZEL 78 641-2 63 703 SNAP-IN-VENTURI 10 436 DRAIN TUBE 106 646 2 704 BOX BEZEL 124 647 2 705 SWITCH NUT COVER 113 62 62 647-1 2 706 MOTOR MOUNT MOTOR MOUNT BAND MOTOR MOUNT GASKET 10 437 BOX BEZEL BLOWER HOUSING TOP BLOWER HOUSING BOTTOM BLOWER HOUSING BOTTOM W/LIP 465 500L 500H LOUVER BOX BEZEL iii 12 7,15 7,15 8 8 Cary Products Index Part No. 500PL Description BEZEL 506 MOTOR MOUNT 570 Page 62 Part No. Description Page Part No. Description Page MOTOR MOUNT GASKET3.312 O.D. A/C 1,2 707 BLOWER HOUSING W/FLANGE 10 7 648 BALL LOUVER ASSEMBLY 93 648-1 MOTOR MOUNT GASKET3.00 O.D. A/C 1,2 708 BLOWER HOUSING W/O FLANGE 10 570-1 FRONT RING 93 648-2 MOTOR MOUNT GASKET3.25O.D. A/C 1,2 709 BLOWER HOUSING CUT-OFF 10 570-2 570-4 570-7 BALL LOUVER 93 93 93 648-3 649 1,2 1,38 712 713 CHEVY BOX BEZEL CHEVY BOX BEZEL 114 114 92 650 1 714 CHEVY BOX BEZEL 114 FRONT RING 92 651 1 715 CHEVY BOX BEZEL 114 577-2 BALL LOUVER 92 652 1 716 CHEVY BOX BEZEL 114 577-5 FRONT RING FOR THICKNESS 1/8" TO 1/4" 92 653 1 719 CHEVY BOX BEZEL 114 590 ROUND LOUVER 95 685 5 721 LOUVER 67 608 BLOWER HOUSING 11 685-1 5 721-1 LOUVER 67 615 FIRE EXTINGUISHER HOSE "Y" CONNECTOR 111 685-2 5 723 BLOWER WHEEL 39 113 113 685-3 685-4T 5 5 725 727 BEZEL LOUVER 84 84 BOX BEZEL 66 66 685-4B 686 BOX BEZEL 5 80 727-1 728 BEZEL 65 686-4 BOX BEZEL 80 845-1 BOX BEZEL 65 687 110 845-2 632 LOUVER 66 689 SEAT BELT COVER NISSAN SWITCH KNOB 110 847-1 632-1 LOUVER 66 690 BLOWER PANEL 12 847-2 577 577-1 626 627 630 630-1 631 631-1 734-1 734-2 737 742 743 REAR RING SPACER RING BALL LOUVER ASSEMBLY HOSE REDUCER BEZEL FORD MAX A/C SWITCH COVER FORD A/C SWITCH COVER BOX BEZEL HOSE ADAPTER 2" OVAL HOSE ADAPTER 2.5" OVAL MOTOR MOUNT GASKET2.93O.D. A/C BLOWER WHEEL BLOWER HOUSING TOP BLOWER HOUSING BOTTOM MOTOR MOUNT ADAPTER MOTOR MOUNT GASKET BLOWER HOUSING BOTTOM BLOWER HOUSING BOTTOM BLOWER HOUSING TOP MOTOR MOUNT VENTURI TOP HALF VENTURI BOTTOM HALF 98 796 LOUVER 80 847-3 98 797 BEZEL 80 848-1 83 799 HOSE ADAPTER 82 848-2 107 801-3 BOX BEZEL 78 848-3 107 807 BOX BEZEL 85 849-1 iv LOUVER BEZEL PLAIN UNDER DASH SWITCH BOX UNDER DASH SWITCH BOX BLOWER HOUSING CW LONG BLOWER HOUSING CCW LONG BLOWER HOUSING OPEN ON BOTH SIDES BLOWER HOUSING CW ANGLE BLOWER HOUSING CCW LONG BLOWER HSG. CW OPEN BOTH SIDES BLOWER HOUSING CW SHORT 84 85 112 112 8 8 8 8 8 8 8 Cary Products Index Part No. Description Page Part No. Description FORD PANEL ASSEMBLY 759-A GEO SWITCH COVER 100 808 759-B 760 761 GEO SWITCH COVER 100 103 103 814 815 815-1 816 AIR GRILLE AIR GRILLE 817 DRAIN TUBE W/BARB BOX BEZEL BOX BEZEL HOSE ADAPTER 3" PADDED DASH BEZEL W/HOLES Page Part No. 118 849-2 106 108 121 91 849-3 850-1 850-2 Description BLOWER HOUSING CCW HSORT BLOWER HSG. OPEN BOTH SIDES SHORT PUSH FAN BLADE PULL FAN BLADE Page 8 8 44 44 91 763 2" BALL LOUVER HOLDER 3" BALL LOUVER HOLDER 764 DEFROST DUCT 104 825 765 DRAIN TUBE, ELBOW 106 826 GEO PRISM 100 80 82 82 103 828 829 829-1 829-2 830 LOUVER ASSEMBLY PANEL 82 115 108 115 115 103 105 830-1 INSERT 115 876 DRAIN TUBE, TEE 2" ROUND HOSE ADAPTER 94 832 117 877 HOSE ADAPTER 107 110 833 107 877-1 HOSE ADAPTER 107 107 877-2 HOSE ADAPTER 107 106 880 BLOWER WHEEL 5,7,1 4,38 8 880-1 BLOWER WHEEL 106 880-2 106 881 BLOWER WHEEL BLOWER HOUSING W/O FLANGE 106 881-1 BLOWER HOUSING W/O TOP CLIP & FLANGE 7 98 882 BLOWER HOUSING W/FLANGE 7,14 882-1 BLOWER HOUSING W/O TOP CLIP & FLANGE 7 762 766 767 768L 768R 769 769-1 771 LOUVER BOX BEZEL BOX BEZEL AIR GRILLE AIR GRILLE 94 823 94 824 8,16 851 8,16 851-F 13 853 BOX BEZEL 71 13 854 70 856 863 