BOXER - PRODUCTION PROGRAM R INDUSTRIAL PUMPS SINCE 1982 TÜV NORD Italia S.r.l. ISO 9001 44-03 FDA compliant Made in Italy Boxer diaphragm pumps: high performance, high power and sturdiness. Suitable for pumping fluids with high apparent viscosity, even in the presence of suspended solids. PUMPS COMPOSITION CODES BOXER ex. IB50-P-HTTPV-Internal Exchanger, Boxer 50, body PP, air side diaphragm Hytrel, fluid side diaphragm PTFE, balls PTFE, ball seats PP, O-Ring in Viton. I B50 - Internal Exchanger Pump model Pump body MICR - Microboxer1 MIN - Miniboxer2 B50 - Boxer 503 B80 - Boxer 804 B81 - Boxer 815 B100 - Boxer 100 B150 - Boxer 150 B251 - Boxer 251 B502 - Boxer 5026 B522 - Boxer 5227 B503 - Boxer 503 P - PP PC - PP + CF FC - PVDF + CF AL - ALU A - AISI 316 I P- H T T P V - - Air side diaphragm Fluid side diaphragm T - PTFE Balls Ball seats* O-Ring** Twin manifold Conduct version H - Hytrel M - Santoprene D - EPDM N - NBR 1 MICROBOXER only mounts internal membranes in HYTREL / SANTOPRENE 2 MINIBOXER inscription only on body in AISI 316 3 BOXER50 inscription only on body in PP - PP+CF - PVDF - ALU 4 BOXER80 inscription only on body in AISI 316 5 BOXER81 inscription only on body in PP - PP+CF - PVDF - ALU 6 BOXER502 inscription only on body in ALU - AISI 316 7 BOXER522 inscription only on body in PP - PP+CF - PVDF 3 T - PTFE A - AISI 316 D - EPDM N - NBR P - Polypropylene T - PTFE D - EPDM F - PVDF V - Viton A - AISI 316 L - Aluminium N - NBR I - PE-UHMW R - PPS-V (only for BOXER 100 X C and BOXER 150) * BOXER100/BOXER150 only mounts ball seats in PPS-V, not in aluminium ** BOXER503 in plastic cannot mount O-rings in PTFE, only in VITON or EPDM industrial pumps since 1982 BOXER - DIAPHRAGM PUMPS BOXER DIAPHRAGM PUMPS BOXER MAIN FEATURES: Available in PP, PVDF, ALUMINIUM and AISI 316 STAINLESS STEEL; Fine tuning of motor speed at constant pressure; Twin-manifold option (two suction and two delivery); Use in potentially-explosive atmospheres (ATEX zone 1-2 certification); Bench or ceiling installation; Three suction and delivery positions; Suitable for demanding applications and high-humidity environments; User-friendly maintenance and parts replacement; Dry operation; Excellent performance and value for money. Dry self-priming; Max. operating temperature: PP min +3°C/max +65°C PVDF min +3°C/max +95°C Aisi 316 min +3°C/max +95°C Alu min +3°C/max +95°C Actuated using non-lubricated air; Stall-prevention pneumatic circuit; Adjustable flow rate and head; BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). F E A A B C1 B C2 D www.debem.it A = ball valves B = pumping chamber C1 = product-side diaphragm C2 = air-side diaphragm D = suction manifold E = delivery manifold F = pneumatic exchangers 4 BOXER PLASTIC BOXER METAL II 2/2GD c IIB T135°C (zona 1) II 3/3GD c IIB T135°C (zona 2) The plastic BOXER range is designed for the chemical industry’s most demanding applications including highlyaggressive liquids and acids. Materials: PP - PVDF Self-priming capacity: max 6m Max. head: 70m Max. flow rate: 30 ÷ 900 l/min HOW IT WORKS The compressed air introduced by the pneumatic exchanger (A) behind one of the two diaphragms generates compression and pushes the product into the delivery duct (B), at the same time the opposing diaphragm that is integral with the exchanger shaft creates a vacuum and intakes the fluid (C). Once the stroke has been completed, the pneumatic exchanger diverts the compressed air behind the opposing