Flexible
Manufacturing
Solutions
Velibor Kilibarda
Director of Global Products and Strategy Development
Made in Comau
NGAM – August 17, 2016
About the Speaker
Velibor (Boro) Kilibarda has been in the
manufacturing and automation industry for over
30 years
Bachelor’s of Science in Mechanical Engineering
from the University of Belgrade
Various positions include Process Engineer,
Launch Manager for Body Assembly projects,
Standard Process and Product Development
Awarded over 35 patents in the USA and abroad
for various products, manufacturing methods
and assembly systems in the automotive sector
Current position: Director of Global Products
and Strategy Development.
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Comau Competencies and Global Network
Member of FCA Group
Comau 2015 Revenue of $2.1B
2,100+ Engineering Specialists Globally
2,000+ Manufacturing Specialists Globally
Spot, Laser & Arc-welding
Sealing, Drilling & Riveting
Machining, Assembly & Test
Monitoring & Control
Handling & Logistics
Maintenance Services
Consultancy in Manufacturing Process
Project Management
Training & Education
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Our Innovation Pillars
EASY
TO USE SOLUTIONS
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ADDED VALUE
MANUFACTURING
SOLUTIONS
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HUMAN ROBOT
COLLABORATION
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Our Approach: Building Blocks
SYSTEMS
SOLUTIONS
PRODUCTS
SYSTEMS
SOLUTIONS
POWERTRAIN
MACHINING AND
ASSEMBLY
BODY ASSEMBLY
PRODUCTS
ComauFlex
An innovative, flexible, production proven manufacturing strategy, that is solution-focused as
opposed to component-driven and is continuously evolving.
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Traditional Automotive Factory
Unique Design
Unique Layout
Engineered to produce specific products
Engineered around the needs of those products
Customized to specific facility (site)
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Engineered Factory
Traditional Factory
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Engineered Factory
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The Engineered Factory
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ComauFlex Key Drivers
Basic Robot
Integrated Configuration
A modular manufacturing system for all mainlines and major subs
Straight line sequential operation for all significant assemblies
Manufacturing system with greater independence from the vehicle
design
Common manufacturing solution for different commodities
(Subs, UB, BS, BF, BC)
Accommodates different vehicle cube sizes in the same line
VersaPallet BRIC
Fully integrated logistics solution & traffic free automation zone
Separation of direct and indirect labor
Reduced delivery, installation and commissioning time
Adaptable for systems that utilize advanced materials and joining
processes
VersaRoll BRIC
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Click to enter a title Modularity – Basic Robot Integrated Construction
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Click to enter a title Modularity – Basic Robot Integrated Construction
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Click to enter a title Modularity – Basic Robot Integrated Construction
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Click to enter a title Modularity – Basic Robot Integrated Construction
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Click to enter a title Modularity – Basic Robot Integrated Construction
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Modularity
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Modularity
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Modularity
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Modularity
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Modularity
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Modularity
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Modularity
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Modularity
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Forklift Free Environment
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Separation of Labor
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Integrated Logistics
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Cube Size
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Reduced Commissioning Time
Pre-commissioned Elements
Tooling try out prior to delivery
Services, Robots and Controls integrated
into B.R.I.C. and commissioned prior to
delivery.
B.R.I.C. Delivered as an completed unit
Defined positions for Robots enabler for
Off Line Program
Modular controls architecture enabler for
Virtual Commissioning
Joining technology functionally
commissioned at Supplier
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Material and Joining Flexibility
Technology Tray
Standard Module
Integrated into B.R.I.C.
Plug and Play
Interchangeable
RSW
SPR Rivet
FDS
Rivtac
Clinching
Piercing
CMT (Mig)
Laser Welding
MH (Pedestal)
Adhesive / Sealant
Studding
Future technology?
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?
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Material and Joining Flexibility
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Reality
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Future - Factory Transformation Backbone
Digital Factory & Internet of Things
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Collaborative Robots – Comau Vision
Comau is developing
Collaborative Industrial Applications
Key Objectives:
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HIGH PAYLOAD
LOW CYCLETIME
SAFE ROBOTS
SAFE TOOLS
CELL AWARENESS
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Collaborative Robots Unveiled at Automatica 2016
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Thank You
Via Rivalta, 30 - 10095 Grugliasco - Torino ITALY - www.comau.com
Made in Comau