873 874T 875T BOX BEZEL BOX BEZEL ANGLE ADAPTER BOX BEZEL BOX W/2-1/2" HOLE BOX W/2" HOLE 773 DEFROST DUCT BALL HOUVER HOLDER SWITCH SHEFT EXTENSION 776 DRAIN TUBE 106 834 BOX 2.5" OVAL HOSE ADAPTER 2.0" OVAL HOSE ADAPTER 786 CONTROL KNOB 110 835 DRAIN TUBE, ELBOW W/BARB 787 CONTROL KNOB 110 836 MOTOR MOUNT 788 FOAM EVAP CASE TOP FOAM COVER EVAP 52 837 52 837-1 DRAIN TUBE, ELBOW DRAIN TUBE, SHORT ELBOW 772 788-1 788-2 BOTTOM FOAM COVER EVAP 789 MOTOR MOUNT GASKET 794 794-1 DEFROST DUCT DEFROST BAFFLE 52 3,5,5 2 104 838 DRAIN TUBE, AIR RESTRICTOR 840 SLIDE KNOB 841 842 843 844 SQUARE FAN SHROUD A.O.R. ROUND FAN SHROUD A.O.D. BLOWER WHEEL CW BLOWER WHEEL CCW BLOWER HOUSING RH BLOWER HOUSING LH CHEVY PANEL ASSEMBLY HOT STAMPED INSERT BOX BEZEL BOX BEZEL v 117 117 78 121 RETURN AIR GRILLE ROUND LOUVER DRAIN TUBE, TEE 101 97 106 106 107 5,7,1 4,38 5,7,3 8 7 Cary Products Index Part No. 883 Description SNAP IN VENTURI Page 7,14 Part No. Description Page 845 UNDER DASH SWITCH BOX 112 Part No. 947-2 MOTOR MOUNT 14 990-3 14 995 Description 3" HOSE ADAPTER CHEVY SWITCH PLATE INSERT CHEVY BEZEL FRAME CHEVY CENTER BEZEL BOX TOP FLAP FOLDER Page 95 884 MOTOR MOUNT 7 947-3 4"I.D. RUBBER MOTOR GROMMET 884-1 MOTOR MOUNT GROMMET 7 947-4 3"I.D. RUBBER MOTOR GROMMET 14 996 886 AIR DEFLECTOR, DEFROST 101 947-5 2.94" I. RUBBER MOTOR GROMMET 14 997 886-2 AIR DEFLECTOR, WIDE SLOT 101 948 BOX BEZEL 81 2012 886-3 AIR DEFLECTOR, P/N 866 FOR THK, PAD DASH 101 951 HOSE GUARD GROMMET 109 GA1028- SINGLE INLET 416 BLOWER WHEEL 18 AIR DEFLECTOR, DEFROST 101 952 DOUBLE HOSE GUARD GROMMET 109 GA400- SINGLE INLET 200 BLOWER WHEEL 19 101 89 953 HOSE GUARD GROMMET 109 GA500- SINGLE INLET 108 BLOWER WHEEL 20 972 FREON SLOT COVER PLUG GA500- SINGLE INLET 216 BLOWER WHEEL 21 99 GA524- SINGLE INLET 305 BLOWER WHEEL 22 887 887-2 888 AIR DEFLECTOR, DOUBLE ROWS ROUND 116 116 116 111 892 3" ROUND HOSE ADAPTER 894 BLOWER WHEEL 11,40 973 SWITCH PLATE 900 BLOWER WHEEL 2,3,1 3,39 974 BLOWER HOUSING W/O FLANGE 9 GA524- SINGLE INLET 328 BLOWER WHEEL 23 901 METAL SPRING CLIP #4901 1,2,3, 4,5 975 BLOWER HOUSING W/FLANGE 9 GA610- SINGLE INLET 305 BLOWER WHEEL 24 904 SWITCH PLATE 99 975-1 4-WAY FLANGE 9 GA623- SINGLE INLET 226 BLOWER WHEEL 25 907 BEZEL 121 976 MOTOR MOUNT 9 GA623- SINGLE INLET 400 BLOWER WHEEL 26 908 BEZEL 121 977 VENTURI 9 GA703- SINGLE INLET 318 BLOWER WHEEL 27 909 ROUND LOUVER 97 978 BLOWER WHEEL CW 9,17 GA706- SINGLE INLET 229 BLOWER WHEEL 28 910 FLEXIBLE VENT FLAP 108 978-2 BLOWER WHEEL CCW 9,17 GA710- SINGLE INLET 322 BLOWER WHEEL 29 vi Cary Products Index Part No. Description Page Part No. Description Page Part No. Description BLOWER WHEEL CCW 9,17 GA716- SINGLE INLET 328 BLOWER WHEEL 30 BLOWER WHEEL CW 9,17 GA722- SINGLE INLET 305 BLOWER WHEEL 31 58 GA800- SINGLE INLET 320 BLOWER WHEEL 32 33 913 ROUND LOUVER HOUSING 97 979 913-1 ROUND LOUVER HOUSING 97 979-2 4 980 CASE FRONT, 2 CONNECTORS 58 GA800- SINGLE INLET 400 BLOWER WHEEL Page 918 BLOWER HOUSING, TOP 919 BLOWER HOUSING BOTTOM 4 981 CASE FRONT, 3 CONNECTORS 920 VENTURI 4 982 CASE FRONT, 4 CONNECTORS 58 GA808- SINGLE INLET 500 BLOWER WHEEL 34 921 MOTOR MOUNT GASKET 2.94 I.D. 4 983 SWITCH PLATE 100 GA822- SINGLE INLET 400 BLOWER WHEEL 35 921-1 MOTOR MOUNT GASKET 3.06 I.D. 4 983-1 SWITCH PLATE 100 GA908- SINGLE INLET 500 BLOWER WHEEL 36 930 BLOWER WHEEL 4,40 983-2 SWITCH PLATE 100 GA924- SINGLE INLET 416 BLOWER WHEEL 37 930-1 BLOWER WHEEL 4 983-3 SWITCH PLATE 100 GD231- DOUBLE INLET 128 BLOWER WHEEL 41 930-2 BLOWER WHEEL 4 985 BLOWER WHEEL CW 16 