2013 TA Instruments New Castle DE Ten Steps to Better Rheological Measurements Ten Steps to a Better Rheological Measurement 2005 Rheology training seminar 1. Understand why you are doing the measurement. 2. Understand your instrument 3. Know your sample 4. Selecting the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data Flow of a Rheological Experiment Identify the purpose of the experiment Design, program & run test Evaluate data and 0ptimize (if necessary) Results Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 2. Flow of a Rheological Experiment Identify the purpose of the experiment • 1. Understand why you are doing the measurement Design, program & run test • 2. Understand your instrument • 3. Know your sample Points 3 through 8 are • 4. Selecting correct test fixtures sample specific • 5. Oscillation testing guidelines •Polymers • 6. Transient testing guidelines •Structured Fluids • 7. Steady shear testing guidelines •Solids • 8. Loading the sample Evaluate data and 0ptimize if necessary • 9. Instrument limitations Results • 10. Presenting the data Understand Why Your Doing the Measurement • A successful rheological experiment requires thought and careful planning. • The first step in any rheological experiment is to identify the purpose of your experiment. • Ask youself: • What is the goal of the testing? • What do you want to know about your material? • Do you know what kind of experiment I should do? • More specific questions will depend on reason the reason • for the experiment! 1 2013 TA Instruments New Castle DE Understand Why Your Doing the Measurement Rheological Approach Use rheometer to characterize flow and viscoelastic properties to: The first step in any rheological experiment is to identify the purpose of your experiment 1. Understand structure • Requires understanding of how structure affects rheological properties The 3 main reasons for rheological testing are: • Characterization of structure MW, MWD, formulation, state of flocculation, etc. • Predicting process performance Extrusion, blow molding, pumping, leveling, etc. • Understanding end-use performance Strength, use temperature, dimensional stability, settling stability, etc. 2. Predict processing performance • Requires understanding of what rheological properties are desired for processing 3. Predict product performance • Requires understanding of desired performance characteristics and how they relate to rheological properties Influence of MW and MWD on Viscosity Influence of MW on G‘ and G‘‘ The G‘ and G‘‘ curves are shifted to lower frequency with increasing molecular weight. 10 6 10 5 10 4 10 3 10 2 SBR Mw [g/mol] 130 000 230 000 320 000 430 000 The high frequency behavior (slope -1) is independent of the molecular weight Zero Shear Viscosity 10 6 10 5 Slope 3.08 +/- 0.39 10 -3 10 -2 10 -1 10 0 10 1 10 2 10 3 10 4 10 10 3 SBR polymer melt G' 310 000 broad G" 310 000 broad G' 320 000 narrow G" 320 000 narrow -3 10 4 10 3 10 2 10 1 SBR M w [g/mol] G' 130 000 G'' 130 000 G' 430 000 G'' 430 000 G' 230 000 G'' 230 000 -2 10 -1 10 0 10 1 10 2 10 10 Frequency aT [rad/s] The G‘, G‘‘ cross-over point is another measure of the broadness of the distribution 3 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 10 3 10 4 10 5 Strain [%] Molecular Structure and Processibility Bolw Molding Polyethylene 2.0x10 5 1.5x10 5 1.0x10 5 5.0x10 4 T = 180° C Shear viscosity () [Pa s] 10 4 10 9 The maximum in G‘‘ is a good indicator of the broadness of the distribution narrow 4 Modulus G'' [Pa] Modulus G', G'' [Pa] 5 5 10 5 Influence of MWD on G‘ and G‘‘ 10 10 M olecilar weight M w [Dalto ns] -4 Frequency aT [rad/s] 6 6 100000 10 10 10 broad 4 4 10 10 N1() M-1 N1() M-2 () M-1 CP () M-2 CP () M-1 Capillary () M-2 Capillary 3 10 0,1 SBR G'' 320 000 SBR G'' 310 000 (broad) 0.0 10 -3 -2 10 -1 10 10 0 1 10 10 Frequency aT [rad/s] 2 3 10 1 10 3 Normal stress difference N1() [Pa] 7 Modulus G', G'' [Pa] 10 Zero Shear Viscosityo [Pa s] Viscosity * [Pa s] The zero shear viscosity increases with increasing molecular weight. TTS is applied to obtain the extended frequency range Sample M2 has a much higher elasticity i.e normal force 10 100 Shear rate [1/s] 4 10 Sample M-2 produces significantly heavier bottles!!! 2 2013 TA Instruments New Castle DE Tack and Peel of Adhesives Tack and Peel performance of a PSA HDPE pipe surface defects o T = 220 C 5 10 4 10 5 4 10 peel 3 10 Modulus G' [Pa] 10 4 10 G' rough surface G' smooth surface 3 10 * rough surface * smooth surface tack 0.1 1 10 0.1 1 10 3 10 Complex viscosity * [Pa s] good tack and peel Bad tack and peel Storage Modulus G' [Pa] Bond strength is obained from peel (fast) and tack (slow) tests and can be related to the viscoelastic properties at different frequencies Surface Defects during Pipe Extrusion Surface roughness correlates with G‘ or elasticity => broader MWD or tiny amounts of a high MW component 100 Frequency [rad/s] Frequency [rad/s] Sample 1 shows a rough surface after extrusion Tack and Peel have to be balanced for an ideal adhesive Deflocculation Curves for A16G Alumina Rheological Characterization of Slips 69 wt% 81 wt % [Reed, J.S. Introduction to the Principles of Ceramic Processing J. Wiley & Sons Inc 1988] J.M. Keller, R. Ulbrich & R. Haber, American Ceramics Bulletin (76) 3 pp 87-91 Automotive Paint: Breakdown - Rebuild Rheological Characterization of Slips 100.0 New Sample - Milled for shorter time Old Sample - Milled for longer time PD36 D52 D36 G' (Pa) 10.00 1.000 Preshear: 1000 1/s for 60 sec Stress = 0.1 Pa Frequency = 6.28 rad/s 0.1000 0 J.M. Keller, R. Ulbrich & R. Haber, American Ceramics Bulletin (76) 3 pp 87-91 100.0 200.0 300.0 400.0 500.0 600.0 700.0 800.0 900.0 1000 time (s) 3 2013 TA Instruments New Castle DE Automotive Paint : Creep Recovery Test 80.0 Old 1000 40.0 30.0 1000 G’ G'' (Pa) 50.0 G' (Pa) % strain 60.0 10000 10000 New Sample - Milled for shorter time Old Sample - Milled for longer time 70.0 Mayonnaise and “Miracle Whip” 100.0 G” 100.0 Mayonnaise Miracle Whip 20.0 New 0 0.0 global time (s) 600 Why do the measurement? • • • • • • • • • • Predict Processability Predict End-Use Performance Glass Transition and secondary transitions Damping behavior Determine working temperature range, impact behavior, residual strain trapped in moldings, etc.. Degree of curing, post curing Ageing Compatibility, Dispersion, … Morphology characterization, Crystallinity, Fingerprint of materials 10.00 10.00 0.1000 10.00 1.000 100.0 ang. frequency (rad/sec) Polymer Materials Change with Temperature Storage Modulus G’ (Pa) 10.0 Low MW Increased Crystallinity Cross-linked Amorphous Increasing MW Temperature T (oC) Alternative Approach Use rheometer to simulate processing or end use conditions to determine suitability for application. 1. Requires definition of processing or end use conditions such as shear rate, strain, stress, and temperature, in order to translate test to rheometer or DMA. 2. Must understand instrument and instrument limitations in order to determine if rheometer can simulate processing or end use conditions. Defining Shear Rate Ranges Situation Shear Rate Range Examples Sedimentation of fine powders in liquids 10-6 to 10-3 Medicines, Paints, Salad dressing Leveling due to surface tension 10-2 to 10-1 Paints, Printing inks Draining off surfaces under gravity 10-1 to 101 Toilet bleaches, paints, coatings Extruders 100 to 102 Polymers, foods Chewing and Swallowing 101 to 102 Foods Dip coating 101 Confectionery, paints Mixing and stirring 101 to 103 Liquids manufacturing Pipe Flow 100 to 103 Pumping liquids, blood flow Brushing 103 to 104 Painting Rubbing 104 to 105 Skin creams, lotions High-speed coating 104 to 106 Paper manufacture Spraying 105 to 106 Atomization, spray drying Lubrication 103 to 107 Bearings, engines to 102 4 2013 TA Instruments New Castle DE Pot Life of an Hot Melt Formulation of Bitumen Pot life of two hot melt adhesives 0 5 10 10 dispersion polymer crosslinking sulf er bitumen good bad 4 10 3 10 0 200 400 600 800 1000 1200 1400 Viscosity (t) [Pa s] Complex viscosity * [Pa s] Viscosity stability at procees temperature is critical for hot melt adhesives. The viscosity builds up due to oxidative crosslinking 10 sulfer Incorporation of polymer -1 0.0 8x10 time t [s] Time t [s] 4 • monitor the formulation process • determine product performance Open time of this polyamide resin depends on moisture Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand your instrument. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data Ranges of Rheometers and DMA’s 1. 2. Some Viscoelastic Liquid Characterization Possible with Shear Sandwich Range of DMA/RSA Range of AR/ARES Rheometer Storage Modulus (E' or G') Loss Modulus (E" or G") Temperature Understand Your Instrument First! Two types of rotational rheometers and DMA‘s • AR-Series Rheometer and Q800/2980 DMA • Single/combined motor transducer • ARES Series Rheometers and RSA III Solids Analyzer • Dual head/separate motor transducer Rotational Rheometers Designs ARES – Separate motor & transducer Measured Torque (Stress) Transducer AR Series – Combined motor & transducer Displacement Non-Contact Drag Cup Motor Both techniques, depending on the configuration, have different specification, different features and different performance for different applications Sensor Measured Strain or Rotation Applied Torque (Stress) Applied Strain or Rotation Direct Drive Motor Static Plate 5 2013 TA Instruments New Castle DE DMA Designs RSA III – Separate motor & transducer How Rheometers and DMA’s Work Q800 – Combined motor & transducer Force Rebalance Transducer (FRT) Measures Force Sample Displacement Sensor (Measures Strain) Sample Actuator (motor) Applies deformation Motor Applies Force (Stress) Important Rheometer Specifications • • • • • • Torque Range Angular Resolution Angular Velocity Range Frequency Range Normal Force Temperature System and Range AR or CMT Instrument Specifications AR Technical Specifications Torque range CS Torque range CR Displacement Resolution Angular Velocity Range CS Angular Velocity Range CR Angular Frequency Range Normal/Axial Force Range AR 2000 0.1 µN.m - 200 mN.m 0.03 µN.m - 200mN.m 0.04 µrad 1 E-8 - 300 rad/s 1E-4 - 300 rad/s 7.5 E-7 - 628 rad/s 0.005 - 50 N AR 1000 0.1 µN.m - 100mN.m 0.1 µN.m - 100mN.m 0.62 µrad 1 E-8 - 100 rad/s 1E-3 - 100 rad/s 6.3 E-4 - 628 rad/s 0.01 - 50 N AR 550/QCRII 1 µN.m - 50mN.m 1 µN.m - 50mN.m 0.62 µrad 1 E-8 - 100 rad/s 1E-3 - 100 rad/s 6.3 E-4 - 250 rad/s 0.01 - 50 N Rheology is the science of flow and deformation of matter or the study of stress– deformation relationships. Fundamentally a rotational rheometer or DMA will control or measure: 1. Force or Torque 2. Displacement or Angular Displacement 3. Linear or Angular Velocity 4. Normal Force 5. Temperature