SOLUTION PROVIDERS FOR AN ENERGIZED WORLD™ Exothermic Welding Equipment Catalog SOLUTION PROVIDERS FOR AN ENERGIZED WORLD™ Exothermic Welding Equipment Catalog ALLTEC Exothermic Welding Equipment Catalog All Rights Reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means (electronic, mechanical, recording, or otherwise), without the express written permission of ALLTEC. ALLTEC is constantly seeking to improve our products, specifications are subject to change at anytime. Please note that every effort was taken to maintain accuracy in this publication; however, ALLTEC assumes no responsibility for any errors that may occur. TerraStat®, TerraStreamer®, DynaShield®, TerraDyne®, TerraFill®, TerraWeld®, GroundGuardian® are registered trademarks of Alltec LLC. Solution Providers for an Energized World™, Alltec Protection Pyramid™, and A Simply Superior Connection™ are trademarks of Alltec LLC. Grounding / Earthing & Bonding Solutions | Surge Protection | Lightning Protection 2 Exothermic Welding Equipment Catalog Introduction About ALLTEC ALLTEC is a global leader in the design, manufacture and development of products and services for grounding & bonding solutions, surge protection, and lightning protection. “As ‘Solution Providers for an Energized World™,’ we offer a comprehensive facility protection approach to solving the world’s most difficult grounding, power quality, and lightning problems.” -Christopher Bean, President/CEO Grounding / Earthing & Bonding Solutions As equipment becomes more sophisticated and electrically susceptible, the need for an exceptionally low-resistance/low-impedance grounding system becomes more crucial. When implemented effectively, harmful electrical currents are safely redirected to earth and away from important equipment and facilities. Surge Protection While lightning is the most notorious surge generator, approximately 80% of all transient surge activity originates from internally generated sources. Properly installed surge protection devices on all circuit conductors maximizes total site protection. Lightning Protection Consulting, Engineering & Design, Project Management and Inspection/ Preventative Maintenance Services ALLTEC’s greatest strength is our complete Systems Engineering and Products Solutions Program. Our experienced and accredited Engineering and Project Management teams apply the three-tiered ALLTEC Protection Pyramid™ approach while working with leading international client companies to develop the best solutions for each and every situation. While ALLTEC offers a full multi-phase solution for clients in need of all of our services, we can also provide a selection of individualized services which best fit a client’s unique protection needs. Assessing the Problems, Providing Answers, Project Oversight & Continued Protection • Consulting (Phase I) - TerraEvalSM Advanced Solution Assessment • Engineering & Design (Phase II) - Customized Solution Development • Project Management (Phase III) – Strong and Cost Effective Project Management Support • Inspection/Preventative Maintenance (Phase IV) – System Performance and Condition Evaluation You can learn more about our services and capabilities at www.alltecglobal.com/services Lightning is an awesome and unpredictable act of nature that causes more deaths and property damage than any other weather related event. A properly installed lightning protection system is over 98% effective in preventing catastrophic lightning damage. Introduction www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3 The ALLTEC Protection Pyramid™ The ALLTEC Protection Pyramid™ provides a three-tier comprehensive facility approach for grounding/ earthing & bonding, surge suppression, and lightning protection solutions. The Pyramid comes as close as humanly possible to protect both man and machine from lightning and non-lightning induced transient voltage damage. Why the Pyramid? Each level of the ALLTEC Protection Pyramid™ represents a method utilized to protect facilities from damages caused by harmful electrical events. Rather than treating these tiers as independent, ALLTEC regards each layer as an interlocking component. When all three tiers are designed, installed, and maintained as a total system, comprehensive facility protection can be achieved. Safeguard valuable assets, defend critical electronics, and protect businesses using the ALLTEC Protection Pyramid™. The ALLTEC Protection Pyramid™ uses ALLTEC’s proven products and services for grounding, surge suppression, and lightning protection to provide full infrastructure protection. ALLTEC is an ISO 9001 registered company. We are committed to our customers’ satisfaction and follow strict quality guidelines to ensure that we meet or exceed our customer’s needs. When dealing with the risks associated with lightning and power quality issues, it is imperative that every effort is taken to use the highest quality products and adhere to the highest standards for protection services. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com The ALLTEC Protection Pyramid™ You can learn more at www.alltecglobal.com/pyramid 4 EXOTHERMIC WELDING EQUIPMENT CATALOG ALLTEC Products & Solutions Grounding / Earthing & Bonding Solutions TerraDyne® TerraFill® TerraBar GroundGuardian® Electrolytic Grounding System Bus Bars Low-Resistivity Grounding Backfill TerraWeld® Exothermic Welding System Active Floating Roof Tank Monitoring System R56 Surge Protection Solutions DynaShield ® Medium Voltage Protection DynaShield ® Main and Sub Panel Protection DynaShield ® Hardwired Protection DynaShield ® DIN Rail Protection DynaShield ® Data Signal Protection Custom SPDs can be developed for your specific needs. Lightning Protection System Solutions TerraStat® Charge Dissipation Terminals TerraStreamer® Early Streamer Emission Terminals LSC-7D Lightning Strike Counter Traditional Lightning Protection Equipment ALLTEC Products & Solutions Standards & Code Specification Compliance ALLTEC is accredited and certified by numerous standards authorities. As an expert in the latest approved standards and code specifications for grounding and lightning protection systems, ALLTEC is an active sought-after member for standards committees. You can learn more about ALLTEC Products at www.alltecglobal.com/products www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Exothermic Welding Equipment Catalog 5 General Information Ability to Serve International Customers ALLTEC has the capability to design, manufacture, and install any lightning protection or grounding system you may require. Our complete engineering facilities are prepared to assist you with any special or unusual requirements. Our exporting policy is available upon request. This policy may vary slightly, depending upon the receiving country and its Customs procedures. ALLTEC offers all of our engineering and design services worldwide. Claims & Shortages Documentation & Wire Transfer Fees Please be aware that ALLTEC assumes no liability for any damage to goods in shipment. All materials must be inspected upon receipt BEFORE signing for acceptance of shipment. Once you have signed the bill of lading accepting shipment, you are acknowledging that you have received the shipment in full and with no damage. Any damages or shortages need to be noted on the bill of lading before signing and immediately file a claim with the delivering transportation company. It is our policy that any claims for shortages or errors must be made within 24 hours after receipt of goods. Any error on our part will be taken care of promptly and at no cost to you, the customer. Any shortages found and reported more than 24 hours after shipment acceptance will not be replaced free of charge. ALLTEC charges standard customary fees for obtaining and processing documents for overseas shipments. Any wire transfer or bank fees are the responsibility of the customer and will be included in the price quotation supplied before the shipment leaves our warehouse. ALLTEC Product Catalogs ALLTEC offers four catalogs. Exothermic Welding Equipment Catalog Surge Suppression Catalog Lightning Protection Equipment Catalog General Information Grounding / Bonding Equipment Catalog www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 6 EXOTHERMIC WELDING EQUIPMENT CATALOG Terms and Conditions “Goods & Services” 1. Definitions The term “Seller” means ALLTEC, the term“Buyer” means the company, person or other entity who is the purchaser of the Goods, the term “Goods” means any goods or materials ordered and sold pursuant to the terms and conditions set forth herein. 2. Freight The purchase price of the Goods shall be EXWORKS, Canton, NC or other named shipping point. In situations of “prepay and add”, ALLTEC is unable to provide a copy of the actual freight bill due to agreements with our carriers regarding rate disclosure confidentiality. 5. Delivery (a) (b) (c) 6. Seller’s place and point of delivery shall be deemed to be delivery to a carrier at Seller’s plant in Canton, NC, USA or such other designated shipping point designated by Seller. If Buyer fails to furnish complete shipping directions to Seller within a reasonable time of placing the order, Seller, at Seller’s discretion, may make necessary shipping arrangements with a carrier selected by Seller, the cost of which shall be paid by Buyer. If and to the extent a delivery date is stated, it is the estimated delivery date only. All accepted orders, whether or not delivery dates are specified thereon, shall be subject to delays or failures in manufacture or delivery due to causes beyond the control of Seller or carrier. Buyer’s obligations shall continue notwithstanding any delay in delivery, provided if performance by Seller is prevented in whole or in part for a period of three (3) consecutive months, then in such event Seller or Buyer (provided Buyer is not responsible for the delay) may cancel any order that has not been shipped as of such date. If for any reason, the Buyer is unable to accept the delivery of Goods according to the mutually established schedule; the Seller, at its option and after three (3) days written notice to the Buyer, may place the Goods in storage. In such event, the Buyer shall pay any and all storage or other related costs. If the Buyer fails to accept any delivery or part thereof, the Seller, at its option, may treat such failure as a breach of this Agreement and exercise any and all remedies available to it pursuant to the terms and conditions set forth herein or available to it as a matter of law. Credit Terms and Conditions The Seller’s obligations are at all times subject to the Seller’s approval of the Buyer’s credit standing. Upon request, the Buyer shall furnish the Seller such credit information as may be customary and reasonably requested by the Seller. At its discretion, the Seller reserves the right to require payment in advance, C.O.D., and/ or otherwise modify credit terms. If at any time the Buyer is past due with respects to amounts due, the Seller at its option (without liability or prejudice to any other remedies), may decline to ship or stop any Goods in transit until such time the Seller (1) receives payment in full of all amounts owing to it by the Buyer or (2) otherwise receives assurances satisfactory to the Seller of such payment. 7. 8. (a) (b) Payments Terms Terms of payment are net thirty (30) days. Service charge on late payments shall be applicable at the rate of one and one-half percent (1.5%) per month or an annual percentage rate of eighteen (18%) per annum. In addition, Buyer shall be obligated for Seller’s reasonable collection agency or attorneys’ fees that may be incurred by Seller to collect any sums due Seller hereunder or service charge. Seller reserves the right to apply any payments received from Buyer to any outstanding invoice of Seller at Seller’s sole discretion. 4. Claims Price Unless otherwise stated, price of the Goods shall be the price in effect at the date and time of shipment. Seller reserves the right to adjust price based on volume purchases; any discounts allowed for volume purchases will be in the Seller’s sole discretion. Price does not include any sales, use, excise or similar taxes which shall be added to the price of the Goods and shall be the responsibility of Buyer. Unless otherwise stated, minimum order is $125.00 (excluding freight) on any single order. Each shipment will be separately invoiced. 3. 9. Risk of Loss (c) Buyer shall inspect the Goods immediately upon receipt. Any claim that the Goods have been damaged or otherwise do not conform must be made to Seller in writing within ten (10) days of receipt of such Goods by Buyer. All claims for defective, damaged, or non-conforming Goods must be submitted in writing to ALLTEC, LLC at 64 Catalyst Drive, Canton, NC 28716, USA accompanied with a copy of the signed bill-of-lading noting the damage/ shortages, and any other information (photos, etc) supporting Buyer’s claim. In the absence of such notice, the Goods shall be deemed to be accepted by Buyer. With respect to any valid claims properly submitted hereunder, Buyer’s exclusive remedy and Seller’s sole liability shall be limited to Seller repairing or replacing Goods that do not conform to specifications, or at Seller’s sole option refunding the purchase price of the Goods. In no event shall Seller have any liability to damages in connection with the sale of the Goods in an amount exceeding the purchase price of the Goods sold. Seller shall have no liability for any consequential, special, or indirect damages. Claims for quantity deviations or unit pricing errors are deemed waived unless submitted in writing within thirty (30) days of notice of invoice. 10. Quotations Quotations, based on plans and specifications, are Seller’s interpretation of the requirements and include only the material described and listed on the quotation unless otherwise stated. Quotations will be in writing and unless otherwise specified will remain in effect for a period of thirty (30) days from issue date. Formal written purchase orders for work covered by any quotation submitted must be received within forty-five (45) days from the date of quotation. Prices and inventory classifications are subject to changes without notice, and are those in effect at the time of shipment. 11. Errors ALLTEC reserves the right to correct, at any time, any errors and omissions relating to any component or item upon which a purchase order may be based, including, but not limited to, clerical or stenographic errors or omissions as may relate to quotations, price, catalog and other materials supplied by ALLTEC, or other terms and conditions as reasonably determined by Seller. 12. Returns Goods may be returned for credit upon written request and upon Seller’s written approval and issuance to Buyer of a customer return materials authorization form with RMA number. Any returned items are subject to reasonable restocking charges which unless otherwise agreed to by Seller, shall be deemed to be twenty-five percent (25%) of the price of the Goods returned. Any returned items must be in saleable condition, in the original standard packages, and conform to current catalog descriptions. All returned material is to be shipped to seller freight prepaid. Unless otherwise stated, these terms and conditions govern the purchase and sale of the Goods. All terms and conditions, including price, are subject to change without notice as to any Goods not shipped as of the effective date of such change. 13. Cancellation Orders received and accepted by Seller may not be cancelled or changed subsequent to delivery, prior to that date such orders may be received and accepted by Seller with the written permission of Seller. Any cancellation or change shall be subject to applicable charges for labor, material, and other costs actually incurred by Seller. 14. Seller’s Remedies If Buyer cancels or abrogates this Agreement in whole or in part prior to shipment for any reason, without Seller’s consent, Buyer shall pay Seller for all costs and expenses incurred by Seller, including the cost of all work executed or performed; any special engineering costs and commitments made by Seller prior to the time of cancellation; and all other incidental and storage costs incurred prior to resale. 15. Binding Nature These terms and conditions shall be binding upon the parties hereto, their successors and assignees. Risk of loss or damage to the Goods shall be solely that of Buyer upon delivery to a carrier for shipment; any loss or damage subsequent to such delivery shall not be the responsibility of Seller, provided further any such loss shall not release Buyer from Buyer’s obligation to pay for the Goods. Any claim for damage or loss in transit must be asserted by Buyer against the carrier. 16. Authority Warranty 17. Governing Law Seller warrants that the Goods will conform to the description stated herein subject to tolerances and variations consistent with current trade practices, testing and inspections methods. Seller makes no other warranties hereunder, expressed or implied. Seller specifically disclaims any implied warranties of merchantability or fitness for a particular purpose. Some products have special warranties and periods of duration. Any person, employee or agent otherwise acting on behalf of Buyer hereunder shall be deemed to have full authority to act on behalf of Buyer which Seller may rely on exclusively without further inquiry. This Agreement shall be construed in accordance with and governed by laws of the state of North Carolina, USA. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG i Table of Contents Section 1: Exothermic Welding Page # TerraWeld Exothermic Welding System ..................................................................................... 1-1 ® Requirements of Electrical Connections ..................................................................................... 1-2 Tech Tip: Minimizing Materials and Costs ................................................................................... 1-3 Section 2: Weld Metal, Molds & Accessories TerraWeld® Weld Metal ................................................................................................................ 2-1 Weld Mold.................................................................................................................................... 2-2 Tools And Accessories ................................................................................................................ 2-3 Part Numbering System .............................................................................................................. 2-6 Section 3: Connection Selection Master Series Index ................................................................................................................... I - VI W Series - Wire To Wire Connections ......................................................................................... 3-1 WE/WES Mini Mold ........................................................................................................ 3-2, 3-3 WT Mold......................................................................................................................... 3-4, 3-5 WTS Mold ...................................................................................................................... 3-6, 3-7 WX/WXS Mini Mold ........................................................................................................ 3-8, 3-9 WP Mold .................................................................................................................... 3-10, 3-11 WF Mold..................................................................................................................... 3-12, 3-13 WL Mold ..................................................................................................................... 3-14, 3-15 WXL Mold................................................................................................................... 3-16, 3-17 G Series - Ground Rod To Wire Connections............................................................................ 3-19 GEE Mold ................................................................................................................... 3-20, 3-21 GET Mold ................................................................................................................... 3-22, 3-23 GST Mold ................................................................................................................... 3-24, 3-25 GEY Mold ................................................................................................................... 3-26, 3-27 GEP Mold ................................................................................................................... 3-28, 3-29 GES Mold ................................................................................................................... 3-30, 3-31 GTS Mold ................................................................................................................... 3-32, 3-33 G Series - Bus Bar To Ground Rod Connections GBN Mold ........................................................................................................................... 3-36 GBT Mold ............................................................................................................................ 3-37 www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Table of Contents G Series - Ground Rod Connections GVE Mold ................................................................................................................... 3-34, 3-35 ii EXOTHERMIC WELDING EQUIPMENT CATALOG S Series - Connections To Plates and Pipes ............................................................................. 3-39 SHEA Mold................................................................................................................. 3-40, 3-41 SHEB Mold ................................................................................................................ 3-42, 3-43 SHTA Mold ................................................................................................................. 3-44, 3-45 SHTB Mold................................................................................................................. 3-46, 3-47 SVES Mold ................................................................................................................. 3-48, 3-49 SVED Mold ................................................................................................................. 3-50, 3-51 SVEU Mold ................................................................................................................. 3-52, 3-53 SVTV Mold ................................................................................................................. 3-54, 3-55 SVTHA Mold............................................................................................................... 3-56, 3-57 SVTHB Mold .............................................................................................................. 3-58, 3-59 SVEH Mold ................................................................................................................. 3-60, 3-61 R Series - Connection To Rebars .............................................................................................. 3-63 RHEH Mold ................................................................................................................ 3-64, 3-65 RHXH Mold ................................................................................................................ 3-66, 3-67 RVXH Mold................................................................................................................. 3-68, 3-69 RVCT Mold ................................................................................................................. 3-70, 3-71 P Series - Connections To Bus Bars And Terminal Lugs .......................................................... 3-73 PK Mold ..................................................................................................................... 3-74, 3-75 PL Mold ...................................................................................................................... 3-76, 3-77 PV Mold...................................................................................................................... 3-78, 3-79 PY Mold ..................................................................................................................... 3-80, 3-81 PT Mold...................................................................................................................... 3-82, 3-83 B Series - Bus Bar Connections/Steel To Strap Connections................................................... 3-85 BE Mold ..................................................................................................................... 3-86, 3-87 BEH Mold ................................................................................................................... 