GD524- DOUBLE INLET 328 BLOWER WHEEL 42 939 BLOWER WHEEL CCW 10,15 986 BLOWER WHEEL CCW 16 940 BLOWER WHEEL CW 10,15 989 BLOWER HOUSING MOUNTING PANEL 13 941 METAL PUSH ON CLIP #4941 989-1 MOTOR MOUNT 13 ROUND LOUVER 95 942 947-1 CASE FRONT 58 990 BLOWER HOUSING MOUNTING PANEL 14 990-1 PANEL MOUNT 95 990-2 2.5" HOSE ADAPTER 95 vii GD623- DOUBLE INLET 400 BLOWER WHEEL GQ10.4 RING 30-5 PROPELLER GQ10.7 RING 44-6 PROPELLER GQ1131RING 6 PROPELLER GQ1235RING 6 PROPELLER GQ1335RING 6 PROPELLER GQ1140RING 6 PROPELLER GQ14.5 RING 43-6 PROPELLER 43 45 46 47 48 49 50 51 Car yPr oduct sI ndex New Pr oduct s 200. 972. 000 TheMat adorDC 128 200. 246. 000 TheLoneSt arDC 129 200. 650. 000 TheRangerDC 126 300. 918. 000 TheBar r onDC 133 300. 972. 000 TheMat adorAC 138 300. 847. 000 TheAl amoAC 125 300. 707. 000 TheBr az osAC 143 300. 608. 000 TheRi oGr andeAC 135 300. 882. 000 TheLonghor nAC 139 300. 882. 000 ThePec osAC 137 200. 918. 000 TheBar r onAC 144 300. 650. 000 TheRangerAC 136 300. 246. 000 TheLoneSt arAC 140 300. 685. 000 TheComanc heAC 142 300. 646. 000 TheLar edoAC 141 300. 825. 000 TheRoyBeanAC 134 10. 677. 00 TheMex i a 127 10. 888. 05 TheLar i at 130 TheDes per ado 132 SanSaba 145 GM St y l eBl owerWheel 131 NewPr oduc t sCat al og 146 200. 708. 00 10. 660. 00 985/ 986 Cary Products Equipment & Capabilities ENGINEERING DEPARTMENT • • • • State of the Art 3D Modeling designers software Pro/Engineer, Solidworks, Cadkey, MasterCam, Autodesk In house FDM Rapid Prototyping services Engineering file exchange via Internet TOOLING DEPARTMENT • • • • • • • • Five CNC machines up to 48”x 60” capacity One wire EDM, Two sinker EDM machines up to 36”x 56” capacity Four surface grinding machines up to 14” x 24” capacity Four Vertical Millers, Three Lathes, Two Radial Drill Presses Two 3D CAM stations, Three 3D CAD stations Up to 8000 pounds mold building capacity Toolmakers with 100 years of experience + micro welding skills 5000 square feet tooling and engineering facility MOLDING DEPARTMENT • • • • • • • • • • • • • • • • 32 Injection Molding machines: Two 28 ton 1.4 oz. Five 75 ton 5 oz. Two 77 ton 6.1 oz. Three 110 ton 6 oz. One 120 ton 8 oz. Seven 150 ton 8 oz. One 150 ton two color or plastics injection unit 5 & 6 oz. Three 200 ton 14 oz. Two 300 ton 14 & 20 oz. Two 400 ton 36 & 70 oz. One 450 ton 52 oz. Two 500 ton 36 oz. One 716 ton 152 oz. Three Kawaguchi Automatic De-gating Robotic machines Six Automatic Robotic Part Pickers viii Equipment & Capabilities QUALITY ASSURANCE DEPARTMENT • ISO 9001:2000 certified • Compliance supplier to Freightliner, Paccar, Mack Trucks, Western Star, Volvo, Friedrich Air Conditioning, Red Dot Corporation, Axiell -Recreational Vehicle Products, SCS-Frigette, Bergstrom Mfg., Denso Sales of Calif., Fasco Motors, J.I. Case, Thomas Bus, and many more ASSEMBLY & SECONDARY OPERATIONS • • • • • • • • Four indexing assembly table units Three 1 ½ ton Hot Stamping machines One 9 ton Hot Stamping machine One 1 ½ ton x 8” wide Roller Hot Stamping machine Six Ultrasonic Welder machines Two 1 hp Clausing Vertical Milling machines Various pneumatic & fixture devices One 12” capacity Journeyman Bandsaw VACUUM METALLIZING DEPARTMENT • • • • 72” Stokes Vacuum Metallizer Coating room with four flowcoater racks Three dryers units (2 for low & 1 for high temperature drying) 7,000 square feet department RAW MATERIAL STORAGE • 10,400 square feet of storage • Two 60,000 lbs. capacity silos for plastics • Recycling capabilities INVENTORY WAREHOUSE • 15,000 square feet of storage capacity • Automatic pallet cellophane wrapper MAINTENANCE DEPARTMENT • ISO Preventive Maintenance programs • 2400 square feet Maintenance shop ix ORDERING INFORMATION 1. NEW CUSTOMERS WILL BE GIVEN AN ACCOUNT NUMBER WHEN PLACING THEIR FIRST ORDER. 