ARES or SMT Instrument Specifications ARES Technical Specfications Motor Torque Range Strain Amplitude Angular Velocity Range Angular Frequency Norma/Axial Force Range ARES Technical Specfications Motor Torque Range Strain Amplitude Angular Velocity Range Angular Frequency Norma/Axial Force Range ARES-LS2 High Performance LS 2 µN.m - 200 mN.m 5 µrad - 500 mrad 2 E-6 - 200 rad/s 1 E-5 - 500 rad/s 0.002 - 20 N ARES-LS1 High Performance LS 0.2 µN.m - 100 mN.m 5 µrad - 500 mrad 2 E-6 - 200 rad/s 1 E-5 - 200 rad/s 0.002 - 20 N ARES-RFS Standard HR 0.2 µN.m - 100 mN.m 5 µrad - 500 mrad 1 E-3 - 100 rad/s 1 E-5 - 200 rad/s 0.01 - 20 N ARES-RDA Standard HR 20 µN.m - 200 mN.m 5 µrad - 500 mrad 1 E-3 - 100 rad/s 1 E-5 - 500 rad/s Qualitative ARES Standard HR 2 µN.m - 200 mN.m 5 µrad - 500 mrad 1 E-3 - 100 rad/s 1 E-5 - 500 rad/s 0.01 - 20 N RSA III and Q800 Instrument Specifications Maximum Force Minimum Force Force Resolution Strain Resolution Modulus Range Modulus Precision Tan δ Sensitivity Tan δ Resolution Frequency Range Dynamic Sample Deformation Range Temperature Range Heating Rate Cooling Rate Isothermal Stability Time/Temperature Superposition 35 N 18 N 0.001 N 0.0001 N 0.0001 N 0.00001 N 1 nanometer 1 nanometer 10E3 to 3x10E12 Pa 10E3 to 3x10E12 Pa +/- 1% +/- 1% 0.0001 0.0001 0.00001 0.00001 2xE-5 to 80 Hz 0.01 to 200 Hz +/- 0.5 to 1,500 μm +/- 0.5 to 10,000 μm -150 to 600ºC -150 to 600ºC 0.1 to 60ºC/min 0.1 to 20ºC/min 0.1 to 60ºC/min 0.1 to 10ºC/min +/- 0.1ºC +/- 0.1ºC Yes Yes 6 2013 TA Instruments New Castle DE Selecting the Correct Test Fixture • The measured quantity (angular deformation and torque) are transferred into a material quantity (stress, strain, viscosity, etc.) Calculated parameters : Measured parameters : stress (Pa) θ(t) angular displaceme nt (rad) (t ) K M γ(t) K γθ strain ( ) dθ Ω(t) angular ve locity (rad/s) dt γ(t) K γ dθ strain rate (1/s) M(t) torque (N m) dt K and K relate the measured instrument data with the desired material parameter η(t) τ(t) γo viscosity (Pa s) G(t) τ(t) modulus (Pa) γo Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data Polymers Identify the purpose of the experiment • 1. Understand why your doing the measurement Design, program & run test • 2. Understand your instrument • 3. Know your sample • 4. Selecting correct test fixtures • 5. Oscillation testing guidelines • 6. Transient testing guidelines • 7. Steady shear testing guidelines • 8. Loading the sample Evaluate data and 0ptimize if necessary • 9. Instrument limitations Results • 10. Presenting the data Know your sample 1. 2. Molding Polymers Pellets Molding temperature: 10 - 20°C > than test temperature - apply pressure (8 – 12 000 lbs) - keep at elevated temperature long enough to let the sample relax - cool down slowly under pressure to avoid orientations The best approach is to mold a sample plate (100x100 or 50x50mm). Punch out a sample disk 8, 25 or 50mm • Polymer samples come in different forms (powder, flakes, pellets) and are sensitive to environmental conditions. • Careful sample preparation techniques are required to prepare good test specimens for reproducible testing. • Molding a sample... • Handling powders, flakes... • Controling the environment... Molding Powders and Flakes • Before molding at high temperature, the sample has to be compacted cold to reduce the volume. • The compacted samples are transferred to the mold. • Follow steps for molding pellets procedure Note: sample may need to be stabilized or dryed to avoid degradation 7 2013 TA Instruments New Castle DE Preparing Semi Solid Samples How to Control the Environment • PP and Polyolefines in general tend to degrade fast – need to be stabilized by adding antioxidents • Moisture sensitive materials such as polyamides and polyester require drying in vacuum or at temperatures around 80°C. • Cut rectangular sheets of prepreg or adhesive (30x30mm) • Alternate direction of layer; approx. 5 layer on top of each other (remove release paper from PSA) • Compress the stag of sample layers in a press (4 – 5000 lbs) • Punch out 25 mm disks • Materials such as PS or PMMA absorb moisture also. In the melt phase, the gas separates in bubbles and the sample foams => pre - drying in vacuum prior to testing is necessary. Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 2. Parallel Plate • For filled and unfilled polymer systems. This geometry is predominately used for oscillation measurements in the linear-viscoelastic range. R H Strain Constant: K = Stress Constant: K = 2M (R)3 20 40 60 mm Shear Stress Caution: the shear rate varies with the radius! Parallel Plates Advantages: • variable sample thickness (recommended 0.5 to 2mm) • shear rate range adjustable, changing gap H or plate diameter R • temperature ramps / sweeps can be carried out without Gap-adjustment • easy sample loading for high viscosity samples (pre-mold disks or pellets) • small sample volume • viscosities: - low to high • wall slippage problems can be overcome by using serrated, roughened plates Disadvantages: • shear rate not constant (can be corrected) • instabilities in shear field can occur at high rates (liquid shear-field breaks up and liquid is lost due to centrifugal force) Cone and Plate • For unfilled polymer melt systems. Primarily to be used in transient and steady test modes, outside of the linear viscoelastic range. Strain Constant: K = Stress Constant: K = 1 3 *M (R)3 20 40 60 mm Shear Stress Note: the shear rate is constant over the radius. 8 2013 TA Instruments New Castle DE Limitations of the Cone & Plate Truncation Heights: 1 degree ~ 20 - 30 microns 2 degrees ~ 60 microns 4 degrees ~ 120 microns Cone and Plate Disadvantages • highly sensitive to the relative position (gap) of cone and plate • gap depends on temperature • sample loading for high viscosity samples is difficult • not suitable for dispersions with solid particles • instabilities in shear field can occur at high rates (liquid shear-field breaks up and liquid is lost due to centrifugal force) Gap must be > or = 10 [particle size]!! Advantages • homogeneous shear, shear rate and stress in the gap • small sample volume (ca. 1ml) • viscosities: - low to high • cleaning easy • ideal for normal force measurements Choosing the Geometry Size Ten Steps to Better Rheological Measurements Cone & Plate Truncation Height = Gap Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data • Assess the approximate viscosity or consistency of your sample. • When a variety of cones and plates are available, select appropriate diameter • geometry • Medium viscosity (polyolefines MI>5, polyester,..) 40 or 50 mm geometry • High viscosity (polyolefines MI<5) – 20 or 25 mm • Examine data in terms of absolute instrument variables [torque/speed/displacement] and modify geometry choice to move test range into the optimum instrument range if necessary. 1. 2. Loading a Molded Disk • Environmental system to test temperature. • Load disk onto plate • Close oven. • Bring upper plate to gap position. • Watch Normal force • Open oven • Trim sample. • Close oven. sample trimming • Adjust gap Loading Pellets • Mount Guard ring and shim. Load pellets. • Close oven. • Heat to temperature. • Compress sample. • Open oven. sample trimming • Remove guard ring. • Set gap. Watch normal force set to final gap To 100 to 2000 • Trim sample. • Set final gap set to final gap To 100 to 2000 ARES guard ring AR 9 2013 TA Instruments New Castle DE Correct filling Loading Prepreg and Adhesives • Mount disposable plate. • Insert 3-5 layer prepreg or adhesive sample (minimum 0.1mm) between plates. • Close oven. • Heat to temperature. • Set gap. Watch normal force. • Use normal force control if required. Under Filling Over Filling Correct Filling set to final gap to 100 to 2000 55 Normal Force Gap Closing Normal Force During Loading PDMS 30 7000 100microns/sec 50microns/sec 25 Sample is still relaxing even after the measurement gap is reached normal force (N) 20 15 • Set trim gap 5% greater then final gap to insure proper filling. • When using 25 mm cones, pressed disks 0.5 mm thick makes loading faster and reduces excess sample. • Use force controlled gap setting to avoid overloading the normal force transducers. 5000 4000 10 3000 5 2000 0 0 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 1000 90.00 time (s) 57 Hints for Loading the Sample 6000 gap (micro m) • Most sensitive as the sample itself determines how fast the gap is closed • Gap Closure is halted when a normal force > the registered maximum value, and the sample is allowed to relax before closure continues. This avoids overload of the transducer when loading high viscosity melts • The greater the maximum registered value the faster the close • Closure may take some time for highly viscous polymers. Loading at higher temperature will speed the process up Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 2. • Make sure that torque and normal force have decayed to zero before starting the test. 10 2013 TA Instruments New Castle DE Step #1: Testing Material Stability Time Sweep Oscillation Testing Review Stimulus (stress ) Response (strain ) 0 6.3 phase angle, -1.5 Time t, Period T Frequency, strain or stress amplitude Phase angle and ratio of strain and stress amplitude 5 225 10 200 4 175 -2 Elastic Modulus: Viscous Modulus: Tan : Complex Viscosity: stored energy or elasticity dissipated energy damping resistance to flow 0 • • • • 4 6 8 10 12 14 16 18 Determines if properties are changing over the time of testing • Degradation • Molecular weight building • Crosslinking Important, but often overlooked! Testing in the Linear Region 100 10 Modulus G', G" [Pa] Testing parameters Time: Recommended starting point: 10 minutes Temperature: Application Temperature Angular Frequency 6.28 to 10 rad/s Strain amplitude: 1 – 10% 2 Time t [min] Hints for Time Sweep on Polymers • Visually observe the material => Use Camera on new ovens • Is material degraded? • Did color change • Use N2 purge 250 Temperature T [°C] 10 0 Applied: Measured: Calculated: 275 Modulus G' [Pa] Amplitude strain, stress Polyester Temperature stability Temperature stability good poor Linear Region G is constant 100 1 0.1 Torque [mNm] G' [Pa] 10 0.01 1E-3 Non-Linear Region G= f() Critical strain c 1E-4 1E-5 1E-7 1E-6 1E-5 1E-4 1E-3 0.01 0.1 Torque M [mN m] 1.5 • In the LVR, the dynamic parameters are independent of strain. • Test results must be compared in the LVR. Strain Amplitude [rad ] Outside of the LVR the material response is no longer sinusoidal! • Need to define linear region accurately. Linear Region Considerations Low Frequency High Temp Liquid Consider when selecting the strain for the frequency scan Increases Frequency LVE() % strain Decreases Solid Low Temp High Frequency Solid or Low Temp G’ • The linear region depends on: • Frequency • Temperature • State of sample – solid or liquid End of LVR G' Linear Region Considerations Liquid or High Temp % strain Consider when selecting the strain for temperature scans 11 2013 TA Instruments New Castle DE Frequency Dependence of LVR Modulus G' [Pa] Strain sweep at different frequencies for PDMS PDMS at R T 10 62.8 rad/s 18.85 rad/s 6.283 rad/s 4 1E-5 1E-4 Deceasing frequency End of the LVR 1E-3 0.01 0.1 1 Hints for Testing Linear Region The LVR region decreases with increasing frequency • Determine linear region only after accessing stability • Suggested tests and parameters • ARES – Run strain sweep: 0.1 to 100% • AR – Run stress sweep: 100x’s min torque to 2/3 max torque • Sweep mode: log 5 points/decade => Consider when selecting the strain for the frequency scan • Frequency: 6.28 to 10 rad/s • Temperature/s: Depends on subsequent tests • Run test, evaluate data in spreadsheet, remove any of data outside specifications • Plot G’ vs. Strain strain • Use 5% rule to determine linear region Linear region varies from 7 to 25 % strain. 