SOLUTION PROVIDERS FOR AN ENERGIZED WORLD™
Exothermic Welding Equipment Catalog
SOLUTION PROVIDERS FOR AN ENERGIZED WORLD™
Exothermic Welding Equipment Catalog
ALLTEC Exothermic Welding Equipment Catalog All Rights Reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted in any form by any means (electronic, mechanical, recording, or otherwise), without the express written permission of ALLTEC.
ALLTEC is constantly seeking to improve our products, specifications are subject to change at anytime. Please note that every effort was taken to
maintain accuracy in this publication; however, ALLTEC assumes no responsibility for any errors that may occur.
TerraStat®, TerraStreamer®, DynaShield®, TerraDyne®, TerraFill®, TerraWeld®, GroundGuardian® are registered trademarks of Alltec LLC. Solution
Providers for an Energized World™, Alltec Protection Pyramid™, and A Simply Superior Connection™ are trademarks of Alltec LLC.
Grounding / Earthing & Bonding Solutions | Surge Protection | Lightning Protection
2
Exothermic Welding Equipment Catalog
Introduction
About ALLTEC
ALLTEC is a global leader in the design,
manufacture and development of products and
services for grounding & bonding solutions, surge
protection, and lightning protection.
“As ‘Solution Providers for an Energized
World™,’ we offer a comprehensive facility
protection approach to solving the world’s
most difficult grounding, power quality, and
lightning problems.”
-Christopher Bean, President/CEO
Grounding / Earthing & Bonding Solutions
As equipment becomes more sophisticated
and electrically susceptible, the need for an
exceptionally low-resistance/low-impedance
grounding system becomes more crucial. When
implemented effectively, harmful electrical currents
are safely redirected to earth and away from
important equipment and facilities.
Surge Protection
While lightning is the most notorious surge
generator, approximately 80% of all transient
surge activity originates from internally generated
sources. Properly installed surge protection
devices on all circuit conductors maximizes total
site protection.
Lightning Protection
Consulting, Engineering & Design,
Project Management and Inspection/
Preventative Maintenance Services
ALLTEC’s greatest strength is our complete
Systems Engineering and Products Solutions
Program. Our experienced and accredited
Engineering and Project Management teams apply
the three-tiered ALLTEC Protection Pyramid™
approach while working with leading international
client companies to develop the best solutions for
each and every situation. While ALLTEC offers a
full multi-phase solution for clients in need of all
of our services, we can also provide a selection
of individualized services which best fit a client’s
unique protection needs.
Assessing the Problems, Providing Answers,
Project Oversight & Continued Protection
• Consulting (Phase I) - TerraEvalSM Advanced
Solution Assessment
• Engineering & Design (Phase II) - Customized
Solution Development
• Project Management (Phase III) – Strong and
Cost Effective Project Management Support
• Inspection/Preventative Maintenance (Phase IV)
– System Performance and Condition Evaluation
You can learn more about our services and
capabilities at www.alltecglobal.com/services
Lightning is an awesome and unpredictable act
of nature that causes more deaths and property
damage than any other weather related event.
A properly installed lightning protection system
is over 98% effective in preventing catastrophic
lightning damage.
Introduction
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3
The ALLTEC Protection Pyramid™
The ALLTEC Protection Pyramid™ provides a three-tier comprehensive facility approach for grounding/
earthing & bonding, surge suppression, and lightning protection solutions. The Pyramid comes as close
as humanly possible to protect both man and machine from lightning and non-lightning induced transient
voltage damage.
Why the Pyramid?
Each level of the ALLTEC Protection Pyramid™ represents a method utilized to protect facilities from
damages caused by harmful electrical events. Rather than treating these tiers as independent, ALLTEC
regards each layer as an interlocking component. When all three tiers are designed, installed, and
maintained as a total system, comprehensive facility protection can be achieved.
Safeguard valuable assets, defend critical electronics, and protect businesses using the ALLTEC
Protection Pyramid™. The ALLTEC Protection Pyramid™ uses ALLTEC’s proven products and services
for grounding, surge suppression, and lightning protection to provide full infrastructure protection.
ALLTEC is an ISO 9001 registered company. We are committed to our customers’ satisfaction and follow
strict quality guidelines to ensure that we meet or exceed our customer’s needs. When dealing with the risks
associated with lightning and power quality issues, it is imperative that every effort is taken to use the highest
quality products and adhere to the highest standards for protection services.