2. NEW CUSTOMERS MAY APPLY FOR AN OPEN ACCOUNT BY COMPLETING OUR CREDIT APPLICATION AND SUBMITTING OTHER INFORMATION REQUESTED. UPON RECEIPT OF THIS INFORMATION WE WILL NOTIFY YOU IN WRITING WITHIN 30 DAYS OF YOUR ACCOUNT STATUS. 3. UNTIL AN OPEN ACCOUNT IS ESTABLISHED FOR A NEW CUSTOMER, ALL ORDERS WILL BE SENT ON A C.O.D. BASIS OR ON A PROFORMA BASIS (C.I.A.). 4. PURCHASE ORDERS MUST INCLUDE CUSTOMER ACCOUNT NUMBER, CUSTOMER PART NUMBER (S), AND CARY PART NUMBER (S). ALL PHONE ORDERS MUST BE CONFIRMED WITH A WRITTEN PURCHASE ORDER BEFORE SHIPMENT CAN BE MADE. ORDERS FOR ITEMS WHICH ARE MODIFIED TO A CUSTOMER’S SPECIFICATIONS ( INCLUDING CUSTOM COLORED ITEMS.), CUSTOM MOLDING AND CUSTOM METALLIZING ARE NON-CANCELLABLE ONCE PRODUCTION BEGINS. 5. BLANKET PURCHASE ORDERS WILL BE ACCEPTED ON A NON-CANCELLABLE BASIS. PRICING FOR BLANKET ORDERS WILL BE GUARANTEED ONLY ON RELEASES MADE WITHIN THE CALENDER YEAR IN, WHICH THE BLANKET ORDER IS ISSUED. WE WILL NOT GUARANTEE PRICING FOR RELEASES EXTENDING INTO THE NEXT CALENDER YEAR. 6. MINIMUM ORDER REQUIREMENTS FOLLOW: A. $250.00 PER PURCHASE ORDER, PER RELEASE. B. 1000 UNIT MINIMUM ORDER FOR CUSTOM COLORED ITEMS UNLES S OTHERWISE QUOTED. C. $250.00 MINIMUM PURCHASE FOR EACH NON-STOCK ITEM-ALL ORDERS FOR NON-STOCK ITEMS. 7. PURCHASE ORDER CHANGES/CANCELLATIONS: A. RELEASE DATE (S) CANNOT BE EXTENDED FOR MORE THAN 30 DAYS BEYOND THE ORIGINAL RELEASE DATE. IF RELEASE OF AN ORDER IS NOT RECEIVED WITHIN THE 30 DAYS EXTENSION PERIOD, THE ORDER WILL BE AUTOMATICALLY CANCELLED, THE PARTS WILL BE RETURNED TO STOCK AND THE CUSTOMER WILL BE CHARGED A 25%RE-STOCK FEE. B. IF AN ORDER CANCELLATION IS NOT RECEIVED TWO WEEKS PRIOR TO THE SHIP DATE, CUSTOMER WILL BE CHARGED A 25% RE-STOCK FEE. 8. DRAWINGS IN THE CATALOG ARE FOR ILLUSTRATIVE PURPOSES ONLY. ALL DIMENSIONS AND MATERIALS MAY CHANGE WITHOUT NOTICE. PART PRINTS AND PART SAMPLES MAY BE REQUESTED FROM OUR CUSTOMER SERVICE REPRESENTIVE. x WARRANTYPOLI CY CARYPRODUCTSCOMP ANYMAKESEVERYEFFORTTOPRODUCETHEHI GHESTQUALI TYP ARTSATTHELOWESTPOSSI BLEPRI CE, BUTSI NCEWE HAVENOCONTROLOVERTHEI RENDUSE, ORREPLACEMENTCOSTI NTHEFI ELD, WECANNOTACCEPTTHERESPONSI BI LI TYOFANEXTENDED WARRANTY. WEMUSTASSUMETHATYOUHAVETESTEDANDACCEPTEDALLOURPLASTI CPRODUCTSFORPERFORMI NGTHEFUNCTI ONFORWHI CHYOU HAVECHOSENAND/ ORACCEPTEDI NDESI GN, I NCLUDI NGANYREACTI ONSDUETOOI LLEAKAGEFROM BLOWERMOTORS. I NVI EW OFTHI SWE FEELTHATOUROBLI GATI ONTOYOUI STOCONTI NUETOFURNI SHYOUTHEQUALI TYOFPRODUCTTHATYOUORI GI NALLYACCEPTED. HOWEVER, I FDURI NGYOURI NSPECTI ON, YOUFI NDANYDEFECTI VEPLASTI CP ARTDUETOMATERI ALORMANUF ACTURE, ANDYOUCALLFOR AUTHORI ZEDRETURNOFTHATP ARTWI THI NTHI RTY( 3 0 )DAYSOFTHESHI PDATETOYOU, WEWI LLREPLACEI TATNOCHARGETOYOUUPON APPROVALOFTHEI NSPECTEDRETURNS. FORABLOWERASSEMBLYMOTOR, I TI SYOURFI NALRESPONSI BI LI TYTOI NSPECT, TESTANDACCEPTTHEMOTORPRODUCTFORPERFORMI NG THEFUNCTI ONFORWHI CHYOUHAVECHOSENAND/ ORACCEPTEDI NDESI GN. THI SALSOI NCLUDESANYREACTI ONSDUETOMOTOROI L LEAKAGE, ANYENVI RONMENTALMEASURESAGAI NSTFI REANDHAZARDOUSAPPLI CATI ONS, ANYMOTORPRODUCTPROPERLYGROUNDED ANDFUSEPROTECTEDMOTORCI RCUI T( S)ACCORDI NGTOYOURLOCALANDFEDERALELECTRI CALCODESBYTHEENDUSER. HOWEVER, I F DURI NGYOURI NSPECTI ONAND/ ORUSEOFTHEMOTORPRODUCTSHOULDI TF AI