10% strain would be too high for frequency sweep to 100 rad/s Testing the Frequency Dependence G' [Pa], G'' [Pa]; * [Pas] 4 10 Importance of Frequency Sweeps • Tells about the material’s reaction to short or long excitations (elastic or viscous or both) • Provides a quantitative measurement of the elasticity (reversible deformation) in a material • Measurement of Viscosity • Zero Shear viscosity a low frequency, • Steady viscosity at larger frequencies (Cox-Merz) • power law index,… • The frequency dependence of viscosity and modulus correlates with MW & MWD. • Represents the viscoelastic nature of a material in time • Provides . information about the material at different processing or application rates (~) G’ C A G” * [Pas] 3 10 2 10 0 1 10 10 2 10 Frequency [rad/s] The upper frequency is limited by the instrument, the lower frequency is typically 10-5 rad/s, a practical limit is 0.1 or 0.01 rad/s • High to low • Provides a sizable number of data points in short period of time - test can be aborted when the terminal region is reached – thus reduces test time. • Collects more data with samples of limited stability Temperature range: 180 to 230 deg C 5 10 4 10 3 Frequency Sweeps over a range of Temperatures G' G' [Pa] 10 10 2 0 10 G'; G'' [Pa] • No problem for stable sample Problem for sample with limited stability 3.4 TTS to Extend the Frequency Range Hints for Frequency Sweeps on Polymers Testing parameters • Determine the LVR first • Run 100 - 0.1rad/s in log sweep; 5 pts/decade • Choose Strain has to be in the LVR (determined in a strain sweep) • Can be run low to high or high to low • Low to high M G' w (G" )2 M z 0 M w3.4 and J e 10 5 10 4 TTS is an empirical relationship and works only when the material is “thermo-rheologically simple” G' G '' 1 2 10 10 Frequency [rad./s] 10 3 10 2 10 -1 10 0 10 1 10 2 10 3 Freq ue ncy /a T [ra d/s] Extended freq. range 12 2013 TA Instruments New Castle DE Thermosetting Polymers – Temperature Ramp At start of test have a material that starts as liquid, paste, pressed power Pellet, or prepreg 1.50E5 Cure on AR1000 5.3E6 Pa 1.000E6 250.00 G' (Pa) Crosslinking reaction causes h and G’ to increase 1.000E5 100000.00 10000 200.00 1000 75000.00 10.00 100.00 50000.00 100.0 1.000 Material hits minimum viscosity which depends on max temperature, frequency, ramp rate and may depend on strain or stress amplitude Time 1.000 0.010000 0 8 10 7 10 G' G'' 0.05 6 Gel point G', G'' [Pa] 5 4 10 3 0.00 10 = Lsample/L = 2.56 % 2 10 Lsample [mm] 10 10 1 10 0 10 -1 10 60 80 100 120 140 160 180 200.0 400.0 600.0 800.0 time (s) 1000 1200 0 0.01000 1400 Target Strain = 2.0% Lower toque limit = 10 mN.m Hints for Temp. Ramp for Thermosets • Use Normal force control to adjust for shrinkage (AutoTension) and/or thermal expansion in parallel plates • Use AutoStrain to keep the torque in specified limits for ARES Dimensions changes during cure of a filled epoxy 9 10 Temperature ramp 2 C/min Test frequency 1 Hz Parallel plates 8mm Initial gap 1.2mm 0.1000 PP-112 Time Sweep at 150 degC 0.018 Pa Dimension Change during Cure 10.00 25000.00 0.1000 As the temp increases the viscosity of resin decreases 10000 1000 150.00 100.0 50.000 Temp 1.25E5 1.000E5 % strain Material fully cured Maximum h or G’ reached or G’ 1.000E7 1.000E6 G'' (Pa) osc. torque (micro N.m) Thermosetting Polymers - Isotherm 1.000E7300.00 200 Testing parameters • Strain • Depends on sample consistancy at the start: powder, paste, low viscosity liquid • Frequency – Typically 6.28 to 10 rad/s or higher with ARES (faster data acquisition) • Ramp Rate – 1 to 5°C/min. Temperature T [C] Thermosetting Polymers - AutoStrain Torque Thermoset Polymer - Temperature Ramp Upper torque limit Cure cycle of an epoxy compund Gel point and minimum viscosity 7 6 10 10 Temperature ramp 5 C/min 6 or G’ Lower torque limit Temp Constant strain cure (SMT) With AutoStrain. Time Moduli G', G'' [Pa] 10 G' G'' * approx. gel point 5 10 5 10 4 10 4 10 Minimum viscosity Complex viscosity* [Pas] Strain AutoStrain increases the strain to keep the torque within the instrument range in order to accurately measure the viscosity minimum 3 3 10 10 80 100 120 140 160 Temperature T [C] 13 2013 TA Instruments New Castle DE Thermosetting Polymers: Consideration Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data • Frequency considerations 1. • ARES can run at higher frequencies to generate higher torques without risk of inertia issues at near minimum viscosity • Higher Frequencies also means faster data acquisition between points for capturing rapid material changes. • AR can run into system inertia limitations at minimum viscosity. Monitor raw phase • AutoStrain considerations 2. • AutoStrain only adjusts when torque is above or below limits. Need to get adjustment factor right. 20% adjustment factor works for almost all samples. • The AR2000 uses a lower torque limit as opposed to Auto Strain. Strains can get large. Keep an eye on Strain. Types of Transient Tests • Relaxation • A step strain is applied and the stress recorded Stress Relaxation Experiment • AR series: Response time dependant on feedback loop (Strain is applied to sample instantaneously • Stress is monitored as a function of time (t). • Creep and Creep Recovery • A step stress is applied and the strain recorded • The recoverable strain is recorded after removing the stress Strain Log Stress 0 Stress Relaxation and Linear Region LDPE Melt Relaxation increasing strain Modulus G(t) [KPa] 10 1 0.1 0.01 0.01 • Fast viscoelastic characterization of a polymer • Results less accurate for short and for long times o T=140 C strain 10% strain 20% strain 50% strain 100% strain 200% strain 400% 0.1 1 Time t [s] 10 100 Log time For small deformations (LVR) the ratio of stress to strain is a function of time only. The material property is the STRESS RELAXATION MODULUS, G(t) G(t) = (t)/ Stress Relaxation Parameters • Strain • Small strains (LVR) • G(t) is independent of strain • Large strains • G(t) depends on the strain and decreases with increasing strain. • The ratio G(t)/Go(t) is a measure of non linearity (to calculate the damping function) • Temperature • As application or sample comparison dictates. • Temperature steps are seldom used to extend the time range (see freq. sweep) 14 2013 TA Instruments New Castle DE Hints for Relaxation Tests on Polymers • Never start with too high strain • ARES – transducer overload; motor stopped • AR –target strain at full torque is not hit • Useful to run a single oscillation test at 1 rad/s to estimate the materials’ modulus G(t). Estimate the maximum strain for the maximum instrument torque. • Use logarithmic sampling • For materials with short relaxation times, oscillation is preferred => torque relaxes too fast below the instrument resolution • Stress relaxation is used often for stiff samples, which relax much slower. • Very little used for t-T superposition studies today Creep / Recovery Experiment • ARES Response time dependant on feedback loop and transducer zero • Stress is applied to sample instantaneously at t1. The strain is monitored as a function of time (t). • The stress is set to zero at t2. The strain is monitored as a function of time (t ). In the creep zone: COMPLIANCE Stress t1 25 2.0 15 Recoverable Strain Strain [ ] 20 10 1.5 1.0 0.5 5 R ecoverable Strain 0.0 0 50 60 70 80 90 100 110 120 Time [s] -5 0 20 40 60 80 100 120 Time t [s] time t2 Jr(t) = { u – (t)} / • The best test approach to measure long relaxation (retardation times) • Recovery is the most sensitive parameter to measure elasticity Creep Parameters • Stress in creep zone • In linear viscoelastic region J(t) will be independent of the applied stress in LVR • Select the highest stress in the LVR. • Recovery Zone (Stress zero by definition) • Start recovery only, after steady state creep has been obtained. • Select a recovery time, twice the creep time • The recoverable compliance Je is a very sensitive measure of the melt elasticity • Temperature(s) • As application or sample comparison dictates LDPE Melt creep recovery 10 10 -1 -2 10 -3 10 -4 10 -5 -1 LDPE Melt o T=140 C 10 Pa 50 Pa 100 Pa 500 Pa 1000 Pa 5000 Pa 10 slope 1 -2 10 increasing stress -3 10 -4 10 Recoverable Compliance Jr(t) [1/Pa] 30 J(t)(t)/ In the recovery zone: RECOVERABLE COMPLIANCE Recoverable Strain Creep and Recovery with Increasing Stress Compliance J(t) [1/Pa] PDMS at RT Recovery = 0 / Creep on PDMS 35 Creep 0 Strain Non linear effects can be detected in recovery before they are seen in the creep (viscosity dominates) -5 10 0.1 1 10 100 1000 Time t [s] Creep – ARES and AR series • AR series • Drag cup motor: Steps torque to programmed stress and holds constant with time. • Optical Encoder: Records displacement with time, during creep and recovery. • Limitation: torque resolution during creep and residual torque during recovery. • ARES series (LS Motor Only) • Motor/Transducer Feedback control: Motor drives angular velocity to control feedback from transducer to constant torque (stress). • Encoder measures motor strain and strain rate Limitation: • Limitation • Requires initial viscosity value to back calculate a starting shear rate to initiate feedback loop. • Offset between sample torque and transducer zero. 15 2013 TA Instruments New Castle DE Ten Steps to Better Rheological Measurements Hints for Creep Tests on Polymers Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. • Use only AR series rheometer for recovery measurements on polymer melts • Operate always at the highest stress in the LVR • Recovery time zone must at least be twice the creep time zone. • Do not exceed one strain unit during creep (End of LVR). 