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The ALLTEC Protection Pyramid™
You can learn more at www.alltecglobal.com/pyramid
4
EXOTHERMIC WELDING EQUIPMENT CATALOG
ALLTEC Products & Solutions
Grounding / Earthing & Bonding Solutions
TerraDyne®
TerraFill®
TerraBar
GroundGuardian®
Electrolytic Grounding System
Bus Bars
Low-Resistivity Grounding Backfill
TerraWeld®
Exothermic Welding System
Active Floating Roof Tank Monitoring System
R56
Surge Protection Solutions
DynaShield
®
Medium Voltage Protection
DynaShield
®
Main and Sub Panel Protection
DynaShield
®
Hardwired Protection
DynaShield
®
DIN Rail Protection
DynaShield
®
Data Signal Protection
Custom SPDs can be developed for your specific needs.
Lightning Protection System Solutions
TerraStat®
Charge Dissipation Terminals
TerraStreamer®
Early Streamer Emission Terminals
LSC-7D
Lightning Strike Counter
Traditional Lightning Protection Equipment
ALLTEC Products & Solutions
Standards & Code Specification Compliance
ALLTEC is accredited and certified by numerous standards authorities. As an expert in the latest
approved standards and code specifications for grounding and lightning protection systems, ALLTEC is
an active sought-after member for standards committees.
You can learn more about ALLTEC Products at www.alltecglobal.com/products
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Exothermic Welding Equipment Catalog
5
General Information
Ability to Serve
International Customers
ALLTEC has the capability to design, manufacture,
and install any lightning protection or grounding
system you may require. Our complete engineering
facilities are prepared to assist you with any special
or unusual requirements.
Our exporting policy is available upon request.
This policy may vary slightly, depending upon the
receiving country and its Customs procedures.
ALLTEC offers all of our engineering and design
services worldwide.
Claims & Shortages
Documentation & Wire Transfer Fees
Please be aware that ALLTEC assumes no
liability for any damage to goods in shipment.
All materials must be inspected upon receipt
BEFORE signing for acceptance of shipment.
Once you have signed the bill of lading accepting
shipment, you are acknowledging that you have
received the shipment in full and with no damage.
Any damages or shortages need to be noted on
the bill of lading before signing and immediately
file a claim with the delivering transportation
company. It is our policy that any claims for
shortages or errors must be made within 24 hours
after receipt of goods. Any error on our part will
be taken care of promptly and at no cost to you,
the customer. Any shortages found and reported
more than 24 hours after shipment acceptance
will not be replaced free of charge.
ALLTEC charges standard customary fees for
obtaining and processing documents for overseas
shipments. Any wire transfer or bank fees are the
responsibility of the customer and will be included
in the price quotation supplied before the shipment
leaves our warehouse.
ALLTEC Product Catalogs
ALLTEC offers four catalogs.
Exothermic Welding
Equipment Catalog
Surge Suppression Catalog
Lightning Protection
Equipment Catalog
General Information
Grounding / Bonding
Equipment Catalog
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6
EXOTHERMIC WELDING EQUIPMENT CATALOG
Terms and Conditions
“Goods & Services”
1.
Definitions
The term “Seller” means ALLTEC, the term“Buyer” means the company, person or
other entity who is the purchaser of the Goods, the term “Goods” means any goods or
materials ordered and sold pursuant to the terms and conditions set forth herein.
2.
Freight
The purchase price of the Goods shall be EXWORKS, Canton, NC or other named
shipping point. In situations of “prepay and add”, ALLTEC is unable to provide a
copy of the actual freight bill due to agreements with our carriers regarding rate
disclosure confidentiality.
5.
Delivery
(a)
(b)
(c)
6.
Seller’s place and point of delivery shall be deemed to be delivery to a carrier
at Seller’s plant in Canton, NC, USA or such other designated shipping point
designated by Seller. If Buyer fails to furnish complete shipping directions to
Seller within a reasonable time of placing the order, Seller, at Seller’s discretion,
may make necessary shipping arrangements with a carrier selected by Seller,
the cost of which shall be paid by Buyer.
If and to the extent a delivery date is stated, it is the estimated delivery date
only. All accepted orders, whether or not delivery dates are specified thereon,
shall be subject to delays or failures in manufacture or delivery due to causes
beyond the control of Seller or carrier. Buyer’s obligations shall continue
notwithstanding any delay in delivery, provided if performance by Seller is
prevented in whole or in part for a period of three (3) consecutive months, then
in such event Seller or Buyer (provided Buyer is not responsible for the delay)
may cancel any order that has not been shipped as of such date.
If for any reason, the Buyer is unable to accept the delivery of Goods according
to the mutually established schedule; the Seller, at its option and after three (3)
days written notice to the Buyer, may place the Goods in storage. In such event,
the Buyer shall pay any and all storage or other related costs. If the Buyer
fails to accept any delivery or part thereof, the Seller, at its option, may treat
such failure as a breach of this Agreement and exercise any and all remedies
available to it pursuant to the terms and conditions set forth herein or available
to it as a matter of law.