LANDYOUCALLUSFORAUTHORI ZERETURNOFTHATMOTOR PRODUCTWI THI NTHEMOTORMANUF ACTURE’ SWARRANTYPERI OD;WEWI LLREPLACEONLYTHEMOTORATNOCHARGETOYOUAFTERTHE MOTORMANUF ACTURERI NSPECTI ONANDAPPROVAL. BECAUSEWEHAVENOCONTROLOVERTHEBLOWERASSEMBLYANDMOTORENDUSE, WECANNOTACCEPTTHEREPLACEMENTCOSTI NTHEFI ELD, ANYLI ABI LI TI ES, DAMAGESORCONSEQUENTI ALI NCI DENTSOFANYKI ND ARI SI NGFROM I TSAPPLI CATI ON, USEAND/ ORMI SUSEBYTHEPURCHASER, YOUREMPLOYEESORYOURCUSTOMERS. BEYONDTHI S, WEACCEPTNOFURTHERRESPONSI BI LI TY. RETURNPOLI CY I FYOUSHOULDRECEI VEABROKENORDEFECTI VEP ART( S) , WEWI LLREPLACETHEP ART( S)ORI SSUECREDI TTOYOURACCOUNTWHENYOU COMPLYWI THTHEFOLLOWI NGI NSTRUCTI ONS: 1 . NOTI FYOURCUSTOMERSERVI CEREPRESENTI VEWI TH3 0DAYSOFRECEI PTFORI NSTRUCTI ONSFORTHEDI SPOSI TI ONOFTHE P ARTSI NQUESTI ON. 2 . I FP ARTSAREAPPROVEDTOBERETURNEDTOCARYPRODUCTS, WEWI LLI SSUEYOUARETURNMATERI ALAUTHORI ZATI ON( RMA) NUMBERWHI CHYOUMUSTI NCLUDEWI THTHERETURN. YOUWI LLALSOBEI NSTRUCTEDBYCARYPRODUCTSTHEMETHODOF TRANSPORTATI ONYOURRETURN. ANYVARI ANCEFROM THEDESI GNATEDMETHODOFTRANSPORTATI ONWI LLRESULTI NTHEFULL CHARGEBACKOFTRANSPORTATI ONCHARGESTOYOU. DEFECTI VEORDAMAGEDP ARTSMUSTBERETURNEDI NTHEI RORI GI NAL, DATED, CARYSHI PPI NGCARTONSTOASSI STQUALI TYTRACEABI LI TYREQUI REMENTS. THERETURNMATERI ALAUTHORI ZATI ON ( RMA)NUMBERMUSTBECLEARLYI NDI CATEDONTHEEXTERI OROFALLRETURNEDCARTONS. PLEASENOTE:UNAUTHORI ZEDRETURNSWI LLNOTBEACCEPTEDANDWI LLBERETURNEDTOSENDERATTHEI REXPENSE. 3 . UPONOURI NSPECTI ONOFTHERETURNEDP ARTS, WEWI LLNOTI FYYOUOFOURFI NDI NGS. UPONVERI FI CATI ONOFMANUF ACTUR I NGDEFECT, WEWI LLI SSUEACREDI TTOYOURACCOUNTFORDEFECTI VEP ARTS. 4 . P ARTSWHI CHHAVEBEENALTERED, USED, DEF ACED, ORNOTRETURNEDI NCARYCARTONSWI LLNOTBEELI GI BLEFORRETURN AND/ ORREPLACEMENT. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 Worldwide Supplier of Air Movement Components Since 1946 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. The Alamo 300.847.000 Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 1847 125 “THERANGER” Model 200.650.000 Long Life high Performer DC PM Motors NEW FOR 2005 Available in 12 & 24 volt models with multi-speed capabilities Multiple mounting locations ensure ease of installation Patented gasket design to ensure smooth operating ranges Manufactured to meet or exceed your specification Blower Housings & Wheels are manufactured from state of the Art engineering grade resins Cary Products is a registered ISO 9001-2000 Company USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 1888-420-8861 UL Recognized For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 126 “THEMEXI A” Model No: 10.677.00 Manufactured from engineering grade polymers Full range of operating positions Fits standard opening size 21/ 2” Ava i l a bl ewi t h2”&21/ 2” hose adaptors Optional Bright metalized finish NEW FOR 2005 Cary Products is a registered ISO 9001-2000 Company USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 751410947 USA Telephone: 972-225-4271 Fax: 972-225-5052 UK Office: Telephone/Fax: 01952 222937 Mobile: 07795422655 E-mail: andymcpaul@blueyonder.co.uk For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 127 “THEMATADOR” Models: 200.975.000-DC NEW FOR 2005 Long life, High Output designed to service both AC & DC Markets. 