2. Steady State Flow Experiment Steady State Flow on Polymer Melts • In polymer rheology, the steady state viscosity as a function of shear rate is the most used material function – referred to as viscosity function • The steady state stress as a function of shear rate is referred to as flow curve • Rotational rheometers can only measure the steady state viscosity and 1st normal stress coefficient at low rates (<10 1/s) due to edge failures. Higher shear rates may be obtained from oscillation measurements using Cox Merz. Deformation Stress or rate is applied to the sample. Viscosity measurement is taken Denotes Measurement when the material has reached steady state flow. time The stress or rate is increased (logarithDelay time mically) and the process is repeated yielding a Steady State Flow viscosity or flow curve . or Constant or • or • time Steady State Flow Experiment Steady State Flow Shear Thinning Region Shear Rate HDPE viscosity curve T= 210 °C 6 Viscosity; * [Pa s] Viscosity s, Pa s Whether steady state has been reached, by applying stress or rate, has no influence on the final result. In the polymer industry, the viscosity function is always shown as a function of the shear rate; each steady viscosity value giving a single viscosity data point: 10 viscosity in Pa s 5 10 Creep Time • Shear Rate, 1/s s Oscillation 1E-6 1E-5 1E-4 . 1E-3 0,01 0,1 Shear rate [1/s] or Frequency [rad/s] 1 • With stress controlled AR, the viscosity can easily be measured down and below 10-6 1/s • ARES with LS motor can control rates down to 10-6 1/s 16 2013 TA Instruments New Castle DE Rate Controlled Steady-State Flow Parameters • Controlled Rate • Initial and final shear rate • Start at lowest settable rate • Suggest final value – 100 to 1000 1/s • Use your judgment • Step time • Stepped Flow • 10 seconds • Steady State Flow • AR: use algorithm (see slide on topic) • ARES: use guideline (see slide on topic) • Temperature • As defined by application Default values shown • • • • Hints for Steady State Flow on ARES • Defining time required to reach equilibrium: • Run ‘Single Point Test’ at lowest shear rate to determine ‘delay before measure’ for steady rate sweep. Use this equilibrium time as ‘delay before measurement’. • Higher shear rates will require less time to reach equilibrium, ensuring all data acquired was collected under steady state conditions • May sequence tests to shorten experiment time Transient viscosity function steady state 10 1/s 5 1/s 1 1/s 0.5 1/s 0.1 1/s 0.01 1/s steady state 10 4 soak time 0.1 1 . 10 AR: Steady State Algorithm Flow 100 During the test, the dependant variable (speed in controlled stress mode or torque in controlled shear rate mode) is monitored with time to determine when stability has been reached. An average value for the dependant variable is recorded over the Sample period. When consecutive average values (Consecutive within tolerance) are within the tolerance specified here, the data is accepted. The software will also accept the point at the end of the Maximum point time, should the data still not be at a steady state value. Stress Controlled Steady-State Flow Parameters • Controlled stress • Initial and final stress • Suggest: Control Torque- use 10 times lowest settable torque • Suggest final value – use maximum • Likely to get instrument over-speed message • Can throw sample out; Use covers • Step time • Stepped Flow • 10 seconds • Steady State Flow • Use algorithm (see slide on topic) • Temperature • As defined by application Shear rate [1/s] Stress Controlled Steady State Flow Hints • No guarantee that the sample reaches steady state at maximum point time • Can run in stress control enabling stress and flow information in one test • Easier to controlling shear stress can measure much lower shear rates than controlling rate in CMT or SMT with HR motor Structured Fluids Identify the purpose of the experiment • 1. Understand why your doing the measurement Design, program & run test • 2. Understand your instrument • 3. Know your sample • 4. Selecting correct test fixtures • 5. Oscillation testing guidelines • 6. Transient testing guidelines • 7. Steady shear testing guidelines • 8. Loading the sample Evaluate data and 0ptimize if necessary • 9. Instrument limitations Results • 10. Presenting the data 17 2013 TA Instruments New Castle DE Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data Know Your Sample 1. 2. • Structured fluids can range in consistency from low viscosity such as milk to pasty like tooth paste. Structured fluids are very sensitive to mechanical and environmental conditions. Correct pre-conditioning and loading into the rheometer is important. • Structured fluids are time-dependent – how you treat the sample may affect the test results! Handling Low Viscosity Fluids Dealing with Pastes and Slurries • Fluid samples which pour freely are relatively easy to handle prior to loading: • Keep the flask closed to avoid evaporation of solvent or the continuous phase • Shake or stir may be necessary to concentration gradients in suspensions • Adequate shelf temperature may be required to avoid phase separation in emulsions • Never return used sample into original flask to avoid contamination • High viscosity pastes and slurries may suffer structure changes with time. • Food samples, for example Dough, changes continuously. The test samples need to be prepared very carefully and consistently for each experiment in order obtain reproducibility • Slurries that may settle build a cake. These samples have to be tested before sedimentation. Dealing with Gels Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. • Gels, especially chemical gels, may change irreversibly when applying large deformations. • Prepare (formulate) the sample and bring it into the final shape required for the measurement without deforming the sample (cut, punch,..) • Prepare (formulate) the sample in situ (test fixture, rheometer,.=> systemic rheology) 2. 18 2013 TA Instruments New Castle DE Selecting the Correct Geometry • Low viscosity fluids are best contained in a cup and bob geometry, pastes are better loaded into parallel plate or cone plate geometry, you may say – Is this always correct? • A typical bob (30x30 mm) generates the same torque as a 50mm parallel plate – no advantage! • Low viscosity fluid stays in a 500 micron gap due to capillary forces and requires much less fluid – this is an advantage! • Evaporation is easier to eliminate in a concentric cylinder system with a solvent layer. • In general high viscosity systems are difficult to load in a cup and bob. Concentric Cylinder • Use with low viscosity fluids and systems with volatile components. Use low viscosity oil or the volatile component itself on top of the sample to avoid evaporation. Requires a large sample volume. Strain Constant: K = Stress Constant: K = Special Cylinder Geometries Disadvantages: • shear rate constant for small gaps only • instabilities in shear field can occur at high rate (homogeneous liquid shear-field breaks up, wall-slip) • large sample volume (>20ml) Avoiding Slip with Plate Geometries L(R1)2 Note: the average shear rate is represented by the value in the middle of the gap Concentric Cylinders Advantages: • good for low viscosity fluids easy loading • allows high shear rates (>103 s-1) without losing liquid due to centrifugal force • Sample evaporation is easy to eliminate with a solvent layer 2 1- (R1/R2)2 1 • Vane is ideal for avoiding slippage, sample breaking during loading, etc.. • Starch rotor and Helical screw are ideal for mixing and avoiding sedimentation, etc.. Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. • Different surface treatments are used to avoid slipping of gels, suspensions, etc.. • Crosshatched surface • Serrated surface • Sand blasted or roughened surface • Porous surface 2. 19 2013 TA Instruments New Castle DE Loading Low Viscosity Fluids Loading Pastes and Slurries Check volume requirements for testing geometry Pastes and slurries • Deposit fluid in the • Fill cup, lower the middle of the plate, rotate plate while setting the gap to insure even filling bob to the mark. Deposit a layer of solvent to avoid evaporation if necessary • • Deposit the paste with a spoon • solvent • Set gap first Meniscus due to surface tension • and deposit fluid at the rim. Capillary forces suck in the fluid • Linear Gap Closing Gap Closing the Gap (syringe with cut-off tip for less viscous systems) in the middle of the plate. Load 10-20% excess material to insure complete filling Close the gap automatically using logarithmic speed or force gap setting to minimize shear in the sample Trim sample and set final gap • Linear speed profile after reaching the user defined ‘Compression Distance’ Rapid Close Controlled Close ~ 1000 - 2000 microns from final gap • Exponential speed profile after reaching the user defined ‘Compression Distance’ Time • Normal Force set not to exceed a certain value of after reaching the user defined ‘Compression Distance’ Gap closes Effect of squeeze is to shear sample 117 118 Comparison of Linear and Exponential Gap Closing Rapid Close ~ 1000 - 2000 microns from final gap 250 Exponential Close 200 Controlled Close G' (Pa) Gap Exponential Gap Closing Time 150 Fast Linear Close 100 50 0 Squeeze Flow effect is less pronounced 0 200 400 600 800 1000 Time (s) 119 120 20 2013 TA Instruments New Castle DE Ten Steps to Better Rheological Measurements Loading Gels Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. • Prepare gel • • sample with the desired shape Use crosshatched, roughened plates Form the gel between the plates 2. • Insert vane without breaking the sample (yoghourt, sour cream) Structured Fluids: Results of the Pre-Testing Structured Fluid: Pre-Testing A R E S a m p lit u d e t e s t o f a la t e x p a in t 1. 2. 10 • The pre-test may indicate the following: 3 G ' [P a ] G '' [ P a ] 3. 