diaphragm and the cycle is reversed. II 2/2GD c IIB T135°C (zona 1) II 3/3GD c IIB T135°C (zona 2) The metal BOXER range is designed for demanding applications throughout the paint sector and for solventbased liquids. Materials: Alu - AISI 316 Self-priming capacity: max 6m Max. head: 70m Max. flow rate: 30 ÷ 900 l/min B B A A C C INSTALLATION The pumps must be installed vertically with special bolts on the feet or holes provided. Self-priming Drum transfer Positive suction head Immersed Twin suction and delivery manifold Twin suction manifold 5 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER DIAPHRAGM PUMPS BOXER PNEUMATIC EXCHANGERS The heart of an air-operated diaphragm pump consists of the pneumatic exchanger that DEBEM has succeeded in developing and innovating in a revolutionary manner, patenting the most durable and reliable system the market currently has to offer. This device introduces compressed air to alter the pressure balance of the diaphragms assisted by a stall-prevention circuit that ensures optimum performance even under the most critical conditions or with low-pressure compressed air supplies (min 2 bar). Air-chamber volumes and airways are carefully designed to optimise consumption. Speed and flow rate can be easily adjusted by regulating air flow, whilst head can be adjusted as a function of compressed air supply pressure. THE COMPONENTS It has an extremely compact footprint and the small number of components ensures exceptional sturdiness and service life even under the most exacting conditions. The air passages are carefully designed and optimised to prevent the formation of ice even in low-temperature and high-head applications. The DEBEM pneumatic exchanger is an integrated system with a single central cartridge that does not require additional external components. DEBEM DIAPHRAGMS Diaphragms are the components subjected to greatest stress during suction and pumping, when they must also withstand the liquid’s chemical attack and temperature. Correct assessment and selection is therefore crucial for diaphragm service life, investment decisions and maintenance costs. A modern process of design, destructive testing and careful analysis of results has enabled DEBEM to develop LONG LIFE new generation diaphragms. The shape and profile of these products provides a greater working surface and improved load redistribution, thus reducing material stress and yield to a minimum. www.debem.it 6 RUBBER DIAPHRAGMS They are made from rubber compounds with special additives that improve chemical properties as well as mechanical bending and strength characteristics. These diaphragms have a nylon backing cloth that improves stress distribution: NBR EPDM NBR: inexpensive and particularly suited to petroleum- and oil-based liquids; EPDM: good acid, alkaline and abrasion resistance, as well as good flexibility even at low temperatures. THERMOPLASTIC DIAPHRAGM They are made from thermoplastic polymers that provide high mechanical stress resistance and distribution. HYTREL SANTOPRENE HYTREL: exceptional strength and elastic return; high resistance to creeping, impact and stress when flexed; excellent flexibility at low temperatures, while maintaining most of its properties at high temperatures. It is also resistant to the attack of many industrial chemicals, oils and solvents; SANTOPRENE®: excellent acid and alkaline resistance, high flexural strength and good abrasion resistance. PTFE DIAPHRAGM This material is noted for its excellent resistance to high temperatures, chemicals and corrosive agents. DEBEM PTFE diaphragms are subjected to a double heat treatment in order to increase elasticity and service life. Each batch undergoes random destructive testing in order to verify its performance. PTFE This diaphragm can be fitted together with one of those previously mentioned in order to increase resistance to the liquid’s corrosive chemicals and temperature. 