12 & 24 volts; 110 & 220 volts Multiple Mounting Options available Small and compact but offers exceptional performance Available in flame ratings up to V-O Cary Products is a registered ISO 9001-2000 Company USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 1-888-420-8861 For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com UL Recognized 128 “THELONESTAR” Model 200.246.000 Sleek, NEW FOR 2005 slim line unit High performance DC PM Motors Available in 12 & 24 volt models, with multi-speed capabilities Housings & Wheels manufactured from state of the art engineer grade resins Manufactured to meet or exceed your specifications Cary Products is a registered ISO-9001-2000 Company USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 1-888-420-8861 For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com UL Recognized 129 The“Lar i at ” NEW FOR 2005 Sna pi n3”r ou nd louver Available in black or stylish brushed aluminum look 360º directional control Domed style top 2. 5&3 . 5”h os e adaptors available Cary Products is a registered ISO-9001-200 Company USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 1-888-420-8861 UK Office: Andy McPaul Telephone: 441952770028 For further information: www.caryproducts.com UL Recognized E-mail: caryproducts@caryproducts.com 130 NEW FOR 2005 Newly Redesigned “GM”St y l e Blower Wheel Available in several Engineering grade materials USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: (001) 972-225-4271 Fax: (001) 972-225-5052 E-mail: andymcpaul@blueyonder.co.uk For further information: www.caryproducts.com 131 Cary Products is a registered ISO-9001-2000 Company “THEDESPERADO” Model: 200.708.00 High NEW FOR 2005 Performance Unit Long Life, Permanent Magnet DC Motor Smooth quite trouble free operation Designed to match, meet or exceed your specification Easy to install, with several mounting options available Manufactured from state of the art engineering grade resins Cary Products is a registered ISO 9001-2000 Company USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 UK Office: Telephone/Fax: 01952 222937 Mobile: 07795422655 E-mail: andymcpaul@blueyonder.co.uk For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 132 “THEBARRON” Model 200.918.000 N EW F O R 2 0 05 Top of the line performer Long life, dependable 12 volt or 24 volt DC permanent magnet motor Manufactured to meet P E Ror F exceed O R M A N your E performance criteria Multi-speed application Housings & Blower wheels are manufactured from state of the art engineering grade resins Cary Products is a registered ISO-9001-2000 Company 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 1-888-420-8861 For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com UL Recognized 133 Worldwide Supplier of Air Movement Components Since 1946 The Roy Bean # 300.825.000 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com Cary Products is a registered ISO-9001-2000 Company 4882 134 Worldwide Supplier of Air Movement Components Since 1946 The Rio Grande # 300.608.000 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested on AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 4882 135 Worldwide Supplier of Air Movement Components Since 1946 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. The Ranger # 300.650.000 Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com #9650 136 Worldwide Supplier of Air Movement Components Since 1946 The Pecos # 300.882.000 Single Inlet Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 4882 137 Worldwide Supplier of Air Movement Components Since 1946 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. The Matador 300.972.000 Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 1847 138 Worldwide Supplier of Air Movement Components Since 1946 The Longhorn # 