20 2 10 s tr a in 0 .1 % 10 1% 12% 1% • Effect loading observed by the change of G’ in section 1 • Possible yield in the material observed by a significant drop in G’ in the low and high strain section. • Possible thixotropy observed by the time require to obtain equilibrium in section 3 • Reversibility of material structure observed by the difference between equilibrium in section 1 and 3 strain [%] Modulus G'; G'' [Pas] 10 0 .1 % 1 0 -2 0 0 0 200 400 600 800 1000 1200 1400 1600 1800 t im e t [ m in ] • Select low strain high enough to generate a good signal, typical > 0.1%. The high strain should be 10 to 100 times higher than the low strain • Switch strain manually (ARES) or go to next step (AR2000) when equilibrium has been reached. Need for Pre-Shearing Testing Time Dependence -Time Sweep Structure recovery after preshear • Important, but often overlooked • Simulation shear processes in applications Goo Modulus G', G'' [Pa] • If pre-testing indicates irreversible structure, preshear and delay will be required to establish a known history to insure reproducible test results G' G'' Go t G ' ( t ) ( G ' G 0' )( 1 exp ) 10 0 100 200 300 Time t [s] 400 500 is a characteristic restructuring time 21 2013 TA Instruments New Castle DE Hints for Time Sweep on AR & ARES Series Suggestions for Strain or Stress Sweep Testing • Load new sample, pre-shear to breaking structure (time from section 2 during the pre-test) and follow structure building at low amplitude (section 3of the pre-test) at 1 Hz i.e. 1rad/s • Typically, the restructuring curve can be approximated by an exponential function. In this case a characteristic restructuring time can be calculated • Sometimes the structure recovery is more complex f.example a fast initial recovery to 90% of Goo and very slow recovery of the rest 10% • Dispersions • Is structure broken during loading ? • May need to pre-shear and wait for structure to build. • If the above condition exists: • Pre-shear at 10 1/sec for 30 sec • Run time sweep to see when sample is stable, then run strain or stress sweep • When comparing samples, condition all with the same pre-shear history. Importance of Waiting for Structure Rebuild Testing in the Linear Region - Strain Sweep Sample time sweep 100.0 Pre-shear conditions: 100 1/s for 30 25.00 50.00 75.00 100.0 seconds time (s) 10.00 0 G' G'' Structured sample 10 Estimate the yield stress from the on-set of linear behavior y=G' c 1 critical strain c 125.0 150.0 175.0 10.00 0.1000 0.1 1.000 10.00 100.0 Testing in the Linear Region - Stress Sweep 100.0 100.0 Hair gel: open symbols; Shower gel: filled symbols 1.000 10.00 100.0 10 100 1000 Hints for Strain Sweep: ARES & AR G'' (Pa) G' (Pa) 1000 1 If the material has shown significant thixotropy, the next test should be a “dynamic time sweep” after pre-shearing at the typical application shear rate • Useful for Stability predictions (stability as defined by yield) 1000 0.1 Strain [%] osc. stress (Pa) • End of LVR is indicative of “Yield” or “Strength of Structure” 10.00 0.1000 Strain sweep of a cosmetic cream Delay after pre-shear = 150 seconds Delay after pre-shear = 0 seconds Modulus G', G'' [Pa] G' (Pa) 100.0 • Pre-shear and delay determined from time sweep • Strain Range • Initial strain: Lowest settable value • Final Strain: Dispersion: 10% strain • Frequency: 6.28 rad/s • Sweep Mode • Logarithmic for samples with linear regions with wide linear region;10 pts/decade • Linear mode for highly structured materials with short linear regions, i.e. toothpaste 10.00 1000 osc. stress (Pa) 22 2013 TA Instruments New Castle DE Hints for Frequency Sweeps Cosmetic lotion 10 Modulus G', G'' [Pa] • Pre-shear and delay determined from time sweep • Oscillation Stress Range: • Recommend to program Oscillation Torque • Initial Torque: 10 times minimum torque • Final Torque: 1/2 maximum torque • Frequency: 6.28 rad/s • Sweep Mode • Logarithmic for samples with wide linear regions; 10 pts/decade • Linear mode for highly structured materials with short linear regions, i.e. toothpaste Testing the Frequency Dependence 2 10 1 1 10 G' [Pa] G'' [Pa] tan tan = G''/G' > 0.5 to 1 gel like behaviour 0.1 1 frequency [rad/s] 10 0.1 • G’ and G” are virtually independent of frequency, as well as tan d. tan Hints for Stress Sweep : AR • Also the material behaves predominately elastic (G’>G”) => which stands for structure in the material, capable of storing energy Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. • • • • Determine the LVR first Pre-shear and delay determined from time sweep Run 100 - 0.1rad/s in log sweep; 5 pts/decade Strain has to be below the critical strain c, determined in the strain sweep 2. Continuous stress ramp Transient Tests for Structured Fluids • Transient test measures the instantaneous response of a material as a function of time • Stress ramp • – this is a very common method to determine the yield stress • Rate ramp • The rate on the sample is continuously increased and the stress recorded. The rate ramp is a fast method to measure a flow curve • Thixotropic loop • A rate ramp up is followed by a down ramp. The difference between the flow curve during the up and down segment relates to thixotropy • A Stress changing at a constant rate is applied to material • Resultant strain is monitored with time. Stress (Pa) m =Stress rate (Pa/s) Shear Strain time (s) The stress ramp is predominately used to measure the yield stress. The parameters evaluated are either the measured strain or the instantaneous viscosity 23 2013 TA Instruments New Castle DE Yield Stress in a Stress Ramp Yield stress of a cosmetic lotion h 4.0 [Pas] Yield stess (at maximum) = 5.4 Pa 1000 3.5 3.0 2.5 Strain 2.0 10 1.5 Strain (x10-6) 1.0 1 0.5 0.0 0 50 100 150 200 Stress [Pa] Continuous Rate Ramp • Controlled stress (AR series) • Initial and final stress • Can start at zero • Suggest final value –Use your judgment • Duration or Time of experiment • Typically 1 to 3 min. • Shorter duration can affect results (inertia effect or thixotropy) • Temperature • As defined by application • Controlled Stress (ARES series) • Requires guess of viscosity • Test parameter similar AR Viscosity Function From a Rate Ramp Children Advil suspension • A constant changing shear rate is applied to the sample • The resultant stress is recorded Shear rate Stress m = rate change (1/s2) time (s) Rate ramps are used mostly as a fast method to measure the flow curve or the shear rate dependent viscosity of non thixotropic fluids 10 Viscosity [Pa s] Viscosity [Pas] 100 The maximum viscosity method is more representative and reproducible then the strain tangent method Continuous Ramp Testing Parameters T= Room Temperture Viscosity 1 Slope -1 10 0 Rate ramp on ARES: high to low 0.1 1 10 Shear rate [1/s] Continuous Ramp Testing Parameters • Controlled rate (ARES series) • Initial and final rate • Can start at zero • Suggest final value –Use your judgment Thixotropy Loop Test • Constant increasing rate is applied to material. • Resultant stress is monitored with time. • (Combination of up and •down stress ramps is a pseudo-thixotropic loop) • Duration or Time of experiment • Typically 1 to 3 min. • Shorter duration can affect results (thixotropy) Stress (Pa) • Temperature • As defined by application • Controlled Rate (AR series) • Uses feedback control • Test parameter similar ARES Rate The thixotropic loop was the traditional method frequently used with viscometers to measure thixotropy. Time (s) 24 2013 TA Instruments New Castle DE Thixotropic Loop Thixotropic Loop first ramp up 0 10 2 Stress [Pa] Viscosity (t) [Pas] 4 peak at stress 1.3 Pa 0 0 2 4 6 . rate (t) [1/s] 8 Nonthixotropic material Up and down ramps superpose – except the first one => Start up from zero Thixotropic loop for 3 Mayonnaise emulsions 80 60 20 0 0 . 300 400 500 Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 2. Structured Fluid: Flow Curve in Rate Mode Steady State Experiment Deformation or • 200 Ten Steps to Better Rheological Measurements => small change in stress causes a large change in strain rate => it is easier to control small stresses than small rates 10 Flow cuve of an ink paste 10 Viscosity [mPa s] or • 100 Rate [1/s] • Why is a stress ramp preferred for yield measurements? What is the difference? • Whether steady state has been reached, by applying Denotes stress or rate, has Measurement no influence on the time final result. • In order to obtain a continuous curve on Delay time structured materials, however it matters Steady State Flow or Constant how the viscosity function is obtained. sample A up sample A down sample B up sample B down sample C up sample C down 40 10 Stress and Rate Ramps - Comments Thixotropic material Up and down ramps do not superpose Area under the curve is a measure of thixotropy 100 10 9 10 8 10 7 10 6 10 5 10 4 10 3 10 2 10 1 10 0 Stress Viscosity slope -1 0.009 Pa Shear rate [1/s] 10 1 10 0 10 -1 10 -2 Stress [mPa] 6 viscosity [Pas] stress [Pa] Stress [Pa] Children Advil suspension Stepped rate test on ARES Shear rates are stepped at equal intervals => smooth curve The viscosity decreases with a slope of -1 versus strain rate and the stress becomes rate independent => material with yield stress time 25 2013 TA Instruments New Castle DE Structured Fluid: Flow Curve in Stress Mode 1000000 viscosity (Pa.s) 100000 10000 Slope -1 1000 100.0 10.00 1.000 0.1000 1.000E-5 1.000E-3 0.1000 10.00 10000 Stepped stress test on AR2000 Stress is stepped at equal intervals, the data are represented as a function of rate => discontinuous curve curve Solids Identify the purpose of the experiment • 1. Understand why your doing the measurement Design, program & run test • 2. Understand your instrument • 3. Know your sample • 4. Selecting correct test fixtures • 5. Oscillation testing guidelines • 6. Transient testing guidelines • 7. Steady shear testing guidelines • 8. Loading the sample Evaluate data and 0ptimize if necessary • 9. Instrument limitations Results • 10. Presenting the data Sample Considerations • Deformation Mode: • E : Tension, compression and bending modes DMA • G: Torsion rectangular shear mode - Rheometer • Stiffness: Stiffness of sample related to its dimensions [l,w,t]. Stiffness may limit sample size. • Shape: Accurate/reproducible modulus depends on good sample shape [consistent cross-section throughout length. Sample size cannot exceed clamp restrictions [Stiffness takes precedence]. Flow Curve in Stress Mode - Comments • At the yield point, the rate can vary over a few decades for a small increment in stress. • If the stress is stepped up or down, at equal intervals, the rate dependence will show a discontinuity in the viscosity curve => in this case you have to control on strain rate in order to obtain a continuous flow curve or viscosity curve. Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 2. Sample Stiffness and Material Modulus Thick and Thin Samples Can Have The Same Stiffness F=1N x = 10 mm High Modulus Material F=1N x = 10 mm Low Modulus Material Thick and Thin Samples That Have The Same Modulus F=1N x = 10 mm Low Stiffness Sample F=1N x = 2 mm High Stiffness Sample 26 2013 TA Instruments New Castle DE Changing Sample Stiffness Clamp Type Tension Film Tension Fiber Dual/Single Cantilever Three Point Bending Compression – circular sample Shear Sandwich Torsion To Increase Stiffness…… Decrease length or increase width. If possible increase thickness. Decrease length or increase diameter if possible. Decrease length or increase width. If possible increase thickness. Note: L/T 10 Decrease length or increase width. If possible increase thickness. Decrease thickness or Increase diameter. Decrease thickness or Increase length and width. Increase thickness Decrease length To Decrease Stiffness……. Increase length or decrease width. If possible decrease thickness. Increase length or decrease diameter if possible. Increase length or decrease width,, If possible decrease thickness. Note: L/T 10 Increase length or decrease width. If possible decrease thickness. Increase thickness or decrease diameter. Increase thickness or Decrease length and width. Decrease thickness Increase length Preparation of Solid Thin Films Preparation of Solid Test Specimen • Uniform and well-defined dimensions • Shape could be fiber, film or rod/rectangular bar • If sample is received as pellets, mold sheet first and cut specimen of the desired size for torsion or bending experiments • Rubber can be tested in bending or torsion (rectangular sample) or in shear (disc) • Compression molded samples are preferred over injection molded samples because of the highly oriented nature of injection molding. Orientation does not affect Tg but tan delta before Tg. Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. • Curling of films • Electrostatic effects on thin films can cause static attractions that make manipulation frustrating • Small residual stresses in the film from processing can cause curling • Thin brittle films are subject to cracking • Cutting with razor blade, not with scissor • Be careful while trying to flatten for loading DMA Clamping Guide 2. Solids Clamping Selection – Rigid Samples • Rigid (Glassy, Crystalline) Samples in Bending Sample Clamp Sample Dimensions • Rectangular or cylindrical sample desired: L/T > 10 necessary for quantitative Young’s modulus, otherwise mixed mode of deformation and modulus will be low. 3-point Bend Dual/single Cant. Torsion L/T> 10 if possible Unreinforced thermoplastics or Single Cantilever, Torsion thermosets L/T >10 if possible • ASTM Forms - smooth edges for better gripping of samples • Unusual shapes - cut into rectangular bars or run as formed for qualitative information High modulus metals or composites • Use Dual/Single Cantilever or Three Point Bend Clamps Brittle solid (ceramics) 3-point Bend, Dual Cant. Torsion L/T>10 if possible Elastomers Dual Cantilever Single Cantilever Shear Sandwich Tension L/T>20 for T<Tg L/T>10 for T<Tg (only for T> Tg) T<2 mm W<5 mm • Rigid Samples in Torsion Films/Fibers Tension L 10-20 mm T<2 mm • Films and Fibers Supported Systems 8 mm Dual Cantilever minimize sample, put foil on clamps • Rectangular or cylindrical samples desired. • Samples up to 5 mm can be tested in torsion. • Use Tension Film or Tension Fiber clamps • Short span cantilever may work well for stiff films 27 2013 TA Instruments New Castle DE Solids Clamp Selection - Elastomers • For sub -Tg information use dual/single cantilever clamp or Torsion • To characterize through Tg and above, use single cantilever or Torsion. If sample is sufficiently thin [low stiffness] then tension can be used. • Shear sandwich clamp or parallel plate • Can be used to characterize material above Tg • Can be used for curing (Vulcanizing) a rubber Clamp Selection – Coatings and Resins • Coatings • Only qualitative data from supported samples • Transitions of coatings on substrates are best observed in bending • Resins • Use fiberglass braid, metal mesh or metal shims as support for cure characterization in dual/single cantilever • Use 8 mm dual cantilever clamps for low stiffness • Use parallel plates for rotational rheometers Torsion Rectangular • high modulus samples • small temperature gradient • simple to prepare • Not suitable for films and fibers! M W L T 3-Point Bending Sample Stationary Fulcrum Moveable Clamp • Best mode for measuring medium to high modulus materials • Conforms with ASTM standard test method for bending • Purest deformation mode since clamping effects are eliminated W = Width L = Length T = Thickness Single Cantilever Sample • Best general purpose mode (thermoplastics) Force Dual Cantilever Sample Stationary Clamp Movable clamp • Preferred mode over dual cantilever for most neat thermoplastics (un-reinforced) except elastomers • Clamping torque is important Movable clamp Stationary Clamp • Highly damped materials can be measured • Best mode for evaluating the cure of supported materials 28 2013 TA Instruments New Castle DE Tensile • Best mode for evaluation of thin films and fibers (bundle or single filaments) • Small samples of high modulus materials can be measured Compression Stationary Clamp Sample (film, fiber, or thin sheet) • Good mode for low to medium modulus materials (gels, elastomers) Movable Clamp Sample Stationary clamp Movable clamp • TMA constant force & force ramp measurements (mini-tensile tester) • Force Track & constant force control Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data • Materials must provide restoring force (support necessary static load) • Options for expansion & penetration measurements Before Loading the Sample 1. 2. Sample Dimension Errors • Prepare homogenous sample of constant thickness and width • Make sure the test specimen has no air bubbles enclosed or cracks • Make precise measurement of the sample dimensions Avoid Clamping Effects • When measurements on samples are inexact, the moduli values are affected. • Always use the same clamping torque for a series of samples – • Specimen with uneven surfaces or geometries will not give consistent moduli. • even if stress patterns affect absolute results, the run to run variations will be minimal • clamp the sample symmetrical • Bear in mind that moduli are usually plotted in log form, a slight change visually on the graph is a large change in data. • Transition temperatures and tan will not be affected by dimension errors . • Do not apply too much torque on softer samples, no squeezing • re-clamping may be necessary in the glassy state (thermal contraction) 29 2013 TA Instruments New Castle DE Alignment in Tension Mode Loading Films and Fibers - Comments • Films and fibers are often more fragile requiring a gentle treatment in loading and testing • Production often involves tremendous stresses on the material: drawing, orienting, annealing, extruding. Internal stress causes rapid changes during and after Tg, measuring system must compensate rapidly • Uneven thickness are more problematic since aspect ratio is extreme • The Deformation for films and fibers is in tensile. • Sample length is more variable than bending modes: clamp geometry doesn’t interfere with size. Normal force control keeps sample stretched. Using Multiple Fibers • In many cases, the testing needs to use bundled fibers to represent real life • Evenly distribute or wind the bundles • Avoid kinking that would make some fibers longer than others • Approximate sample dimensions and do not use absolute modulus values: run to run variations may be significant Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 2. ideal inclined sagging variable thickness Sample Buckling • Buckling during loading causes serious errors as buckled areas do not “feel” the force or deformation • Buckling can be the result of non-uniform stretching, or crooked loading of a film. • Observe film from edge while oscillating to verify goodness of load. • If sample is buckling, reload a new sample. Procedure to Run a Solid Sample 1. Load sample at room temperature 2. Change temperature to the desired starting point with Normal force control active (automatically adjust gap to compensate sample and fixture’s thermal expansion or contraction) 3. Run Strain Sweep or generate a stress-strain curve to confirm the linear region 4. Run desired test modes like frequency sweep or temperature step/ramp 30 2013 TA Instruments New Castle DE Strain Sweep and Linear Region Constant Deformation In bending using dual cantilever 1.10 –––––– Filled Silicone Elastomer –––––– General Purpose Polystyrene 1.05 Normalized Storage Modulus 1.00 0.95 • A deformation changing at a constant rate is applied to material • Resultant stress is monitored with time. The constant deformation is predominately used to measure the linear deformation range of materials. The parameters evaluated are the measured stress (force) vs. strain (displacement). Stress 0.90 0.85 0.80 Critical Strain Filled Silicone Elastomer 0.75 0.70 0 20 m = Rate (mm/s) Critical Strain General Purpose Polystyrene 40 60 80 100 120 Amplitude (µm) 140 Universal V2.4D TA Instruments Stress-Strain Curve - for Linear Region time (s) Stress/Strain Curves - for Linear Regions In tension using the film fixture Strain Rate Test at -125°C In tension using the film fixture 2.0 6x10 5 5 1.5 5x10 stress(t) [dyn/cm ) 2] Stress (MPa) 1.0 Linear Region 0.5 5 3x10 5 2x10 5 1x10 0.0 Start-up Typical of Poor loading Approx. 0.6 % strain 0.0 5 4x10 0.5 1.0 1.5 2.0 Strain (%) 2.5 3.0 Universal V2.6B TA Instruments 0.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 strain(t) [%] Frequency Sweeps on Solids 10 8 Happy & Unhappy Balls Hints for Frequency Sweep on Solids Testing parameters 10 0 • Determine the LVR first Modulus is the same tan is very different • Run 100 - 0.1rad/s in log sweep; 5 pts/decade 107 E' ( ) [dyn/cm²] -1 10 tan_delta ( [] Unhappy ball • Choose Strain has to be in the LVR (determined in a strain sweep) • Use appropriate Force Track/AutoTension to avoid sample buckling if appropriate ) 106 Happy ball 10 5 10-1 100 101 10 -2 102 Freq [rad/s] 31 2013 TA Instruments New Castle DE Temperature (°C) Dynamic Temperature Ramp time between data points Bundle of Hair in a Temperature Ramp A linear heating rate is applied. The material response is monitored at a constant frequency and constant amplitude of deformation. m = ramp rate (°C/min) Denotes Oscillatory Measurement time (min) Data is taken at user defined time intervals. Temperature T [oC] Temperature Step & Multi Frequency epoxy and rubber transition have different T dependence tan (3.14 Hz) tan d (0.314 Hz) tan d (0.0314 Hz) d 0.15 Soak Time d Step Size Time transition Rubber modifyer transition Epoxy resin 5 0.10 4 3 2 0.05 b transition ln v Denotes Oscillatory Measurement tan Temperature (oC) 0.20 a b A step and hold temperature profile is applied. The material response is monitored at one, or over a range of frequencies, at constant amplitude of deformation. Frequency Dependence of Modified Epoxy 1 0 a 0.00 -150 -100 transition -50 Temperature T [°C] -1 0 -2 50 -3 4.583 4.6285 4.7033 *** 1/T [1/°C] Hints for Normal Force Control 0 A Force/Time Curves OF A A = Oscillatory force amplitude OF = Offset force (static force) Clamps without offset force: Single Cantilever Dual Cantilever Shear Sandwich Clamps with offset force: Tension Film Tension: Fiber 3-Point Bend Compression Penetration Force Offset Modes Static force [General] Used in tensioning clamps to prevent sample buckling [tension], or loss of contact with the probe [compression] during the test. Static force must exceed dynamic force at all times during experiment • Constant Force • Applies same static force throughout experiment • Can be used with highly crystalline or crosslinked materials to measure displacement for quantitative expansion • Force Track • Applies Static Force in Proportion to Sample Modulus. Used to reduce stretching as specimen weakens • Values from 125-150% work well for most samples 32 2013 TA Instruments New Castle DE Normal Force Control - Parameters Normal Force Control - Parameters Static Force Force Track (autostrain) Tension Film 0.01 N 120 to 150% Tension Fiber 0.001 N 120% Compression 0.001 to 0.01 N 125% Three Point Bending Thermoplastic Sample 1N 125 to 150% Three Point Bending Stiff Thermoset Sample 1N 150 to 200% Can use constant static force AutoTension 1.Initial Static Force:_____ 2.Static F >Dyn. Force: ______ 3.Min. Static Force:______ 4.AutoTension Sensitivity:_____ Ten Steps to Better Rheological Measurements PMMA Temperature Ramp 1Hz 3°min Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 11 10 1 3.5 Peak(117.98,1.6543) 2. 