7 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER DIAPHRAGM PUMPS BOXER Debem has filed with the TÜV NORD certification body the documentation certifying ATEX compliance pursuant to Directive 94/9/CE for its ranges of BOXER and CUBIC pneumatic diaphragm pumps and EQUAFLUX automatic pulsation dampeners, as described in the following table. They are manufactured in a STANDARD, class II 3/3GD c IIB T135°C version or - upon request - with special construction materials in a CONDUCT, class II 2/2GD c IIB T135°C version. The equipment user is responsible for classifying its area of use. On the other hand, the manufacturer shall identify and affix the certification class of the manufactured equipment. SERIE PRODOTTI versione STANDARD - CUBIC - BOXER - FOODBOXER - EQUAFLUX versione CONDUCT - CUBIC - BOXER - FOODBOXER - EQUAFLUX DESCRIZIONE Costruite in materiale plastico non conduttivo e/o con corpo centrale non conduttivo, oppure in materiale metallico con corpo centrale non conduttivo. Costruite con corpi pompa e/o collettori in materiali plastici conduttivi (PP + Fibra di carbonio, ECTFE/PVDF + Fibra di carbonio), e materiali metallici (Alluminio, Acciaio Inox). CLASSE DI CERTIFICAZIONE II 3/3 GD c IIB T135°C ( per zona 2) II 2/2 GD c IIB T135°C (per zona 1) Safety symbols in accordance with DIN 40012 Annex A II 2/2 GD: Surface equipment for use in zones in which gases, vapours or mists and clouds of combustible dust in air occur in normal operation occasionally (EN 1127-1 subclause 6.3) in both the external and internal zone. II 3/3 GD: Surface equipment for use in zones in which gases, vapours or mists and clouds of combustible dust in air are not likely to occur in normal operation or may occur rarely for a short period only in both the external and internal zone. c: Equipment protected by constructional safety (EN 13463-5). IIB: Exclusion of the following products: Hydrogen, acetylene, carbon disulphide. T 135°: Allowed temperature class. The user shall process fluids in accordance with the corresponding temperature classification, bearing in mind the instructions in the manual and the provisions of current legislation. The user shall also consider the ignition temperatures of gases, vapours or mists and clouds of combustible dust in air in the area of use. www.debem.it 8 CHEMICAL COMPATIBILITY The type of liquid, temperature and working environment are factors to be considered when deciding on the best choice of construction materials for the pump and its correct chemical compatibility. Some examples are given in the following table: PVDF ECTFE (Halair®) Aluminium Stainles Steel AISI 316 PTFE (Teflon®) PPS-V (Ryton®) FPM (Viton®) Santoprene® PE-UHMW (Poleszene®) Acetaldehyde A1 D B A D A A A D - B - = information not available Acetamide A1 C A A A A A A B - - Vinyl acetate B1 A2 A1 B D B2 A2 - A1 - D 1= satisfactory up to 22°C (72°F) Acetylene A1 A A A B A A A A - - Vinegar A B D A B A A A A - A Acetone A D A A D A A A D A1 A2 Fatty acids A A A A B D A - A D A NBR (Perbunan®) EPDM (Dutral®) SUBSTANCE Polypropylene A= very good B= good C= poor, not recommended D= severe etching, not recommended 2= satisfactory up to 48°C (120°F) For further information, please do not hesitate to contact DEBEM’s technical service department. We have obtained this information from reliable sources. Debem has not performed any form of testing in this regard and therefore accepts no liability for the accuracy of the details provided. 