Credit
Terms and Conditions
The Seller’s obligations are at all times subject to the Seller’s approval of the
Buyer’s credit standing. Upon request, the Buyer shall furnish the Seller such credit
information as may be customary and reasonably requested by the Seller. At its
discretion, the Seller reserves the right to require payment in advance, C.O.D., and/
or otherwise modify credit terms. If at any time the Buyer is past due with respects
to amounts due, the Seller at its option (without liability or prejudice to any other
remedies), may decline to ship or stop any Goods in transit until such time the Seller
(1) receives payment in full of all amounts owing to it by the Buyer or (2) otherwise
receives assurances satisfactory to the Seller of such payment.
7.
8.
(a)
(b)
Payments Terms
Terms of payment are net thirty (30) days. Service charge on late payments shall be
applicable at the rate of one and one-half percent (1.5%) per month or an annual
percentage rate of eighteen (18%) per annum. In addition, Buyer shall be obligated for
Seller’s reasonable collection agency or attorneys’ fees that may be incurred by Seller
to collect any sums due Seller hereunder or service charge. Seller reserves the right
to apply any payments received from Buyer to any outstanding invoice of Seller at
Seller’s sole discretion.
4.
Claims
Price
Unless otherwise stated, price of the Goods shall be the price in effect at the date and
time of shipment. Seller reserves the right to adjust price based on volume purchases;
any discounts allowed for volume purchases will be in the Seller’s sole discretion.
Price does not include any sales, use, excise or similar taxes which shall be added
to the price of the Goods and shall be the responsibility of Buyer. Unless otherwise
stated, minimum order is $125.00 (excluding freight) on any single order. Each
shipment will be separately invoiced.
3.
9.
Risk of Loss
(c)
Buyer shall inspect the Goods immediately upon receipt. Any claim that the
Goods have been damaged or otherwise do not conform must be made to
Seller in writing within ten (10) days of receipt of such Goods by Buyer. All
claims for defective, damaged, or non-conforming Goods must be submitted
in writing to ALLTEC, LLC at 64 Catalyst Drive, Canton, NC 28716, USA
accompanied with a copy of the signed bill-of-lading noting the damage/
shortages, and any other information (photos, etc) supporting Buyer’s claim.
In the absence of such notice, the Goods shall be deemed to be accepted
by Buyer.
With respect to any valid claims properly submitted hereunder, Buyer’s
exclusive remedy and Seller’s sole liability shall be limited to Seller repairing
or replacing Goods that do not conform to specifications, or at Seller’s sole
option refunding the purchase price of the Goods. In no event shall Seller have
any liability to damages in connection with the sale of the Goods in an amount
exceeding the purchase price of the Goods sold. Seller shall have no liability for
any consequential, special, or indirect damages.
Claims for quantity deviations or unit pricing errors are deemed waived unless
submitted in writing within thirty (30) days of notice of invoice.
10. Quotations
Quotations, based on plans and specifications, are Seller’s interpretation of the
requirements and include only the material described and listed on the quotation
unless otherwise stated. Quotations will be in writing and unless otherwise specified
will remain in effect for a period of thirty (30) days from issue date. Formal written
purchase orders for work covered by any quotation submitted must be received within
forty-five (45) days from the date of quotation. Prices and inventory classifications are
subject to changes without notice, and are those in effect at the time of shipment.
11. Errors
ALLTEC reserves the right to correct, at any time, any errors and omissions relating
to any component or item upon which a purchase order may be based, including, but
not limited to, clerical or stenographic errors or omissions as may relate to quotations,
price, catalog and other materials supplied by ALLTEC, or other terms and conditions
as reasonably determined by Seller.
12. Returns
Goods may be returned for credit upon written request and upon Seller’s written
approval and issuance to Buyer of a customer return materials authorization form with
RMA number. Any returned items are subject to reasonable restocking charges which
unless otherwise agreed to by Seller, shall be deemed to be twenty-five percent (25%)
of the price of the Goods returned. Any returned items must be in saleable condition,
in the original standard packages, and conform to current catalog descriptions. All
returned material is to be shipped to seller freight prepaid. Unless otherwise stated,
these terms and conditions govern the purchase and sale of the Goods. All terms and
conditions, including price, are subject to change without notice as to any Goods not
shipped as of the effective date of such change.
13. Cancellation
Orders received and accepted by Seller may not be cancelled or changed subsequent
to delivery, prior to that date such orders may be received and accepted by Seller
with the written permission of Seller. Any cancellation or change shall be subject to
applicable charges for labor, material, and other costs actually incurred by Seller.