3.0 10 10 0 10 -1 2.5 Peak(17.92,0.07413) 2.0 DeltaL ( [mm] 10 9 1.5 ) 10 8 ) G' ( ) 2 [dyn/cm ] 10 tan_delta ( [] G" ( ) 2 [dyn/cm ] (-CH 2-C-(CH 3)-(COOCH 3)-)n Peak(104.1,0.966) 10 10 7 10 -2 tan_delta = 0.01405 [ ] Temp = -92.002 [°C] 10 -100.0 -50.0 1.0 0.5 6 -150.0 1. Initial Static Force:_____ 2. ForceTrack: ______ 3. Minimum dynamic Force:______ AutoStrain 5.Inc. strain if force drops below:_____ 6.Dec. strain if force goes above:_____ 7.Adjustment Factor:_____ Dimension Changes During Temperature Ramps 10 Q800 Program Parameters RSA III Auxiliary Control Program Parameters Clamp Type 0.0 50.0 100.0 150.0 -3 0.0 200.0 Temp [°C] • More than 90% of all solids testing on a DMA is in oscillation • Solids analyzer also perform time dependent or steady measurements on solid materials; for example: • Creep on solid fibers • Long term relaxation studies on solid specimen • Tack test Stress Relaxation Happy & Unhappy Balls 2x10 7 Happy ball has an infinite relaxation time 107 E(t) ( ) [dyn/cm²] Transient and Steady Testing on a DMA Happy ball Unhappy ball 2x10 6 10 -3 10-2 10-1 100 101 102 10 3 time [s] 33 2013 TA Instruments New Castle DE Creep on Packaging Films 120000 Flow of a Rheological Experiment Identify the purpose of the experiment • 1. Understand why your doing the measurement Design, program & run test • 2. Understand your instrument • 3. Know your sample • 4. Selecting correct test fixtures • 5. Oscillation testing guidelines • 6. Transient testing guidelines • 7. Steady shear testing guidelines • 8. Loading the sample Evaluate data and 0ptimize if necessary • 9. Instrument limitations Results • 10. Presenting the data Poor Performance Good Performance Excellent Performance Creep Compliance (µm^2/N) 100000 80000 60000 40000 20000 0 0 1 2 3 4 5 6 7 8 Time (min) 9 10 Universal V2.1A TA Instruments Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 2. Radial Compliance 1E+10 Storage Modulus G' [Pa] 1E+09 1E+08 1E+07 1E+06 1E+05 1E+04 1E+03 1E+02 1E+01 1E+00 1E-01 -50 0 50 100 150 The following are important key issues that may limit the range of operation. It is critical that these items are understood: • Instrument Compliance which can affect data when the sample becomes much stiffer than the instrument. • More of a concern in dual head design • Secondary flows or edge effects can limit the high strain and strain rates. • Instrument Inertia may dominate measurements of low stiffness/low viscosity materials. This limits the maximum frequency in single head rheometers and DMA’s. Instrument Compliance • How do you see and compensate for compliance in dual head instrument • Look at actual and commanded strain in the spreadsheet. • If actual strain is < 80% of the commanded strain, then sample geometry should be changed to reduce stiffness of sample compliance effects with parallell plates below approx. +120°C Torsion Bar -100°C to +160°C G' Torsion Bar Tan G' – Paral. Plate Tan 25mm Parallel Plates +90°C to +280°C 1E-02 -100 Instrument Limitations 200 250 • Refer to stiffness chart above. 300 Temperature [°C] • All TA Instruments include compliance calibrations/corrections. 34 2013 TA Instruments New Castle DE Edge Failure – Secondary Flows Inertial Effects torque, M gap, H angular velocity, effective diameter Large normal stress difference leads to crack formation at free surface • Results in apparent drop in viscosity • Remedy: decrease gap to increase stabilizing influence of surface tension • What is Inertia? • Definition: That property of matter which manifests itself as a resistance to any change in momentum of a body • Angular motion: M = I d /dt • M is the torque (Nm) • is the angular velocity (rad / s) • I is the moment of inertia (Nm s² kg m²) • I = mr² • m is the mass at distance r from the axis of rotation Inertial Effects in Oscillation for the AR Series Correction for Inertia in Oscillation for AR Negligible correction at low frequencies 1.000E6 70.00 70.00 1.000E5 1.000E5 G'' (Pa) 10000 60.00 60.00 50.00 50.00 40.00 40.00 30.00 30.00 delta (degrees) Pdms-ar-04o raw phase (degrees) 1.000E6 G' (Pa) • During one cycle in oscillation, the material is accelerated to maximum speed and then decelerated to zero speed => inertia effects are always present • Concern in oscillation experiments is particularly at high frequency with low viscosity fluids • Minimize correction by lowering the inertia of the moving parts (test geometries) • Inertia effects the measured phase. Plot raw phase. If raw phase is above 150° then inertia is dominating your test results 10000 20.00 20.00 Increasing correction at higher frequencies 10.00 10.00 1000 1000 0.01000 Effect of Inertia on Amplitude and Raw Phase 0 0.1000 1.000 Frequency (Hz) 0 100.0 10.00 Effect of Inertia on G’and G” 0.10 210.0 180 o 10000 10000 1000 1000 100.0 100.0 1.0E-5 1.0E-6 0 0.1000 1.000 10.00 100.0 ang. frequency (rad/sec) 7cm plate, inertia: geometry = 42.69, total = 57.01 µNm s² 4cm plate, inertia: geometry = 7.90, total = 22.22 µNm s² G'' (Pa) 1.0E-4 G' (Pa) 1.0E-3 displacement (m) raw phase (deg) 0.01 1.0E-7 1000 10.00 0.1000 1.000 10.00 100.0 ang. frequency (rad/sec) 10.00 1000 7cm plate 4cm plate 2cm plate 2cm plate, inertia: geometry = 1.109, total = 15.43 µNm s² 35 2013 TA Instruments New Castle DE Ten Steps to Better Rheological Measurements Understand why you are doing the measurement. Understand the instrument first. 3. Know your sample. 4. How to select the correct test fixture 5. Loading the sample 6. Oscillation testing guidelines 7. Transient testing guidelines 8. Steady shear testing guidelines 9. Some instrument limitations 10. Presenting the data 1. 2. Presenting the Data • Accurate data interpretation, model fitting, and comparisons of rheological data require selection of appropriate parameters and plot scaling. • Meaningful information can be masked if the data are not presented the right way. • After running experiment, always check and make sure the data you are presenting are within instrument specifications, and unaffected by artifacts. • It is a good practice to include notes on plots that display information pertinent to how the data was run and important to the interpretation, such as pre-shear rate and time, temperature in a frequency sweep, frequency in a temperature sweep, clamp type or geometry, etc. Presenting the Data • Don’t overload plots with unnecessary parameters. Better to make two plots rather then confuse the interpretation. • Legends • Colors/symbols/lines • Stamp critical points and fits such as end of linear region, cross-over frequency, transition peaks, onsets, etc. Oscillation Tests • Frequency Sweeps • X-axis: Plot frequency on log scale • Y-axis: Plot G’, G”, tan & * on log scale • Temperature Sweeps and Ramps • X-axis: Plot temperature on linear scale • Y-axis: Plot G’& G” on log scale • Y-axis: tan can be plotted on log or linear scale • A single transition over a temperature range is often best observed on a linear scale. • When multiple transitions are present, weaker secondary transition peaks may not be obvious when tan is plotted on linear scale. Oscillation Tests • Time Sweeps • X-axis: Plot time on linear scale • Y-axis: Plot G’ or * on log scale • Strain Sweeps • X-axis: Plot same as sweep mode – log or lin • Y-axis: Plot G’& G” on log scale • Stress Sweeps • X-axis: Plot or same as sweep mode – log or lin • Y-axis: Plot G’ & G” on log scale Data Presentation: Time Sweep on Polymer What’s missing? 100.0 Aging Process Melt 10.00 1.000 0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 time (s) 36 2013 TA Instruments New Castle DE Data Presentation: Time Sweep on Polymer Data Presentation: Time Sweep on Structured Fluid That’s Better! 100.0 New Sample - Milled for shorter time Old Sample - Milled for longer time Polyester Temperature stability 275 Temperature stability good poor 10.00 250 225 200 4 10 G' (Pa) Modulus G' [Pa] 10 Temperature T [°C] 5 175 -2 0 2 4 6 8 10 12 14 16 NOTES Preshear: 1000 1/s for 60 sec Stress = 0.1 Pa Frequency = 6.28 rad/s Temperature = 25 deg C Geometry: 40 mm PP SST ST 1.000 0.1000 18 0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 800.0 900.0 1000 time (s) Time t [min] Remember to Check Specifications Label Important Information 1.000E5 100000.0 LLDPE at 150°C and 1 Hz (6.28 rad/s) 10000.0 900.0 G’ 800.0 500.0 400.0 300.0 200.0 G' (Pa) Ignore out of spec data 100.0 Critical Strain = 12% 10.0 torque 100.0 0 0.010000 0.10000 1.0000 10.000 100.00 1000.0 10000 1.0000E-3 0.010000 % strain 0.10000 1.0000 10.000 1.0 100.00 % strain Label Important Information Good Use of Colors, Symbols, & Legend PSA: Glass Transition Measurement Effect of Branching on LLDPE [150°C] TA Instruments 1000000 FMLLDPE1.35O-freq step GMLLDPE2.35O-freq step G' 100000 HMLLDPE3.34O-freq step IMLLDPE4.39O-freq step 100000 10000 10000 g' = 0.84-0.86 n* (Pa.s) G' (Pa) G' (Pa) 600.0 osc. torque (micro N.m) 1000.0 700.0 1000 100.0 n* g' = 0.75-0.76 10.00 0.01000 1000 0.1000 1.000 10.00 ang. frequency (rad/sec) 100.0 1000 37 2013 TA Instruments New Castle DE Good Use of Colors, Symbols, & Legend Presenting Stress Relaxation & Creep Data Polymer Blend - Aerospace Coating 1.5 100% Polymer B • In Creep, Strain, Creep compliance, and recoverable compliance can be plotted • Linear – linear • Linear – log • Log – log Polymer Blend A+B 1.0 • Stress relaxation results are typically always presented on a loglog scale. –––––– Polymer A – – – Polymer Blend: A + B –––– · Polymer B 46.46°C 76.19°C 89.77°C Tan Delta 0.5 0.0 • The selection of scaling will depend on the time scale of interest. • In general, linear scales work better for looking at the longer time response of a material and log scales help to expand differences on shorter time scales. 