9 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER BOXER DIAPHRAGM PUMPS Example illustrating the graphic reading of the performance MICROBOXER Compressor table consumo aria (NI/min) air consumption (Nl/min) pressione aria di alimentazione air supply pressure 0 1,3 65 1,9 2,6 3,1 3,9 4,2 4,7 5,2 5,8 6,6 7,1 7,3 7,9 8,1 8,4 9,2 9,7 120 7 Power approximated (compressor) PUMP TYPE DISPLACEMENT Nl/min HP MIDGETBOX 3,2 cc 50 0,5 CUBIC 15 10,3 cc 100 1 MICROBOXER 30 cc 200 2 MINIBOXER/B50 67 cc 147,6 250 2,5 BOXER 80/81 100 cc 131,2 350 3,5 BOXER 100 222 cc 450 4,5 BOXER 150 340 cc 82,0 550 5,5 BOXER 251 522 cc 65,6 850 8,5 BOXER 502/522 1.825 cc 1000 10 BOXER 503 1.852 cc 1500 15 EQUAFLUX 51 8 cc 2000 20 EQUAFLUX 100 15 cc 3500 30 EQUAFLUX 200 100 cc 4000 40 EQUAFLUX 302/303 320 cc 196,8 6 55 180,4 50 164,0 5 45 40 240 4 35 114,8 98,4 30 3 25 20 2 49,2 32,8 10 Calo della portata in funzione della viscosità 16,4 5 0 5 7,5 10 12 15 16 18 20 22 25 27 28 30 31 32 35 37 0 H (ft) Head (m) 15 0 229,6 213,2 170 60 referred to the stroke complete with membrane Air consumption Q (U.S. g.p.m.) 70 Displacement table Flow rate (litres/min) www.debem.it - info@bebem.it Flow rate 16 l/min – Pump head 30 m/ca Supply pressure: 4 bar Air consumption: 170 Nl/min The actual power absorbed by the compressor is approximately 70% of the value indicated in the table. It is recommended to use a compressor with a tank. Please note: when operating at FREE AIR FLOW conditions, the actual flow rate is much higher than the ratio between the number of cycles detected and the displacement due to the momentum. Decrease in the flow rate relating to the viscosity 100% 90% 80% Portata disponibile 70% 60% 50% Flow rate available ompe Boxer - Perdita della portata su altezza di aspirazione 40% 30% 20% 10% 0% 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 Viscosity of the fluid in mPa.s Viscosità del fluido in mPa.s Boxer Pumps – Loss of flow capacity on the suction height 50% 45% 40% 35% Perdita di portata 30% 25% www.debem.it - info@bebem.it Loss of flow 20% 15% 10% 5% 0% 0 2 4 Altezza di aspirazione Mt 6 7 Suction height in meters Loss of flow capacity in percentage relating to the suction height. www.debem.it 10 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 1/2” f (*) - flow rate 30 l/min Construction materials: PP - PVDF - Alu - Aisi 316 11 industrial pumps since 1982 DIAPHRAGM PUMPS MICROBOXER STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 0 1,3 7 65 1,9 2,6 3,1 3,9 Q (U.S. g.p.m.) 4,2 4,7 5,2 5,8 6,6 7,1 7,3 7,9 8,1 8,4 9,2 9,7 229,6 120 213,2 170 60 196,8 6 55 180,4 50 PP 164,0 5 45 40 147,6 240 131,2 4 35 114,8 98,4 30 3 25 82,0 20 65,6 2 Head (m) 15 PVDF 49,2 10 32,8 5 16,4 0 0 5 7,5 10 12 15 16 18 20 22 25 27 28 30 31 32 35 0 37 H (ft) 70 Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 1/2” f (*) Air connection G 1/4” f Max. self-priming capacity** 6m Flow rate max* Alu 30 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids 2 mm Construction materials and