300.882.000 Double Inlet Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 4882 139 Worldwide Supplier of Air Movement Components Since 1946 The Lone Star # 300.246.000 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 4882 140 Worldwide Supplier of Air Movement Components Since 1946 The Laredo # 300.646.000 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 4882 141 Worldwide Supplier of Air Movement Components Since 1946 The Comanche # 300.685.000 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 7685 142 Worldwide Supplier of Air Movement Components Since 1946 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. The Brazos # 300.707.000 Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com #5707 143 Worldwide Supplier of Air Movement Components Since 1946 Designed for use in A/C Applications Blower Assemblies are available with 115 or 230 Volt motors. The Barron #300.918..000 Available in a wide variety of motors and materials to fit your exact application Assemblies are offered in both CW & CCW *Assembly performances were done with an actual motor and tested to AMCA standard 210-99 Molded in UL listed resins Performance may vary between motors USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 Toll Free: 888-420-8861 UL Recognized Cary Products is a registered ISO-9001-2000 Company For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 12918 144 Model No: 10. 660.00 New Sleek Design Easy Snap In Fit NEW DESIG N 2 0 05 Multi-Directional Vanes can be used As Air shut off Available March 2005 Cary Products is a registered ISO-9001-2000 Company USA Office: 101 Lancaster-Hutchins Rd. P.O. Box 947 Hutchins, TX. 75141-0947 USA Telephone: 972-225-4271 Fax: 972-225-5052 UK Office: Telephone? Fax: 01952 222937 Mobile: 07795422655 E-mail: andymcpaul@blueyonder.co.uk For further information: www.caryproducts.com E-mail: caryproducts@caryproducts.com 145 1.1 New Products Catalog Cary Products was founded in 1946 by A.P. Cary as an injection molders. During the late 1950's and 1960's Cary was integral in the newly emerging automotive air conditioning aftermarket. Over the years, our products have been placed in many North American Class 8 trucks, RV's, Conversion Vans and Off-highway vehicles. Head Office and manufacturing is located 10 miles south of Downtown Dallas, we are centrally located to serve North America Europe and the rest of the world. Sales $8.1million (2004), $10 million (2005) Worldwide Employees 105 Site Occupying a 17 acre site Locations Head Office: Dallas, Texas European Office: Telford UK Warehousing o o o o USA UK Spain Brazil Mission Statement Our mission at Cary Products is to provide our customers with high quality, cost-effective injection molded components and assemblies. We believe our success is directly linked to the success of our customers. We will strive to meet and exceed your requirements for designing, producing and decorating the finest in plastic injection molding. 146 1.2 Products and Markets Cary Products Inc manufactures an extensive range of technical molded products utilising a wide range of polymers and machines and unlike many custom molders has the added advantage of a successful range of its own patented products. After the molding process Cary Products has the capability and capacity to offer secondary operations including printing, plating, painting, welding, and automated and hand assembly. Cary Products is now in production offering complete unit assemblies that are performance tested and certified by our quality department. 