100 % Polymer A -0.5 -25 0 25 50 75 100 Temperature (°C) • Some examples are as follows. 125 Universal V2.5D TA Instruments Linear and logarithmic Plots Creep Compliance with Increasing Stress Log-linear scale provides perspective of LVE for complex fluid LDPE Melt Relaxation LDPE Melt Relaxation 2.0 100.0 1.8 1.0 0.8 0.6 increasing strain 0.4 1 o T=140 C strain 10% strain 20% strain 50% strain 100% strain 200% strain 400% 0.1 0.01 0.2 0.0 0 10 20 30 40 0.01 50 0.1 1 10 100 Time t [s] Time t [s] Data curves may look very different in the logarithmic representation!! compliance (m^2/N) 1.2 Modulus G(t) [KPa] Modulus G(t) [KPa] 1.4 10.0 1.0 Log-log scale provides different LVE perspective for polymer LDPE Melt creep recovery -2 -1 LDPE Melt o T=140 C 10 Pa 50 Pa 100 Pa 500 Pa 1000 Pa 5000 Pa 10 slope 1 -2 10 increasing stress 10 -3 10 -4 10 10 -5 10 0.1 -3 10 -4 -5 1 10 Time t [s] 100 Log scale expands the scale initially 0.010 1.0E-3 0 50.00 150.0 200.0 250.0 Creep Recovery Curve on Polymer Melt: Linear Scales for Long time Equilibrium Parallel Plates LLDPE at 150°C Data Fit to Straight Line Model to get slope of Creep Compliance at equilibrium: Slope = 1/ Slope from fit = 2.451E-5 so = 1/2.415E-5 = 40,799.6 Pa.s 2.5000E-3 a: y-intercept: 4.691E-5 b: slope: 2.4511E-5 regression: 0.99998 standard error: 0.3606 2.0000E-3 Initial effects are expanded in time 100.0 time (s) 2.2500E-3 Recoverable Compliance Jr(t) [1/Pa] Compliance J(t) [1/Pa] 10 -1 Log scale compresses the data for higher values 0.10 Creep and Recovery with Increasing Stress 10 Stress = 0.3, 0.4 & 0.5 Pa increasing strain 10 o T=140 C strain 10% strain 20% strain 50% strain 100% strain 200% strain 400% 1.6 1.7500E-3 1.5000E-3 Creep Compliance = Jc 1.2500E-3 Equilibrium Recoverable Compliance = Joe 1.0000E-3 7.5000E-4 Recoverable Compliance = Jr 5.0000E-4 2.5000E-4 1000 0 0 50.00 100.0 150.0 200.0 250.0 300.0 global time (s) 350.0 400.0 450.0 500.0 38 2013 TA Instruments New Castle DE Presenting Steady State and Transient Flow Data Characteristic Flow Diagrams on Linear-Linear Plot • Multiple ways of plotting steady shear data. • Shear stress vs. shear rate • Viscosity vs. shear rate • Viscosity vs. shear stress Flow on linear-linear Plot Bingham (Newtonian w/yield stress) Shear Stress, Bingham Plastic (shear-thinning w/yield stress) • Make use of log and linear scales • Use viscosity models Shear Thinning (Pseudoplastic) Newtonian y Shear Thickening (Dilatent) Shear Rate, Characteristic Diagrams for Shear Thinning Fluids Scaling Makes a Difference Automotive Paint Samples: Data fit to Herschel-Bulkley Model 105 Ideal Yield Stress (Bingham plastic) , Pa 103 10000 101 1000 10-6 10-4 10-2 100 s Pa.s 104 103 101 105 Pa.s Log-log Plots 105 10-1 102 s 103 viscosity (Pa.s) 10-1 101 Old Sample a: yield stress: 5.207 Pa b: viscosity: 0.2909 Pa.s c: rate index: 0.8426 standard error: 5.983 New Sample a: yield stress: 6.582 Pa b: viscosity: 0.3777 Pa.s c: rate index: 0.8319 standard error: 10.83 100.0 10.00 New Sample - Milled for shorter time Old Sample - Milled for longer time 1.000 0.1000 10-1 10-6 10-4 10-2 100 102 104 10-1 10-0 s 10-1 102 103 100.0 150.0 200.0 250.0 300.0 Ink Flow Curves: Shear Stress vs. Shear Rate Automotive Paint Samples: Viscosity vs. Shear Stress 10000 50.00 shear stress (Pa) Scaling Makes a Difference viscosity (Pa.s) 0.01000 0 , Pa 1000 New Sample - Milled for shorter time Old Sample - Milled for longer time 1000 100.0 100.0 1 Pa Change in Stress 10.00 10.00 1.000 0.1000 0.01000 1.000 10.00 100.0 shear stress (Pa) 1000 1.000 1.000E-5 1.000E-3 0.1000 10.00 100.0 1000 10000 shear rate (1/s) 39 2013 TA Instruments New Castle DE Ink Flow Curves: h vs. Shear Stress Ink Flow Curves: h vs. Shear Rate 1000000 Yield stress develops below which there is no real macroscopic flow 1000000 100000 100000 viscosity (Pa.s) viscosity (Pa.s) 10000 1000 100.0 10.00 Low shear viscosity limit often disappears with higher concentration 10000 1000 100.0 10.00 1.000 1.000 0.1000 0.1000 1.000E-5 1.000E-3 0.1000 shear rate (1/s) 10.00 10000 1.000 10.00 100.0 shear stress (Pa) 1000 Margarine Data: Cross Model Fitting the Right Model Predicts the shape of the complete Flow Curve 1.000E6 =(K ) m 1.000E5 10000 viscosity (Pa.s) Sub-sets of the Cross Equation which predict portions of the complete Flow Curve n 1 Power Law = K1 Sisko = + K1 n-1 1000 100.0 10.00 1.000 0.1000 1.000E-4 = o - K1 n 1 Williamson Cross a: zero-rate viscosity: 4.426E5 Pa.s b: infinite-rate viscosity: 0.08264 Pa.s c: consistency: 2274 s d: rate index: 0.9863 standard error: 2.428 thixotropy: 0 Pa/s normalised thixotropy: 0 1/s End condition: Finished normally viscosity at 19.00 1/s: 11.94 Pa.s 0.01000 1.000 shear rate (1/s) Flow Curve on Polymer Melt Parallel Plates, LLDPE at 150°C 1.000E5 10000 Yield stress in a stress ramp 1.000E5 Yield stress of a cosmetic lotion h Data Fit to Williamson Model Zero Shear Viscosity = 41,350 Pa.s 4.0 [Pas] Yield stess (at maximum) = 5.4 Pa 1000 3.5 10000 3.0 100.0 shear stress (Pa) a: zero-rate viscosity: 41350 Pa.s b: consistency: 0.8478 s c: rate index: 0.5729 standard error: 32.84 Viscosity [Pas] 100 1000 viscosity (Pa.s) 100.0 2.5 Strain 2.0 10 1.5 Strain (x10-6) Cross 0 - - The maximum viscosity method is more representative and reproducible then the strain tangent method 1.0 1 0.5 10.00 Stress 0.0 0 50 100 150 200 Stress [Pa] 10000 1.000E-5 1.000E-4 1.000E-3 0.01000 0.1000 1.000 1.000 shear rate (1/s) 40 2013 TA Instruments New Castle DE Structured fluid: Flow Curve in Rate Mode Thixotropic loop Flow cuve of an ink paste 10 9 10 8 10 7 10 6 10 5 10 4 10 3 10 2 10 1 10 0 10 Stress Viscosity slope -1 1 10 0 10 -1 10 -2 0.009 Pa Shear rate [1/s] Stepped rate test on ARES Shear rates are stepped at equal intervals => smooth curve Thixotropic loop for 3 Mayonnaise emulsions 80 60 sample A up sample A down sample B up sample B down sample C up sample C down 40 20 0 0 The viscosity decreases with a slope of -1 versus strain rate and the stress becomes rate independent => material with yield stress first ramp up 2 peak at stress 1.3 Pa 0 4 6 . rate (t) [1/s] 300 400 500 8 100000 viscosity (poise) 4 Nonthixotropic material Up and down ramps superpose – except the first one => Start up from zero Stress [Pa] Viscosity (t) [Pas] viscosity [Pas] stress [Pa] 2 . 1000000 6 0 200 Equilibrium Flow & Thixotropy Loops Children Advil suspension 0 100 Rate [1/s] Thixotropic loop 10 Thixotropic material Up and down ramps do not superpose Area under the curve is a measure of thixotropy 100 Stress [Pa] 10 Stress [mPa] Viscosity [mPa s] 10 10000 Equilibrium Flow Thixotropy Loop 10 1000 1.000E-4 1.000E-3 0.01000 0.1000 1.000 10.00 100.0 shear rate (1/sec) Tip #11: Take advantage of all of the training opportunities available to you! Tip #11: Take advantage of all of the training opportunities available to you! • It is extremely important to us for our customers to get the best out of their instruments • While we’ve always offered multiple training opportunities, we’ve dramatically increased this offering over the past several years • We will use this last presentation to make sure you are aware of what is available • Our web site is a good place to start to see what training is available • www.tainstruments.com 41 2013 TA Instruments New Castle DE • • • • • • TA Instruments Corporate Website Training Web page Training Opportunities from TA Initial Training at Installation Initial Training at Installation e-Training Courses Theory & Applications Training Courses Hands-On Training Courses Custom Onsite Training Courses Special Courses e-Training Courses • Preformed by Service Engineer during installation • They will show you how to: • Calibrate your instrument • Use software to set up experimental run • Prepare a sample for analysis • Create & run a method • Analyze the data e-Training Courses • Variety of courses that can be taken off our website • These course include: • QuickStart Courses that tell you how to get started running your instrument – These are Free!! • Advanced Courses build on the basics and talk about advanced features and options • These are available as recorded courses that you can take 24/7 • Also available “Live” (see website for details) 42 2013 TA Instruments New Castle DE Theory & Applications Training Courses Example of Training Calendar • One day lecture based courses for each technique • Covers; theory, instrumentation, calibration, method development, operating conditions, and applications • Given at our corporate headquarters in New Castle, DE (also in CA –see special courses) Hands-On Training Courses • A two day course that consists of running the instruments, sample preparation, method development, and data interpretation • Attendance is limited per course to maximize the benefit • Courses are scheduled in DE, and our Chicago area office Custom Onsite Training Courses • These courses are taught at your facility, with your instruments, and your samples • Can be Hands-On, Lecture, or a combination of both • Typical agenda might be: • Theory & Instrumentation (Lecture) • Applications (Lecture) • Calibration (Hands-on) • Running your samples (Hands-on) • Analyzing your data (Hands-on) Special Courses Special Courses • This section will list new specialized courses that we will be giving from time to time • Current offerings: • Theory & Applications Course in CA – Back by popular demand • Scheduled the week of September 12, 2005 at Caltech in Pasadena (the week before NATAS in nearby Universal City, CA) • Rheology, DMA, TGA, DSC, MDSC® • These are the same lecture based courses that we give in DE • DSC Certified User Training Course - Back by popular demand • October 19, 2005 as part of a “DSC Week”, which includes Theory & Applications courses for DSC & MDSC®, and Hands-on DSC & TGA training • Course is designed to take users to the next level. Covers theory, calibration & maintenance, method development, and data interpretation 43 2013 TA Instruments New Castle DE Special Courses Lastly • Rheology Certified User Training Courses – First time offered • A separate course for both AR & ARES users. Scheduled on October 25 (AR) & 26 (ARES), 2005 as part of a “Rheology Week”, which also includes the Rheology Theory & Applications course,and Hands-on training courses for the AR & the ARES • Course is designed to take users to the next level. Covers theory, calibration & maintenance, method development, and data interpretation • Always let us know if you desire training that is not listed. We are always open to suggestions, and feedback. • For more information on any and all of these options, go to our website, or email training@tainstruments.com • Thank you for coming and for your interest in TA Instruments 44