net weight PP 1,6 Kg 65°C Max Temp. PVDF 1,9 Kg 95°C Max Temp. 2 Kg 95°C Max Temp. 3,8 Kg 95°C Max Temp. Alu Aisi 316 (*) NPT connections on request Aisi 316 DELIVERY 165 1/2" G 136 80 168 AIR CONNECTION 1/4" G 16 DIAPHRAGM PUMPS MICROBOXER 70 120 6 120 INTAKE 1/2" G The dimensions shown are in mm www.debem.it 12 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 1/2” f o DN 15 (*) - flow rate 50 l/min Construction materials: PP - PVDF - Alu - Aisi 316 13 industrial pumps since 1982 DIAPHRAGM PUMPS MINIBOXER - BOXER 50 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 80 0 1,3 70 2,6 Q (U.S. g.p.m.) 3,9 5,2 6,6 7,9 9,2 10,5 11,8 13,2 262,4 300 150 7 229,6 196,8 60 6 PP 50 164,0 420 5 40 131,2 4 30 98,4 3 20 65,6 2 PVDF 10 0 32,8 0 5 10 15 20 25 30 35 40 45 0 50 H (ft) Head (m) Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 1/2” f o DN 15 (*) Air connection G 3/8” f Max. self-priming capacity** 5m Flow rate max* Alu 50 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids 4 mm Construction materials and net weight PP 3,6 Kg 65°C Max Temp. PVDF 4,2 Kg 95°C Max Temp. 4 Kg 95°C Max Temp. 6,5 Kg 95°C Max Temp. Alu Aisi 316 (*) NPT connections on request Aisi 316 B50 MINIBOXER Aisi 316 1/2" G DELIVERY 1/2" G DELIVERY 100 247 230 AIR CONNECTION RESET RESET 85 6,50 168 232 241 3/8" G 196 3/8" G AIR CONNECTION 202 DIAPHRAGM PUMPS MINIBOXER - BOXER 50 79 153 9 153 164 1/2" G INTAKE 1/2" G INTAKE The dimensions shown are in mm www.debem.it 14 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 1” f o DN 25 (*) - flow rate 100 l/min Construction materials: PP - PVDF - Alu - Aisi 316 15 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER 80/81 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 0 70 7 60 PP 5,2 250 Q (U.S. g.p.m.) 7,9 10,5 13,2 15,8 18,4 21,1 23,7 26,4 262,4 450 229,6 196,8 6 50 164,0 5 40 900 131,2 4 30 98,4 3 20 PVDF 2,6 65,6 2 32,8 10 0 0 10 20 30 40 50 60 70 80 90 0 100 H (ft) 80 Head (m) Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 1” f o DN 25 (*) Air connection G 3/8” f Max. self-priming capacity** 6m Flow rate max* Alu 100 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids Construction materials and net weight 4 mm PP 5 Kg 65°C Max Temp. PVDF 6,5 Kg 95°C Max Temp. Alu 6,5 Kg 95°C Max Temp. 10,5 Kg 95°C Max Temp. Aisi 316 (*) NPT connections on request Aisi 316 B80 B81 1" G DELIVERY 1" G DELIVERY 3/8" G AIR CONNECTION 271 217 RESET 115 274 308 115 3/8" G AIR CONNECTION 219 303 RESET 27 DIAPHRAGM PUMPS BOXER 80/81 214 1" G INTAKE 8 92 93 170 213 6,50 170 1" G INTAKE The dimensions shown are in mm www.debem.it 16 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 1” f o DN 25 (*) - flow rate 150 l/min Construction materials: PP - PVDF - Alu - Aisi 316 17 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER 100 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 80 0 10,5 350 70 13,2 15,8 18,4 Q (U.S. g.p.m.) 21,1 23,7 26,4 29,0 31,7 34,3 36,9 39,6 700 262,4 229,6 7 60 PP 196,8 1100 6 50 164,0 5 40 131,2 1400 4 30 98,4 3 20 65,6 2 PVDF 32,8 10 0 0 40 50 60 70 80 90 100 110 120 130 140 0 150 H (ft) Head (m) Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 1” f o DN 25 (*) Air connection G 3/8” f Max. self-priming capacity** 5m Flow rate max* Alu 150 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids 4 mm Construction materials and net weight PP 7,5 Kg 65°C Max Temp. PVDF 8,5 Kg 95°C Max Temp. Alu 8,2 Kg 95°C Max Temp. Aisi 316 11 Kg 95°C Max Temp. (*) NPT