2. Cary Product Range 2.1 Blower Housings & Wheels 918 Blower 650 Blower 246 Blower Cary Products offers a range of single and double scroll blowers for the mobile AC marketplace. Our housings and wheels are manufactured out of engineering grade materials from inexpensive filled polypropylenes to high temperature pbt. Performances from 200 to 1000 CFM are available 2.2 Louver Assemblies Cary Products louver assemblies are manufactured with our own custom blended ABS. This resin meets motor vehicle standard FMVSS302 and has other additives to aid in chemical resistance. We offer a wide array of styles from the latest automotive barrel style to the popular European styles currently in use by major OEMs. 3. Customers Cary Products louvers can be found in many c us t ome r s ’products for example: Freightliner, Mack Trucks, Denso, Friedrich, Bergstrom, London Taxi, Volvo, BI Composites, Western Star, Kenworth Trucks 147 4. Manufacturing Processes 4.1 Vacuum Metallizing Vacuum Metallizing can apply a high quality bright chrome or aluminium finish to virtually any part or reproduce the custom color of your choice. Excellent for low heat light reflective applications 4.2 Custom Tooling & Molding For over 50 years, injection molding and tooling has been the heart of our business. We have 29 injection presses ranging in size from 28 tons to over 700 tons. Our capabilities include: mold sizes up to 48" X 60", overmolding with TPE's and custom colors. Some of our custom molding customers include industry giants such as Freightliner, Case/New Holland, Peterbilt and others. The tool room has over 70 years combined experience in building and maintaining plastic injection molds in the USA and overseas. 148 4.3 Engineering and Rapid Prototyping Cary Products Engineering department has a highly regarded reputation within the industry assisting customers in designing custom injection molded parts. Our engineers look beyond the plastic and look at the product as a whole to give better, cost effective solutions. Our engineering staff is experienced in designing interior trim for automotive, truck and aftermarket applications along with extensive experience in steel to plastic conversions. Utilizing our FDM machine (photo at right), we can create rapid prototypes of your design suitable for fit and function testing. Current envelope size is 10" X 10" X 10". Urethane molds can then be produced from the prototypes to get small production runs for testing. We use the most popular CAD/CAM systems on the market today to aid in designing cust omer ’ sproducts. CAD/CAM System currently licensed are Pro/Engineering, Solid Works, Cadkey, AutoCAD and Mastercam and we have the ability to format most file formats. 149 5. Quality Quality Assurance is a primary focus at Cary Products. We pride ourselves in achieving exceptional quality ratings as certified suppliers to industry giants such as Freightliner, Peterbilt, Case/New Holland and others. Our in process inspections in conjunction with quality systems operating under ISO 9001 Certification ensure you receive a superior injection molded part. Quality systems are embedded across the e nt i r ec ompa ny ’ soperations with both project management and operational staff heavily involved in the maintenance of product quality. Cary Products is ISO 9001 - 2000 Certified Cer t i f i edsuppl i ert oOEM’ sWor l dwi de Statistical Process Control Capability Balancing & Force Testing Capability Documented Quality Plans Full PPAP Submission Capability 150