3-88, 3-89 BTV Mold ................................................................................................................... 3-90, 3-91 BT Mold...................................................................................................................... 3-92, 3-93 BX Mold ..................................................................................................................... 3-94, 3-95 BS Mold ..................................................................................................................... 3-96, 3-97 BVSE Mold ................................................................................................................. 3-98, 3-99 E Series - Rail Bond Connections ........................................................................................... 3-101 ERW Mold .............................................................................................................. 3-102, 3-103 ERB Mold ............................................................................................................... 3-104, 3-105 ERT Mold ............................................................................................................... 3-106, 3-107 HD-W Series - Heavy Duty Connections................................................................................. 3-109 HD-G Series - Heavy Duty Connections ................................................................................. 3-125 HD-S Series - Heavy Duty Connections.................................................................................. 3-133 Table of Contents Reference Information ............................................................................................................. 3-151 Troubleshooting Part Number Index www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Exothermic Welding Equipment Catalog Section 1 Exothermic Welding EXOTHERMIC WELDING EQUIPMENT CATALOG 1-1 TerraWeld® The TerraWeld® Exothermic Welding System provides the superior solution in permanent molecular bonding. The process of exothermic welding, in which no external source of heat or power is required, is the universally preferred method of making electrical connections of copper-to-copper or copper-to-steel. Lightning protection and grounding systems require connections that maintain current carrying capacity exceeding that of the conductors used in the system. TerraWeld® connections provide higher fusing capacity than the conductors to which they are bonded. System resistance, impedance, and ampacity relate directly to functionality, safety, and regulatory compliance. TerraWeld® meets these challenges and delivers optimal longevity, especially in belowgrade applications. TerraWeld® connections provide performance superior to all existing surface-to-surface mechanical retention connectors. Pressure type connections are susceptible to variation, aging, corrosion, and failure - not TerraWeld®. One click of the starter forges a visually inspectable, uniformly conductive, corrosion resistant, continuous solid metal bonding at the molecular level resulting in the only connection which will not loosen or increase in resistance over the lifetime of the installation. ALLTEC’s hermetically sealed metallized pouch design is unique in the industry. Containing pre-measured granular metallic particles with a separate sealed tube of starting powder, the materials are not in contact and may be safely handled, stored, and transported. Users may confidently and comfortably drop a few packages in their pocket before heading to a site, and rely on its capability even after prolonged exposure to the elements. TerraWeld® works when others won’t. The TerraWeld® Exothermic Welding System uses a light-weight, clamp-on graphite mold to safely position and contain any weld required. The exothermic reaction creates an intense miniature furnace with temperatures exceeding 2,500°F, instantly producing molten metal which flows into the weld cavity, filling any available space. Moments later the mold may be removed in preparation for the next weld. Mold cover Starter Material Crucible Weld Metal Metal Disk Mold Conductor A Tap Hole Weld Cavity Conductor B www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Exothermic Welding System Exothermic Welding System EXOTHERMIC WELDING Section 1.1 1-2 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 1.2 EXOTHERMIC WELDING Requirements of Electrical Connections Poor connections (joints) between conductors are often the cause of electrical failures. An ideal connection should possess the following qualities: 1. Maintains contact integrity and electrical continuity. 2. When conducting electrical current, connector temperature should remain lower than that of the conductor. 3. Able to withstand overload conditions without melting, burning or failing. 4. Long service life. Will not deteriorate, loosen or corrode when subjected to weather. Of all the varieties of electrical connectors that are available today, only exothermic welded connectors can meet the above criteria. Throughout the world, exothermic welding has been shown to be the best choice where safety, reliability, current carrying capacity and longevity are critical. Requirements of Electrical Connections www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 1-3 Section 1.3 EXOTHERMIC WELDING Tech Tip - Minimizing Materials and Costs Grid Wire to Ground Rod Connections WT Mold Type 250 mcm or Larger GEE Mold Type GET Mold Type 1/0 AWG Ground rod Ground rod Often in grounding grids it is common to see main grounding conductors sized at 250 mcm or larger. When wire sizes are at this level or larger, it may become difficult and expensive to make proper connections to ground rods (GET Mold Type). Since a single 3/4-inch or 5/8-inch ground rod would not be able to withstand several thousand amperes, a fault current must be distributed across an entire ground grid. Therefore an alternative to welding large gauge wires to ground rods would be to use an intermediary wire between the main grounding conductors and the ground rods. Typically 1/0 AWG wire can be used because this size wire has over 5 times the equivalent cross section of a 3/4-inch ground rod. This method not only simplifies the welding procedure, but also offers considerable savings of wire and weld metal. Left Diagram: Right Diagram: Part Number Weld Metal Part Number Weld Metal GET-18-250A #200 GEE-18-250A #90 WT-250A-1/0A #90 Tech Tip - Equivalent Connections to Ground Rods Several options for achieving a connection as specified in the engineering drawings are available. All the examples below show electrically equivalent connections as those specified in the engineering drawing represented by the cross and circle symbol. WX Specified connection GET WT WP GET GET WT (1) 2 molds 2 welds GEP (2) 2 molds 2 welds GST GET GST (4) 1 mold 1 weld (3) 2 molds 2 welds (5) 2 molds 2 welds GST (6) 1 mold 2 welds Note: (1) is the most common method www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Tech Tip - Minimizing Materials and Costs 250 mcm or Larger 1-4 EXOTHERMIC WELDING EQUIPMENT CATALOG EXOTHERMIC WELDING NOTE www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Exothermic Welding Equipment Catalog Section 2 Weld Metal, Molds & Accessories EXOTHERMIC WELDING EQUIPMENT CATALOG 2-1 Section 2.1 TerraWeld® Weld Metal All TerraWeld® weld metals are meticulously packaged in individual, stateof-the-art moisture proof foil packs. The starting material is in a separate container within each foil pack. This eliminates weld metal loss due to spoilage and no-start situations. The water proof foil packs increase shelf life and make for easier transportation. Each box of TerraWeld® contains either 10 or 20 foil packs depending on the size of the Weld metal. Most connections involving copper wires, bars, pipes and/or grounding rods will use Type T Weld Metal. Application: Copper, copper clad steel, steel and related metals in stranded and solid wire, bar, pipe and plate form, horizontal or vertical attachment Conformance: IEEE 837, R56 and related standards and recommended practices referencing permanent electrical grounding, bonding and lightning protection connections Weld Metal Packaging: Individual sealed foil pack, approx. 5 3/8” x 4 3/4”, moisture resistant, gram weight (size) stamped, notched for easy-tear opening Weld Metal Approx. Weld Metal Weight per Pack Weld Metal Packs/Box Weight/Box T25 25 grams 20 1.6 lbs. (0.73 kg) T32 32 grams 20 2.0 lbs. (0.91 kg) T45 45 grams 20 2.6 lbs. (1.18 kg) T65 65 grams 20 3.2 lbs. (1.45 kg) T90 90 grams 10 2.5 lbs. (1.34 kg) T115 115 grams 10 3.4 lbs. (1.54 kg) T150 150 grams 10 4.1 lbs. (1.86 kg) T200 200 grams 10 5.0 lbs. (2.27 kg) T250 250 grams 10 5.9 lbs. (2.68 kg) Other weld metal is available including: Starting Powder Packaging: Individual vial, contained within foil weld metal pack Type B is formulated for rail bonding connections. For more information, refer to Section 3.7. Outer Packaging: Corrugated box, multiple foil packs, polybag with metal disks, 10 or 20 per Type CI is used for connections with cast iron components. Room ambient, protected, for maximum shelf life averaging 2 years Type CP is formulated specifically for cathodic protection applications. Storage: NOTE • Weld metal types can be distinguished from a colored dot next to the weld metal size on package: Type T – no dot, Type B – yellow, Type CI – orange, and Type CP – green. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com WELD METAL, MOLDS & ACCSSORIES Use: Permanent molecular bonding weld for electrical connections, primarily for below-grade and secondarily for nonmechanically stressed above-grade attachment Type T: Copper to Copper and Copper to Steel Connections TerraWeld® Weld Metal Features & Benefits 2-2 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 2.2 Weld Mold Precision engineered for optimum results. Each weld mold is designed to give precise and reliable results. Only the finest materials are utilized so that these molds can withstand continuous heat-cooling cycles. All models are categorized into eleven different price codes according to their connection type. These molds have a minimum service life of approximately 65 connections. However, it is not uncommon to achieve 80-100 connections when proper care is taken during usage. Mold Options -S Split Crucible Option WT and WX type mold may be ordered, as an option, with a split crucible. A split crucible allows the user to quickly and easily access the interior of the weld crucible and tap hole for cleaning and slag removal. WELD METAL, MOLDS & ACCSSORIES To specify the split crucible option, please add the suffix “S” to the end of the mold part number. -G Wear Option The mold will become chipped and worn through rough handling or through normal use. The optional wear plate will prolong the service life of a mold by protecting the mold openings with metal plates. Wear plates are available for the following mold types: WE, WT, GEE, GST and SVES. For other types, please call ALLTEC. To order the wear plate option, please add the suffix “G” after the mold part number. HD- Heavy Duty Connections Weld Mold Heavy duty connections are recommended for installing connections onto aged conductors that have been buried or weathered. To order the Heavy Duty Connection option, add Prefix “HD” to the beginning of the mold part number. NOTE For further information on Heavy Duty Connection: • for HD-W Series (pg. 3-109), • for HD-G Series (pg. 3-125), • for HD-S Series (pg. 3-133). Option Examples Part Number: WT- 2AS-2AS WT- 2AS-2AS-S Split Crucible Option WT- 2AS-2AS-G Wear Plate Option HD-WT- 2AS-2AS Heavy Duty Connection www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 2-3 Section 2.3 Tools And Accessories CL-2, CL-3, CL-4, CLR-1, CLR-3 Mold Handle Clamps CL-2 Small Handle, for #2-1, #2-2, and #2-3 Price Code Molds. CL-3 Regular Handle, for #3, #5, and #7 Price Code Molds. CL-4 Large Handle, for #4, #6, and #8 Price Code Molds. CLR-1 Rail Bonding Handle Clamp, Single Mold. CLR-3 Rail Bonding Handle Clamp, Large Span. CL-3CV, CL-3CH, CL-4CV, CL-4CH Chain Handle Clamps “Banana“ Handle Clamps Banana handles are designed specifically for welding operations in narrow trenches. The angled handles allow safe and convenient operation without the need for excavating the corner of the trench for clearance. A tremendous labor and time saver. CL-2M, CL-3M, CL-4M Magnetic Handle Clamps Standard handle clamps fitted with powerful, rare earth magnets to allow welding onto vertical flat steel surfaces. CCLAMP3, CCLAMP4 C-Clamp Attachment These attachments will fit CL-3 and CL-4 handles to enable them to be attached to the edge of a flat vertical surface (i.e. I-beams, steel doors etc.), allowing the operator to have both hands free during welding. The attachment affixes to the center post of a handle clamp with a cotter pin. CBLC Wire Clamp Relieves tension from wires being welded to prevent the wires from pulling out of the mold during welding. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Tools And Accessories CL-3B, CL-4B WELD METAL, MOLDS & ACCSSORIES Chain handle clamps are available for making connections to vertical standing or horizontal pipes and beams. 2-4 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 2.3 S-2, S-3 Slag Removal Tools These tools have been designed to assist in the removal of slag from the mold crucible and tap hole. Type S-2 cleaning tools are for use with #1 and #2 Price Code Molds. All other molds use type S-3 cleaning tool. GNRDC Ground Rod Splice Clamp Holds two ground rods in the vertical position required when splicing together with GVE type molds. Ensures proper spacing of required gap between the upper and lower rod. DX-3 Mold Metal Sealer, Putty High heat resistant putty allows small leaks and gaps in the mold to be temporarily stopped. Comes in convenient 1 pound (0.45 kg) packs. WELD METAL, MOLDS & ACCSSORIES DX-4 Mold Metal Sealer, Ceramic Fiber Batting High heat resistant ceramic fiber batting. Used where larger voids need to be filled to ensure proper and complete weld. Generally used with rebar welds. 1 DX-4 per weld is required. SLV-WRAP Wrap Shims Thin, flexible copper shim strips. Can be wrapped around wires and cables to adapt them to fit a larger mold opening. Tools And Accessories BLANKET Flame Resistant Blanket Heavy Alumina-Silica fiber-woven flame-resistant blankets. Can be used to protect surrounding areas from sparks and heat. 36” x 36” (91.4 cm x 91.4 cm) IGNITOR Flint Ignitor Compact and Convenient: These are mechanical flint ignitors with long service cycles. They produce a large cascade of sparks for ease of igniting the starting material. Worn flints can be replaced. IG-EX Ignitor Extension 30” (76.2 cm) extension arm for flint ignitors. Allows operator to have additional reach. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 2-5 Section 2.3 CUTTER1 Ratcheting Cable Cutter This compact cable cutter measures only 10” (25.4 cm) long and is able to cut copper or aluminum cable up to 750 mcm. Precision ratcheting mechanism and high carbon steel blades ensure long service life and clean cable cuts every time. TORCHH Trigger Start Torch Head A very convenient flame torch for pre-heating of mold and conductors. This torch uses cartridge type gas canisters. The torch simply screws onto the gas cartridge and the flame can be adjusted via the thumb wheel on the torch head. MCB-1 This heavy duty brush makes mold cleaning quick and easy. Hefty wooden handles stand up to repeated use. Stiff natural bristles ensure rapid mold cleaning without harming the soft graphite molds. CCB-1 Card Cloth Brush Short stiff wire bristles enable efficient cleaning of metal surfaces and wires in preparation for welding. Quality construction on wooden handles ensure long service life. DISK-S, DISK-M, DISK-L WELD METAL, MOLDS & ACCSSORIES Mold Cleaning Brush Metal Disk designed to contain the exothermic reaction to the upper crucible of a mold until the reaction is complete and ready to weld. Weld metals #65 and smaller use Disk-S, #90 & #115 use Disk-M and #150 and larger use Disk-L. Comes in packs of 10. TOOLKIT Welding Tool Kit A complete kit for exothermic welding operations. This metal tool kit contains everything required for the safe and efficient operation of exothermic welds. Each kit contains: gloves, safety goggles, torch head, igniter, pliers, gripping pliers, screw driver, hammer, cleaning tool, soft brush, wire brush, and a metal file. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Tools And Accessories Metal Disks 2-6 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 2.4 Part Numbering System AWG Wire “A” 4/0 AWG Wire “B” #4 AWG WE Connection WE - 4/0A - 4A WELD METAL, MOLDS & ACCSSORIES Mold Type (WE Connection) Conductor A (4/0 AWG) Conductor B (#4 AWG) IEC - Metric Wire “A” 95mm2 WT Connection Wire “B” 35mm2 Part Numbering System WT - 95 / 35 Mold Type (WT Connection) Conductor A (95mm2) Conductor B (35mm2) NOTE • See “Mold Options“ for the suffixes. (pg. 2-2). www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Exothermic Welding Equipment Catalog Section 3 Connection Selection EXOTHERMIC WELDING EQUIPMENT CATALOG I Section 3.0 Master Series Index W Series - Wire To Wire Connections WT (pg. 3-4, 3-5) WX (pg. 3-8, 3-9) WF (pg. 3-12, 3-13) WL (pg. 3-14, 3-15) WXL (pg. 3-16, 3-17) WHY* WPT* WGT* WPD* WVY* WCE* WCT* * Items marked with an astarisk are by special order only. Please inquire for details. WCVT* WVCT* WECV* See Section 3.8, pg. 3-109 for commonly used W-Series Heavy Duty Connections. W Series - Mini Wire Connections WES (pg. 3-2, 3-3) WTS (pg. 3-6, 3-7) WXS (pg. 3-8, 3-9) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION WLE* WP (pg. 3-10, 3-11) Master Series Index WE (pg. 3-2, 3-3) II EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.0 G Series - Ground Rod To Wire Connections GEE (pg. 3-20, 3-21) GET (pg. 3-22, 3-23) GST (pg. 3-24, 3-25) GEP (pg. 3-28, 3-29) GES (pg. 3-30, 3-31) GTS (pg. 3-32, 3-33) Master Series Index GHY* GEY (pg. 3-26, 3-27) GWY* G Series - Ground Rod To Ground Rod Connection * Items marked with an astarisk are by special order only. Please inquire for details. See Section 3.9, pg. 3-125 for commonly used G-Series Heavy Duty Connections. CONNECTION SELECTION GVE (pg. 3-34, 3-35) G Series - Bus Bar to Ground Rod Connection GBN (pg. 3-36) GBT (pg. 3-37) GPW* GBVE* GBVN* GBVS* GBVB* GBHT* GTE* GEU* www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG III Section 3.0 SHEB (pg. 3-42, 3-43) SHTA (pg. 3-44, 3-45) SHTB (pg. 3-46, 3-47) SVES (pg. 3-48, 3-49) SVED (pg. 3-50, 3-51) SVEU (pg. 3-52, 3-53) SVTV (pg. 3-54, 3-55) See Section 3.10, pg. 3-133 for commonly used S-Series Heavy Duty Connections. SVTHA (pg. 3-56, 3-57) SVTHB (pg. 3-58, 3-59) SVEH (pg. 3-60, 3-61) R Series - Connections To Rebars RHEH (pg. 3-64, 3-65) RHXH (pg. 3-66, 3-67) RVXH (pg. 3-68, 3-69) RVCT (pg. 3-70, 3-71) * Items marked with an astarisk are by special order only. Please inquire for details. RVE* RHP* RVP* RHT* www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION SHEA (pg. 3-40, 3-41) Master Series Index S Series - Connections To Steel Sheets and Pipes IV EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.0 P Series - Connections To Bus Bars And Terminal Lugs PK (pg. 3-74, 3-75) PL (pg. 3-76, 3-77) PV (pg. 3-78, 3-79) PVHT* PTHU* PY (pg. 3-80, 3-81) PT (pg. 3-82, 3-83) Master Series Index PVD* PHD* PVET* PVL* P Series - Steel Plate To Terminal Lug * Items marked with an astarisk are by special order only. Please inquire for details. PSVD* PSVR* CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG V Section 3.0 B Series - Bus Bar Connections BE (pg. 3-86, 3-87) BEH (pg. 3-88, 3-89) BTV (pg. 3-90, 3-91) BT (pg. 3-92, 3-93) BBU* BBVL* BBVE* B Series - Steel To Strap Connections BS (pg. 3-96, 3-97) BVSE (pg. 3-98, 3-99) * Items marked with an astarisk are by special order only. Please inquire for details. BSVE* www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION * Items marked with an astarisk are by special order only. Please inquire for details. Master Series Index BX (pg. 3-94, 3-95) VI EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.0 E Series - Rail Bond Connections ERW (pg. 3-102, 3-103) ERB (pg. 3-104, 3-105) ERT (pg. 3-106, 3-107) C Series - Cathodic Protection CSHEA* CSHTA* CSVES* CWL* CWE* CJP* * Items marked with an astarisk are by special order only. Please inquire for details. NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-1 Section 3.1 W Series Wire To Wire Connections WT [pg. 3-4 - AWG] WT [pg. 3-5 - IEC - Metric ] WX [pg. 3-8 - AWG] WX [pg. 3-9 - IEC - Metric ] WP [pg. 3-10 - AWG] WP [pg. 3-11 - IEC - Metric ] WF [pg. 3-12 - AWG] WF [pg. 3-13 - IEC - Metric ] WL [pg. 3-14 - AWG] WL [pg. 3-15 - IEC - Metric ] W Series WE [pg. 3-2 - AWG] WE [pg. 3-3 - IEC - Metric ] WXL [pg. 3-16 - AWG] WXL [pg. 3-17 - IEC - Metric ] Mini Wire Connections WES [pg. 3-2 - AWG] WES [pg. 3-3 - IEC - Metric ] WTS [pg. 3-6 - AWG] WTS [pg. 3-7 - IEC - Metric ] WXS [pg. 3-8 - AWG] WXS [pg. 3-9 - IEC - Metric ] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION See Section 3.8 (pg. 3-109) for commonly used W-Series Heavy Duty Connections. 3-2 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 WE Mold A B 6 6 SOL 4 4 SOL 3 2 2 SOL 1 1 SOL 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 6 6 SOL 4 4 SOL 3 2 2 SOL 1 1 SOL 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 Part Number WE-6A-6A WE-6AS-6AS WE-4A-4A WE-4AS-4AS WE-3A-3A WE-2A-2A WE-2AS-2AS WE-1A-1A WE-1AS-1AS WE-1/0A-1/0A WE-2/0A-2/0A WE-3/0A-3/0A WE-4/0A-4/0A WE-250A-250A WE-300A-300A WE-350A-350A WE-500A-500A WE-750A-750A WE-1000A-1000A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 25 25 25 25 32 32 32 32 32 45 65 90 90 115 115 150 200 2 X 150 2 X 200 WES Mini Mold W Series A B 6 SOL 4 4 SOL 3 2 2 SOL 1 1 SOL 6 SOL 4 4 SOL 3 2 2 SOL 1 1 SOL Part Number WES-6AS-6AS WES-4A-4A WES-4AS-4AS WES-3A-3A WES-2A-2A WES-2AS-2AS WES-1A-1A WES-1AS-1AS Weld Metal Size 25 25 25 32 32 32 32 32 A B Wire To Wire Connections NOTE • If the number of connections to be made are small, WES Type may be used in lieu of WE Type for wire sizes #1 solid and smaller. WES Type molds offer smaller size and weight advantages. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-3 Section 3.1 WE Mold B (mm2) 10 16 25 30 35 50 70 95 120 150 185 240 300 400 500 10 16 25 30 35 50 70 95 120 150 185 240 300 400 500 Part Number WE-10/10 WE-16/16 WE-25/25 WE-30/30 WE-35/35 WE-50/50 WE-70/70 WE-95/95 WE-120/120 WE-150/150 WE-185/185 WE-240/240 WE-300/300 WE-400/400 WE-500/500 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 2-1 2-1 2-1 2-1 2-1 2-1 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 32 32 32 32 32 45 65 90 115 115 150 200 250 2 X 150 2 X 200 WES Mini Mold B (mm2) 10 16 25 30 35 50 10 16 25 30 35 50 Part Number WES-10/10 WES-16/16 WES-25/25 WES-30/30 WES-35/35 WES-50/50 Weld Metal Size 32 32 32 32 32 45 B Wire To Wire Connections NOTE • If the number of connections to be made are small, WES Type may be used in lieu of WE Type for wire sizes #1 solid and smaller. WES Type molds offer smaller size and weight advantages. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION A (mm2) A W Series A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-4 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 WT Mold W Series CONNECTION SELECTION A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 250 250 250 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 2/0 1/0 1 2 4 3/0 2/0 1/0 1 2 4 4/0 3/0 2/0 1/0 1 2 4 250 4/0 3/0 2/0 1/0 1 2 4 Part Number WT-4A-4A WT-3A-3A WT-2AS-2AS WT-2A-2A WT-2A-4A WT-1A-1A WT-1A-2A WT-1A-4A WT-1/0A-1/0A WT-1/0A-1A WT-1/0A-2A WT-1/0A-4A WT-2/0A-2/0A WT-2/0A-1/0A WT-2/0A-1A WT-2/0A-2A WT-2/0A-4A WT-3/0A-3/0A WT-3/0A-2/0A WT-3/0A-1/0A WT-3/0A-1A WT-3/0A-2A WT-3/0A-4A WT-4/0A-4/0A WT-4/0A-3/0A WT-4/0A-2/0A WT-4/0A-1/0A WT-4/0A-1A WT-4/0A-2A WT-4/0A-4A WT-250A-250A WT-250A-4/0A WT-250A-3/0A WT-250A-2/0A WT-250A-1/0A WT-250A-1A WT-250A-2A WT-250A-4A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 32 32 45 45 45 45 45 45 90 45 45 45 90 90 45 45 45 115 90 90 45 45 45 150 115 90 90 90 90 90 150 150 150 90 90 90 90 90 A B Wire To Wire Connections NOTE • If the number of connections to be made are small, WTS Type may be used in lieu of WT Type for wire sizes #1 solid and smaller. WTS Type molds offer smaller size and weight advantages. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-5 Section 3.1 WT Mold 10 16 25 16 30 25 16 35 30 25 16 50 35 30 25 16 70 50 35 30 25 16 95 70 50 35 30 25 16 120 95 70 50 35 150 120 95 70 50 35 30 25 185 150 120 95 240 185 150 120 95 300 240 185 150 WT-10/10 WT-16/16 WT-25/25 WT-25/16 WT-30/30 WT-30/25 WT-30/16 WT-35/35 WT-35/30 WT-35/25 WT-35/16 WT-50/50 WT-50/35 WT-50/30 WT-50/25 WT-50/16 WT-70/70 WT-70/50 WT-70/35 WT-70/30 WT-70/25 WT-70/16 WT-95/95 WT-95/70 WT-95/50 WT-95/35 WT-95/30 WT-95/25 WT-95/16 WT-120/120 WT-120/95 WT-120/70 WT-120/50 WT-120/35 WT-150/150 WT-150/120 WT-150/95 WT-150/70 WT-150/50 WT-150/35 WT-150/30 WT-150/25 WT-185/185 WT-185/150 WT-185/120 WT-185/95 WT-240/240 WT-240/185 WT-240/150 WT-240/120 WT-240/95 WT-300/300 WT-300/240 WT-300/185 WT-300/150 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 4 4 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 Weld Metal Size 32 45 45 45 45 45 45 45 45 45 45 90 45 45 45 45 90 90 65 65 65 65 115 90 90 90 90 65 65 150 150 90 90 90 200 150 150 90 90 90 90 90 200 200 200 150 2 X 150 200 200 200 200 2 X 200 2 X 200 250 200 A B Wire To Wire Connections NOTE • If the number of connections to be made are small, WTS Type may be used in lieu of WT Type. WTS Type molds offer smaller size and weight advantages. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com W Series 10 16 25 25 30 30 30 35 35 35 35 50 50 50 50 50 70 70 70 70 70 70 95 95 95 95 95 95 95 120 120 120 120 120 150 150 150 150 150 150 150 150 185 185 185 185 240 240 240 240 240 300 300 300 300 Part Number CONNECTION SELECTION B (mm2) IEC - Metric A (mm2) 3-6 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 WTS Mold A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 Part Number WTS-4A-4A WTS-3A-3A WTS-2AS-2AS WTS-2A-2A WTS-2A-4A WTS-1A-1A WTS-1A-2A WTS-1A-4A WTS-1/0A-1/0A WTS-1/0A-1A WTS-1/0A-2A WTS-1/0A-4A Price Code Handle Clamp 2-1 2-1 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 32 32 45 45 45 45 45 45 90 45 45 45 A B Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. W Series CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-7 Section 3.1 WTS Mold B (mm2) 10 16 25 25 30 30 30 35 35 35 35 50 50 50 50 50 10 16 25 16 30 25 16 35 30 25 16 50 35 30 25 16 Part Number WTS-10/10 WTS-16/16 WTS-25/25 WTS-25/16 WTS-30/30 WTS-30/25 WTS-30/16 WTS-35/35 WTS-35/30 WTS-35/25 WTS-35/16 WTS-50/50 WTS-50/35 WTS-50/30 WTS-50/25 WTS-50/16 Price Code Handle Clamp 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 45 45 45 45 45 45 45 45 45 45 45 90 65 65 45 45 A B Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION W Series A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-8 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 WX Mold W Series A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 250 250 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 2/0 1/0 1 2 3/0 2/0 1/0 1 2 4/0 3/0 2/0 1/0 1 2 250 4/0 3/0 2/0 1/0 1 2 Part Number WX-4A-4A WX-3A-3A WX-2AS-2AS WX-2A-2A WX-2A-4A WX-1A-1A WX-1A-2A WX-1A-4A WX-1/0A-1/0A WX-1/0A-1A WX-1/0A-2A WX-1/0A-4A WX-2/0A-2/0A WX-2/0A-1/0A WX-2/0A-1A WX-2/0A-2A WX-3/0A-3/0A WX-3/0A-2/0A WX-3/0A-1/0A WX-3/0A-1A WX-3/0A-2A WX-4/0A-4/0A WX-4/0A-3/0A WX-4/0A-2/0A WX-4/0A-1/0A WX-4/0A-1A WX-4/0A-2A WX-250A-250A WX-250A-4/0A WX-250A-3/0A WX-250A-2/0A WX-250A-1/0A WX-250A-1A WX-250A-2A CONNECTION SELECTION AWG Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Price Code Handle Clamp 2-2 2-2 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 45 45 65 65 65 65 65 65 90 90 90 90 115 115 115 115 150 150 115 115 115 200 200 150 150 115 115 200 200 200 150 150 115 115 A B Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. WXS Mini Mold A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 Part Number WXS-4A-4A WXS-3A-3A WXS-2AS-2AS WXS-2A-2A WXS-2A-4A WXS-1A-1A WXS-1A-2A WXS-1A-4A WXS-1/0A-1/0A WXS-1/0A-1A WXS-1/0A-2A WXS-1/0A-4A Weld Metal Size 45 45 65 65 65 65 65 65 90 90 90 90 www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-9 Section 3.1 WX Mold 10 16 25 30 35 25 50 35 25 70 50 35 25 95 70 50 35 120 95 70 50 35 25 150 120 95 70 50 185 150 120 95 70 240 185 150 120 WX-10/10 WX-16/16 WX-25/25 WX-30/30 WX-35/35 WX-35/25 WX-50/50 WX-50/35 WX-50/25 WX-70/70 WX-70/50 WX-70/35 WX-70/25 WX-95/95 WX-95/70 WX-95/50 WX-95/35 WX-120/120 WX-120/95 WX-120/70 WX-120/50 WX-120/35 WX-120/25 WX-150/150 WX-150/120 WX-150/95 WX-150/70 WX-150/50 WX-185/185 WX-185/150 WX-185/120 WX-185/95 WX-185/70 WX-240/240 WX-240/185 WX-240/150 WX-240/120 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Price Code Handle Clamp 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 32 45 45 65 65 65 90 90 90 115 115 115 115 150 150 115 115 200 200 150 150 150 150 250 250 200 150 150 2 X 150 250 250 200 200 2 X 250 2 X 200 2 X 200 2 X 150 A B Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. WXS Mini Mold A (mm2) B (mm2) 10 16 25 30 35 35 50 50 50 10 16 25 30 35 25 50 35 25 Part Number WXS-10/10 WXS-16/16 WXS-25/25 WXS-30/30 WXS-35/35 WXS-35/25 WXS-50/50 WXS-50/35 WXS-50/25 Weld Metal Size 45 45 45 45 65 65 90 90 90 www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com W Series 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 120 120 150 150 150 150 150 185 185 185 185 185 240 240 240 240 Part Number CONNECTION SELECTION B (mm2) IEC - Metric A (mm2) 3-10 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 WP Mold W Series CONNECTION SELECTION A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 2/0 1/0 1 2 4 3/0 2/0 1/0 1 2 4 4/0 3/0 2/0 1/0 1 2 4 250 4/0 3/0 2/0 1/0 1 2 300 250 4/0 3/0 2/0 1/0 1 2 Part Number WP-4A-4A WP-3A-3A WP-2AS-2AS WP-2A-2A WP-2A-4A WP-1A-1A WP-1A-2A WP-1A-4A WP-1/0A-1/0A WP-1/0A-1A WP-1/0A-2A WP-1/0A-4A WP-2/0A-2/0A WP-2/0A-1/0A WP-2/0A-1A WP-2/0A-2A WP-2/0A-4A WP-3/0A-3/0A WP-3/0A-2/0A WP-3/0A-1/0A WP-3/0A-1A WP-3/0A-2A WP-3/0A-4A WP-4/0A-4/0A WP-4/0A-3/0A WP-4/0A-2/0A WP-4/0A-1/0A WP-4/0A-1A WP-4/0A-2A WP-4/0A-4A WP-250A-250A WP-250A-4/0A WP-250A-3/0A WP-250A-2/0A WP-250A-1/0A WP-250A-1A WP-250A-2A WP-300A-300A WP-300A-250A WP-300A-4/0A WP-300A-3/0A WP-300A-2/0A WP-300A-1/0A WP-300A-1A WP-300A-2A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 32 45 65 65 65 65 65 65 90 65 65 65 115 115 90 90 90 150 150 115 115 115 115 200 200 150 150 150 150 150 250 200 200 150 150 150 150 2 X 150 250 200 200 150 150 150 150 B A Wire To Wire Connections NOTE • Vertical Connections • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-11 Section 3.1 WP Mold 10 16 25 30 35 30 50 35 25 70 50 35 30 95 70 50 35 120 95 70 50 150 120 95 70 185 150 120 95 240 185 150 120 300 240 185 150 WP-10/10 WP-16/16 WP-25/25 WP-30/30 WP-35/35 WP-35/30 WP-50/50 WP-50/35 WP-50/25 WP-70/70 WP-70/50 WP-70/35 WP-70/30 WP-95/95 WP-95/70 WP-95/50 WP-95/35 WP-120/120 WP-120/95 WP-120/70 WP-120/50 WP-150/150 WP-150/120 WP-150/95 WP-150/70 WP-185/185 WP-185/150 WP-185/120 WP-185/95 WP-240/240 WP-240/185 WP-240/150 WP-240/120 WP-300/300 WP-300/240 WP-300/185 WP-300/150 Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 4 4 3 3 4 4 4 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 45 45 45 65 65 90 90 65 115 115 90 90 150 150 115 115 200 200 150 150 2 X 150 250 200 150 2 X 150 2 X 150 250 200 2 X 200 2 X 150 2 X 150 250 2 X 250 2 X 250 2 X 200 2 X 150 B A Wire To Wire Connections NOTE • Vertical Connections • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. W Series 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 150 150 150 150 185 185 185 185 240 240 240 240 300 300 300 300 Part Number Price Code CONNECTION SELECTION B (mm2) IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-12 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 WF Mold W Series A B 8 6 4 3 2 2 SOL 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 8 6 4 3 2 2 SOL 1/0 1 2 4 2/0 1/0 1 2 4 4/0 3/0 2/0 1/0 1 2 250 4/0 3/0 2/0 1/0 Part Number WF-8A-8A WF-6A-6A WF-4A-4A WF-3A-3A WF-2A-2A WF-2AS-2AS WF-1/0A-1/0A WF-1/0A-1A WF-1/0A-2A WF-1/0A-4A WF-2/0A-2/0A WF-2/0A-1/0A WF-2/0A-1A WF-2/0A-2A WF-2/0A-4A WF-4/0A-4/0A WF-4/0A-3/0A WF-4/0A-2/0A WF-4/0A-1/0A WF-4/0A-1A WF-4/0A-2A WF-250A-250A WF-250A-4/0A WF-250A-3/0A WF-250A-2/0A WF-250A-1/0A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 45 65 65 65 90 90 90 90 115 115 90 90 90 150 150 150 150 115 115 200 200 200 200 150 B A Wire To Wire Connections NOTE • Horizontal Connections • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-13 Section 3.1 WF Mold B (mm2) 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 10 16 25 30 35 25 50 35 25 70 50 35 25 95 70 50 35 120 95 70 50 Part Number WF-10/10 WF-16/16 WF-25/25 WF-30/30 WF-35/35 WF-35/25 WF-50/50 WF-50/35 WF-50/25 WF-70/70 WF-70/50 WF-70/35 WF-70/25 WF-95/95 WF-95/70 WF-95/50 WF-95/35 WF-120/120 WF-120/95 WF-120/70 WF-120/50 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 45 65 65 65 90 90 90 115 115 90 90 150 150 150 115 200 200 200 150 B A Wire To Wire Connections NOTE • Horizontal Connections • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION W Series A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-14 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 WL Mold A B 6 SOL 6 6 4 4 4 2 SOL 2 SOL 2 SOL 2 SOL 2 2 2 2 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 6 SOL 6 4 6 6 SOL 8 SOL 6 SOL 6 2 SOL 2 6 SOL 6 4 2 6 SOL 2 SOL 2 1/0 6 SOL 2 SOL 2 1/0 2/0 Part Number WL-6AS-6AS WL-6A-6A WL-6A-4A WL-4A-6A WL-4A-6AS WL-4A-8AS WL-2AS-6AS WL-2AS-6A WL-2AS-2AS WL-2AS-2A WL-2A-6AS WL-2A-6A WL-2A-4A WL-2A-2A WL-1/0A-6AS WL-1/0A-2AS WL-1/0A-2A WL-1/0A-1/0A WL-2/0A-6AS WL-2/0A-2AS WL-2/0A-2A WL-2/0A-1/0A WL-2/0A-2/0A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 25 25 32 32 32 32 65 65 65 65 32 32 45 65 45 65 65 90 65 65 65 90 90 B A Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. W Series CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-15 Section 3.1 WL Mold B (mm2) 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 10 16 25 30 35 25 50 35 25 70 50 35 25 95 70 50 35 120 95 70 50 Part Number WL-10/10 WL-16/16 WL-25/25 WL-30/30 WL-35/35 WL-35/25 WL-50/50 WL-50/35 WL-50/25 WL-70/70 WL-70/50 WL-70/35 WL-70/25 WL-95/95 WL-95/70 WL-95/50 WL-95/35 WL-120/120 WL-120/95 WL-120/70 WL-120/50 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 45 65 65 65 90 65 65 115 115 90 90 150 115 115 115 200 200 150 115 B A Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION W Series A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-16 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 WXL Mold W Series CONNECTION SELECTION A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 2/0 1/0 1 2 3/0 2/0 1/0 1 2 4/0 3/0 2/0 1/0 1 2 250 4/0 3/0 2/0 1/0 1 2 300 250 4/0 3/0 2/0 1/0 1 2 Part Number WXL-4A-4A WXL-3A-3A WXL-2AS-2AS WXL-2A-2A WXL-2A-4A WXL-1A-1A WXL-1A-2A WXL-1A-4A WXL-1/0A-1/0A WXL-1/0A-1A WXL-1/0A-2A WXL-1/0A-4A WXL-2/0A-2/0A WXL-2/0A-1/0A WXL-2/0A-1A WXL-2/0A-2A WXL-3/0A-3/0A WXL-3/0A-2/0A WXL-3/0A-1/0A WXL-3/0A-1A WXL-3/0A-2A WXL-4/0A-4/0A WXL-4/0A-3/0A WXL-4/0A-2/0A WXL-4/0A-1/0A WXL-4/0A-1A WXL-4/0A-2A WXL-250A-250A WXL-250A-4/0A WXL-250A-3/0A WXL-250A-2/0A WXL-250A-1/0A WXL-250A-1A WXL-250A-2A WXL-300A-300A WXL-300A-250A WXL-300A-4/0A WXL-300A-3/0A WXL-300A-2/0A WXL-300A-1/0A WXL-300A-1A WXL-300A-2A Price Code Handle Clamp 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 5 5 5 5 6 6 6 6 5 5 5 5 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 65 65 90 90 65 115 90 90 150 90 90 90 200 200 150 150 250 200 200 150 150 250 250 200 200 150 150 2 X 150 2 X 150 2 X 150 250 250 200 150 2 X 200 2 X 200 2 X 150 2 X 150 250 250 200 150 A B Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-17 Section 3.1 WXL Mold 10 16 25 30 35 25 50 35 25 70 50 35 25 95 70 50 35 120 95 70 50 35 25 150 120 95 70 50 185 150 120 95 70 240 185 150 120 95 WXL-10/10 WXL-16/16 WXL-25/25 WXL-30/30 WXL-35/35 WXL-35/25 WXL-50/50 WXL-50/35 WXL-50/25 WXL-70/70 WXL-70/50 WXL-70/35 WXL-70/25 WXL-95/95 WXL-95/70 WXL-95/50 WXL-95/35 WXL-120/120 WXL-120/95 WXL-120/70 WXL-120/50 WXL-120/35 WXL-120/25 WXL-150/150 WXL-150/120 WXL-150/95 WXL-150/70 WXL-150/50 WXL-185/185 WXL-185/150 WXL-185/120 WXL-185/95 WXL-185/70 WXL-240/240 WXL-240/185 WXL-240/150 WXL-240/120 WXL-240/95 Handle Clamp 5 5 5 5 5 5 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 11 11 10 10 10 11 11 11 11 10 11 11 11 11 11 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 65 65 90 90 90 90 150 150 115 200 150 115 115 250 200 150 150 2 X 150 250 200 200 150 150 2 X 200 2 X 200 2 X 150 250 200 3 X 200 3 X 200 2 X 250 2 X 200 2 X 150 3 X 250 3 X 200 3 X 200 2 X 250 2 X 250 A B Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. • Price Codes #10 and #11 Molds include frames, if required. W Series 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 120 120 150 150 150 150 150 185 185 185 185 185 240 240 240 240 240 Part Number Price Code CONNECTION SELECTION B (mm2) IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-18 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.1 NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-19 Section 3.2 G Series GET [pg. 3-22 - AWG] GET [pg. 3-23 - IEC] GST [pg. 3-24 - AWG] GST [pg. 3-25 - IEC] GEY [pg. 3-26 - AWG] GEY [pg. 3-27 - IEC] GEP [pg. 3-28 - AWG] GEP [pg. 3-29 - IEC] GES [pg. 3-30 - AWG] GES [pg. 3-31 - IEC] Ground Rod To Ground Rod Connections GTS [pg. 3-32 - AWG] GTS [pg. 3-33 - IEC] GVE [pg. 3-34 - AWG] GVE [pg. 3-35 - IEC] Bus Bar To Ground Rod Connections - *ONLY For IEC - Metric See Section 3.9 (pg. 3-125) for commonly used G-Series Heavy Duty Connections. GBN [pg. 3-36 - IEC] GBT [pg. 3-37 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION GEE [pg. 3-20 - AWG] GEE [pg. 3-21 - IEC] G Series Ground Rod To Wire Connections 3-20 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GEE Mold A B 1/2” diameter 5/8” diameter G Series 3/4” diameter CONNECTION SELECTION 1” diameter 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 Part Number GEE-12-4A GEE-12-2AS GEE-12-2A GEE-12-1A GEE-12-1/0A GEE-12-2/0A GEE-12-3/0A GEE-12-4/0A GEE-12-250A GEE-12-300A GEE-15-4A GEE-15-2AS GEE-15-2A GEE-15-1A GEE-15-1/0A GEE-15-2/0A GEE-15-3/0A GEE-15-4/0A GEE-15-250A GEE-15-300A GEE-15-350A GEE-15-500A GEE-18-4A GEE-18-2AS GEE-18-2A GEE-18-1A GEE-18-1/0A GEE-18-2/0A GEE-18-3/0A GEE-18-4/0A GEE-18-250A GEE-18-300A GEE-18-350A GEE-18-500A GEE-18-750A GEE-25-4A GEE-25-2AS GEE-25-2A GEE-25-1A GEE-25-1/0A GEE-25-2/0A GEE-25-3/0A GEE-25-4/0A GEE-25-250A GEE-25-300A GEE-25-350A GEE-25-500A GEE-25-750A GEE-25-1000A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Weld Metal Size 65 65 65 65 90 90 90 90 90 90 65 65 65 65 90 90 90 90 90 115 115 150 90 90 90 90 90 90 90 90 90 115 115 150 250 150 150 150 150 150 150 150 150 150 200 200 200 250 2 X150 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-21 Section 3.2 GEE Mold 17.3 [3/4”] diameter 22.4 [1”] diameter GEE-12/16 GEE-12/25 GEE-12/30 GEE-12/35 GEE-12/50 GEE-12/70 GEE-12/95 GEE-12/120 GEE-15/16 GEE-15/25 GEE-15/30 GEE-15/35 GEE-15/50 GEE-15/70 GEE-15/95 GEE-15/120 GEE-15/150 GEE-15/185 GEE-15/240 GEE-18/25 GEE-18/30 GEE-18/35 GEE-18/50 GEE-18/70 GEE-18/95 GEE-18/120 GEE-18/150 GEE-18/185 GEE-18/240 GEE-24/25 GEE-24/30 GEE-24/35 GEE-24/50 GEE-24/70 GEE-24/95 GEE-24/120 GEE-24/150 GEE-24/185 GEE-24/240 GEE-24/300 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 65 65 65 90 90 90 90 65 65 65 65 90 90 90 90 115 150 150 90 90 90 90 90 90 90 115 150 200 150 150 150 150 150 150 150 200 200 200 250 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. G Series 14.3 [5/8”] diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 300 Part Number CONNECTION SELECTION 12 [1/2”] diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-22 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GET Mold A B 1/2” diameter 5/8” diameter G Series 3/4” diameter CONNECTION SELECTION 1” diameter 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 Part Number GET-12-4A GET-12-2AS GET-12-2A GET-12-1A GET-12-1/0A GET-12-2/0A GET-12-3/0A GET-12-4/0A GET-12-250A GET-12-300A GET-15-4A GET-15-2AS GET-15-2A GET-15-1A GET-15-1/0A GET-15-2/0A GET-15-3/0A GET-15-4/0A GET-15-250A GET-15-300A GET-15-350A GET-15-500A GET-18-4A GET-18-2AS GET-18-2A GET-18-1A GET-18-1/0A GET-18-2/0A GET-18-3/0A GET-18-4/0A GET-18-250A GET-18-300A GET-18-350A GET-18-500A GET-18-750A GET-25-4A GET-25-2AS GET-25-2A GET-25-1A GET-25-1/0A GET-25-2/0A GET-25-3/0A GET-25-4/0A GET-25-250A GET-25-300A GET-25-350A GET-25-500A GET-25-750A GET-25-1000A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 90 90 90 90 90 90 115 115 150 200 90 90 90 90 90 115 115 115 200 200 250 250 90 90 90 90 115 115 115 115 150 200 200 250 2 X 200 150 150 150 150 150 150 150 150 200 200 200 250 2 X 200 2 X 250 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-23 Section 3.2 GET Mold 17.3 [3/4”] diameter 22.4 [1”] diameter GET-12/16 GET-12/25 GET-12/30 GET-12/35 GET-12/50 GET-12/70 GET-12/95 GET-12/120 GET-15/16 GET-15/25 GET-15/30 GET-15/35 GET-15/50 GET-15/70 GET-15/95 GET-15/120 GET-15/150 GET-15/185 GET-15/240 GET-18/25 GET-18/30 GET-18/35 GET-18/50 GET-18/70 GET-18/95 GET-18/120 GET-18/150 GET-18/185 GET-18/240 GET-24/25 GET-24/30 GET-24/35 GET-24/50 GET-24/70 GET-24/95 GET-24/120 GET-24/150 GET-24/185 GET-24/240 GET-24/300 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Weld Metal Size 90 90 90 90 90 115 115 150 90 90 90 90 90 115 115 150 200 250 250 90 90 90 115 115 115 150 200 250 250 150 150 150 150 150 150 200 200 250 250 2 X 150 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. G Series 14.3 [5/8”] diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 300 Part Number CONNECTION SELECTION 12 [1/2”] diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-24 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GST Mold A B 1/2” diameter 5/8” diameter G Series 3/4” diameter CONNECTION SELECTION 1” diameter 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 Part Number GST-12-4A GST-12-2AS GST-12-2A GST-12-1A GST-12-1/0A GST-12-2/0A GST-12-3/0A GST-12-4/0A GST-12-250A GST-12-300A GST-15-4A GST-15-2AS GST-15-2A GST-15-1A GST-15-1/0A GST-15-2/0A GST-15-3/0A GST-15-4/0A GST-15-250A GST-15-300A GST-15-350A GST-15-500A GST-18-4A GST-18-2AS GST-18-2A GST-18-1A GST-18-1/0A GST-18-2/0A GST-18-3/0A GST-18-4/0A GST-18-250A GST-18-300A GST-18-350A GST-18-500A GST-18-750A GST-25-4A GST-25-2AS GST-25-2A GST-25-1A GST-25-1/0A GST-25-2/0A GST-25-3/0A GST-25-4/0A GST-25-250A GST-25-300A GST-25-350A GST-25-500A GST-25-750A Price Code Handle Clamp 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 7 7 7 7 7 7 7 7 7 7 8 8 8 7 7 7 7 7 7 7 7 7 8 8 8 8 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 65 65 65 65 115 115 150 150 150 200 65 65 65 65 115 115 150 150 150 200 250 2 X 200 65 65 65 65 115 115 150 150 200 250 2 X 150 2 X 250 3 X 200 90 90 90 115 115 150 150 150 200 2 X 150 2 X 200 3 X 200 3 X 250 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-25 Section 3.2 14.3 [5/8”] diameter 17.3 [3/4”] diameter 22.4 [1”] diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 300 Part Number GST-12/16 GST-12/25 GST-12/30 GST-12/35 GST-12/50 GST-12/70 GST-12/95 GST-12/120 GST-15/16 GST-15/25 GST-15/30 GST-15/35 GST-15/50 GST-15/70 GST-15/95 GST-15/120 GST-15/150 GST-15/185 GST-15/240 GST-18/25 GST-18/30 GST-18/35 GST-18/50 GST-18/70 GST-18/95 GST-18/120 GST-18/150 GST-18/185 GST-18/240 GST-24/25 GST-24/30 GST-24/35 GST-24/50 GST-24/70 GST-24/95 GST-24/120 GST-24/150 GST-24/185 GST-24/240 GST-24/300 Price Code Handle Clamp 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 7 7 7 7 7 7 7 7 8 8 7 7 7 7 7 7 7 7 8 8 8 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 90 115 115 150 150 90 90 90 90 115 115 150 150 200 250 2 X 200 90 90 90 115 150 150 200 200 2 X 200 2 X 250 90 90 90 115 150 150 200 250 2 X 200 2 X 250 3 X 200 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. G Series 12 [1/2”] diameter B (mm2) IEC - Metric A (mm) CONNECTION SELECTION GST Mold www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-26 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GEY Mold A B 1/2” diameter 5/8” diameter G Series 3/4” diameter CONNECTION SELECTION 1” diameter 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 Part Number GEY-12-4A GEY-12-2AS GEY-12-2A GEY-12-1A GEY-12-1/0A GEY-12-2/0A GEY-12-3/0A GEY-12-4/0A GEY-12-250A GEY-12-300A GEY-15-4A GEY-15-2AS GEY-15-2A GEY-15-1A GEY-15-1/0A GEY-15-2/0A GEY-15-3/0A GEY-15-4/0A GEY-15-250A GEY-15-300A GEY-15-350A GEY-15-500A GEY-18-4A GEY-18-2AS GEY-18-2A GEY-18-1A GEY-18-1/0A GEY-18-2/0A GEY-18-3/0A GEY-18-4/0A GEY-18-250A GEY-18-300A GEY-18-350A GEY-18-500A GEY-18-750A GEY-25-4A GEY-25-2AS GEY-25-2A GEY-25-1A GEY-25-1/0A GEY-25-2/0A GEY-25-3/0A GEY-25-4/0A GEY-25-250A GEY-25-300A GEY-25-350A GEY-25-500A GEY-25-750A GEY-25-1000A Price Code Handle Clamp 5 5 5 5 5 5 5 5 6 6 5 5 5 5 5 5 5 5 6 6 6 6 5 5 5 5 5 5 5 5 6 6 6 6 6 5 5 5 5 5 5 6 6 6 6 6 6 6 6 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 90 115 115 115 115 150 200 200 2 X 150 2 X 200 90 115 115 115 150 200 250 250 2 X 150 2 X 200 2 X 250 3 X 200 90 115 115 115 150 200 250 250 2 X 150 2 X 200 2 X 200 3 X 200 3 X 250 115 150 150 150 200 250 2 X 150 2 X 150 2 X 200 2 X 250 2 X 250 3 X 250 2 X 200 2 X 250 A B Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-27 Section 3.2 GEY Mold 17.3 [3/4”] diameter 22.4 [1”] diameter GEY-12/16 GEY-12/25 GEY-12/30 GEY-12/35 GEY-12/50 GEY-12/70 GEY-12/95 GEY-15/16 GEY-15/25 GEY-15/30 GEY-15/35 GEY-15/50 GEY-15/70 GEY-15/95 GEY-15/120 GEY-15/150 GEY-15/185 GEY-15/240 GEY-18/25 GEY-18/30 GEY-18/35 GEY-18/50 GEY-18/70 GEY-18/95 GEY-18/120 GEY-18/150 GEY-18/185 GEY-18/240 GEY-24/25 GEY-24/30 GEY-24/35 GEY-24/50 GEY-24/70 GEY-24/95 GEY-24/120 GEY-24/150 GEY-24/185 GEY-24/240 Price Code Handle Clamp 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 5 5 5 5 5 5 6 6 6 6 5 5 5 5 5 6 6 6 6 6 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 115 115 150 200 90 90 115 115 150 200 250 2 X 150 2 X 200 2 X 150 3 X 200 115 115 150 150 200 250 2 X 150 2 X 200 3 X 150 3 X 200 115 150 150 200 250 2 X 150 2 X 200 3 X 150 3 X 200 3 X 250 A B Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. G Series 14.3 [5/8”] diameter 16 25 30 35 50 70 95 16 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 Part Number CONNECTION SELECTION 12 [1/2”] diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-28 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GEP Mold A B 1/2” diameter 5/8” diameter G Series 3/4” diameter CONNECTION SELECTION 1” diameter 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 Part Number GEP-12-4A GEP-12-2AS GEP-12-2A GEP-12-1A GEP-12-1/0A GEP-12-2/0A GEP-12-3/0A GEP-12-4/0A GEP-12-250A GEP-12-300A GEP-15-4A GEP-15-2AS GEP-15-2A GEP-15-1A GEP-15-1/0A GEP-15-2/0A GEP-15-3/0A GEP-15-4/0A GEP-15-250A GEP-15-300A GEP-15-350A GEP-15-500A GEP-18-4A GEP-18-2AS GEP-18-2A GEP-18-1A GEP-18-1/0A GEP-18-2/0A GEP-18-3/0A GEP-18-4/0A GEP-18-250A GEP-18-300A GEP-18-350A GEP-18-500A GEP-18-750A GEP-25-4A GEP-25-2AS GEP-25-2A GEP-25-1A GEP-25-1/0A GEP-25-2/0A GEP-25-3/0A GEP-25-4/0A GEP-25-250A GEP-25-300A GEP-25-350A GEP-25-500A GEP-25-750A GEP-25-1000A Price Code Handle Clamp 5 5 5 5 5 5 5 5 6 6 5 5 5 5 5 5 6 6 6 6 6 6 5 5 5 5 5 5 6 6 6 6 6 6 6 5 5 5 5 5 6 6 6 6 6 6 6 6 6 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 115 115 115 115 150 200 250 250 2 X 150 2 X 200 115 150 150 150 200 250 2 X 150 2 X 150 2 X 200 2 X 250 2 X 250 3 X 250 115 150 150 150 200 250 2 X 150 2 X 150 2 X 200 2 X 250 2 X 250 3 X 250 4 X 200 150 200 200 200 250 2 X 150 2 X 200 2 X 200 2 X 250 3 X 200 3 X 200 3 X 250 2 X 200 2 X 250 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-29 Section 3.2 GEP Mold 17.3 [3/4”] diameter 22.4 [1” ] diameter GEP-12/16 GEP-12/25 GEP-12/30 GEP-12/35 GEP-12/50 GEP-12/70 GEP-12/95 GEP-15/16 GEP-15/25 GEP-15/30 GEP-15/35 GEP-15/50 GEP-15/70 GEP-15/95 GEP-15/120 GEP-15/150 GEP-15/185 GEP-15/240 GEP-18/25 GEP-18/30 GEP-18/35 GEP-18/50 GEP-18/70 GEP-18/95 GEP-18/120 GEP-18/150 GEP-18/185 GEP-18/240 GEP-24/25 GEP-24/30 GEP-24/35 GEP-24/50 GEP-24/70 GEP-24/95 GEP-24/120 GEP-24/150 GEP-24/185 GEP-24/240 Handle Clamp 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 5 5 5 5 5 6 6 6 6 6 5 5 5 5 6 6 6 6 6 6 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 90 115 115 115 150 200 250 90 115 150 150 200 250 2 X 150 2 X 200 3 X 150 2 X 250 3 X 250 115 150 150 200 250 2 X 150 2 X 200 3 X 150 3 X 200 3 X 250 150 200 200 250 2 X 150 2 X 200 2 X 250 3 X 200 3 X 250 4 X 250 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. G Series 14.3 [5/8”] diameter 16 25 30 35 50 70 95 16 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 Part Number Price Code CONNECTION SELECTION 12 [1/2 “] diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-30 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GES Mold A B 1/2” diameter 5/8” diameter 3/4” diameter 4 2 SOL 2 1 1/0 2/0 4 2 SOL 2 1 1/0 2/0 4 2 SOL 2 1 1/0 2/0 Part Number GES-12-4A GES-12-2AS GES-12-2A GES-12-1A GES-12-1/0A GES-12-2/0A GES-15-4A GES-15-2AS GES-15-2A GES-15-1A GES-15-1/0A GES-15-2/0A GES-18-4A GES-18-2AS GES-18-2A GES-18-1A GES-18-1/0A GES-18-2/0A Price Code Handle Clamp 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 65 65 65 65 90 90 65 65 65 65 90 90 90 90 90 90 90 90 B A Ground Rod To Wire Connections G Series NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-31 Section 3.2 14.3 [5/8”] diameter 17.3 [3/4”] diameter 10 16 25 30 35 10 16 25 30 35 10 16 25 30 35 Part Number GES-12/10 GES-12/16 GES-12/25 GES-12/30 GES-12/35 GES-15/10 GES-15/16 GES-15/25 GES-15/30 GES-15/35 GES-18/10 GES-18/16 GES-18/25 GES-18/30 GES-18/35 Price Code Handle Clamp 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 2-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 45 45 65 65 65 45 65 65 65 65 45 65 65 65 90 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION 12 [1/2”] diameter B (mm2) IEC - Metric A (mm) G Series GES Mold www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-32 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GTS Mold A B 1/2” diameter 5/8” diameter 3/4” diameter 4 2 SOL 2 1 1/0 2/0 4 2 SOL 2 1 1/0 4 2 SOL 2 1 Part Number GTS-12-4A GTS-12-2AS GTS-12-2A GTS-12-1A GTS-12-1/0A GTS-12-2/0A GTS-15-4A GTS-15-2AS GTS-15-2A GTS-15-1A GTS-15-1/0A GTS-18-4A GTS-18-2AS GTS-18-2A GTS-18-1A Price Code Handle Clamp 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 B A Ground Rod To Wire Connections G Series NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-33 Section 3.2 GTS Mold 17.3 [3/4”] diameter GTS-12/10 GTS-12/16 GTS-12/25 GTS-12/30 GTS-12/35 GTS-15/10 GTS-15/16 GTS-15/25 GTS-15/30 GTS-15/35 GTS-18/10 GTS-18/16 GTS-18/25 GTS-18/30 GTS-18/35 Price Code Handle Clamp 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 CL-2 Weld Metal Size 45 65 65 90 90 45 65 65 90 90 65 65 90 90 90 B A Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. G Series 14.3 [5/8”] diameter 10 16 25 30 35 10 16 25 30 35 10 16 25 30 35 Part Number CONNECTION SELECTION 12 [1/2”] diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-34 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GVE Mold A Price Code Handle Clamp Weld Metal Size GVE-12 3 CL-3 250 GVE-15 4 CL-4 2 X 150 GVE-18 4 CL-4 2 X 200 GVE-25 4 CL-4 2 X 250 Part Number 1/2” diameter 5/8” diameter 3/4” diameter 1” diameter A Ground Rod To Ground Rod Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • For more information on required tools and accessories, see Section 2.3. G Series TIP • Use a ground rod splice clamp, part number GNRDC (pg. 2-4), to simplify and assist in making ground rod splices with GVE molds. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-35 Section 3.2 GVE Mold Part Number 12 [1/2”] GVE-12 diameter 14.3 [5/8”] GVE-15 diameter 17.3 [3/4”] GVE-18 diameter Price Code Handle Clamp Weld Metal Size 3 CL-3 150 4 CL-4 200 4 CL-4 250 A Ground Rod To Ground Rod Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION TIP • Use a ground rod splice clamp, part number GNRDC (pg. 2-4), to simplify and assist in making ground rod splices with GVE molds. G Series A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-36 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.2 GBN Mold A (mm) 12 [1/2”] diameter 14.3 [5/8”] diameter G Series CONNECTION SELECTION 17.3 [3/4”] diameter B (mm2) 2 X 20 2 X 25 2 X 30 3 X 20 3 X 25 3 X 30 3 X 40 3 X 50 4 X 20 4 X 25 2 X 30 3 X 20 3 X 25 3 X 30 3 X 40 3 X 50 4 X 20 4 X 25 5 X 25 5 X 30 5 X 40 5 X 50 6 X 25 6 X 30 6 X 40 6 X 50 2 X 30 3 X 20 3 X 25 3 X 30 3 X 40 3 X 50 4 X 20 4 X 25 5 X 25 5 X 30 5 X 40 5 X 50 6 X 25 6 X 30 6 X 40 6 X 50 Part Number GBN-12/0220 GBN-12/0225 GBN-12/0230 GBN-12/0320 GBN-12/0325 GBN-12/0330 GBN-12/0340 GBN-12/0350 GBN-12/0420 GBN-12/0425 GBN-15/0230 GBN-15/0320 GBN-15/0325 GBN-15/0330 GBN-15/0340 GBN-15/0350 GBN-15/0420 GBN-15/0425 GBN-15/0525 GBN-15/0530 GBN-15/0540 GBN-15/0550 GBN-15/0625 GBN-15/0630 GBN-15/0640 GBN-15/0650 GBN-18/0230 GBN-18/0320 GBN-18/0325 GBN-18/0330 GBN-18/0340 GBN-18/0350 GBN-18/0420 GBN-18/0425 GBN-18/0525 GBN-18/0530 GBN-18/0540 GBN-18/0550 GBN-18/0625 GBN-18/0630 GBN-18/0640 GBN-18/0650 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 4 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 65 65 90 90 90 90 90 115 90 90 115 90 90 115 115 150 90 115 115 150 150 200 150 150 200 200 150 115 150 150 200 2 X 150 150 150 150 200 200 2 X 150 200 250 2 X 200 2 X 200 A Bus Bar and Ground Rod Connections NOTE • ONLY for IEC - Metric. • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • For more information on required tools and accessories, see Section 2.3. IEC - Metric www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-37 Section 3.2 GBT Mold 17.3 [3/4”] diameter GBT-12/0220 GBT-12/0225 GBT-12/0230 GBT-12/0320 GBT-12/0325 GBT-12/0330 GBT-12/0340 GBT-12/0350 GBT-12/0420 GBT-12/0425 GBT-15/0230 GBT-15/0320 GBT-15/0325 GBT-15/0330 GBT-15/0340 GBT-15/0350 GBT-15/0420 GBT-15/0425 GBT-15/0525 GBT-15/0530 GBT-15/0540 GBT-15/0550 GBT-15/0625 GBT-15/0630 GBT-15/0640 GBT-15/0650 GBT-18/0230 GBT-18/0320 GBT-18/0325 GBT-18/0330 GBT-18/0340 GBT-18/0350 GBT-18/0420 GBT-18/0425 GBT-18/0525 GBT-18/0530 GBT-18/0540 GBT-18/0550 GBT-18/0625 GBT-18/0630 GBT-18/0640 GBT-18/0650 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 4 3 3 3 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-4 Weld Metal Size 65 65 90 90 90 90 90 115 90 90 90 90 90 115 115 200 90 115 115 150 150 200 150 150 200 250 150 150 150 150 200 2 X 150 150 200 150 200 200 2 X 150 200 250 250 2 X 150 A Bus Bar and Ground Rod Connections NOTE • ONLY for IEC - Metric. • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • For more information on required tools and accessories, see Section 2.3. G Series 14.3 [5/8”] diameter 2 X 20 2 X 25 2 X 30 3 X 20 3 X 25 3 X 30 3 X 40 3 X 50 4 X 20 4 X 25 2 X 30 3 X 20 3 X 25 3 X 30 3 X 40 3 X 50 4 X 20 4 X 25 5 X 25 5 X 30 5 X 40 5 X 50 6 X 25 6 X 30 6 X 40 6 X 50 2 X 30 3 X 20 3 X 25 3 X 30 3 X 40 3 X 50 4 X 20 4 X 25 5 X 25 5 X 30 5 X 40 5 X 50 6 X 25 6 X 30 6 X 40 6 X 50 Part Number CONNECTION SELECTION 12 [1/2”] diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-38 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-39 Section 3.3 S Series Connections To Plates and Pipes SHEB [pg. 3-42 - AWG] SHEB [pg. 3-43 - IEC] SHTA [pg. 3-44 - AWG] SHTA [pg. 3-45 - IEC] SHTB [pg. 3-46 - AWG] SHTB [pg. 3-47 - IEC] SVES [pg. 3-48 - AWG] SVES [pg. 3-49 - IEC] SVED [pg. 3-50 - AWG] SVED [pg. 3-51 - IEC] SVEU [pg. 3-52 - AWG] SVEU [pg. 3-53 - IEC] SVTV [pg. 3-54 - AWG] SVTV [pg. 3-55 - IEC] SVTHA [pg. 3-56 - AWG] SVTHA [pg. 3-57 - IEC] See Section 3.10 (pg. 3-133) for commonly used S-Series Heavy Duty Connections. SVTHB [pg. 3-58 - AWG] SVTHB [pg. 3-59 - IEC] SVEH [pg. 3-60 - AWG] SVEH [pg. 3-61 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION S Series SHEA [pg. 3-40 - AWG] SHEA [pg. 3-41 - IEC] 3-40 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SHEA Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 A SHEA-6A SHEA-4A SHEA-2A SHEA-2AS SHEA-1A SHEA-1/0A SHEA-2/0A SHEA-3/0A SHEA-4/0A SHEA-250A SHEA-300A SHEA-350A SHEA-500A Part Number S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 SHEA-6A-D SHEA-4A-D SHEA-2A-D SHEA-2AS-D SHEA-1A-D SHEA-1/0A-D SHEA-2/0A-D SHEA-3/0A-D SHEA-4/0A-D SHEA-250A-D SHEA-300A-D SHEA-350A-D SHEA-500A-D Price Code 1 1 1 1 1 3 3 3 3 3 3 3 3 Price Code 1 1 1 1 1 3 3 3 3 3 3 3 3 Weld Metal Size 45 45 45 45 65 90 90 115 115 150 200 200 250 Mold Sealer Type Weld Metal Size 45 45 45 45 65 90 90 115 115 150 200 200 250 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION NOTE • SHEA Mold comes with an integrated handle and frame. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For Price Code #1 Molds, please contact your representative. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-41 Section 3.3 SHEA Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number SHEA-16/D SHEA-25/D SHEA-30/D SHEA-35/D SHEA-50/D SHEA-70/D SHEA-95/D SHEA-120/D SHEA-150/D SHEA-185/D SHEA-240/D SHEA-300/D 1 1 1 1 3 3 3 3 3 3 3 3 Price Code 1 1 1 1 3 3 3 3 3 3 3 3 Weld Metal Size 45 45 45 65 90 115 115 115 150 200 200 250 Mold Sealer Type Weld Metal Size 45 45 45 65 90 115 115 115 150 200 200 250 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 A Cable To Plate A D = Outer Diameter Cable To Pipe NOTE • SHEA Mold comes with an integrated handle and frame. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For Price Code #1 Molds, please contact your representative. • For more information on required tools and accessories, see Section 2.3. S Series A (mm2) SHEA-16 SHEA-25 SHEA-30 SHEA-35 SHEA-50 SHEA-70 SHEA-95 SHEA-120 SHEA-150 SHEA-185 SHEA-240 SHEA-300 Price Code CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-42 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SHEB Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A SHEB-6A SHEB-4A SHEB-2A SHEB-2AS SHEB-1A SHEB-1/0A SHEB-2/0A SHEB-3/0A SHEB-4/0A SHEB-250A SHEB-300A SHEB-350A SHEB-500A SHEB-750A Part Number S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 SHEB-6A-D SHEB-4A-D SHEB-2A-D SHEB-2AS-D SHEB-1A-D SHEB-1/0A-D SHEB-2/0A-D SHEB-3/0A-D SHEB-4/0A-D SHEB-250A-D SHEB-300A-D SHEB-350A-D SHEB-500A-D SHEB-750A-D Price Code Handle Clamp 1 1 1 1 1 3 3 3 3 3 3 3 3 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Price Code Handle Clamp 1 1 1 1 1 3 3 3 3 3 3 3 3 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Weld Metal Size 45 45 45 45 65 90 115 115 115 115 150 200 200 2 X 150 Weld Metal Size 45 45 45 45 65 90 115 115 115 115 150 200 200 2 X 150 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For Price Code #1 Molds, please contact your representative. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-43 Section 3.3 SHEB Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number SHEB-16/D SHEB-25/D SHEB-30/D SHEB-35/D SHEB-50/D SHEB-70/D SHEB-95/D SHEB-120/D SHEB-150/D SHEB-185/D SHEB-240/D SHEB-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 45 65 90 115 115 115 150 200 200 250 Weld Metal Size 45 45 45 65 90 115 115 115 150 200 200 250 A Cable To Plate A D = Outer Diameter Cable To Pipe NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For Price Code #1 Molds, please contact your representative. • For more information on required tools and accessories, see Section 2.3. S Series A (mm2) SHEB-16 SHEB-25 SHEB-30 SHEB-35 SHEB-50 SHEB-70 SHEB-95 SHEB-120 SHEB-150 SHEB-185 SHEB-240 SHEB-300 Price Code CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-44 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SHTA Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 A SHTA-6A SHTA-4A SHTA-2A SHTA-2AS SHTA-1A SHTA-1/0A SHTA-2/0A SHTA-3/0A SHTA-4/0A SHTA-250A SHTA-300A SHTA-350A SHTA-500A Part Number S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 SHTA-6A-D SHTA-4A-D SHTA-2A-D SHTA-2AS-D SHTA-1A-D SHTA-1/0A-D SHTA-2/0A-D SHTA-3/0A-D SHTA-4/0A-D SHTA-250A-D SHTA-300A-D SHTA-350A-D SHTA-500A-D Price Code 1 1 1 1 1 3 3 3 3 3 3 4 4 Price Code 1 1 1 1 1 3 3 3 3 3 3 4 4 Weld Metal Size 45 45 45 45 65 90 115 115 150 150 250 2 X 150 2 X 200 Mold Sealer Type Weld Metal Size 45 45 45 45 65 90 115 115 150 150 250 2 X 150 2 X 200 Mold Sealer Type A DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION NOTE • SHTA Mold comes with an integrated handle and frame. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For Price Code #1 Molds, please contact your representative. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-45 Section 3.3 SHTA Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number SHTA-16/D SHTA-25/D SHTA-30/D SHTA-35/D SHTA-50/D SHTA-70/D SHTA-95/D SHTA-120/D SHTA-150/D SHTA-185/D SHTA-240/D SHEA-300/D 1 1 1 1 3 3 3 3 3 3 4 4 Price Code 1 1 1 1 3 3 3 3 3 3 4 4 Weld Metal Size 45 45 45 65 90 115 150 150 200 250 2 X 150 2 X 200 Mold Sealer Type Weld Metal Size 45 45 45 65 90 115 150 150 200 250 2 X 150 2 X 200 Mold Sealer Type A DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 Cable To Plate A D = Outer Diameter Cable To Pipe NOTE • SHTA Mold comes with an integrated handle and frame. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For Price Code #1 Molds, please contact your representative. • For more information on required tools and accessories, see Section 2.3. S Series A (mm2) SHTA-16 SHTA-25 SHTA-30 SHTA-35 SHTA-50 SHTA-70 SHTA-95 SHTA-120 SHTA-150 SHTA-185 SHTA-240 SHTA-300 Price Code CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-46 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SHTB Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A SHTB-6A SHTB-4A SHTB-2A SHTB-2AS SHTB-1A SHTB-1/0A SHTB-2/0A SHTB-3/0A SHTB-4/0A SHTB-250A SHTB-300A SHTB-350A SHTB-500A SHTB-750A Part Number S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 SHTB-6A-D SHTB-4A-D SHTB-2A-D SHTB-2AS-D SHTB-1A-D SHTB-1/0A-D SHTB-2/0A-D SHTB-3/0A-D SHTB-4/0A-D SHTB-250A-D SHTB-300A-D SHTB-350A-D SHTB-500A-D SHTB-750A-D Price Code Handle Clamp 1 1 1 1 1 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 1 1 1 1 1 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 A Weld Metal Size 45 45 65 65 90 90 115 115 150 200 200 250 2 X 150 2 X 200 Weld Metal Size 45 45 65 65 90 90 115 115 150 200 200 250 2 X 150 2 X 200 Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For Price Code #1 Molds, please contact your representative. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-47 Section 3.3 SHTB Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number SHTB-16/D SHTB-25/D SHTB-30/D SHTB-35/D SHTB-50/D SHTB-70/D SHTB-95/D SHTB-120/D SHTB-150/D SHTB-185/D SHTB-240/D SHTB-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 A Weld Metal Size 45 45 45 65 115 115 150 150 200 250 2 X 150 2 X 200 Weld Metal Size 45 45 45 65 90 115 150 150 200 250 2 X 150 2 X 200 Cable To Plate A D = Outer Diameter Cable To Pipe NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For Price Code #1 Molds, please contact your representative. • For more information on required tools and accessories, see Section 2.3. S Series A (mm2) SHTB-16 SHTB-25 SHTB-30 SHTB-35 SHTB-50 SHTB-70 SHTB-95 SHTB-120 SHTB-150 SHTB-185 SHTB-240 SHTB-300 Price Code CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-48 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SVES Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A SVES-6A SVES-4A SVES-2A SVES-2AS SVES-1A SVES-1/0A SVES-2/0A SVES-3/0A SVES-4/0A SVES-250A SVES-300A SVES-350A SVES-500A SVES-750A Part Number S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 SVES-6A-D SVES-4A-D SVES-2A-D SVES-2AS-D SVES-1A-D SVES-1/0A-D SVES-2/0A-D SVES-3/0A-D SVES-4/0A-D SVES-250A-D SVES-300A-D SVES-350A-D SVES-500A-D SVES-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Weld Metal Size 45 45 45 45 65 90 90 115 115 115 150 200 200 2 X 150 Weld Metal Size 45 45 45 45 65 90 90 115 115 115 150 200 200 2 X 150 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use 1.5-4 in place of -D in the part number. Example: SVES4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-49 Section 3.3 SVES Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number SVES-16/D SVES-25/D SVES-30/D SVES-35/D SVES-50/D SVES-70/D SVES-95/D SVES-120/D SVES-150/D SVES-185/D SVES-240/D SVES-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 45 65 90 115 115 115 150 200 200 250 Weld Metal Size 45 45 45 65 90 115 115 115 150 200 200 250 A Cable To Plate A D = Outer Diameter S Series A (mm2) SVES-16 SVES-25 SVES-30 SVES-35 SVES-50 SVES-70 SVES-95 SVES-120 SVES-150 SVES-185 SVES-240 SVES-300 Price Code Cable To Pipe NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • The part numbers for the range of mold types are just a suffix with the diameter range. i.e. SVES-95-1-4 (SVES 95mm2 wire for pipes 1” dia - 4” dia.). • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) 3-50 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SVED Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A SVED-6A SVED-4A SVED-2A SVED-2AS SVED-1A SVED-1/0A SVED-2/0A SVED-3/0A SVED-4/0A SVED-250A SVED-300A SVED-350A SVED-500A SVED-750A Part Number S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 SVED-6A-D SVED-4A-D SVED-2A-D SVED-2AS-D SVED-1A-D SVED-1/0A-D SVED-2/0A-D SVED-3/0A-D SVED-4/0A-D SVED-250A-D SVED-300A-D SVED-350A-D SVED-500A-D SVED-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 45 65 65 65 90 115 115 150 150 200 200 250 2 X 150 2 X 200 Weld Metal Size 45 65 65 65 90 115 115 150 150 200 200 250 2 X 150 2 X 200 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use1.5-4 in place of -D in the part number. Example: SVED-4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-51 Section 3.3 SVED Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number SVED-16/D SVED-25/D SVED-30/D SVED-35/D SVED-50/D SVED-70/D SVED-95/D SVED-120/D SVED-150/D SVED-185/D SVED-240/D SVED-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 3 5 5 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 5 5 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 65 65 65 90 90 150 150 200 200 250 2 X 150 2 X 200 Weld Metal Size 65 65 65 90 90 150 150 200 200 250 2 X 150 2 X 200 A Cable To Plate A S Series A (mm2) SVED-16 SVED-25 SVED-30 SVED-35 SVED-50 SVED-70 SVED-95 SVED-120 SVED-150 SVED-185 SVED-240 SVED-300 Price Code D = Outer Diameter Cable To Pipe NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) 3-52 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SVEU Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A SVEU-6A SVEU-4A SVEU-2A SVEU-2AS SVEU-1A SVEU-1/0A SVEU-2/0A SVEU-3/0A SVEU-4/0A SVEU-250A SVEU-300A SVEU-350A SVEU-500A SVEU-750A Part Number S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 SVEU-6A-D SVEU-4A-D SVEU-2A-D SVEU-2AS-D SVEU-1A-D SVEU-1/0A-D SVEU-2/0A-D SVEU-3/0A-D SVEU-4/0A-D SVEU-250A-D SVEU-300A-D SVEU-350A-D SVEU-500A-D SVEU-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 45 65 65 65 90 115 115 150 150 200 200 250 2 X 150 2 X 200 Weld Metal Size 45 65 65 65 90 115 115 150 150 200 200 250 2 X 150 2 X 200 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use1.5-4 in place of -D in the part number. Example: SVEU4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-53 Section 3.3 SVEU Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number SVEU-16/D SVEU-25/D SVEU-30/D SVEU-35/D SVEU-50/D SVEU-70/D SVEU-95/D SVEU-120/D SVEU-150/D SVEU-185/D SVEU-240/D SVEU-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 3 5 5 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 5 5 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 65 65 65 90 90 150 150 200 200 250 2 X 150 2 X 200 Weld Metal Size 65 65 65 90 90 150 150 200 200 250 2 X 150 2 X 200 A Cable To Plate A D = Outer Diameter Cable To Pipe NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. S Series A (mm2) SVEU-16 SVEU-25 SVEU-30 SVEU-35 SVEU-50 SVEU-70 SVEU-95 SVEU-120 SVEU-150 SVEU-185 SVEU-240 SVEU-300 Price Code CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-54 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SVTV Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A SVTV-6A SVTV-4A SVTV-2A SVTV-2AS SVTV-1A SVTV-1/0A SVTV-2/0A SVTV-3/0A SVTV-4/0A SVTV-250A SVTV-300A SVTV-350A SVTV-500A SVTV-750A Part Number S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 SVTV-6A-D SVTV-4A-D SVTV-2A-D SVTV-2AS-D SVTV-1A-D SVTV-1/0A-D SVTV-2/0A-D SVTV-3/0A-D SVTV-4/0A-D SVTV-250A-D SVTV-300A-D SVTV-350A-D SVTV-500A-D SVTV-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 65 90 115 115 115 200 200 250 250 250 2 X 115 2 X 150 2 X 200 2 X 250 Weld Metal Size 65 90 115 115 115 200 200 250 250 250 2 X 115 2 X 150 2 X 200 2 X 250 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use 1.5-4 in place of -D in the part number. Example: SVTV4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-55 Section 3.3 SVTV Mold A (mm2) 16 25 30 35 50 70 95 120 150 Part Number SVTV-16 SVTV-25 SVTV-30 SVTV-35 SVTV-50 SVTV-70 SVTV-95 SVTV-120 SVTV-150 Price Code Handle Clamp 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 115 150 200 250 250 2 X 150 A Cable To Plate Handle Clamp 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 115 150 200 250 250 2 X 150 A D = Outer Diameter S Series SVTV-16/D SVTV-25/D SVTV-30/D SVTV-35/D SVTV-50/D SVTV-70/D SVTV-95/D SVTV-120/D SVTV-150/D Price Code Cable To Pipe NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 Part Number IEC - Metric A (mm2) 3-56 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SVTHA Mold A Part Number 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 SVTHA-6A SVTHA-4A SVTHA-2AS SVTHA-2A SVTHA-1A SVTHA-1/0A SVTHA-2/0A SVTHA-3/0A SVTHA-4/0A SVTHA-250A SVTHA-300A SVTHA-350A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 S Series A Part Number Price Code Handle Clamp 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 SVTHA-6A-D SVTHA-4A-D SVTHA-2A-D SVTHA-2AS-D SVTHA-1A-D SVTHA-1/0A-D SVTHA-2/0A-D SVTHA-3/0A-D SVTHA-4/0A-D SVTHA-250A-D SVTHA-300A-D SVTHA-350A-D 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 45 45 65 115 115 150 150 150 200 200 Mold Sealer Type Weld Metal Size 45 45 45 45 65 115 115 150 150 150 200 200 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 A Cable To Plate A D = Outer Diameter Cable To Pipe *Conductor is flat against steel surface. CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional clamp attachment will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use 1.5-4 in place of -D in the part number. Example: SVTHA4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-57 Section 3.3 SVTHA Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number SVTHA-16/D SVTHA-25/D SVTHA-30/D SVTHA-35/D SVTHA-50/D SVTHA-70/D SVTHA-95/D SVTHA-120/D SVTHA-150/D SVTHA-185/D SVTHA-240/D SVTHA-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 45 45 45 65 90 115 150 150 200 200 250 2 X 200 Mold Sealer Type Weld Metal Size 45 45 45 65 90 115 150 150 200 250 2 X 150 2 X 200 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 A Cable To Plate A D = Outer Diameter Cable To Pipe *Conductor is flat against steel surface. NOTE • When welding on flat surfaces, the optional clamp attachment will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. S Series A (mm2) SVTHA-16 SVTHA-25 SVTHA-30 SVTHA-35 SVTHA-50 SVTHA-70 SVTHA-95 SVTHA-120 SVTHA-150 SVTHA-185 SVTHA-240 SVTHA-300 Price Code CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-58 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SVTHB Mold A Part Number 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 SVTHB-6A SVTHB-4A SVTHB-2AS SVTHB-2A SVTHB-1A SVTHB-1/0A SVTHB-2/0A SVTHB-3/0A SVTHB-4/0A SVTHB-250A SVTHB-300A SVTHB-350A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 S Series A Part Number Price Code Handle Clamp 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 SVTHB-6A-D SVTHB-4A-D SVTHB-2A-D SVTHB-2AS-D SVTHB-1A-D SVTHB-1/0A-D SVTHB-2/0A-D SVTHB-3/0A-D SVTHB-4/0A-D SVTHB-250A-D SVTHB-300A-D SVTHB-350A-D 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 65 65 65 65 90 115 115 150 150 150 200 250 Weld Metal Size 65 65 65 65 90 115 115 150 150 150 200 250 A Cable To Plate A D = Outer Diameter Cable To Pipe *Conductor is raised off of steel surface. CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional clamp attachment will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use 1.5-4 in place of -D in the part number. Example: SVTHB4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-59 Section 3.3 A (mm2) 16 25 30 35 50 70 95 120 150 185 240 300 SVTHB-16 SVTHB-25 SVTHB-30 SVTHB-35 SVTHB-50 SVTHB-70 SVTHB-95 SVTHB-120 SVTHB-150 SVTHB-185 SVTHB-240 SVTHB-300 Part Number SVTHB-16/D SVTHB-25/D SVTHB-30/D SVTHB-35/D SVTHB-50/D SVTHB-70/D SVTHB-95/D SVTHB-120/D SVTHB-150/D SVTHB-185/D SVTHB-240/D SVTHB-300/D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 65 65 65 90 115 150 150 150 200 250 2 X 150 2 X 200 Weld Metal Size 65 65 65 90 90 115 150 150 200 250 2 X 150 2 X 200 A Cable To Plate A D = Outer Diameter Cable To Pipe *Conductor is raised off of steel surface. NOTE • When welding on flat surfaces, the optional clamp attachment will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. S Series 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) CONNECTION SELECTION SVTHB Mold www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-60 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.3 SVEH Mold A Part Number 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 SVEH-6A-L/R SVEH-4A-L/R SVEH-2AS-L/R SVEH-2A-L/R SVEH-1A-L/R SVEH-1/0A-L/R SVEH-2/0A-L/R SVEH-3/0A-L/R SVEH-4/0A-L/R SVEH-250A-L/R SVEH-300A-L/R SVEH-350A-L/R Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 S Series A Part Number Price Code Handle Clamp 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 SVEH-6A-L/R-D SVEH-4A-L/R-D SVEH-2A-L/R-D SVEH-2AS-L/R-D SVEH-1A-L/R-D SVEH-1/0A-L/R-D SVEH-2/0A-L/R-D SVEH-3/0A-L/R-D SVEH-4/0A-L/R-D SVEH-250A-L/R-D SVEH-300A-L/R-D SVEH-350A-L/R-D 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 45 45 65 90 115 115 115 150 200 200 Mold Sealer Type Weld Metal Size 45 45 45 45 65 90 115 115 115 150 200 200 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 A Cable To Plate A D = Outer Diameter DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional clamp attachment will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Please add suffix L or R to signify the direction of the conductor. Example: SVEH6A-L means the conductor goes to the left as shown in the diagram. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use 1.5-4 in place of -D in the part number. Example: SVEH4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-61 Section 3.3 SVEH Mold SVEH-16-(L/R) SVEH-25-(L/R) SVEH-30-(L/R) SVEH-35-(L/R) SVEH-50-(L/R) SVEH-70-(L/R) SVEH-95-(L/R) SVEH-120-(L/R) SVEH-150-(L/R) SVEH-185-(L/R) SVEH-240-(L/R) SVEH-300-(L/R) Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Part Number Price Code Handle Clamp 16 25 30 35 50 70 95 120 150 185 240 300 SVEH16-(L/R)/D SVEH-25-(L/R)/D SVEH-30-(L/R)/D SVEH-35-(L/R)/D SVEH-50-(L/R)/D SVEH-70-(L/R)/D SVEH-95-(L/R)/D SVEH-120-(L/R)/D SVEH-150-(L/R)/D SVEH-185-(L/R)/D SVEH-240-(L/R)/D SVEH-300-(L/R)/D 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Mold Sealer Type Weld Metal Size 45 45 45 65 90 115 115 115 150 200 200 250 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 A Cable To Plate A D = Outer Diameter DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 Cable To Pipe NOTE • When welding on flat surfaces, the optional clamp attachment will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Please add suffix L or R to signify the direction of the conductor. Example: SVEH16L means the conductor goes to the left as shown in the diagram. • For more information on required tools and accessories, see Section 2.3. IEC - Metric A (mm2) Weld Metal Size 45 45 45 65 90 115 115 115 150 200 200 250 S Series 16 25 30 35 50 70 95 120 150 185 240 300 Part Number CONNECTION SELECTION A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-62 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-63 Section 3.4 R Series Connections To Rebars RHXH [pg. 3-66 - AWG] RHXH [pg. 3-67 - IEC] RVXH [pg. 3-68 - AWG] RVXH [pg. 3-69 - IEC] IEC - Metric CONNECTION SELECTION RVCT [pg. 3-70 - AWG] RVCT [pg. 3-71 - IEC] R Series RHEH [pg. 3-64 - AWG] RHEH [pg. 3-65 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-64 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.4 RHEH Mold A 3 4 5 R Series 6 CONNECTION SELECTION 7 B 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 4 2 SOL 2 1 1/0 2/0 3/0 4/0 Part Number RHEH-#3-6A RHEH-#3-4A RHEH-#3-2AS RHEH-#3-2A RHEH-#3-1A RHEH-#3-1/0A RHEH-#3-2/0A RHEH-#3-3/0A RHEH-#3-4/0A RHEH-#4-6A RHEH-#4-4A RHEH-#4-2AS RHEH-#4-2A RHEH-#4-1A RHEH-#4-1/0A RHEH-#4-2/0A RHEH-#4-3/0A RHEH-#4-4/0A RHEH-#5-6A RHEH-#5-4A RHEH-#5-2AS RHEH-#5-2A RHEH-#5-1A RHEH-#5-1/0A RHEH-#5-2/0A RHEH-#5-3/0A RHEH-#5-4/0A RHEH-#6-6A RHEH-#6-4A RHEH-#6-2AS RHEH-#6-2A RHEH-#6-1A RHEH-#6-1/0A RHEH-#6-2/0A RHEH-#6-3/0A RHEH-#6-4/0A RHEH-#7-4A RHEH-#7-2AS RHEH-#7-2A RHEH-#7-1A RHEH-#7-1/0A RHEH-#7-2/0A RHEH-#7-3/0A RHEH-#7-4/0A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 25 32 45 45 65 90 90 115 115 25 32 45 45 65 90 90 115 115 25 32 45 45 65 90 90 115 115 25 32 45 45 65 90 90 115 115 32 45 45 65 90 90 115 115 Mold Sealer Type B A DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 Connections To Rebars NOTE • DX-3 mold sealer or DX-4 packing material may be used to overcome weld metal leakage due to rebar surface irregularities. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-65 Section 3.4 RHEH Mold 16 Diameter 19 Diameter 22 Diameter RHEH-10/16 RHEH-10/25 RHEH-10/30 RHEH-10/35 RHEH-10/50 RHEH-10/70 RHEH-10/95 RHEH-10/120 RHEH-13/16 RHEH-13/25 RHEH-13/30 RHEH-13/35 RHEH-13/50 RHEH-13/70 RHEH-13/95 RHEH-13/120 RHEH-16/16 RHEH-16/25 RHEH-16/30 RHEH-16/35 RHEH-16/50 RHEH-16/70 RHEH-16/95 RHEH-16/120 RHEH-19/16 RHEH-19/25 RHEH-19/30 RHEH-19/35 RHEH-19/50 RHEH-19/70 RHEH-19/95 RHEH-19/120 RHEH-22/16 RHEH-22/25 RHEH-22/30 RHEH-22/35 RHEH-22/50 RHEH-22/70 RHEH-22/95 RHEH-22/120 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 9 9 9 9 3 3 3 3 9 9 9 9 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 25 32 45 65 90 90 115 150 25 32 45 65 90 90 115 150 25 32 45 65 90 90 115 150 25 32 45 65 90 90 115 150 25 32 45 65 90 90 115 150 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 B A Connections To Rebars NOTE • DX-3 mold sealer or DX-4 packing material may be used to overcome weld metal leakage due to rebar surface irregularities. • Price Code #9 Molds, please contact your representative. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. R Series 13 Diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 Part Number CONNECTION SELECTION 10 Diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-66 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.4 RHXH Mold A 3 4 5 R Series 6 CONNECTION SELECTION 7 B 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 4 2 SOL 2 1 1/0 2/0 3/0 4/0 Part Number RHXH-#3-6A RHXH-#3-4A RHXH-#3-2AS RHXH-#3-2A RHXH-#3-1A RHXH-#3-1/0A RHXH-#3-2/0A RHXH-#3-3/0A RHXH-#3-4/0A RHXH-#4-6A RHXH-#4-4A RHXH-#4-2AS RHXH-#4-2A RHXH-#4-1A RHXH-#4-1/0A RHXH-#4-2/0A RHXH-#4-3/0A RHXH-#4-4/0A RHXH-#5-6A RHXH-#5-4A RHXH-#5-2AS RHXH-#5-2A RHXH-#5-1A RHXH-#5-1/0A RHXH-#5-2/0A RHXH-#5-3/0A RHXH-#5-4/0A RHXH-#6-6A RHXH-#6-4A RHXH-#6-2AS RHXH-#6-2A RHXH-#6-1A RHXH-#6-1/0A RHXH-#6-2/0A RHXH-#6-3/0A RHXH-#6-4/0A RHXH-#7-4A RHXH-#7-2AS RHXH-#7-2A RHXH-#7-1A RHXH-#7-1/0A RHXH-#7-2/0A RHXH-#7-3/0A RHXH-#7-4/0A Price Code Handle Clamp 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 9 9 9 9 9 9 9 9 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 65 65 90 90 90 115 115 150 150 65 65 90 90 90 115 115 150 150 65 65 90 90 90 115 115 150 150 65 65 90 90 90 115 115 150 150 65 90 90 90 115 115 150 150 Mold Sealer Type DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 B A Connections To Rebars NOTE • DX-3 mold sealer or DX-4 packing material may be used to overcome weld metal leakage due to rebar surface irregularities. • For Price Code #9 Molds, please contact your representative. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-67 Section 3.4 RHXH Mold 16 Diameter 19 Diameter 22 Diameter RHXH-10/16 RHXH-10/25 RHXH-10/30 RHXH-10/35 RHXH-10/50 RHXH-10/70 RHXH-10/95 RHXH-10/120 RHXH-13/16 RHXH-13/25 RHXH-13/30 RHXH-13/35 RHXH-13/50 RHXH-13/70 RHXH-13/95 RHXH-13/120 RHXH-16/16 RHXH-16/25 RHXH-16/30 RHXH-16/35 RHXH-16/50 RHXH-16/70 RHXH-16/95 RHXH-16/120 RHXH-19/16 RHXH-19/25 RHXH-19/30 RHXH-19/35 RHXH-19/50 RHXH-19/70 RHXH-19/95 RHXH-19/120 RHXH-22/16 RHXH-22/25 RHXH-22/30 RHXH-22/35 RHXH-22/50 RHXH-22/70 RHXH-22/95 RHXH-22/120 Price Code Handle Clamp 3 3 3 3 10 10 10 10 3 3 3 10 10 10 10 10 3 3 3 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 65 65 90 90 115 115 150 200 65 65 90 90 115 115 150 200 65 65 90 90 115 115 150 200 65 65 90 90 115 115 150 200 65 65 90 90 115 115 150 200 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 B A Connections To Rebars NOTE • DX-3 mold sealer or DX-4 packing material may be used to overcome weld metal leakage due to rebar surface irregularities. • For Price Codes #9 Molds, please contact your representative. • Price Codes #9 and #10 Molds include frames, if required. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. R Series 13 Diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 Part Number CONNECTION SELECTION 10 Diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-68 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.4 RVXH Mold A 3 4 5 R Series 6 CONNECTION SELECTION 7 B 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 4 2 SOL 2 1 1/0 2/0 3/0 4/0 Part Number RVXH-#3-6A RVXH-#3-4A RVXH-#3-2AS RVXH-#3-2A RVXH-#3-1A RVXH-#3-1/0A RVXH-#3-2/0A RVXH-#3-3/0A RVXH-#3-4/0A RVXH-#4-6A RVXH-#4-4A RVXH-#4-2AS RVXH-#4-2A RVXH-#4-1A RVXH-#4-1/0A RVXH-#4-2/0A RVXH-#4-3/0A RVXH-#4-4/0A RVXH-#5-6A RVXH-#5-4A RVXH-#5-2AS RVXH-#5-2A RVXH-#5-1A RVXH-#5-1/0A RVXH-#5-2/0A RVXH-#5-3/0A RVXH-#5-4/0A RVXH-#6-6A RVXH-#6-4A RVXH-#6-2AS RVXH-#6-2A RVXH-#6-1A RVXH-#6-1/0A RVXH-#6-2/0A RVXH-#6-3/0A RVXH-#6-4/0A RVXH-#7-4A RVXH-#7-2AS RVXH-#7-2A RVXH-#7-1A RVXH-#7-1/0A RVXH-#7-2/0A RVXH-#7-3/0A RVXH-#7-4/0A Price Code Handle Clamp 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 90 115 115 115 150 150 90 90 90 90 115 115 115 150 150 90 90 90 90 115 115 115 150 150 90 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 Mold Sealer Type DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 A B Connections To Rebars NOTE • DX-3 mold sealer or DX-4 packing material may be used to overcome weld metal leakage due to rebar surface irregularities. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-69 Section 3.4 RVXH Mold 16 Diameter 19 Diameter 22 Diameter RVXH-10/16 RVXH-10/25 RVXH-10/30 RVXH-10/35 RVXH-10/50 RVXH-10/70 RVXH-10/95 RVXH-10/120 RVXH-13/16 RVXH-13/25 RVXH-13/30 RVXH-13/35 RVXH-13/50 RVXH-13/70 RVXH-13/95 RVXH-13/120 RVXH-16/16 RVXH-16/25 RVXH-16/30 RVXH-16/35 RVXH-16/50 RVXH-16/70 RVXH-16/95 RVXH-16/120 RVXH-19/16 RVXH-19/25 RVXH-19/30 RVXH-19/35 RVXH-19/50 RVXH-19/70 RVXH-19/95 RVXH-19/120 RVXH-22/16 RVXH-22/25 RVXH-22/30 RVXH-22/35 RVXH-22/50 RVXH-22/70 RVXH-22/95 RVXH-22/120 Price Code handle Clamp 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 90 115 150 150 200 90 90 90 90 115 150 150 200 90 90 90 90 115 150 150 200 90 90 90 90 115 150 150 200 90 90 90 90 115 150 150 200 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 A B Connections To Rebars NOTE • DX-3 mold sealer or DX-4 packing material may be used to overcome weld metal leakage due to rebar surface irregularities. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. R Series 13 Diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 Part Number CONNECTION SELECTION 10 Diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-70 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.4 RVCT Mold A 3 4 5 R Series 6 B CONNECTION SELECTION 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 Part Number RVCT-#3-6A RVCT-#3-4A RVCT-#3-2AS RVCT-#3-2A RVCT-#3-1A RVCT-#3-1/0A RVCT-#3-2/0A RVCT-#3-3/0A RVCT-#3-4/0A RVCT-#4-6A RVCT-#4-4A RVCT-#4-2AS RVCT-#4-2A RVCT-#4-1A RVCT-#4-1/0A RVCT-#4-2/0A RVCT-#4-3/0A RVCT-#4-4/0A RVCT-#5-6A RVCT-#5-4A RVCT-#5-2AS RVCT-#5-2A RVCT-#5-1A RVCT-#5-1/0A RVCT-#5-2/0A RVCT-#5-3/0A RVCT-#5-4/0A RVCT-#6-6A RVCT-#6-4A RVCT-#6-2AS RVCT-#6-2A RVCT-#6-1A RVCT-#6-1/0A RVCT-#6-2/0A RVCT-#6-3/0A RVCT-#6-4/0A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 32 32 90 90 90 90 90 115 115 32 32 90 90 90 90 90 115 115 32 32 90 90 90 115 115 115 115 90 90 90 90 115 115 115 150 150 Mold Sealer Type DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 DX-4 B A Connections To Rebars NOTE • DX-3 mold sealer or DX-4 packing material may be used to overcome weld metal leakage due to rebar surface irregularities. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-71 Section 3.4 RVCT Mold 16 Diameter 19 Diameter 22 Diameter RVCT #10/10 RVCT #10-4 RVCT #10/25 RVCT #10/30 RVCT #10-35 RVCT #10/50 RVCT #10/70 RVCT #10/95 RVCT #10/120 RVCT #13/10 RVCT #13-4 RVCT #13/25 RVCT #13/30 RVCT #13-35 RVCT #13/50 RVCT #13/70 RVCT #13/95 RVCT #13/120 RVCT #16/10 RVCT #16-4 RVCT #16/25 RVCT #16/30 RVCT #16-35 RVCT #16/50 RVCT #16/70 RVCT #16/95 RVCT #16/120 RVCT #19/10 RVCT #19-4 RVCT #19/25 RVCT #19/30 RVCT #19-35 RVCT #19/50 RVCT #19/70 RVCT #19/95 RVCT #19/120 RVCT #22/10 RVCT #22-4 RVCT #22/25 RVCT #22/30 RVCT #22-35 RVCT #22/50 RVCT #22/70 RVCT #22/95 RVCT #22/120 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 32 32 45 45 65 90 90 115 150 32 32 45 45 65 90 90 115 150 32 32 45 45 65 90 90 115 150 32 32 45 45 65 90 90 115 150 32 32 45 45 65 90 90 115 150 Mold Sealer Type DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 DX-3 B A Connections To Rebars NOTE • DX-3 mold sealer or DX-4 packing material may be used to overcome weld metal leakage due to rebar surface irregularities. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. R Series 13 Diameter 10 16 25 30 35 50 70 95 120 10 16 25 30 35 50 70 95 120 10 16 25 30 35 50 70 95 120 10 16 25 30 35 50 70 95 120 10 4 25 30 35 50 70 95 120 Part Number CONNECTION SELECTION 10 Diameter B (mm2) IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-72 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-73 Section 3.5 P Series Connections To Bus Bars And Terminal Lugs PY [pg. 3-80 - AWG] PY [pg. 3-81 - IEC] PT [pg. 3-82 - AWG] PT [pg. 3-83 - IEC] PV [pg. 3-78 - AWG] PV [pg. 3-79 - IEC] P Series PL [pg. 3-76 - AWG] PL [pg. 3-77 - IEC] CONNECTION SELECTION PK [pg. 3-74 - AWG] PK [pg. 3-75 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-74 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.5 PK Mold P Series CONNECTION SELECTION A B 4 2 SOL 2 1 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 300 300 300 300 350 350 350 350 500 500 500 500 750 750 750 750 750 1000 1000 1000 1000 1000 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 3/16 1 X 1/4 1 X 1/8 1 X 3/16 1 X 1/4 1 X 1/8 1 X 3/16 1 X 1/4 1 X 3/16 1 X 1/4 1 1/2 X 1/4 2 X 1/4 3 X 1/4 1 X 3/16 1 X 1/4 1 1/2 X 1/4 2 X 1/4 3 X 1/4 1 X 1/4 1 1/2 X 1/4 2 X 1/4 3 X 1/4 1 X 1/4 1 1/2 X 1/4 2 X 1/4 3 X 1/4 1 1/2 X 1/4 2 X 1/4 3 X 1/4 1 1/2 X 3/8 2 X 1/4 3 X 1/4 1 1/2 X 3/8 2 X 3/8 3 X 3/8 3 X 1/4 2 X 3/8 3 X 3/8 2 X 1/2 3 X 1/2 Part Number PK-4A-1 X 0.13 PK-2AS-1 X 0.13 PK-2A-1 X 0.13 PK-1A-1 X 0.13 PK-1/0A-1 X 0.13 PK-1/0A-1 X 0.19 PK-1/0A-1 X 0.25 PK-2/0A-1 X 0.13 PK-2/0A-1 X 0.19 PK-2/0A-1 X 0.25 PK-3/0A-1 X 0.13 PK-3/0A-1 X 0.19 PK-3/0A-1 X 0.25 PK-4/0A-1 X 0.19 PK-4/0A-1 X 0.25 PK-4/0A-1.5 X 0.25 PK-4/0A-2 X 0.25 PK-4/0A-3 X 0.25 PK-250A-1 X 0.19 PK-250A-1 X 0.25 PK-250A-1.5 X 0.25 PK-250A-2 X 0.25 PK-250A-3 X 0.25 PK-300A-1 X 0.25 PK-300A-1.5 X 0.25 PK-300A-2 X 0.25 PK-300A-3 X 0.25 PK-350A-1 X 0.25 PK-350A-1.5 X 0.25 PK-350A-2 X 0.25 PK-350A-3 X 0.25 PK-500A-1.5 X 0.25 PK-500A-2 X 0.25 PK-500A-3 X 0.25 PK-500A-1.5 X 0.38 PK-750A-2 X 0.25 PK-750A-3 X 0.25 PK-750A-1.5 X 0.38 PK-750A-2 X 0.38 PK-750A-3 X 0.38 PK-1000A-3 X 0.25 PK-1000A-2 X 0.38 PK-1000A-3 X 0.38 PK-1000A-2 X 0.5 PK-1000A-3 X 0.5 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 45 45 45 45 65 65 65 65 65 65 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 115 115 115 115 200 200 200 200 2 X 150 2 X 150 2 X 150 2 X 150 2 X 150 2 X 200 2 X 200 2 X 200 2 X 250 2 X 250 B A Connection To Bus Bars And Terminal Lugs NOTE • For welding wire/cable to terminal lugs or bus bar end. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-75 Section 3.5 PK Mold 2 X 20 3 X 25 3 X 25 3 X 25 3 X 25 3 X 25 4 X 25 5 X 25 3 X 25 4 X 25 5 X 25 4 X 25 5 X 25 5 X 30 5 X 40 5 X 50 6 X 50 6 X 75 5 X 25 5 X 30 5 X 40 5 X 50 6 X 50 6 X 75 5 X 30 5 X 40 5 X 50 6 X 50 6 X 75 5 X 40 5 X 50 6 X 50 8 X 50 6 X 75 8 X 75 5 X 50 6 X 50 8 X 50 6 X 75 8 X 75 6 X 50 8 X 50 10 X 50 6 X 75 8 X 75 10 X 50 12 X 50 8 X 75 10 X 75 12 X 75 PK-10/0220 PK-16/0325 PK-25/0325 PK-30/0325 PK-35/0325 PK-50/0325 PK-50/0425 PK-50/0525 PK-70/0325 PK-70/0425 PK-70/0525 PK-95/0425 PK-95/0525 PK-95/0530 PK-95/0540 PK-95-0550 PK-95/0650 PK-95/0675 PK-120/0525 PK-120/0530 PK-120/0540 PK-120/0550 PK-120/0650 PK-120/0675 PK-150/0530 PK-150/0540 PK-150/0550 PK-150/0650 PK-150/0675 PK-185/0540 PK-185/0550 PK-185/0650 PK-185/0850 PK-185/0675 PK-185/0875 PK-240/0550 PK-240/0650 PK-240/0850 PK-240/0675 PK-240/0875 PK-300/0650 PK-300/0850 PK-300/1050 PK-300/0675 PK-300/0875 PK-500/1050 PK-500/1250 PK-500/0875 PK-500/1075 PK-500/1275 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 4 4 4 4 4 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 32 45 45 45 45 65 65 65 65 65 65 90 90 90 90 90 90 90 90 90 115 115 115 115 150 150 150 150 150 150 200 200 200 200 200 250 250 2 X 150 250 2 X 150 2 X 150 2 X 200 2 X 200 2 X 150 2 X 200 2 X 200 2 X 250 2 X 200 2 X 200 2 X 250 B A Connection To Bus Bars And Terminal Lugs NOTE • For welding wire/cable to terminal lugs or bus bar end. • For more information on required tools and accessories, see Section 2.3. P Series 10 16 25 30 35 50 50 50 70 70 70 95 95 95 95 95 95 95 120 120 120 120 120 120 150 150 150 150 150 185 185 185 185 185 185 240 240 240 240 240 300 300 300 300 300 500 500 500 500 500 Part Number CONNECTION SELECTION B (mm) IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-76 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.5 PL Mold A B 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 3/16 1 X 3/16 1 X 1/4 1 X 1/4 1 1/2 X 1/4 Part Number PL-4A-1 X 0.13 PL-2AS-1 X 0.13 PL-2A-1 X 0.13 PL-1A-1 X 0.13 PL-1/0A-1 X 0.13 PL-2/0A-1 X 0.13 PL-3/0A-1 X 0.13 PL-4/0A-1 X 0.19 PL-250A-1 X 0.19 PL-300A-1 X 0.25 PL-350A-1 X 0.25 PL-500A-1.5 X 0.25 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 45 45 45 65 65 90 90 90 115 200 B A Connection To Bus Bars And Terminal Lugs NOTE • For welding wire/cable to terminal lugs or bus bar end. • For more information on required tools and accessories, see Section 2.3. P Series CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-77 Section 3.5 PL Mold 2 X 20 3 X 25 3 X 25 3 X 25 3 X 25 3 X 25 3 X 25 4 X 25 5 X 25 3 X 25 4 X 25 5 X 25 4 X 25 5 X 25 5 X 30 5 X 40 5 X 50 6 X 50 6 X 75 5 X 25 5 X 30 5 X 40 5 X 50 6 X 50 6 X 75 5 X 30 5 X 40 5 X 50 6 X 50 6 X 75 5 X 40 5 X 50 6 X 50 8 X 50 6 X 75 8 X 75 5 X 50 6 X 50 8 X 50 6 X 75 8 X 75 6 X 50 8 X 50 10 X 50 6 X 75 8 X 75 10 X 50 12 X 50 8 X 75 10 X 75 12 X 75 PL-10/0220 PL-10/0325 PL-16/0325 PL-25/0325 PL-30/0325 PL-35/0325 PL-50/0325 PL-50/0425 PL-50/0525 PL-70/0325 PL-70/0425 PL-70/0525 PL-95/0425 PL-95/0525 PL-95/0530 PL-95/0540 PL-95-0550 PL-95/0650 PL-95/0675 PL-120/0525 PL-120/0530 PL-120/0540 PL-120/0550 PL-120/0650 PL-120/0675 PL-150/0530 PL-150/0540 PL-150/0550 PL-150/0650 PL-150/0675 PL-185/0540 PL-185/0550 PL-185/0650 PL-185/0850 PL-185/0675 PL-185/0875 PL-240/0550 PL-240/0650 PL-240/0850 PL-240/0675 PL-240/0875 PL-300/0650 PL-300/0850 PL-300/1050 PL-300/0675 PL-300/0875 PL-500/1050 PL-500/1250 PL-500/0875 PL-500/1075 PL-500/1275 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 4 4 4 4 4 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 32 32 32 45 45 45 65 65 65 65 65 65 90 90 90 90 90 90 90 90 90 115 115 115 115 150 150 150 150 150 150 200 200 200 200 200 250 250 2 X 150 250 2 X 150 2 X 150 2 X 200 2 X 200 2 X 150 2 X 200 2 X 200 2 X 250 2 X 200 2 X 200 2 X 250 B A Connection To Bus Bars And Terminal Lugs NOTE • For welding wire/cable to terminal lugs or bus bar end. • For more information on required tools and accessories, see Section 2.3. P Series 10 10 16 25 30 35 50 50 50 70 70 70 95 95 95 95 95 95 95 120 120 120 120 120 120 150 150 150 150 150 185 185 185 185 185 185 240 240 240 240 240 300 300 300 300 300 500 500 500 500 500 Part Number CONNECTION SELECTION B (mm) IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-78 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.5 PV Mold A B 4 2 SOL 2 1 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 3/16 1 X 1/4 1 X 1/8 1 X 3/16 1 X 1/4 1 X 1/8 1 X 3/16 1 X 1/4 1 X 3/16 1 X 1/4 1 1/2 X 1/4 2 X 1/4 3 X 1/4 1 X 3/16 1 X 1/4 1 1/2 X 1/4 2 X 1/4 3 X 1/4 Part Number PV-4A-1 X 0.13 PV-2AS-1 X 0.13 PV-2A-1 X 0.13 PV-1A-1 X 0.13 PV-1/0A-1 X 0.13 PV-1/0A-1 X 0.19 PV-1/0A-1 X 0.25 PV-2/0A-1 X 0.13 PV-2/0A-1 X 0.19 PV-2/0A-1 X 0.25 PV-3/0A-1 X 0.13 PV-3/0A-1 X 0.19 PV-3/0A-1 X 0.25 PV-4/0A-1 X 0.19 PV-4/0A-1 X 0.25 PV-4/0A-1.5 X 0.25 PV-4/0A-2 X 0.25 PV-4/0A-3 X 0.25 PV-250A-1 X 0.19 PV-250A-1 X 0.25 PV-250A-1.5 X 0.25 PV-250A-2 X 0.25 PV-250A-3 X 0.25 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 65 65 65 65 90 90 90 90 90 90 115 115 115 115 115 115 115 115 115 115 115 115 A B Connection To Bus Bars And Terminal Lugs NOTE • For more information on required tools and accessories, see Section 2.3. P Series CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-79 Section 3.5 PV Mold Handle Clamp PV-10/0225 PV-16/0225 PV-25/0225 PV-30/0225 PV-50/0225 PV-30/0325 PV-35/0325 PV-50/0325 PV-70/0325 PV-70/0425 PV-95/0425 PV-95/0525 PV-120/0525 PV-120/0530 PV-150/0530 PV-150/0540 PV-150/0540 PV-185/0550 PV-240/0550 PV-240/0650 PV-300/0650 PV-300/0850 3 3 3 3 3 3 3 3 3 3 3 3 3 3 7 7 7 7 7 7 8 8 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 45 45 45 65 65 65 65 90 90 115 150 150 150 150 200 200 200 200 250 250 2 X 200 2 X 200 3 X 25 PV-10Ø/0325 3 CL-3 115 4 X 25 PV-10Ø/0425 3 CL-3 150 10 16 25 30 50 30 35 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300 10 mm Diameter 10 mm Diameter 2 X 25 2 X 25 2 X 25 2 X 25 2 X 25 3 X 25 3 X 25 3 X 25 3 X 25 4 X 25 4 X 25 5 X 25 5 X 25 5 X 30 5 X 30 5 X 40 5 X 40 5 X 50 5 X 50 6 X 50 6 X 50 8 X 50 Part Number A B Connection To Bus Bars And Terminal Lugs NOTE • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION B (mm) P Series Price Code A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-80 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.5 PY Mold A B 4 2 SOL 2 1 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 1/8 1 X 3/16 1 X 1/4 1 X 1/8 1 X 3/16 1 X 1/4 1 X 1/8 1 X 3/16 1 X 1/4 1 X 3/16 1 X 1/4 1 1/2 X 1/4 2 X 1/4 3 X 1/4 Part Number PY-4A-1 X 0.13 PY-2AS-1 X 0.13 PY-2A-1 X 0.13 PY-1A-1 X 0.13 PY-1/0A-1 X 0.13 PY-1/0A-1 X 0.19 PY-1/0A-1 X 0.25 PY-2/0A-1 X 0.13 PY-2/0A-1 X 0.19 PY-2/0A-1 X 0.25 PY-3/0A-1 X 0.13 PY-3/0A-1 X 0.19 PY-3/0A-1 X 0.25 PY-4/0A-1 X 0.19 PY-4/0A-1 X 0.25 PY-4/0A-1.5 X 0.25 PY-4/0A-2 X 0.25 PY-4/0A-3 X 0.25 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Weld Metal Size 45 65 65 65 90 90 115 90 90 115 115 150 150 150 200 200 200 2 X 200 A B Connection To Bus Bars And Terminal Lugs NOTE • For more information on required tools and accessories, see Section 2.3. P Series CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-81 Section 3.5 Price Code Handle Clamp PY-10/0220 PY-16/0220 PY-25/0220 PY-35/0220 PY-30/0225 PY-50/0225 PY-50/0325 PY-70/0325 PY-70/0425 PY-95/0425 PY-95/0525 PY-120/0525 PY-120/0530 PY-150/0530 PY-150/0540 PY-185/0540 PY-185/0550 PY-240/0550 PY-240/0650 PY-300/0650 PY-300/0850 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 45 45 45 65 65 65 90 115 150 150 150 200 200 250 250 2 X 150 2 X 150 2 X 200 2 X 250 2 X 250 2 X 25 PY-8Ø/0225 3 CL-3 65 3 X 25 PY-8Ø/0325 3 CL-3 65 3 X 25 PY-10Ø/0325 3 CL-3 115 4 X 25 PY-10Ø/0425 3 CL-3 150 B (mm) 10 16 25 35 30 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300 8 mm Diameter 8 mm Diameter 10 mm Diameter 10 mm Diameter 2 X 20 2 X 20 2 X 20 2 X 20 2 X 25 2 X 25 3 X 25 3 X 25 4 X 25 4 X 25 5 X 25 5 X 25 5 X 30 5 X 30 5 X 40 5 X 40 5 X 50 5 X 50 6 X 50 6 X 50 8 X 50 Part Number A B Connection To Bus Bars And Terminal Lugs NOTE • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION A (mm2) P Series PY Mold www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-82 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.5 PT Mold P Series CONNECTION SELECTION A B 4 2 SOL 2 SOL 2 SOL 2 2 2 1 1 1 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 4/0 250 250 250 300 300 300 350 350 350 500 500 500 750 750 750 1/4 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 Part Number PT-4A-0.25 PT-2AS-0.25 PT-2AS-0.38 PT-2AS-0.5 PT-2A-0.25 PT-2A-0.38 PT-2A-0.5 PT-1A-0.25 PT-1A-0.38 PT-1A-0.5 PT-1/0A-0.25 PT-1/0A-0.38 PT-1/0A-0.5 PT-2/0A-0.25 PT-2/0A-0.38 PT-2/0A-0.5 PT-3/0A-0.25 PT-3/0A-0.38 PT-3/0A-0.5 PT-4/0A-0.25 PT-4/0A-0.38 PT-4/0A-0.5 PT-250A-0.25 PT-250A-0.38 PT-250A-0.5 PT-300A-0.25 PT-300A-0.38 PT-300A-0.5 PT-350A-0.25 PT-350A-0.38 PT-350A-0.5 PT-500A-0.25 PT-500A-0.38 PT-500A-0.5 PT-750A-0.25 PT-750A-0.38 PT-750A-0.5 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 45 65 90 45 65 90 65 65 90 90 90 115 90 90 115 90 115 150 90 115 150 115 150 200 115 150 200 150 200 250 200 250 2 X 150 2 X 150 2 X 150 2 X 200 B A Connection To Bus Bars And Terminal Lugs NOTE • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-83 Section 3.5 PT Mold Handle Clamp PT-10/0220 PT-16/0225 PT-25/0225 PT-30/0225 PT-35/0225 PT-35/0625 PT-50/0225 PT-50/0325 PT-70/0325 PT-70/0425 PT-95/0425 PT-95/0525 PT-120/0525 PT-120/0530 PT-150/0530 PT-150/0540 PT-185/0540 PT-185/0550 PT-240/0550 PT-240/0650 PT-300/0650 PT-300/0850 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 25 32 32 45 45 65 45 45 65 65 90 90 90 115 115 115 150 150 200 250 2 X 150 2 X 250 2 X 25 PT-8Ø/0225 3 CL-3 45 3 X 25 PT-8Ø/0325 3 CL-3 45 3 X 25 PT-10Ø/0325 3 CL-3 65 4 X 25 PT-10Ø/0425 3 CL-3 65 10 16 25 30 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300 8mm Diameter 8mm Diameter 10mm Diameter 10mm Diameter 2 X 20 2 X 25 2 X 25 2 X 25 2 X 25 6 X 25 2 X 25 3 X 25 3 X 25 4 X 25 4 X 25 5 X 25 5 X 25 5 X 30 5 X 30 5 X 40 5 X 40 5 X 50 5 X 50 6 X 50 6 X 50 8 X 50 Part Number B A Connection To Bus Bars And Terminal Lugs NOTE • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION B (mm) P Series Price Code A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-84 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-85 Section 3.6 B Series Bus Bar Connections BT [pg. 3-92 - AWG] BT [pg. 3-93 - IEC] BX [pg. 3-94 - AWG] BX [pg. 3-95 - IEC] BTV [pg. 3-90 - AWG] BTV [pg. 3-91 - IEC] Steel To Strap Connections BS [pg. 3-96 - AWG] BS [pg. 3-97 - IEC] BVSE [pg. 3-98 - AWG] BVSE [pg. 3-99 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com B Series BEH [pg. 3-88 - AWG] BEH [pg. 3-89 - IEC] CONNECTION SELECTION BE [pg. 3-86 - AWG] BE [pg. 3-87 - IEC] 3-86 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.6 BE Mold A 1/8 X 1.00 X 1.50 X 2.00 X 3.00 X 4.00 3/16 X 1.00 X 2.00 1/4 X 1.00 X 1.25 X 1.50 X 2.00 X 2.50 X 3.00 X 4.00 Part Number BE-0.13 X 1 BE-0.13 X 1.5 BE-0.13 X 2 BE-0.13 X 3 BE-0.13 X 4 BE-0.19 X 1 BE-0.19 X 2 BE-0.25 X 1 BE-0.25 X 1.25 BE-0.25 X 1.5 BE-0.25 X 2 BE-0.25 X 2.5 BE-0.25 X 3 BE-0.25 X 4 Price Code Handle Clamp 3 3 3 3 4 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 45 65 90 200 250 65 115 90 115 150 200 250 2 X 200 2 X 250 A Bus Bar Connections B Series CONNECTION SELECTION NOTE • End to end connection (Conductors positioned on end). • Minimum clearance between wall and conductors must be greater than 4 inches. Where minimum clearance is not available, custom mold must be used. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-87 Section 3.6 BE Mold 2 X 20 3 X 20 2 X 25 3 X 25 4 X 25 2 X 30 3 X 30 4 X 30 5 X 30 3 X 40 4 X 40 5 X 40 6 X 40 5 X 50 6 X 50 8 X 50 6 X 60 8 X 60 10 X 60 6 X 80 8 X 80 10 X 80 BE-0220 BE-0320 BE-0225 BE-0325 BE-0425 BE-0230 BE-0330 BE-0430 BE-0530 BE-0340 BE-0440 BE-0540 BE-0640 BE-0550 BE-0650 BE-0850 BE-0660 BE-0860 BE-1060 BE-0680 BE-0880 BE-1080 A (mm) B (mm) 6 X 25 2 X 25 Part Number BE-0625/0225 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 CL-3 Weld Metal Size 45 45 65 65 90 65 90 115 115 115 150 150 200 200 250 2 X 150 250 2 X 200 500 2 X 200 500 3 X 200 A Bus Bar Connections A B Weld Metal Size 115 B Series Part Number NOTE • End to end connection (Conductors positioned on end). • Minimum clearance between wall and conductors must be greater than 4” (10.16 cm). Where minimum clearance is not available, custom mold must be used. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION Bus Bar Connections IEC - Metric A (mm) 3-88 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.6 BEH Mold A 1/8 X 1.00 X 1.50 X 2.00 X 3.00 X 4.00 3/16 X 1.00 X 2.00 1/4 X 1.00 X 1.25 X 1.50 X 2.00 X 2.50 X 3.00 X 4.00 Part Number BEH-0.13 X 1 BEH-0.13 X 1.5 BEH-0.13 X 2 BEH-0.13 X 3 BEH-0.13 X 4 BEH-0.19 X 1 BEH-0.19 X 2 BEH-0.25 X 1 BEH-0.25 X 1.25 BEH-0.25 X 1.5 BEH-0.25 X 2 BEH-0.25 X 2.5 BEH-0.25 X 3 BEH-0.25 X 4 Price Code Handle Clamp 3 3 3 3 4 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 45 65 90 200 250 65 115 90 115 150 200 250 2 X 200 2 X 250 A Bus Bar Connections B Series CONNECTION SELECTION NOTE • End to end connection (Conductors positioned on end). • Minimum clearance between wall and conductors must be greater than 4 inches. Where minimum clearance is not available, custom mold must be used. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-89 Section 3.6 BEH Mold Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 45 65 90 45 65 90 90 65 65 90 115 65 65 90 115 200 250 2 X 150 2 X 150 2 X 200 500 A Bus Bar Connections NOTE • End to end connection (Conductors positioned on end). • Minimum clearance between wall and conductors must be greater than 4” (10.16 cm). Where minimum clearance is not available, custom mold must be used. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. B Series BEH-0220 BEH-0320 BEH-0420 BEH-0520 BEH-0225 BEH-0325 BEH-0425 BEH-0525 BEH-0230 BEH-0330 BEH-0430 BEH-0530 BEH-0340 BEH-0440 BEH-0540 BEH-0640 BEH-0550 BEH-0650 BEH-0850 BEH-0660 BEH-0860 BEH-1060 Price Code CONNECTION SELECTION 2 X 20 3 X 20 4 X 20 5 X 20 2 X 25 3 X 25 4 X 25 5 X 25 2 X 30 3 X 30 4 X 30 5 X 30 3 X 40 4 X 40 5 X 40 6 X 40 5 X 50 6 X 50 8 X 50 6 X 60 8 X 60 10 X 60 Part Number IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-90 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.6 BTV Mold A 1/8 X 1.00 X 1.50 X 2.00 X 3.00 X 4.00 3/16 X 1.00 X 2.00 1/4 X 1.00 X 1.25 X 1.50 X 2.00 X 2.50 X 3.00 Part Number BTV-0.13 X 1 BTV-0.13 X 1.5 BTV-0.13 X 2 BTV-0.13 X 3 BTV-0.13 X 4 BTV-0.19 X 1 BTV-0.19 X 2 BTV-0.25 X 1 BTV-0.25 X 1.25 BTV-0.25 X 1.5 BTV-0.25 X 2 BTV-0.25 X 2.5 BTV-0.25 X 3 Price Code Handle Clamp 3 3 3 4 4 3 3 3 3 3 4 3 4 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-4 Weld Metal Size 90 150 200 2 X 150 2 X 200 115 200 150 200 250 2 X 200 250 2 X 200 A Bus Bar Connections B Series NOTE • Vertical T connection. • Minimum clearance between wall and conductors must be greater than 4 inches. Where minimum clearance is not available, custom mold must be used. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-91 Section 3.6 BTV Mold Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 65 65 65 90 65 90 115 115 115 150 150 200 200 250 2 X 150 2 X 150 2 X 200 500 2 X 200 500 3 X 200 A Bus Bar Connections NOTE • Vertical T connection. • Minimum clearance between wall and conductors must be greater than 4” (10.16 cm). Where minimum clearance is not available, custom mold must be used. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. B Series BTV-0220 BTV-0320 BTV-0225 BTV-0325 BTV-0425 BTV-0230 BTV-0330 BTV-0430 BTV-0530 BTV-0340 BTV-0440 BTV-0540 BTV-0640 BTV-0550 BTV-0650 BTV-0850 BTV-0660 BTV-0860 BTV-1060 BTV-0680 BTV-0880 BTV-1080 Price Code CONNECTION SELECTION 2 X 20 3 X 20 2 X 25 3 X 25 4 X 25 2 X 30 3 X 30 4 X 30 5 X 30 3 X 40 4 X 40 5 X 40 6 X 40 5 X 50 6 X 50 8 X 50 6 X 60 8 X 60 10 X 60 6 X 80 8 X 80 10 X 80 Part Number IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-92 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.6 BT Mold A 1/8 X 1.00 X 1.50 X 2.00 X 3.00 X 4.00 3/16 X 1.00 X 2.00 1/4 X 1.00 X 1.25 X 1.50 X 2.00 X 2.50 X 3.00 X 4.00 Part Number BT-0.13 X 1 BT-0.13 X 1.5 BT-0.13 X 2 BT-0.13 X 3 BT-0.13 X 4 BT-0.19 X 1 BT-0.19 X 2 BT-0.25 X 1 BT-0.25 X 1.25 BT-0.25 X 1.5 BT-0.25 X 2 BT-0.25 X 2.5 BT-0.25 X 3 BT-0.25 X 4 Price Code Handle Clamp 3 3 3 4 4 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 45 65 90 200 250 65 115 90 115 150 200 250 2 X 200 2 X 250 A Bus Bar Connections B Series NOTE • Horizontal Tee bus bar connection. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-93 Section 3.6 BT Mold Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 45 65 90 45 65 90 90 65 65 90 115 90 115 150 200 200 250 2 X 150 2 X 150 2 X 200 500 A Bus Bar Connections NOTE • Horizontal Tee bus bar connection. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. B Series BT-0220 BT-0320 BT-0420 BT-0520 BT-0225 BT-0325 BT-0425 BT-0525 BT-0230 BT-0330 BT-0430 BT-0530 BT-0340 BT-0440 BT-0540 BT-0640 BT-0550 BT-0650 BT-0850 BT-0660 BT-0860 BT-1060 Price Code CONNECTION SELECTION 2 x 20 3 X 20 4 X 20 5 X 20 2 X 25 3 X 25 4 X 25 5 X 25 2 X 30 3 X 30 4 X 30 5 X 30 3 X 40 4 X 40 5 X 40 6 X 40 5 X 50 6 X 50 8 X 50 6 X 60 8 X 60 10 X 60 Part Number IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-94 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.6 BX Mold A 1/8 X 1.00 X 1.50 X 2.00 X 3.00 X 4.00 3/16 X 1.00 X 2.00 1/4 X 1.00 X 1.25 X 1.50 X 2.00 X 2.50 X 3.00 X 4.00 Part Number BX-0.13 X 1 BX-0.13 X 1.5 BX-0.13 X 2 BX-0.13 X 3 BX-0.13 X 4 BX-0.19 X 1 BX-0.19 X 2 BX-0.25 X 1 BX-0.25 X 1.25 BX-0.25 X 1.5 BX-0.25 X 2 BX-0.25 X 2.5 BX-0.25 X 3 BX-0.25 X 4 Price Code Handle Clamp 3 3 4 4 4 3 4 3 3 4 4 4 4 4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 90 200 2 X 150 2 X 150 3 X 200 150 2 X 200 150 200 2 X 150 3 X 150 3 X 150 3 X 200 3 X 250 A Bus Bar Connections B Series NOTE • Copper bus bar to bus bar connection. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-95 Section 3.6 BX Mold Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 65 65 65 65 90 150 150 90 115 200 200 250 150 X 2 200 X 2 150 X 3 200 X 3 200 X 3 250 X 3 A Bus Bar Connections NOTE • Copper bus bar to bus bar connection. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. B Series BX-0220 BX-0320 BX-0420 BX-0520 BX-0225 BX-0325 BX-0425 BX-0525 BX-0230 BX-0330 BX-0430 BX-0530 BX-0340 BX-0440 BX-0540 BX-0640 BX-0550 BX-0650 BX-0850 Price Code CONNECTION SELECTION 2 X 20 3 X 20 4 X 20 5 X 20 2 X 25 3 X 25 4 X 25 5 X 25 2 X 30 3 X 30 4 X 30 5 X 30 3 X 40 4 X 40 5 X 40 6 X 40 5 X 50 6 X 50 8 X 50 Part Number IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-96 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.6 BS Mold A 1/8 X 1.00 X 1.50 X 2.00 X 3.00 X 4.00 3/16 X 1.00 X 2.00 1/4 X 1.25 X 1.50 X 2.00 X 2.50 X 3.00 X 4.00 1/2 X 1.00 X 2.00 Part Number BS-0.13 X 1 BS-0.13 X 1.5 BS-0.13 X 2 BS-0.13 X 3 BS-0.13 X 4 BS-0.19 X 1 BS-0.19 X 2 BS-0.25 X 1.25 BS-0.25 X 1.5 BS-0.25 X 2 BS-0.25 X 2.5 BS-0.25 X 3 BS-0.25 X 4 BS-0.5 X 2.5 BS-0.5 X 2.5 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 4 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 Weld Metal Size 115 150 200 200 200 150 250 150 150 2 X 150 2 X 150 2 X 200 2 X 200 250 250 A Steel To Strap Connections B Series NOTE • Copper bus bar to horizontal steel surface connection. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-97 Section 3.6 BS Mold Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 65 90 90 115 115 115 150 200 150 200 250 250 250 2 X 150 2 X 200 A Steel To Strap Connections NOTE • Copper bus bar to horizontal steel surface connection. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. B Series BS-0220 BS-0320 BS-0225 BS-0325 BS-0425 BS-0330 BS-0430 BS-0530 BS-0340 BS-0440 BS-0540 BS-0550 BS-0650 BS-0860 BS-1060 Price Code CONNECTION SELECTION 2 X 20 3 X 20 2 X 25 3 X 25 4 X 25 3 X 30 4 X 30 5 X 30 3 X 40 4 X 40 5 X 40 5 X 50 6 X 50 8 X 60 10 X 60 Part Number IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-98 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.6 BVSE Mold A 1/8 X 1.00 X 1.50 X 2.00 X 3.00 X 4.00 3/16 X 1.00 X 1.50 X 2.00 1/4 X 1.00 X 1.25 X 1.50 X 2.00 X 2.50 X 3.00 X 4.00 1/2 X 1.00 X 1.50 X 2.00 Part Number BVSE-0.13 X 1 BVSE-0.13 X 1.5 BVSE-0.13 X 2 BVSE-0.13 X 3 BVSE-0.13 X 4 BVSE-0.19 X 1 BVSE-0.19 X 1.5 BVSE-0.19 X 2 BVSE-0.25 X 1 BVSE-0.25 X 1.25 BVSE-0.25 X 1.5 BVSE-0.25 X 2 BVSE-0.25 X 2.5 BVSE-0.25 X 3 BVSE-0.25 X 4 BVSE-0.5 X 2.5 BVSE-0.5 X 1.5 BVSE-0.5 X 2.5 Price Code Handle Clamp 3 3 3 4 4 3 3 3 3 3 3 4 4 4 4 3 4 4 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-4 CL-4 Weld Metal Size 115 150 200 200 200 150 200 250 150 200 250 2 X 150 2 X 150 2 X 200 2 X 200 250 2 X 200 2 X 250 A Steel To Strap Connections B Series NOTE • Copper bus bar to vertical steel surface connection. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-99 Section 3.6 BVSE Mold Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 65 65 90 90 90 90 90 115 150 150 200 200 250 250 2 X 150 2 X 200 2 X 200 2 X 250 3 X 200 2 X 250 3 X 200 3 X 250 A Steel To Strap Connections NOTE • Copper bus bar to vertical steel surface connection. • Additional molds for Rebar Connections, Railway Connections, Steel-to-Strap Connections, etc., are available upon request in various configurations. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. B Series BVSE-0220 BVSE-0320 BVSE-0225 BVSE-0325 BVSE-0425 BVSE-0230 BVSE-0330 BVSE-0430 BVSE-0530 BVSE-0340 BVSE-0440 BVSE-0540 BVSE-0640 BVSE-0550 BVSE-0650 BVSE-0850 BVSE-0660 BVSE-0860 BVSE-1060 BVSE-0680 BVSE-0880 BVSE-1080 Price Code CONNECTION SELECTION 2 X 20 3 X 20 2 X 25 3 X 25 4 X 25 2 X 30 3 X 30 4 X 30 5 X 30 3 X 40 4 X 40 5 X 40 6 X 40 5 X 50 6 X 50 8 X 50 6 X 60 8 X 60 10 X 60 6 X 80 8 X 80 10 X 80 Part Number IEC - Metric A (mm) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-100 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-101 Section 3.7 E Series Rail Bond Connections ERB [pg. 3-104 - AWG] ERB [pg. 3-105 - IEC] ERT [pg. 3-106 - AWG] ERT [pg. 3-107 - IEC] CONNECTION SELECTION E Series ERW [pg. 3-102 - AWG] ERW [pg. 3-103 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-102 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.7 ERW Mold A Part Number 6 4 2 1/0 2/0 4/0 250 350 500 ERW-6A-L/R ERW-4A-L/R ERW-2A-L/R ERW-1/0A-L/R ERW-2/0A-L/R ERW-4/0A-L/R ERW-250A-L/R ERW-350A-L/R ERW-500A-L/R Price Code Handle Clamp 3 3 3 5 5 5 5 5 5 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 Weld Metal Size B45 B45 B45 B90 B115 B115 B150 B200 B250 A Wire To Rail Connections E Series CONNECTION SELECTION NOTE • Please add suffix L or R to signify the direction of the conductor. Example: ERW-6A-L means the conductor goes to the left as shown in the diagram. • The suffix “A” in the part number denote AWG concentric wire. Use suffix “R” for Class G** ropelay wire. • **G Wire is specific to US railroad industry. It is specified in the AREMA standards for bonding transportation rail. • DX-3 mold sealer or DX-4 ceramic fibers can be used to prevent leakage. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-103 Section 3.7 ERW Mold Price Code Handle Clamp ERW-10-L/R ERW-16-L/R ERW-25-L/R ERW-35-L/R ERW-50-L/R ERW-70-L/R ERW-95-L/R ERW-120-L/R ERW-150-L/R 5 5 5 5 5 5 5 5 5 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 CLR-3 Weld Metal Size B45 B45 B45 B45 B65 B90 B90 B115 B150 ERW-8 (Diameter)-L/R 5 CLR-3 B45 ERW-10 (Diameter)-L/R 5 CLR-3 B90 Part Number A Wire To Rail Connections NOTE • Please add suffix L or R to signify the direction of the conductor. Example: ERT-10-L means the conductor goes to the left as shown in the diagram. • DX-3 mold sealer or DX-4 ceramic fibers can be used to prevent leakage. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION 10 16 25 35 50 70 95 120 150 8 mm Diameter 10 mm Diameter E Series A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-104 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.7 ERB Mold A Part Number 6 4 2 1/0 2/0 4/0 250 350 500 ERB-6A ERB-4A ERB-2A ERB-1/0A ERB-2/0A ERB-4/0A ERB-250A ERB-350A ERB-500A Price Code 3 3 3 3 3 3 3 3 3 Weld Metal Size B45 B45 B45 B90 B115 B115 B150 B200 B250 A Wire To Rail Connections E Series NOTE • ERB Mold comes with an integrated handle and frame. • The suffix “A” in the part number denote AWG concentric wire. Use suffix “R” for Class G** ropelay wire. • **G Wire is specific to US railroad industry. It is specified in the AREMA standards for bonding transportation rail. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-105 Section 3.7 ERB Mold 1 1 1 1 3 3 3 3 3 ERB-8 (Diameter) 3 B115 A Wire To Rail Connections NOTE • ERB Mold comes with an integrated handle and frame. • For Price Code #1 Molds, please contact your representative. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. E Series ERB-10 ERB-16 ERB-25 ERB-35 ERB-50 ERB-70 ERB-95 ERB-120 ERB-150 Price Code CONNECTION SELECTION 10 16 25 35 50 70 95 120 150 8mm Diameter Weld Metal Size B45 B45 B45 B65 B90 B115 B150 B200 B250 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-106 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.7 ERT Mold A Part Number 6 4 2 1/0 2/0 4/0 250 350 500 ERT-6A-L/R ERT-4A-L/R ERT-2A-L/R ERT-1/0A-L/R ERT-2/0A-L/R ERT-4/0A-L/R ERT-250A-L/R ERT-350A-L/R ERT-500A-L/R Price Code Handle Clamp 3 3 3 5 5 5 5 5 5 CLR-1 CLR-1 CLR-1 CLR-1 CLR-1 CLR-1 CLR-1 CLR-1 CLR-1 Weld Metal Size B45 B45 B45 B90 B115 B115 B150 B200 B250 A Wire To Rail Connections E Series CONNECTION SELECTION NOTE • Please add suffix L or R to signify the direction of the conductor. Example: ERT-6A-L means the conductor goes to the left as shown in the diagram. • The suffix “A” in the part number denote AWG concentric wire. Use suffix “R” for Class G** ropelay wire. • **G Wire is specific to US railroad industry. It is specified in the AREMA standards for bonding transportation rail. • DX-3 mold sealer or DX-4 ceramic fibers can be used to prevent leakage. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-107 Section 3.7 ERT Mold ERT-25-L/R ERT-35-L/R ERT-50-L/R ERT-70-L/R ERT-95-L/R ERT-120-L/R Price Code Handle Clamp 5 5 5 5 5 5 CLR-1 CLR-1 CLR-1 CLR-1 CLR-1 CLR-1 Weld Metal Size B45 B45 B65 B90 B115 B115 A NOTE • Please add suffix L or R to signify the direction of the conductor. Example: ERT-25-L means the conductor goes to the left as shown in the diagram. • DX-3 mold sealer or DX-4 ceramic fibers can be used to prevent leakage. • Please contact your representative for details. • For more information on required tools and accessories, see Section 2.3. E Series Wire To Rail Connections CONNECTION SELECTION 25 35 50 70 95 120 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-108 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-109 Section 3.8 HD-W Series HD-WT [pg. 3-112 - AWG] HD-WT [pg. 3-113 - IEC] HD-WX [pg. 3-114 - AWG] HD-WX [pg. 3-115 - IEC] HD-WP [pg. 3-116 - AWG] HD-WP [pg. 3-117 - IEC] HD-WF [pg. 3-118 - AWG] HD-WF [pg. 3-119 - IEC] HD-WL [pg. 3-120 - AWG] HD-WL [pg. 3-121 - IEC] HD-WXL [pg. 3-122 - AWG] HD-WXL [pg. 3-123 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION HD-WE [pg. 3-110 - AWG] HD-WE [pg. 3-111 - IEC] HD-W Series Heavy Duty Wire To Wire Connections 3-110 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.8 HD-WE Mold A B 6 6 SOL 4 4 SOL 3 2 2 SOL 1 1 SOL 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 6 6 SOL 4 4 SOL 3 2 2 SOL 1 1 SOL 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 Part Number HD-WE-6A-6A HD-WE-6AS-6AS HD-WE-4A-4A HD-WE-4AS-4AS HD-WE-3A-3A HD-WE-2A-2A HD-WE-2AS-2AS HD-WE-1A-1A HD-WE-1AS-1AS HD-WE-1/0A-1/0A HD-WE-2/0A-2/0A HD-WE-3/0A-3/0A HD-WE-4/0A-4/0A HD-WE-250A-250A HD-WE-300A-300A HD-WE-350A-350A HD-WE-500A-500A HD-WE-750A-750A HD-WE-1000A-1000A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 45 45 45 45 65 65 65 65 65 90 115 150 150 200 200 250 2 X 150 2 X 250 3 X 200 A B Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. HD-W Series CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-111 Section 3.8 HD-WE Mold B (mm2) 10 16 25 30 35 50 70 95 120 150 185 240 300 400 500 10 16 25 30 35 50 70 95 120 150 185 240 300 400 500 Part Number HD-WE-10/10 HD-WE-16/16 HD-WE-25/25 HD-WE-30/30 HD-WE-35/35 HD-WE-50/50 HD-WE-70/70 HD-WE-95/95 HD-WE-120/120 HD-WE-150/150 HD-WE-185/185 HD-WE-240/240 HD-WE-300/300 HD-WE-400/400 HD-WE-500/500 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 45 45 45 45 65 90 150 200 200 250 2 X 150 2 X 250 2 X 250 4 X 150 A B Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION HD-W Series A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-112 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.8 HD-WT Mold HD-W Series CONNECTION SELECTION A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 250 250 250 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 2/0 1/0 1 2 4 3/0 2/0 1/0 1 2 4 4/0 3/0 2/0 1/0 1 2 4 250 4/0 3/0 2/0 1/0 1 2 4 Part Number HD-WT-4A-4A HD-WT-3A-3A HD-WT-2AS-2AS HD-WT-2A-2A HD-WT-2A-4A HD-WT-1A-1A HD-WT-1A-2A HD-WT-1A-4A HD-WT-1/0A-1/0A HD-WT-1/0A-1A HD-WT-1/0A-2A HD-WT-1/0A-4A HD-WT-2/0A-2/0A HD-WT-2/0A-1/0A HD-WT-2/0A-1A HD-WT-2/0A-2A HD-WT-2/0A-4A HD-WT-3/0A-3/0A HD-WT-3/0A-2/0A HD-WT-3/0A-1/0A HD-WT-3/0A-1A HD-WT-3/0A-2A HD-WT-3/0A-4A HD-WT-4/0A-4/0A HD-WT-4/0A-3/0A HD-WT-4/0A-2/0A HD-WT-4/0A-1/0A HD-WT-4/0A-1A HD-WT-4/0A-2A HD-WT-4/0A-4A HD-WT-250A-250A HD-WT-250A-4/0A HD-WT-250A-3/0A HD-WT-250A-2/0A HD-WT-250A-1/0A HD-WT-250A-1A HD-WT-250A-2A HD-WT-250A-4A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 65 65 65 65 65 65 65 65 90 90 90 65 115 115 90 90 65 200 150 150 90 90 90 250 200 150 150 150 150 150 250 250 250 150 150 150 150 150 A B Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-113 Section 3.8 HD-WT Mold 10 16 25 16 30 25 16 35 30 25 16 50 35 30 25 16 70 50 35 30 25 16 95 70 50 35 30 25 16 120 95 70 50 35 150 120 95 70 50 35 30 25 185 150 120 95 240 185 150 120 95 300 240 185 150 HD-WT-10/10 HD-WT-16/16 HD-WT-25/25 HD-WT-25/16 HD-WT-30/30 HD-WT-30/25 HD-WT-30/16 HD-WT-35/35 HD-WT-35/30 HD-WT-35/25 HD-WT-35/16 HD-WT-50/50 HD-WT-50/35 HD-WT-50/30 HD-WT-50/25 HD-WT-50/16 HD-WT-70/70 HD-WT-70/50 HD-WT-70/35 HD-WT-70/30 HD-WT-70/25 HD-WT-70/16 HD-WT-95/95 HD-WT-95/70 HD-WT-95/50 HD-WT-95/35 HD-WT-95/30 HD-WT-95/25 HD-WT-95/16 HD-WT-120/120 HD-WT-120/95 HD-WT-120/70 HD-WT-120/50 HD-WT-120/35 HD-WT-150/150 HD-WT-150/120 HD-WT-150/95 HD-WT-150/70 HD-WT-150/50 HD-WT-150/35 HD-WT-150/30 HD-WT-150/25 HD-WT-185/185 HD-WT-185/150 HD-WT-185/120 HD-WT-185/95 HD-WT-240/240 HD-WT-240/185 HD-WT-240/150 HD-WT-240/120 HD-WT-240/95 HD-WT-300/300 HD-WT-300/240 HD-WT-300/185 HD-WT-300/150 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 4 4 3 4 4 4 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 65 65 65 65 65 65 65 65 65 65 65 115 65 65 65 65 115 115 115 115 115 115 200 150 150 150 150 115 115 250 250 150 150 150 2 X 150 250 250 150 150 150 150 150 2 X 150 2 X 150 2 X 150 250 2 X 250 2 X 150 2 X 150 2 X 150 2 X 150 4 X 150 4 X 150 2 X 200 2 X 150 A B Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com HD-W Series 10 16 25 25 30 30 30 35 35 35 35 50 50 50 50 50 70 70 70 70 70 70 95 95 95 95 95 95 95 120 120 120 120 120 150 150 150 150 150 150 150 150 185 185 185 185 240 240 240 240 240 300 300 300 300 Part Number CONNECTION SELECTION B (mm2) IEC - Metric A (mm2) 3-114 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.8 HD-WX Mold HD-W Series A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 250 250 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 2/0 1/0 1 2 3/0 2/0 1/0 1 2 4/0 3/0 2/0 1/0 1 2 250 4/0 3/0 2/0 1/0 1 2 Part Number HD-WX-4A-4A HD-WX-3A-3A HD-WX-2AS-2AS HD-WX-2A-2A HD-WX-2A-4A HD-WX-1A-1A HD-WX-1A-2A HD-WX-1A-4A HD-WX-1/0A-1/0A HD-WX-1/0A-1A HD-WX-1/0A-2A HD-WX-1/0A-4A HD-WX-2/0A-2/0A HD-WX-2/0A-1/0A HD-WX-2/0A-1A HD-WX-2/0A-2A HD-WX-3/0A-3/0A HD-WX-3/0A-2/0A HD-WX-3/0A-1/0A HD-WX-3/0A-1A HD-WX-3/0A-2A HD-WX-4/0A-4/0A HD-WX-4/0A-3/0A HD-WX-4/0A-2/0A HD-WX-4/0A-1/0A HD-WX-4/0A-1A HD-WX-4/0A-2A HD-WX-250A-250A HD-WX-250A-4/0A HD-WX-250A-3/0A HD-WX-250A-2/0A HD-WX-250A-1/0A HD-WX-250A-1A HD-WX-250A-2A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 3 3 3 3 4 4 4 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 65 65 90 90 90 115 115 115 150 150 150 150 200 200 200 150 250 250 200 200 200 2 X 150 2 X 150 250 250 200 200 2 X 150 2 X 150 2 X 150 250 250 200 200 A B Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-115 Section 3.8 HD-WX Mold 10 16 25 30 35 25 50 35 25 70 50 35 25 95 70 50 35 120 95 70 50 35 25 150 120 95 70 50 185 150 120 95 70 240 185 150 120 HD-WX-10/10 HD-WX-16/16 HD-WX-25/25 HD-WX-30/30 HD-WX-35/35 HD-WX-35/25 HD-WX-50/50 HD-WX-50/35 HD-WX-50/25 HD-WX-70/70 HD-WX-70/50 HD-WX-70/35 HD-WX-70/25 HD-WX-95/95 HD-WX-95/70 HD-WX-95/50 HD-WX-95/35 HD-WX-120/120 HD-WX-120/95 HD-WX-120/70 HD-WX-120/50 HD-WX-120/35 HD-WX-120/25 HD-WX-150/150 HD-WX-150/120 HD-WX-150/95 HD-WX-150/70 HD-WX-150/50 HD-WX-185/185 HD-WX-185/150 HD-WX-185/120 HD-WX-185/95 HD-WX-185/70 HD-WX-240/240 HD-WX-240/185 HD-WX-240/150 HD-WX-240/120 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 3 3 3 3 4 4 4 3 3 4 4 4 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 45 65 65 90 90 90 115 115 115 150 150 150 150 250 250 200 200 2 X 150 2 X 150 250 250 250 250 2 X 200 2 X 200 2 X 150 250 250 2 X 250 2 X 200 2 X 200 2 X 150 2 X 150 4 X 200 4 X 150 4 X 150 2 X 250 A B Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. HD-W Series 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 120 120 150 150 150 150 150 185 185 185 185 185 240 240 240 240 Part Number CONNECTION SELECTION B (mm2) IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-116 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.8 HD-WP Mold HD-W Series CONNECTION SELECTION A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 2/0 1/0 1 2 4 3/0 2/0 1/0 1 2 4 4/0 3/0 2/0 1/0 1 2 4 250 4/0 3/0 2/0 1/0 1 2 300 250 4/0 3/0 2/0 1/0 1 2 Part Number HD-WP-4A-4A HD-WP-3A-3A HD-WP-2AS-2AS HD-WP-2A-2A HD-WP-2A-4A HD-WP-1A-1A HD-WP-1A-2A HD-WP-1A-4A HD-WP-1/0A-1/0A HD-WP-1/0A-1A HD-WP-1/0A-2A HD-WP-1/0A-4A HD-WP-2/0A-2/0A HD-WP-2/0A-1/0A HD-WP-2/0A-1A HD-WP-2/0A-2A HD-WP-2/0A-4A HD-WP-3/0A-3/0A HD-WP-3/0A-2/0A HD-WP-3/0A-1/0A HD-WP-3/0A-1A HD-WP-3/0A-2A HD-WP-3/0A-4A HD-WP-4/0A-4/0A HD-WP-4/0A-3/0A HD-WP-4/0A-2/0A HD-WP-4/0A-1/0A HD-WP-4/0A-1A HD-WP-4/0A-2A HD-WP-4/0A-4A HD-WP-250A-250A HD-WP-250A-4/0A HD-WP-250A-3/0A HD-WP-250A-2/0A HD-WP-250A-1/0A HD-WP-250A-1A HD-WP-250A-2A HD-WP-300A-300A HD-WP-300A-250A HD-WP-300A-4/0A HD-WP-300A-3/0A HD-WP-300A-2/0A HD-WP-300A-1/0A HD-WP-300A-1A HD-WP-300A-2A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 3 3 3 3 3 4 4 4 3 3 3 3 4 4 4 4 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 65 90 115 115 90 115 115 115 150 115 115 115 200 200 150 150 150 250 250 200 200 200 200 2 X 150 2 X 150 250 250 250 200 200 2 X 200 2 X 150 2 X 150 250 250 250 250 2 X 250 2 X 200 2 X 150 2 X 150 250 250 250 250 B A Heavy Duty Wire To Wire Connections NOTE • Vertical Connections • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-117 Section 3.8 HD-WP Mold 10 16 25 30 35 30 50 35 25 70 50 35 30 95 70 50 35 120 95 70 50 150 120 95 70 185 150 120 95 240 185 150 120 300 240 185 150 HD-WP-10/10 HD-WP-16/16 HD-WP-25/25 HD-WP-30/30 HD-WP-35/35 HD-WP-35/30 HD-WP-50/50 HD-WP-50/35 HD-WP-50/25 HD-WP-70/70 HD-WP-70/50 HD-WP-70/35 HD-WP-70/30 HD-WP-95/95 HD-WP-95/70 HD-WP-95/50 HD-WP-95/35 HD-WP-120/120 HD-WP-120/95 HD-WP-120/70 HD-WP-120/50 HD-WP-150/150 HD-WP-150/120 HD-WP-150/95 HD-WP-150/70 HD-WP-185/185 HD-WP-185/150 HD-WP-185/120 HD-WP-185/95 HD-WP-240/240 HD-WP-240/185 HD-WP-240/150 HD-WP-240/120 HD-WP-300/300 HD-WP-300/240 HD-WP-300/185 HD-WP-300/150 Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 3 3 4 4 4 3 4 4 4 4 4 4 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 65 65 65 65 90 90 115 115 90 150 150 115 115 250 250 200 200 2 X 150 2 X 150 250 250 2 X 250 2 X 200 2 X 150 250 2 X 250 2 X 250 2 X 200 2 X 150 4 X 150 2 X 250 2 X 250 2 X 200 4 X 200 4 X 200 4 X 150 2 X 250 B A Heavy Duty Wire To Wire Connections NOTE • Vertical Connections • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. HD-W Series 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 150 150 150 150 185 185 185 185 240 240 240 240 300 300 300 300 Part Number Price Code CONNECTION SELECTION B (mm2) IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-118 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.8 HD-WF Mold HD-W Series A B 8 6 4 3 2 2 1/0 1/0 1/0 2/0 2/0 2/0 2/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 8 6 4 3 2 4 1/0 2 4 2/0 1/0 2 4 4/0 3/0 2/0 1/0 2 250 4/0 3/0 2/0 1/0 Part Number HD-WF-8A-8A HD-WF-6A-6A HD-WF-4A-4A HD-WF-3A-3A HD-WF-2A-2A HD-WF-2A-4A HD-WF-1/0A-1/0A HD-WF-1/0A-2A HD-WF-1/0A-4A HD-WF-2/0A-2/0A HD-WF-2/0A-1/0A HD-WF-2/0A-2A HD-WF-2/0A-4A HD-WF-4/0A-4/0A HD-WF-4/0A-3/0A HD-WF-4/0A-2/0A HD-WF-4/0A-1/0A HD-WF-4/0A-2A HD-WF-250A-250A HD-WF-250A-4/0A HD-WF-250A-3/0A HD-WF-250A-2/0A HD-WF-250A-1/0A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 