connections on request Aisi 316 1" G DELIVERY 131 263 RESET 325 329 3/8" AIR CONNECTION 31 DIAPHRAGM PUMPS BOXER 100 110 8 228 1" G INTAKE 202 The dimensions shown are in mm www.debem.it 18 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 1” 1/4 f o DN 32 (*) - flow rate 220 l/min Construction materials: PP - PVDF - Alu - Aisi 316 19 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER 150 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 0 5,2 700 70 15,8 Q (U.S. g.p.m.) 21,1 26,4 31,7 42,2 47,5 52,8 1300 196,8 164,0 5 40 1600 131,2 4 30 98,4 3 20 65,6 2 10 0 262,4 229,6 6 50 PVDF 36,9 900 7 60 PP 10,5 32,8 0 20 40 60 80 100 120 140 160 180 200 0 H (ft) 80 Head (m) Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 1” 1/4 f o DN 32 (*) Air connection G 1/2” f Max. self-priming capacity** 6m Flow rate max* Alu 220 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids 5 mm Construction materials and net weight PP 12 Kg 65°C Max Temp. PVDF 14 Kg 95°C Max Temp. Alu 16 Kg 95°C Max Temp. Aisi 316 21 Kg 95°C Max Temp. (*) NPT connections on request Aisi 316 1 1/4" G DELIVERY 399 150 386 302 RESET 1/2" G AIR CONNECTION 42 DIAPHRAGM PUMPS BOXER 150 122 8 267 1 1/4" G INTAKE 220 The dimensions shown are in mm www.debem.it 20 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 1” 1/2 f o DN 40 (*) - flow rate 340 l/min Construction materials: PP - PVDF - Alu - Aisi 316 21 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER 251 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 70 0 Q (U.S. g.p.m.) 15,8 21,1 26,4 31,7 36,9 42,2 47,5 52,8 58,1 63,4 68,6 73,9 79,2 84,5 89,8 229,6 700 7 196,8 60 6 1200 1800 50 164,0 2100 5 PP 131,2 40 4 98,4 30 3 65,6 20 2 PVDF 32,8 10 0 0 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 0 H (ft) Head (m) Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 1” 1/2 f o DN 40 (*) Air connection G 1/2” f Max. self-priming capacity** 6m Flow rate max* Alu 340 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids 6 mm Construction materials and net weight PP 16 Kg 65°C Max Temp. PVDF 20 Kg 95°C Max Temp. Alu 21 Kg 95°C Max Temp. Aisi 316 32 Kg 95°C Max Temp. (*) NPT connections on request Aisi 316 493 1" 1/2 G DELIVERY RESET 417 493 DIAPHRAGM PUMPS BOXER 251 1/2" G AIR CONNECTION 326 8,50 1" 1/2 G INTAKE 138 254 The dimensions shown are in mm www.debem.it 22 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 2” f o DN 50 (*) - flow rate 650 l/min Construction materials: PP - PVDF 23 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER 522 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 80 0 13,2 26,4 39,6 52,8 Q (U.S. g.p.m.) 66,0 79,2 92,4 105,6 118,8 132,0 145,2 158,5 171,7 262,4 1200 70 60 6 50 5 40 3000 164,0 3800 131,2 98,4 3 20 Head (m) 196,8 4 30 PVDF 229,6 2400 65,6 2 10 0 32,8 0 50 100 150 200 250 300 350 400 450 500 550 600 0 650 H (ft) PP 7 Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 2” f o DN 50 (*) Air connection G 1/2” f Max. self-priming capacity** 6m Flow rate max* 650 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids 8 mm Construction materials and net weight PP 38 Kg 65°C Max Temp. PVDF 45 Kg 95°C Max Temp. (*) NPT connections on request DELIVERY 2" G AIR CONNECTION 35 0 650 1/2" G 325 51 590 560 INTAKE 2" G 51 325 548 DIAPHRAGM PUMPS BOXER 522 The dimensions shown are in mm www.debem.it 24 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 2” f o DN 50 (*) - flow rate 650 l/min Construction materials: Alu - Aisi 316 25 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER 502 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 80 0 13,2 26,4 39,6 52,8 Q (U.S. g.p.m.) 66,0 79,2 92,4 105,6 118,8 132,0 145,2 158,5 171,7 262,4 1200 70 60 6 50 5 40 196,8 3000 164,0 3800 131,2 4 30 98,4 3 20 Aisi 316 229,6 2400 7 65,6 2 10 0 32,8 0 50 100 150 200 250 300 350 400 450 500 550 600 0 650 H (ft) Alu Head (m) Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 2” f o DN 50 (*) Air connection G 1/2” f Max. self-priming capacity** 6m Flow rate max* 650 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids 8 mm Construction materials and net weight Alu 49 Kg 95°C Max Temp. Aisi 316 54 Kg 95°C Max Temp. (*) NPT connections on request Aisi 316 Alu DELIVERY AIR CONNECTION DELIVERY AIR CONNECTION DIAPHRAGM PUMPS BOXER 502 INTAKE INTAKE The dimensions shown are in mm www.debem.it 26 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 3” f o DN 80 (*) - flow rate 900 l/min Construction materials: PP - PVDF 27 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER 503 plastic STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 90 13,2 0 39,6 Q (U.S. g.p.m.) 66,0 92,4 118,8 145,2 171,7 198,1 224,5 250,9 295,2 262,4 80 1200 70 3000 196,8 6 164,0 5 40 3800 131,2 4 30 4000 98,4 3 20 65,6 2 32,8 10 0 0 59 150 250 350 450 550 650 750 850 950 0 H (ft) 50 PVDF 229,6 2400 7 60 PP Head (m) Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 3” f o DN 80 (*) Air connection G 3/4” f Max. self-priming capacity** 5m Flow rate max* 900 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids Construction materials and net weight 10 mm PP 50 Kg 65°C Max Temp. PVDF 67 Kg 95°C Max Temp. (*) NPT connections on request 585 250 3" G DELIVERY AIR CONNECTION 3/4" G 606 726 DIAPHRAGM PUMPS BOXER 503 plastic 350 400 3" G INTAKE 200 404 The dimensions shown are in mm www.debem.it 28 STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) BOXER diaphragm pumps are characterized by exceptional performance, power and strength, making them ideal for pumping liquids with high apparent viscosity even if containing suspended solids. The stall-prevention pneumatic system assures a safe pump running and it does not need lubricated air. Self-priming dry capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). Intake/delivery connections G 3” f o DN 80 (*) - flow rate 900 l/min Construction materials: Alu - Aisi 316 29 industrial pumps since 1982 DIAPHRAGM PUMPS BOXER 503 metal STANDARD: II 3/3 GD c IIB T135°C (zone 2) CONDUCT: II 2/2 GD c IIB T135°C (zone 1) Air supply pressure (bar) Air consumption NI/min 90 13,2 0 39,6 Q (U.S. g.p.m.) 66,0 92,4 118,8 145,2 171,7 198,1 224,5 250,9 295,2 262,4 80 1200 70 229,6 2400 7 3000 60 Alu 196,8 6 40 3800 131,2 4 30 4000 98,4 3 20 Aisi 316 164,0 5 65,6 2 32,8 10 0 0 59 150 250 350 450 550 650 750 850 950 0 H (ft) 50 Head (m) Flow rate (litres/min) *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ** The value depends on the configuration of the pump. Intake/delivery connections G 3” f o DN 80 (*) Air connection G 3/4” f Max. self-priming capacity** 5m Flow rate max* 900 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids Construction materials and net weight 10 mm Alu 66 Kg 95°C Max Temp. Aisi 316 71 Kg 95°C Max Temp. (*) NPT connections on request 3" G DELIVERY R1 7 694 806 349 5 AIR CONNECTION 3/4 " G 403 3" G INTAKE 58 360 60 15 DIAPHRAGM PUMPS BOXER 503 metal 580 The dimensions shown are in mm www.debem.it 430 30