Weld Metal Size 90 90 90 115 115 115 150 150 150 200 200 150 150 250 250 250 250 200 2 X 150 2 X 150 2 X 150 2 X 150 250 B A Heavy Duty Wire To Wire Connections NOTE • Horizontal Connections • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-119 Section 3.8 HD-WF Mold B (mm2) 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 10 16 25 30 35 25 50 35 25 70 50 35 25 95 70 50 35 120 95 70 50 Part Number HD-WF-10/10 HD-WF-16/16 HD-WF-25/25 HD-WF-30/30 HD-WF-35/35 HD-WF-35/25 HD-WF-50/50 HD-WF-50/35 HD-WF-50/25 HD-WF-70/70 HD-WF-70/50 HD-WF-70/35 HD-WF-70/25 HD-WF-95/95 HD-WF-95/70 HD-WF-95/50 HD-WF-95/35 HD-WF-120/120 HD-WF-120/95 HD-WF-120/70 HD-WF-120/50 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 Weld Metal Size 65 65 65 90 90 90 115 115 115 150 150 115 115 250 250 250 200 2 X 150 2 X 150 2 X 150 250 B A Heavy Duty Wire To Wire Connections NOTE • Horizontal Connections • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION HD-W Series A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-120 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.8 HD-WL Mold A B 6 SOL 6 6 4 4 4 2 SOL 2 SOL 2 SOL 2 SOL 2 SOL 2 SOL 2 2 2 2 6 SOL 6 4 6 SOL 6 8 SOL 6 SOL 6 2 SOL 2 1/0 2/0 6 SOL 6 4 2 Part Number HD-WL-6AS-6AS HD-WL-6A-6A HD-WL-6A-4A HD-WL-4A-6AS HD-WL-4A-6A HD-WL-4A-8AS HD-WL-2AS-6AS HD-WL-2AS-6A HD-WL-2AS-2AS HD-WL-2AS-2A HD-WL-2AS-1/0A HD-WL-2AS-2/0A HD-WL-2A-6AS HD-WL-2A-6A HD-WL-2A-4A HD-WL-2A-2A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 45 45 65 65 65 65 115 115 115 115 115 115 65 65 90 90 B A Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. HD-W Series CONNECTION SELECTION AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-121 Section 3.8 HD-WL Mold B (mm2) 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 10 16 25 30 35 25 50 35 25 70 50 35 25 95 70 50 35 120 95 70 50 Part Number HD-WL-10/10 HD-WL-16/16 HD-WL-25/25 HD-WL-30/30 HD-WL-35/35 HD-WL-35/25 HD-WL-50/50 HD-WL-50/35 HD-WL-50/25 HD-WL-70/70 HD-WL-70/50 HD-WL-70/35 HD-WL-70/25 HD-WL-95/95 HD-WL-95/70 HD-WL-95/50 HD-WL-95/35 HD-WL-120/120 HD-WL-120/95 HD-WL-120/70 HD-WL-120/50 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 Weld Metal Size 65 65 65 90 90 90 115 90 90 150 150 115 115 250 200 200 200 2 X 150 2 X 150 250 200 B A Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. IEC - Metric CONNECTION SELECTION HD-W Series A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-122 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.8 HD-WXL Mold HD-W Series CONNECTION SELECTION A B 4 3 2 SOL 2 2 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 4/0 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 4 3 2 SOL 2 4 1 2 4 1/0 1 2 4 2/0 1/0 1 2 3/0 2/0 1/0 1 2 4/0 3/0 2/0 1/0 1 2 250 4/0 3/0 2/0 1/0 1 2 300 250 4/0 3/0 2/0 1/0 1 2 Part Number HD-WXL-4A-4A HD-WXL-3A-3A HD-WXL-2AS-2AS HD-WXL-2A-2A HD-WXL-2A-4A HD-WXL-1A-1A HD-WXL-1A-2A HD-WXL-1A-4A HD-WXL-1/0A-1/0A HD-WXL-1/0A-1A HD-WXL-1/0A-2A HD-WXL-1/0A-4A HD-WXL-2/0A-2/0A HD-WXL-2/0A-1/0A HD-WXL-2/0A-1A HD-WXL-2/0A-2A HD-WXL-3/0A-3/0A HD-WXL-3/0A-2/0A HD-WXL-3/0A-1/0A HD-WXL-3/0A-1A HD-WXL-3/0A-2A HD-WXL-4/0A-4/0A HD-WXL-4/0A-3/0A HD-WXL-4/0A-2/0A HD-WXL-4/0A-1/0A HD-WXL-4/0A-1A HD-WXL-4/0A-2A HD-WXL-250A-250A HD-WXL-250A-4/0A HD-WXL-250A-3/0A HD-WXL-250A-2/0A HD-WXL-250A-1/0A HD-WXL-250A-1A HD-WXL-250A-2A HD-WXL-300A-300A HD-WXL-300A-250A HD-WXL-300A-4/0A HD-WXL-300A-3/0A HD-WXL-300A-2/0A HD-WXL-300A-1/0A HD-WXL-300A-1A HD-WXL-300A-2A Price Code Handle Clamp 5 5 5 5 5 5 5 5 5 5 5 5 6 6 5 5 6 6 6 5 5 6 6 6 6 5 5 6 6 6 6 6 6 5 6 6 6 6 6 6 6 5 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-3 Weld Metal Size 115 115 150 150 115 200 150 150 250 150 150 150 2 X 150 2 X 150 250 250 3 X 200 2 X 150 2 X 150 250 250 2 X 200 2 X 200 2 X 150 2 X 150 250 250 2 X 250 2 X 250 2 X 250 3 X 200 3 X 200 2 X 250 250 3 X 200 3 X 200 2 X 250 2 X 250 3 X 200 3 X 200 2 X 150 250 A B Heavy Duty Wire To Wire Connections NOTE • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-123 Section 3.8 HD-WXL Mold 10 16 25 30 35 25 50 35 25 70 50 35 25 95 70 50 35 120 95 70 50 35 25 150 120 95 70 50 185 150 120 95 70 240 185 150 120 95 HD-WXL-10/10 HD-WXL-16/16 HD-WXL-25/25 HD-WXL-30/30 HD-WXL-35/35 HD-WXL-35/25 HD-WXL-50/50 HD-WXL-50/35 HD-WXL-50/25 HD-WXL-70/70 HD-WXL-70/50 HD-WXL-70/35 HD-WXL-70/25 HD-WXL-95/95 HD-WXL-95/70 HD-WXL-95/50 HD-WXL-95/35 HD-WXL-120/120 HD-WXL-120/95 HD-WXL-120/70 HD-WXL-120/50 HD-WXL-120/35 HD-WXL-120/25 HD-WXL-150/150 HD-WXL-150/120 HD-WXL-150/95 HD-WXL-150/70 HD-WXL-150/50 HD-WXL-185/185 HD-WXL-185/150 HD-WXL-185/120 HD-WXL-185/95 HD-WXL-185/70 HD-WXL-240/240 HD-WXL-240/185 HD-WXL-240/150 HD-WXL-240/120 HD-WXL-240/95 Price Code Handle Clamp 10 10 10 10 10 10 10 10 10 10 10 10 10 11 10 10 10 11 11 11 11 10 10 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 90 90 115 115 115 115 200 200 150 250 200 150 150 2 X 200 2 X 150 250 250 2 X 250 2 X 200 2 X 150 2 X 150 250 250 4 X 150 4 X 150 2 X 250 2 X 200 2 X 150 2 X 250 2 X 250 4 X 200 4 X 150 2 X 250 3 X 200 2 X 250 2 X 250 4 X 200 4 X 200 A B Heavy Duty Wire To Wire Connections NOTE • Price Codes #10 and #11 Molds include frames, if required. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. HD-W Series 10 16 25 30 35 35 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 120 120 150 150 150 150 150 185 185 185 185 185 240 240 240 240 240 Part Number CONNECTION SELECTION B (mm2) IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-124 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-125 Section 3.9 HD-G Series Heavy Duty Ground Rod To Wire Connections HD-GET [pg. 3-128 - AWG] HD-GET [pg. 3-129 - IEC] HD-GST [pg. 3-130 - AWG] HD-GST [pg. 3-131 - IEC] CONNECTION SELECTION HD-G Series HD-GEE [pg. 3-126 - AWG] HD-GEE [pg. 3-127 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-126 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.9 HD-GEE Mold A B 1/2” 5/8” HD-G Series 3/4” CONNECTION SELECTION 1” 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 Part Number HD-GEE-12-4A HD-GEE-12-2AS HD-GEE-12-2A HD-GEE-12-1A HD-GEE-12-1/0A HD-GEE-12-2/0A HD-GEE-12-3/0A HD-GEE-12-4/0A HD-GEE-12-250A HD-GEE-12-300A HD-GEE-15-4A HD-GEE-15-2AS HD-GEE-15-2A HD-GEE-15-1A HD-GEE-15-1/0A HD-GEE-15-2/0A HD-GEE-15-3/0A HD-GEE-15-4/0A HD-GEE-15-250A HD-GEE-15-300A HD-GEE-15-350A HD-GEE-15-500A HD-GEE-18-4A HD-GEE-18-2AS HD-GEE-18-2A HD-GEE-18-1A HD-GEE-18-1/0A HD-GEE-18-2/0A HD-GEE-18-3/0A HD-GEE-18-4/0A HD-GEE-18-250A HD-GEE-18-300A HD-GEE-18-350A HD-GEE-18-500A HD-GEE-18-750A HD-GEE-25-4A HD-GEE-25-2AS HD-GEE-25-2A HD-GEE-25-1A HD-GEE-25-1/0A HD-GEE-25-2/0A HD-GEE-25-3/0A HD-GEE-25-4/0A HD-GEE-25-250A HD-GEE-25-300A HD-GEE-25-350A HD-GEE-25-500A HD-GEE-25-750A HD-GEE-25-1000A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 3 3 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 90 115 115 150 150 150 150 90 90 90 90 115 115 150 150 150 200 200 200 115 115 115 115 150 150 150 150 150 200 200 250 2 X 200 200 200 200 200 200 200 250 250 250 2 X 150 2 X 150 2 X 150 2 X 200 2 X 250 B A Heavy Duty Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-127 Section 3.9 HD-GEE Mold 14.3mm [5/8”] Diameter 17.3 mm [3/4”] Diameter Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 65 90 90 90 115 115 150 150 90 90 90 90 90 115 150 150 200 250 250 115 115 115 115 115 150 150 200 250 2 X 150 200 200 200 200 200 250 250 2 X 150 2 X 150 2 X 150 2 X 200 B A Heavy Duty Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. IEC - Metric 22.4 mm [1”] Diameter HD-GEE-12/16 HD-GEE-12/25 HD-GEE-12/30 HD-GEE-12/35 HD-GEE-12/50 HD-GEE-12/70 HD-GEE-12/95 HD-GEE-12/120 HD-GEE-15/16 HD-GEE-15/25 HD-GEE-15/30 HD-GEE-15/35 HD-GEE-15/50 HD-GEE-15/70 HD-GEE-15/95 HD-GEE-15/120 HD-GEE-15/150 HD-GEE-15/185 HD-GEE-15/240 HD-GEE-18/25 HD-GEE-18/30 HD-GEE-18/35 HD-GEE-18/50 HD-GEE-18/70 HD-GEE-18/95 HD-GEE-18/120 HD-GEE-18/150 HD-GEE-18/185 HD-GEE-18/240 HD-GEE-24/25 HD-GEE-24/30 HD-GEE-24/35 HD-GEE-24/50 HD-GEE-24/70 HD-GEE-24/95 HD-GEE-24/120 HD-GEE-24/150 HD-GEE-24/185 HD-GEE-24/240 HD-GEE-24/300 Price Code HD-G Series 12 mm [1/2”] Diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 300 Part Number CONNECTION SELECTION B (mm2) A www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-128 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.9 HD-GET Mold A B 1/2” 5/8” HD-G Series 3/4” CONNECTION SELECTION 1” 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 Part Number HD-GET-12-4A HD-GET-12-2AS HD-GET-12-2A HD-GET-12-1A HD-GET-12-1/0A HD-GET-12-2/0A HD-GET-12-3/0A HD-GET-12-4/0A HD-GET-12-250A HD-GET-12-300A HD-GET-15-4A HD-GET-15-2AS HD-GET-15-2A HD-GET-15-1A HD-GET-15-1/0A HD-GET-15-2/0A HD-GET-15-3/0A HD-GET-15-4/0A HD-GET-15-250A HD-GET-15-300A HD-GET-15-350A HD-GET-15-500A HD-GET-18-4A HD-GET-18-2AS HD-GET-18-2A HD-GET-18-1A HD-GET-18-1/0A HD-GET-18-2/0A HD-GET-18-3/0A HD-GET-18-4/0A HD-GET-18-250A HD-GET-18-300A HD-GET-18-350A HD-GET-18-500A HD-GET-18-750A HD-GET-25-4A HD-GET-25-2AS HD-GET-25-2A HD-GET-25-1A HD-GET-25-1/0A HD-GET-25-2/0A HD-GET-25-3/0A HD-GET-25-4/0A HD-GET-25-250A HD-GET-25-300A HD-GET-25-350A HD-GET-25-500A HD-GET-25-750A HD-GET-25-1000A Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 3 3 4 4 4 3 3 3 3 3 3 3 3 3 4 4 4 4 3 3 3 3 3 3 3 3 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 150 150 150 150 150 150 200 200 250 2 X 150 150 150 150 150 150 200 200 200 250 2 X 150 2 X 150 2 X 200 150 150 150 150 200 200 200 200 250 2 X 150 2 X 150 2 X 200 3 X 200 250 250 250 250 250 250 250 250 2 X 150 2 X 150 2 X 150 2 X 200 3 X 200 3 X 250 B A Heavy Duty Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-129 Section 3.9 HD-GET Mold 17.3 mm [3/4”] Diameter 22.4 mm [1”] Diameter HD-GET-12/16 HD-GET-12/25 HD-GET-12/30 HD-GET-12/35 HD-GET-12/50 HD-GET-12/70 HD-GET-12/95 HD-GET-12/120 HD-GET-15/16 HD-GET-15/25 HD-GET-15/30 HD-GET-15/35 HD-GET-15/50 HD-GET-15/70 HD-GET-15/95 HD-GET-15/120 HD-GET-15/150 HD-GET-15/185 HD-GET-15/240 HD-GET-18/25 HD-GET-18/30 HD-GET-18/35 HD-GET-18/50 HD-GET-18/70 HD-GET-18/95 HD-GET-18/120 HD-GET-18/150 HD-GET-18/185 HD-GET-18/240 HD-GET-24/25 HD-GET-24/30 HD-GET-24/35 HD-GET-24/50 HD-GET-24/70 HD-GET-24/95 HD-GET-24/120 HD-GET-24/150 HD-GET-24/185 HD-GET-24/240 HD-GET-24/300 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 3 3 3 3 3 3 3 4 4 4 3 3 3 3 3 3 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 115 115 115 115 115 200 200 250 150 150 150 150 150 150 200 250 2 X 150 2 X 200 2 X 200 150 150 150 200 200 200 250 2 X 150 2 X 200 2 X 200 250 250 250 250 250 250 2 X 150 2 X 150 2 X 200 2 X 200 2 X 250 B A Heavy Duty Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. HD-G Series 14.3mm [5/8”] Diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 300 Part Number CONNECTION SELECTION 12 mm [1/2”] Diameter B (mm2) IEC - Metric A www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-130 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.9 HD-GST Mold A B 1/2” 5/8” HD-G Series 3/4” CONNECTION SELECTION 1” 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 Part Number HD-GST-12-4A HD-GST-12-2AS HD-GST-12-2A HD-GST-12-1A HD-GST-12-1/0A HD-GST-12-2/0A HD-GST-12-3/0A HD-GST-12-4/0A HD-GST-12-250A HD-GST-12-300A HD-GST-15-4A HD-GST-15-2AS HD-GST-15-2A HD-GST-15-1A HD-GST-15-1/0A HD-GST-15-2/0A HD-GST-15-3/0A HD-GST-15-4/0A HD-GST-15-250A HD-GST-15-300A HD-GST-15-350A HD-GST-15-500A HD-GST-18-4A HD-GST-18-2AS HD-GST-18-2A HD-GST-18-1A HD-GST-18-1/0A HD-GST-18-2/0A HD-GST-18-3/0A HD-GST-18-4/0A HD-GST-18-250A HD-GST-18-300A HD-GST-18-350A HD-GST-18-500A HD-GST-18-750A HD-GST-25-4A HD-GST-25-2AS HD-GST-25-2A HD-GST-25-1A HD-GST-25-1/0A HD-GST-25-2/0A HD-GST-25-3/0A HD-GST-25-4/0A HD-GST-25-250A HD-GST-25-300A HD-GST-25-350A HD-GST-25-500A HD-GST-25-750A Price Code Handle Clamp 7 7 7 7 7 7 7 7 7 8 7 7 7 7 7 7 7 7 7 8 8 8 7 7 7 7 7 7 7 7 8 8 8 8 8 7 7 7 7 7 7 7 7 8 8 8 8 8 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 115 115 115 115 200 200 250 250 250 2 X 150 115 115 115 115 200 200 250 250 250 2 X 150 2 X 200 3 X 150 115 115 115 115 200 200 250 250 2 X 150 2 X 200 2 X 250 4 X 200 4 X 250 150 150 150 200 200 250 250 250 2 X 150 2 X 250 3 X 250 4 X 250 6 X 250 B A Heavy Duty Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-131 Section 3.9 14.3 mm [5/8”] Diameter 17.3 mm [3/4”] Diameter 22.4 mm [1”] Diameter 16 25 30 35 50 70 95 120 16 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 25 30 35 50 70 95 120 150 185 240 300 Part Number HD-GST-12/16 HD-GST-12/25 HD-GST-12/30 HD-GST-12/35 HD-GST-12/50 HD-GST-12/70 HD-GST-12/95 HD-GST-12/120 HD-GST-15/16 HD-GST-15/25 HD-GST-15/30 HD-GST-15/35 HD-GST-15/50 HD-GST-15/70 HD-GST-15/95 HD-GST-15/120 HD-GST-15/150 HD-GST-15/185 HD-GST-15/240 HD-GST-18/25 HD-GST-18/30 HD-GST-18/35 HD-GST-18/50 HD-GST-18/70 HD-GST-18/95 HD-GST-18/120 HD-GST-18/150 HD-GST-18/185 HD-GST-18/240 HD-GST-24/25 HD-GST-24/30 HD-GST-24/35 HD-GST-24/50 HD-GST-24/70 HD-GST-24/95 HD-GST-24/120 HD-GST-24/150 HD-GST-24/185 HD-GST-24/240 HD-GST-24/300 Price Code Handle Clamp 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 8 8 7 7 7 7 7 7 8 8 8 8 7 7 7 7 7 7 8 8 8 8 8 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 115 115 115 115 150 200 250 250 115 115 115 115 150 200 250 250 2 X 150 2 X 200 4 X 150 115 115 115 150 200 250 2 X 150 2 X 150 4 X 150 4 X 200 115 115 115 150 200 250 2 X 150 2 X 200 4 X 150 4 X 200 2 X 250 B A Heavy Duty Ground Rod To Wire Connections NOTE • Ground rod diameter is NOMINAL and in mm [inches]. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. • Please contact your representative for additional sizes. • For more information on required tools and accessories, see Section 2.3. HD-G Series 12 mm [1/2”] Diameter B (mm2) IEC - Metric A CONNECTION SELECTION HD-GST Mold www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-132 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-133 Section 3.10 HD-S Series HD-SHEB [pg. 3-136 - AWG] HD-SHEB [pg. 3-137 - IEC] HD-SHTA [pg. 3-138 - AWG] HD-SHTA [pg. 3-139 - IEC] HD-SHTB [pg. 3-140 - AWG] HD-SHTB [pg. 3-141 - IEC] HD-SVES [pg. 3-142 - AWG] HD-SVES [pg. 3-143 - IEC] HD-SVED [pg. 3-144 - AWG] HD-SVED [pg. 3-145 - IEC] HD-SVEU [pg. 3-146 - AWG] HD-SVEU [pg. 3-147 - IEC] HD-SVTV [pg. 3-148 - AWG] HD-SVTV [pg. 3-149 - IEC] www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION HD-SHEA [pg. 3-134 - AWG] HD-SHEA [pg. 3-135 - IEC] HD-S Series Heavy Duty Connections To Plates and Pipes 3-134 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.10 HD-SHEA Mold A Part Number 6 4 2 2 SOL 1 HD-SHEA-6A HD-SHEA-4A HD-SHEA-2A HD-SHEA-2AS HD-SHEA-1A Price Code Handle Clamp 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 90 115 Weld Metal Sealer DX-3 A Cable To Plate A Part Number HD-S Series 6 4 2 2 SOL 1 HD-SHEA-6A-D HD-SHEA-4A-D HD-SHEA-2A-D HD-SHEA-2AS-D HD-SHEA-1A-D Price Code Handle Clamp 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 90 115 Weld Metal Sealer A DX-3 D = Outer Diameter Cable To Pipe CONNECTION SELECTION NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-135 Section 3.10 HD-SHEA Mold A (mm2) 16 25 30 35 50 Part Number HD-SHEA-16 HD-SHEA-25 HD-SHEA-30 HD-SHEA-35 HD-SHEA-50 Price Code Handle Clamp 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 90 115 Weld Metal Sealer DX-3 DX-3 DX-3 DX-3 DX-3 A Cable To Plate Handle Clamp 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 90 115 Weld Metal Sealer DX-3 DX-3 DX-3 DX-3 DX-3 A D = Outer Diameter HD-S Series HD-SHEA-16/D HD-SHEA-25/D HD-SHEA-30/D HD-SHEA-35/D HD-SHEA-50/D Price Code Cable To Pipe NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION 16 25 30 35 50 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-136 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.10 HD-SHEB Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A HD-SHEB-6A HD-SHEB-4A HD-SHEB-2A HD-SHEB-2AS HD-SHEB-1A HD-SHEB-1/0A HD-SHEB-2/0A HD-SHEB-3/0A HD-SHEB-4/0A HD-SHEB-250A HD-SHEB-300A HD-SHEB-350A HD-SHEB-500A HD-SHEB-750A Part Number HD-S Series CONNECTION SELECTION 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 HD-SHEB-6A-D HD-SHEB-4A-D HD-SHEB-2A-D HD-SHEB-2AS-D HD-SHEB-1A-D HD-SHEB-1/0A-D HD-SHEB-2/0A-D HD-SHEB-3/0A-D HD-SHEB-4/0A-D HD-SHEB-250A-D HD-SHEB-300A-D HD-SHEB-350A-D HD-SHEB-500A-D HD-SHEB-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 90 115 150 150 150 200 200 250 2 X 150 2 X 150 2 X 250 Weld Metal Size 90 90 90 90 115 150 150 150 200 200 250 2 X 150 2 X 150 2 X 250 A Cable To Plate A D = Outer Diameter Cable To Pipe NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-137 Section 3.10 HD-SHEB Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number HD-SHEB-16/D HD-SHEB-25/D HD-SHEB-30/D HD-SHEB-35/D HD-SHEB-50/D HD-SHEB-70/D HD-SHEB-95/D HD-SHEB-120/D HD-SHEB-150/D HD-SHEB-185/D HD-SHEB-240/D HD-SHEB-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 115 115 150 200 200 250 2 X 150 2 X 150 2 X 200 Weld Metal Size 90 90 90 115 115 150 200 200 250 2 X 150 2 X 150 2 X 200 A Cable To Plate A D = Outer Diameter HD-S Series A (mm2) HD-SHEB-16 HD-SHEB-25 HD-SHEB-30 HD-SHEB-35 HD-SHEB-50 HD-SHEB-70 HD-SHEB-95 HD-SHEB-120 HD-SHEB-150 HD-SHEB-185 HD-SHEB-240 HD-SHEB-300 Price Code Cable To Pipe NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-138 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.10 HD-SHTA Mold A Part Number 6 4 2 2 SOL 1 HD-SHTA-6A HD-SHTA-4A HD-SHTA-2A HD-SHTA-2AS HD-SHTA-1A Price Code Handle Clamp 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 90 115 A Weld Metal Sealer DX-3 Cable To Plate A Part Number HD-S Series 6 4 2 2 SOL 1 HD-SHTA-6A-D HD-SHTA-4A-D HD-SHTA-2A-D HD-SHTA-2AS-D HD-SHTA-1A-D Price Code Handle Clamp 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 90 115 Weld Metal Sealer A DX-3 D = Outer Diameter Cable To Pipe CONNECTION SELECTION NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-139 Section 3.10 HD-SHTA Mold A (mm2) 16 25 30 35 50 Part Number HD-SHTA-16 HD-SHTA-25 HD-SHTA-30 HD-SHTA-35 HD-SHTA-50 Price Code Handle Clamp 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 115 150 A Weld Metal Sealer DX-3 DX-3 DX-3 DX-3 DX-3 Cable To Plate Handle Clamp 3 3 3 3 3 CL-3 CL-3 CL-3 CL-3 CL-3 Weld Metal Size 90 90 90 115 150 Weld Metal Sealer DX-3 DX-3 DX-3 DX-3 DX-3 A D = Outer Diameter HD-S Series HD-SHTA-16/D HD-SHTA-25/D HD-SHTA-30/D HD-SHTA-35/D HD-SHTA-50/D Price Code Cable To Pipe NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. CONNECTION SELECTION 16 25 30 35 50 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-140 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.10 HD-SHTB Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A HD-SHTB-6A HD-SHTB-4A HD-SHTB-2A HD-SHTB-2AS HD-SHTB-1A HD-SHTB-1/0A HD-SHTB-2/0A HD-SHTB-3/0A HD-SHTB-4/0A HD-SHTB-250A HD-SHTB-300A HD-SHTB-350A HD-SHTB-500A HD-SHTB-750A Part Number HD-S Series CONNECTION SELECTION 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 HD-SHTB-6A-D HD-SHTB-4A-D HD-SHTB-2A-D HD-SHTB-2AS-D HD-SHTB-1A-D HD-SHTB-1/0A-D HD-SHTB-2/0A-D HD-SHTB-3/0A-D HD-SHTB-4/0A-D HD-SHTB-250A-D HD-SHTB-300A-D HD-SHTB-350A-D HD-SHTB-500A-D HD-SHTB-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 A Weld Metal Size 90 90 90 90 115 150 200 200 250 250 2 X 150 2 X 200 2 X 250 3 X 250 Weld Metal Size 90 90 90 90 115 150 200 200 250 250 2 X 150 2 X 200 2 X 250 3 X 250 Cable To Plate A D = Outer Diameter Cable To Pipe NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3 AWG www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-141 Section 3.10 HD-SHTB Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number HD-SHTB-16/D HD-SHTB-25/D HD-SHTB-30/D HD-SHTB-35/D HD-SHTB-50/D HD-SHTB-70/D HD-SHTB-95/D HD-SHTB-120/D HD-SHTB-150/D HD-SHTB-185/D HD-SHTB-240/D HD-SHTB-300/D Handle Clamp 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 A Weld Metal Size 90 90 90 115 200 200 250 250 2 X 150 2 X 200 2 X 250 4 X 150 Weld Metal Size 90 90 90 115 200 200 250 250 2 X 150 2 X 200 2 X 250 4 X 150 Cable To Plate A D = Outer Diameter HD-S Series A (mm2) HD-SHTB-16 HD-SHTB-25 HD-SHTB-30 HD-SHTB-35 HD-SHTB-50 HD-SHTB-70 HD-SHTB-95 HD-SHTB-120 HD-SHTB-150 HD-SHTB-185 HD-SHTB-240 HD-SHTB-300 Price Code Cable To Pipe NOTE • When welding onto pipes, the CL-3CH Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3 CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-142 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.10 HD-SVES Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A HD-SVES-6A HD-SVES-4A HD-SVES-2A HD-SVES-2AS HD-SVES-1A HD-SVES-1/0A HD-SVES-2/0A HD-SVES-3/0A HD-SVES-4/0A HD-SVES-250A HD-SVES-300A HD-SVES-350A HD-SVES-500A HD-SVES-750A Part Number HD-S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 HD-SVES-6A-D HD-SVES-4A-D HD-SVES-2A-D HD-SVES-2AS-D HD-SVES-1A-D HD-SVES-1/0A-D HD-SVES-2/0A-D HD-SVES-3/0A-D HD-SVES-4/0A-D HD-SVES-250A-D HD-SVES-300A-D HD-SVES-350A-D HD-SVES-500A-D HD-SVES-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 90 90 90 90 115 150 150 200 200 200 250 250 2 X 150 2 X 250 Weld Metal Size 90 90 90 90 115 150 150 200 200 200 250 250 2 X 150 2 X 250 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use 1.5-4 in place of -D in the part number. Example: HD-SVES4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-143 Section 3.10 HD-SVES Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number HD-SVES-16/D HD-SVES-25/D HD-SVES-30/D HD-SVES-35/D HD-SVES-50/D HD-SVES-70/D HD-SVES-95/D HD-SVES-120/D HD-SVES-150/D HD-SVES-185/D HD-SVES-240/D HD-SVES-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 115 115 150 200 200 250 2 X 100 2 X 150 2 X 200 Weld Metal Size 90 90 90 115 115 150 200 200 250 2 X 100 2 X 150 2 X 200 A Cable To Plate A D = Outer Diameter HD-S Series A (mm2) HD-SVES-16 HD-SVES-25 HD-SVES-30 HD-SVES-35 HD-SVES-50 HD-SVES-70 HD-SVES-95 HD-SVES-120 HD-SVES-150 HD-SVES-185 HD-SVES-240 HD-SVES-300 Price Code Cable To Pipe NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • The part numbers for the range of mold types are just a suffix with the diameter range. i.e. HD-SVES-95-1-4 (HD-SVES 95mm2 wire for pipes 1” dia - 4” dia.). • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) 3-144 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.10 HD-SVED Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A HD-SVED-6A HD-SVED-4A HD-SVED-2A HD-SVED-2AS HD-SVED-1A HD-SVED-1/0A HD-SVED-2/0A HD-SVED-3/0A HD-SVED-4/0A HD-SVED-250A HD-SVED-300A HD-SVED-350A HD-SVED-500A HD-SVED-750A Part Number HD-S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 HD-SVED-6A-D HD-SVED-4A-D HD-SVED-2A-D HD-SVED-2AS-D HD-SVED-1A-D HD-SVED-1/0A-D HD-SVED-2/0A-D HD-SVED-3/0A-D HD-SVED-4/0A-D HD-SVED-250A-D HD-SVED-300A-D HD-SVED-350A-D HD-SVED-500A-D HD-SVED-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 90 90 90 90 115 150 150 200 200 200 250 250 2 X 150 2 X 250 Weld Metal Size 90 90 90 90 115 150 150 200 200 200 250 250 2 X 150 2 X 250 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use1.5-4 in place of -D in the part number. Example: HD-SVED-4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-145 Section 3.10 HD-SVED Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number HD-SVED-16/D HD-SVED-25/D HD-SVED-30/D HD-SVED-35/D HD-SVED-50/D HD-SVED-70/D HD-SVED-95/D HD-SVED-120/D HD-SVED-150/D HD-SVED-185/D HD-SVED-240/D HD-SVED-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 115 115 150 200 200 250 2 X 100 2 X 150 2 X 200 Weld Metal Size 90 90 90 115 115 150 200 200 250 2 X 100 2 X 150 2 X 200 A Cable To Plate A HD-S Series A (mm2) HD-SVED-16 HD-SVED-25 HD-SVED-30 HD-SVED-35 HD-SVED-50 HD-SVED-70 HD-SVED-95 HD-SVED-120 HD-SVED-150 HD-SVED-185 HD-SVED-240 HD-SVED-300 Price Code D = Outer Diameter Cable To Pipe NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) 3-146 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.10 HD-SVEU Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 A HD-SVEU-6A HD-SVEU-4A HD-SVEU-2A HD-SVEU-2AS HD-SVEU-1A HD-SVEU-1/0A HD-SVEU-2/0A HD-SVEU-3/0A HD-SVEU-4/0A HD-SVEU-250A HD-SVEU-300A HD-SVEU-350A HD-SVEU-500A HD-SVEU-750A Part Number HD-S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 750 HD-SVEU-6A-D HD-SVEU-4A-D HD-SVEU-2A-D HD-SVEU-2AS-D HD-SVEU-1A-D HD-SVEU-1/0A-D HD-SVEU-2/0A-D HD-SVEU-3/0A-D HD-SVEU-4/0A-D HD-SVEU-250A-D HD-SVEU-300A-D HD-SVEU-350A-D HD-SVEU-500A-D HD-SVEU-750A-D Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 3 3 3 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 Weld Metal Size 90 90 90 90 115 150 150 200 200 200 250 250 2 X 150 2 X 250 Weld Metal Size 90 90 90 90 115 150 150 200 200 200 250 250 2 X 150 2 X 250 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use1.5-4 in place of -D in the part number. Example: HD-SVEU4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-147 Section 3.10 HD-SVEU Mold 16 25 30 35 50 70 95 120 150 185 240 300 Part Number HD-SVEU-16/D HD-SVEU-25/D HD-SVEU-30/D HD-SVEU-35/D HD-SVEU-50/D HD-SVEU-70/D HD-SVEU-95/D HD-SVEU-120/D HD-SVEU-150/D HD-SVEU-185/D HD-SVEU-240/D HD-SVEU-300/D Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 3 3 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 Weld Metal Size 90 90 90 115 115 150 200 200 250 2 X 100 2 X 150 2 X 200 Weld Metal Size 90 90 90 115 115 150 200 200 250 2 X 100 2 X 150 2 X 200 A Cable To Plate A D = Outer Diameter Cable To Pipe NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. HD-S Series A (mm2) HD-SVEU-16 HD-SVEU-25 HD-SVEU-30 HD-SVEU-35 HD-SVEU-50 HD-SVEU-70 HD-SVEU-95 HD-SVEU-120 HD-SVEU-150 HD-SVEU-185 HD-SVEU-240 HD-SVEU-300 Price Code CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 185 240 300 Part Number IEC - Metric A (mm2) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com 3-148 EXOTHERMIC WELDING EQUIPMENT CATALOG Section 3.10 HD-SVTV Mold A Part Number 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 A HD-SVTV-6A HD-SVTV-4A HD-SVTV-2A HD-SVTV-2AS HD-SVTV-1A HD-SVTV-1/0A HD-SVTV-2/0A HD-SVTV-3/0A HD-SVTV-4/0A HD-SVTV-250A HD-SVTV-300A HD-SVTV-350A HD-SVTV-500A Part Number HD-S Series 6 4 2 2 SOL 1 1/0 2/0 3/0 4/0 250 300 350 500 HD-SVTV-6A-D HD-SVTV-4A-D HD-SVTV-2A-D HD-SVTV-2AS-D HD-SVTV-1A-D HD-SVTV-1/0A-D HD-SVTV-2/0A-D HD-SVTV-3/0A-D HD-SVTV-4/0A-D HD-SVTV-250A-D HD-SVTV-300A-D HD-SVTV-350A-D HD-SVTV-500A-D Price Code Handle Clamp 3 3 3 3 3 3 3 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Price Code Handle Clamp 3 3 3 3 3 3 3 4 4 4 4 4 4 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 CL-4 CL-4 CL-4 CL-4 CL-4 Weld Metal Size 115 150 200 200 200 250 250 2 X 150 2 X 150 2 X 150 2 X 150 2 X 250 3 X 200 Weld Metal Size 115 150 200 200 200 250 250 2 X 150 2 X 150 2 X 150 2 X 150 2 X 250 3 X 200 A Cable To Plate A D = Outer Diameter Cable To Pipe CONNECTION SELECTION AWG NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • Molds can be ordered to fit 1.5” to 4” diameter pipes. Please use 1.5-4 in place of -D in the part number. Example: HD-SVTV4/0A-1.5-4 • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 3-149 Section 3.10 HD-SVTV Mold A (mm2) 16 25 30 35 50 70 95 120 150 Part Number HD-SVTV-16 HD-SVTV-25 HD-SVTV-30 HD-SVTV-35 HD-SVTV-50 HD-SVTV-70 HD-SVTV-95 HD-SVTV-120 HD-SVTV-150 Price Code Handle Clamp 5 5 5 5 5 5 5 5 6 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Weld Metal Size 115 115 115 150 200 200 250 250 2 X 150 A Cable To Plate Handle Clamp 5 5 5 5 5 5 5 5 6 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-3 CL-4 Weld Metal Size 115 115 115 150 200 200 250 250 2 X 150 A D = Outer Diameter HD-S Series HD-SVTV-16/D HD-SVTV-25/D HD-SVTV-30/D HD-SVTV-35/D HD-SVTV-50/D HD-SVTV-70/D HD-SVTV-95/D HD-SVTV-120/D HD-SVTV-150/D Price Code Cable To Pipe NOTE • When welding on flat surfaces, the optional C-clamp attachment (pg. 2-3) will simplify the positioning and operation of these molds. • When welding onto pipes, the CL-3CV Chain Handle Clamp (pg. 2-3) will help hold the molds in position. • If welding onto pipe, please substitute “D” with the appropriate pipe diameter in inches or mm when ordering. • If welding to copper tube/pipe, please supply OD (Outer Diameter) as measured. • For more information on required tools and accessories, see Section 2.3. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com CONNECTION SELECTION 16 25 30 35 50 70 95 120 150 Part Number IEC - Metric A (mm2) 3-150 EXOTHERMIC WELDING EQUIPMENT CATALOG NOTE CONNECTION SELECTION www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG A Reference Information Bare Copper Wire, Stranded (IEC, Metric) Wire Size mm2 10 16 25 30 35 50 70 95 120 150 185 240 300 400 500 Strands/Strand Dia. no./mm 7/1.4 7/1.7 7/2.1 7/2.3 7/2.5 19/1.8 19/2.1 19/2.5 19/2.8 37/2.3 37/2.5 37/2.8 37/3.2 61/2.9 61/3.2 Nominal Cross Section mm2 10.78 15.89 24.94 29.09 35.19 49.97 70.27 93.26 120.36 147.11 184.54 232.73 299.43 402.90 490.60 Cable Diameter mm 4.2 5.1 6.4 6.9 7.6 9.0 10.5 12.5 14.2 16.0 17.7 19.8 22.5 26.1 28.8 DC Resistance Ω/km @ 20°C <1.649 1.150 0.7538 0.6180 0.5319 0.3805 0.2795 0.1972 0.1572 0.1259 0.1020 0.0656 0.0518 0.0450 0.0370 Tensile Strength kgf >452 662 1,035 1,170 1,460 1,970 2,908 3,870 4,986 6,105 7,665 9,658 12,426 15,900 19,300 Wire Size AWG 10 9 8 7 6 5 4 3 2 1 1/0 2/0 3/0 4/0 250MCM 300MCM 350MCM 400MCM 500MCM 750MCM 1000MCM 1250MCM 1500MCM 1750MCM Cross Section MCM 10.38 13.09 16.51 20.82 26.25 33.10 41.74 52.63 66.37 83.69 105.5 133.1 167.8 211.6 Cross Section mm2 5.261 6.632 8.368 10.55 13.30 16.77 21.15 26.67 33.63 42.41 53.48 67.42 85.03 107.2 126.6 152.0 175.4 202.7 253.4 380.0 506.7 633.4 760.0 886.4 No. of Strands 7 7 7 7 7 7 7 7 7 19 19 19 19 19 37 37 37 37 37 61 61 91 91 127 Cable Diameter mm 2.95 3.30 3.70 4.20 4.70 5.25 5.90 6.60 7.40 8.45 9.45 10.6 11.9 13.4 14.6 16.0 17.3 18.5 20.7 25.4 29.3 32.7 35.9 38.8 DC Resistance Ω/km @ 20°C 3.478 2.757 2.186 1.734 1.375 1.090 0.8648 0.6857 0.5440 0.4311 0.3419 0.2712 0.2151 0.1706 0.1443 0.1203 0.1031 0.09022 0.07218 0.04818 0.03609 0.02887 0.02406 0.02062 Tensile Strength kgf 223 280 352 443 557 699 879 1,104 1,381 1,769 2,223 2,790 3,492 4,362 5,244 6,291 7,285 8,310 10,210 15,460 20,430 25,530 30,640 35,740 Note: 1 MCM=1,000 CM; 1 CM=0.0005067mm2 , or 1mm2 =1973.5 CM or 1.97 MCM www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Reference Information Bare Copper Wire, Stranded (AWG-American Wire Gauge) B EXOTHERMIC WELDING EQUIPMENT CATALOG Bare Copper Wire, Solid (AWG-American Wire Gauge) Wire Guage AWG 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1/0 2/0 3/0 4/0 Cross Section Circ. Mils 4.107 5.178 6.530 8.234 10.38 13.09 16.51 20.82 26.25 33.10 41.74 52.64 66.37 83.69 105.5 133.1 167.8 4,110 Cross Section mm2 2.081 2.624 3.309 4.172 5.261 6.632 8.368 10.55 13.30 16.77 21.15 26.67 33.63 42.41 53.48 67.42 85.03 107.13 Cable Diameter inch .0064 .0719 .0808 .0907 .1019 .1144 .1285 .1443 .1620 .1819 .2043 .2294 .2576 .2893 .3249 .3648 .4096 .4600 Cable Diameter mm 1.628 1.828 2.053 2.305 2.588 2.906 3.264 3.665 4.115 4.620 5.189 5.827 6.543 7.348 8.252 9.266 10.40 11.68 DC Resistance Ω/km @ 20°C 8.615 6.834 5.420 4.298 3.409 2.703 2.143 1.700 1.348 1.069 0.8478 0.6722 0.5331 0.4229 0.3317 0.2632 0.2087 0.1655 Tensile Strength kgf 96.8 122 153 192 240 300 375 467 581 722 894 1,110 1,360 1,670 2,050 2,500 3,050 3,813 Note: 1 MCM=1,000 CM; 1 CM=0.0005067mm2 , or 1mm2 =1973.5 CM or 1.97 MCM Standard Reinforcement Bar (Rebar) Sizes Rebar Size 3 4 5 6 7 8 9 10 Diameter mm 9.52 12.7 15.87 19.05 22.22 25.40 28.65 32.25 Diameter inch 0.375 0.500 0.625 0.750 0.875 1.000 1.128 1.270 Cross Section Sq. inches 0.11 0.20 0.31 0.44 0.60 0.79 1.00 1.27 Cross Section mm2 70.97 129.03 199.99 283.87 387.09 509.67 645.16 819.35 Equivalent Cu Wire* AWG 9 7 5 3 2 1 1/0 2/0 * Note: Steel has only 8% conductivity relative to copper (Copper=100%, Steel=8%) DSA Copperweld Wire* Wire Size Reference Information 7/#10 7/#8 7/#7 7/#6 7/#5 19/#9 7/#4 19/#8 19/#7 37/#9 19/#6 37/#7 Diameter mm 7.8 9.8 11.0 12.3 13.9 14.5 15.6 16.3 18.3 20.3 20.6 25.7 Diameter inch .306 .385 .433 .486 .546 .572 .613 .642 .721 .801 .810 1.01 Cross Section MCM 72.7 115.6 145.7 183.8 231.7 248.8 292.2 313.7 395.5 484.4 498.8 770.3 Cross Section mm2 36.9 58.7 73.9 93.3 117.6 126.3 148.3 159.2 200.8 245.9 253.2 391.0 Equivalent Cu Wire* AWG 3 1 1/0 2/0 3/0 3/0 4/0 4/0 250MCM 300MCM 350MCM 500MCM * As published by LTV Copperweld * Note: Steel has only 8% conductivity relative to copper (Copper=100%, Steel=8%) www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG C Metric to Imperial (IEC) Cable Conversion Chart 2.0 Concentric 3.5 Concentric 4 Solid 6 Solid 5.5 Concentric 8.0 Concentric 10 Solid 10 Concentric 14 Concentric 16 Solid 16 Concentric 22 Concentric 25 Solid 25 Concentric 30 Concentric 35 Solid 35 Concentric 38 Concentric 40 Concentric 50 Solid 50 Concentric 55 Concentric 60 Concentric 70 Solid 70 Concentric 80 Concentric 95 Concentric 100 Concentric 120 Concentric 125 Concentric 150 Concentric 185 Concentric 200 Concentric 240 Concentric 250 Concentric 300 Concentric 325 Concentric 400 Concentric 500 Concentric 600 Concentric 625 Concentric 725 Concentric 800 Concentric 850 Concentric 1000 Concentric Conductor Diameter Inches 0.071 0.095 0.098 0.122 0.118 0.142 0.150 0.162 0.189 0.177 0.204 0.236 0.220 0.260 0.276 0.264 0.305 0.315 0.331 0.315 0.354 0.378 0.394 0.394 0.430 0.453 0.505 0.512 0.567 0.571 0.634 0.700 0.717 0.801 0.815 0.891 0.922 1.03 1.13 1.26 1.29 1.39 1.45 1.48 1.64 mm 1.8 2.4 2.5 3.1 3.0 3.6 3.8 4.2 4.8 4.5 5.2 6.0 5.6 6.4 6.9 6.7 7.7 7.8 8.4 8.0 9.0 9.6 10.0 10.0 10.9 11.5 12.6 13.0 14.2 14.5 16.1 17.7 18.2 20.3 20.7 22.5 23.4 26.2 28.8 31.9 32.8 35.2 36.8 37.6 41.6 Size AWG #14 Concentric #12 Concentric #10 Solid #8 Solid #10 Concentric #8 Concentric #6 Solid #7 Concentric #6 Concentric #4 Solid #5 Concentric #4 Concentric #3 Solid #3 Concentric #2 Concentric #2 Solid #2 Concentric #2 Concentric #1 Concentric 1/0 Solid 1/0 Concentric 1/0 Concentric 2/0 Concentric 3/0 Solid 2/0 Concentric 3/0 Concentric 4/0 Concentric 4/0 Concentric 250 MCM 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM 500 MCM 600 MCM 700 MCM 800 MCM 1000 MCM 1200 MCM 1250 MCM 1400 MCM 1600 MCM 1700 MCM 2000 MCM Conductor Diameter Inches 0.0726 0.0915 0.102 0.128 0.116 0.146 0.162 0.164 0.184 0.204 0.205 0.232 0.229 0.260 0.292 0.258 0.292 0.292 0.332 0.325 0.373 0.373 0.419 0.410 0.419 0.470 0.528 0.528 0.575 0.575 0.630 0.681 0.728 0.813 0.813 0.893 0.964 1.031 1.152 1.263 1.289 1.364 1.459 1.506 1.632 mm 1.84 2.3 2.6 3.25 2.95 3.7 4.1 4.2 4.7 5.2 5.2 5.9 5.8 6.6 7.4 6.6 7.4 7.4 8.4 8.3 9.5 9.5 10.6 10.4 10.6 12.0 13.4 13.4 14.6 14.6 16.0 17.3 18.5 20.7 20.7 22.7 24.5 26.2 29.3 32.1 32.7 34.6 37.1 38.2 41.5 www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com Reference Information Cross Sectional Area (mm2) D EXOTHERMIC WELDING EQUIPMENT CATALOG Conductor Identification Base Class A, B, and C, Concentric Conductor Based on ASTM Standard Specifications Size AWG Size in Circular Mils Conductor Diameter 1000 800 750 700 600 500 400 350 300 250 4/0 3/0 2/0 1/0 1 2 3 4 6 8 10 12 14 1,000,000 8,000,000 750,000 700,000 600,000 500,000 400,000 350,000 300,000 250,000 211,600 167,800 133,100 105,500 83,690 66,370 52,630 41,740 26,240 16,510 10,380 6,530 4,110 1.152” 1.031” .998” .964” .893” .813” .728” .681” .630” .575” .528” .470” .419” .373” .332” .292” .260” .232” .184” .146” .116” .0915” .0726” Number of wires 7 .1739 .1548 .1379 .1228 .1093 .0974 .0867 .0772 .0612 .0486 .0385 .0305 .0242 19 .1622* .1451 .1357 .1257 .1147 .1055 .0940 .0837 .0745 .0664 .0591 .0526 .0469 .0372 .0295 .0234 .0185 .0147 37 61 91 .1644* .1470* .1424* .1375* .1273 .1162 .1040 .0973 .0900 .0822 .0756 .0763 .0600 .0534 .0467 .1280 .1145 .1109 .1071 .0922 .0905 .0810 .0757 .0701 .0640 .1048 .0938 .0908 .0877 .0812 *Class AA Base Solid Copper Wire Based on ASTM Standard Specifications Size AWG Reference Information 4/0 3/0 2/0 1/0 1 2 3 4 6 8 10 12 14 Size in Circular Mils 211,600 167,800 133,100 105,500 83,690 66,370 52,630 41,740 26,240 16,510 10,380 6,530 4,110 Conductor Diameter .4600” .4096” .3648” .3249” .2893” .2576” .2294” .2043” .1620” .1285” .1019” .0808” .0641” www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG E TerraWeld® Guide to Troubleshooting Problem 1 The handles lock, but the mold doesn’t close tightly. Cause Handle clamps are not properly adjusted. Use of improper cable size Bent or out-of-round cable Dirt or slag stuck in mold parting line Presence of moisture in conductor or mold 2 The connection is porous. Not enough heating of the mold or heating temperature is low. Presence of contaminants (oil, insulation, etc.) in conductors Conductors are not properly cleaned. 3 The conductors do not weld. Solution Adjust the handles, especially when they are new. Use the correct cable size. A too large cable will hold the mold open. Make sure that the cables are not curved or bent. Check the mold parting line. Make sure there is no dirt, slag or foreign objects. Dry the conductor by wiping and then heating. Heat mold with torch (to above 212 °F) or by igniting weld materials in mold without any conductors. Be careful to prevent burns from the hot material seeping out of the mold. NOTE: Do not use this method of heating if the mold has wear-plates. Use a safety solvent to wash the conductor, and then dry it. If insulation is present between strands, remove it. Remove oxides using the wire brush. If heavily oxidized, create a fresh-cut conductor end and use TerraWeld® Heavy Duty molds. Conductors are not properly dried. Dry conductor with a torch. Improper gap or butting Check for proper gap or butting as required (see mold tag and read the instructions packaged with the mold). Conductors are not properly positioned in the mold. Check to be sure gap is centered under tap hole. NOTE: In some cases, the run (thru) conductor must be cut and gapped. Follow instructions packaged with the mold or use TerraWeld® Heavy Duty molds. www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com TerraWeld® Guide to Troubleshooting # F EXOTHERMIC WELDING EQUIPMENT CATALOG # 4 5 6 Problem The connection is covered with unnecessary slag Cause Disk was not put in. Disk movement NOTE: A small amount Disk not correctly seated. of slag on the surface Chipped graphite at tap is usual. hole Presence of moisture in Molten metal seeps out conductor or mold of the crucible when Lack of mold packing creating a connection material in weld cavity of (See the Problem #4.) mold Lack of mold packing material Excessively worn mold The weld metal leaks around the conductor. Excessive use Use of improper mold 7 8 TerraWeld® Guide to Troubleshooting 9 The connection has “fins” — metal is lost. The cables pull out of mold during welding. Insufficient fill material to cover conductors. Mold not being completely closed. Mold worn beyond useful life and needs replacement. Conductor movement Either twisted or tensioned conductors Use of improper weld material size Resulting from leaking weld metal caused by worn mold Conductor Movement 10 The riser is too high. Too large a gap between conductors Mold Leak Moisture in mold or conductor (see Problem #4). Solution Create a new weld while carefully observing the procedure steps. Use care when pouring the weld material. Place the disk correctly. Replace the mold. Mold material in weld cavity of mold. Always apply mold packing material to conductor after mold is closed. Use packing material around the conductor after the mold is closed Replace with a new mold. Use molds with wear-plates (which also act as chill-plates). Use a proper mold. Mold must be the correct size for the cable being welded. See the Problem #1. Replace the mold. Use a clamp or other means to prevent movement of conductors during welding. Cut out the twisted conductor. Determine use of proper weld material size (see the mold tag). Replace mold, or if only worn around conductor opening, use duct seal (or putty) around conductor. Do not get duct seal into mold cavity. Determine use of proper weld material size (see the mold tag). See the positioning instructions (Page 5 & Page 6). See the Problems #6, 7, & 8. Determine use of proper weld material size (see the mold tag). www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG 11 12 13 Problem Cause Solution Mold has not been cleaned Use a cable clamp for hard-drawn copper at all or has been cleaned The mold wears out or DSA Copper weld wire. improperly. quickly. Clean the mold with a soft brush (preferably NOTE: Molds should natural bristle), clean cloth, or newspaper. Use of improper tools last an average of DO NOT USE A WIRE BRUSH, it will cause 60-80 connections. erosion and quickly destroy the mold. See TerraWeld® Mold Use care when removing the mold from a Inspection page 7. Rough handling of molds finished connection to prevent chipping of the mold. Clean the steel with a rasp or grinder to The steel is cleaned bright metal. All mill scale, paint, and/ improperly. or other coating must be removed with a safety solvent before cleaning. Clean galvanized surfaces with a wire Galvanized surfaces are brush or emery cloth. However, extra heavy When welding to steel, not clean enough to be galvanized steel must be cleaned with a the weld does not stick welded. rasp. to the steel. Heat the surface to be welded with a torch The steel surface or the (from back-side if possible). Any carbon conductors are moist or deposit (visible as dark ash) must be contaminated. removed from the surface to be welded. The conductors are not in Check the instruction sheet. proper position. Excessive coatings Remove all coatings before cleaning. When welding to present. ductile iron or cast iron, Clean surface with rasp or grinder to bright the weld does not stick Contaminated surface metal, and wipe with a safety solvent. to the surface. Using a wrong powder. Use TerraWeld® alloy metal material. ALLTEC offers a TerraWeld® Training course. Contact us to discuss your needs. TerraWeld® Welder Qualification Card The bearer of this card has successfully completed the classroom and field training for proper TerraWeld® welding procedures and practices and has therefore earned this WELDER QUALIFICATION CARD. Qualification is valid for a three (3) year period. TerraWeld® Welder Qualification Card Bearer Name:_______________________________ Authorized Trainer:__________________________ Date:_____________ Expiration:_____________ www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com TerraWeld® Guide to Troubleshooting # G H EXOTHERMIC WELDING EQUIPMENT CATALOG Part Number Index B BLANKET .................................................................2-4 B Series BEH Mold.................................................. 3-88, 3-89 BE Mold .................................................... 3-86, 3-87 BS Mold .................................................... 3-96, 3-97 BT Mold .................................................... 3-92, 3-93 BTV Mold .................................................. 3-90, 3-91 BVSE Mold ................................................ 3-98, 3-99 BX Mold .................................................... 3-94, 3-95 C CBLC ........................................................................2-3 CCB-1 ......................................................................2-5 CCLAMP3.................................................................2-3 CCLAMP4.................................................................2-3 CL-2..........................................................................2-3 CL-2M ......................................................................2-3 CL-3..........................................................................2-3 CL-3B .......................................................................2-3 CL-3CH ....................................................................2-3 CL-3CV .....................................................................2-3 CL-3M ......................................................................2-3 CL-4..........................................................................2-3 CL-4B .......................................................................2-3 CL-4CH ....................................................................2-3 CL-4CV .....................................................................2-3 CL-4M ......................................................................2-3 CLR-1 .......................................................................2-3 CUTTER1..................................................................2-5 D DISK-L ......................................................................2-5 DISK-M .....................................................................2-5 DISK-S......................................................................2-5 DX-3 .........................................................................2-4 DX-4 .........................................................................2-4 Part Number Index E E Series ERB Mold .............................................. 3-104, 3-105 ERT Mold .............................................. 3-106, 3-107 ERW Mold ............................................. 3-102, 3-103 G GNRDC.......................................................... 2-4, 3-34 G Series GBN Mold ............................................................3-36 GBT Mold.............................................................3-37 GEE Mold .................................................. 3-20, 3-21 GEP Mold.................................................. 3-28, 3-29 GES Mold.................................................. 3-30, 3-31 GET Mold .................................................. 3-22, 3-23 GEY Mold.................................................. 3-26, 3-27 GST Mold .................................................. 3-24, 3-25 GTS Mold .................................................. 3-32, 3-33 GVE Mold .................................................. 3-34, 3-35 H HD-G Series HD-GEE Mold ....................................... 3-126, HD-GET Mold ....................................... 3-128, HD-GST Mold ....................................... 3-130, HD-S Series HD-SHEA Mold ..................................... 3-134, HD-SHEB Mold ..................................... 3-136, HD-SHTA Mold ..................................... 3-138, HD-SHTB Mold ..................................... 3-140, HD-SVED Mold ..................................... 3-144, HD-SVES Mold ..................................... 3-142, HD-SVEU Mold ..................................... 3-146, HD-SVTV Mold...................................... 3-148, HD-W Series HD-WE Mold ......................................... 3-110, HD-WF Mold ......................................... 3-118, HD-WL Mold ......................................... 3-120, HD-WP Mold ......................................... 3-116, HD-WT Mold ......................................... 3-112, HD-WXL Mold ....................................... 3-122, HD-WX Mold ......................................... 3-114, 3-127 3-129 3-131 3-135 3-137 3-139 3-141 3-145 3-143 3-147 3-149 3-111 3-119 3-121 3-117 3-113 3-123 3-115 I IG-EX ........................................................................2-4 IGNITOR ...................................................................2-4 M MCB-1 ......................................................................2-5 www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com EXOTHERMIC WELDING EQUIPMENT CATALOG P P Series PK Mold .................................................... 3-74, PL Mold..................................................... 3-76, PT Mold .................................................... 3-82, PV Mold .................................................... 3-78, PY Mold .................................................... 3-80, T 3-75 3-77 3-83 3-79 3-81 R R Series RHEH Mold ............................................... 3-64, RHXH Mold ............................................... 3-66, RVCT Mold................................................ 3-70, RVXH Mold ............................................... 3-68, S I 3-65 3-67 3-71 3-69 TOOLKIT...................................................................2-5 TORCHH ..................................................................2-5 W W Series WE Mold ....................................................... 3-2, 3-3 WES Mini Mold ............................................. 3-2, 3-3 WF Mold ................................................... 3-12, 3-13 WL Mold.................................................... 3-14, 3-15 WP Mold ................................................... 3-10, 3-11 WT Mold ....................................................... 3-4, 3-5 WTS Mold ..................................................... 3-6, 3-7 WXL Mold ................................................. 3-16, 3-17 WX Mold ....................................................... 3-8, 3-9 WXS Mini Mold ............................................. 3-8, 3-9 Part Number Index S-2 ............................................................................2-4 S-3 ............................................................................2-4 SLV-WRAP ................................................................2-4 S Series SHEA Mold ............................................... 3-40, 3-41 SHEB Mold ............................................... 3-42, 3-43 SHTA Mold ................................................ 3-44, 3-45 SHTB Mold ............................................... 3-46, 3-47 SVED Mold................................................ 3-50, 3-51 SVEH Mold................................................ 3-60, 3-61 SVES Mold ................................................ 3-48, 3-49 SVEU Mold................................................ 3-52, 3-53 SVTHA Mold ............................................. 3-56, 3-57 SVTHB Mold ............................................. 3-58, 3-59 SVTV Mold ................................................ 3-54, 3-55 www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com SOLUTION PROVIDERS FOR AN ENERGIZED WORLD™ WORLD HEADQUARTERS 64 Catalyst Drive Canton, North Carolina 28716 USA TEL: +1.828.646.9290 FAX: +1.828.646.9527 EMAIL: info@alltecglobal.com ALLTEC has offices located across the world. Go to www.alltecglobal.com/contact to connect with your regional office. © 2015 ALLTEC | 490-001 | 4/29/2015 www.alltecglobal.com