14. Seller’s Remedies
If Buyer cancels or abrogates this Agreement in whole or in part prior to shipment for
any reason, without Seller’s consent, Buyer shall pay Seller for all costs and expenses
incurred by Seller, including the cost of all work executed or performed; any special
engineering costs and commitments made by Seller prior to the time of cancellation;
and all other incidental and storage costs incurred prior to resale.
15. Binding Nature
These terms and conditions shall be binding upon the parties hereto, their successors
and assignees.
Risk of loss or damage to the Goods shall be solely that of Buyer upon delivery to a
carrier for shipment; any loss or damage subsequent to such delivery shall not be the
responsibility of Seller, provided further any such loss shall not release Buyer from
Buyer’s obligation to pay for the Goods. Any claim for damage or loss in transit must
be asserted by Buyer against the carrier.
16. Authority
Warranty
17. Governing Law
Seller warrants that the Goods will conform to the description stated herein subject
to tolerances and variations consistent with current trade practices, testing and
inspections methods. Seller makes no other warranties hereunder, expressed or
implied. Seller specifically disclaims any implied warranties of merchantability or
fitness for a particular purpose. Some products have special warranties and periods
of duration.
Any person, employee or agent otherwise acting on behalf of Buyer hereunder shall
be deemed to have full authority to act on behalf of Buyer which Seller may rely on
exclusively without further inquiry.
This Agreement shall be construed in accordance with and governed by laws of the
state of North Carolina, USA.
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EXOTHERMIC WELDING EQUIPMENT CATALOG
i
Table of Contents
Section 1:
Exothermic Welding
Page #
TerraWeld Exothermic Welding System ..................................................................................... 1-1
®
Requirements of Electrical Connections ..................................................................................... 1-2
Tech Tip: Minimizing Materials and Costs ................................................................................... 1-3
Section 2:
Weld Metal, Molds & Accessories
TerraWeld® Weld Metal ................................................................................................................ 2-1
Weld Mold.................................................................................................................................... 2-2
Tools And Accessories ................................................................................................................ 2-3
Part Numbering System .............................................................................................................. 2-6
Section 3:
Connection Selection
Master Series Index ................................................................................................................... I - VI
W Series - Wire To Wire Connections ......................................................................................... 3-1
WE/WES Mini Mold ........................................................................................................ 3-2, 3-3
WT Mold......................................................................................................................... 3-4, 3-5
WTS Mold ...................................................................................................................... 3-6, 3-7
WX/WXS Mini Mold ........................................................................................................ 3-8, 3-9
WP Mold .................................................................................................................... 3-10, 3-11
WF Mold..................................................................................................................... 3-12, 3-13
WL Mold ..................................................................................................................... 3-14, 3-15
WXL Mold................................................................................................................... 3-16, 3-17
G Series - Ground Rod To Wire Connections............................................................................ 3-19
GEE Mold ................................................................................................................... 3-20, 3-21
GET Mold ................................................................................................................... 3-22, 3-23
GST Mold ................................................................................................................... 3-24, 3-25
GEY Mold ................................................................................................................... 3-26, 3-27
GEP Mold ................................................................................................................... 3-28, 3-29
GES Mold ................................................................................................................... 3-30, 3-31
GTS Mold ................................................................................................................... 3-32, 3-33
G Series - Bus Bar To Ground Rod Connections
GBN Mold ........................................................................................................................... 3-36
GBT Mold ............................................................................................................................ 3-37
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Table of Contents
G Series - Ground Rod Connections
GVE Mold ................................................................................................................... 3-34, 3-35
ii
EXOTHERMIC WELDING EQUIPMENT CATALOG
S Series - Connections To Plates and Pipes ............................................................................. 3-39
SHEA Mold................................................................................................................. 3-40, 3-41
SHEB Mold ................................................................................................................ 3-42, 3-43
SHTA Mold ................................................................................................................. 3-44, 3-45
SHTB Mold................................................................................................................. 3-46, 3-47
SVES Mold ................................................................................................................. 3-48, 3-49
SVED Mold ................................................................................................................. 3-50, 3-51
SVEU Mold ................................................................................................................. 3-52, 3-53
SVTV Mold ................................................................................................................. 3-54, 3-55
SVTHA Mold............................................................................................................... 3-56, 3-57
SVTHB Mold .............................................................................................................. 3-58, 3-59
SVEH Mold ................................................................................................................. 3-60, 3-61
R Series - Connection To Rebars .............................................................................................. 3-63
RHEH Mold ................................................................................................................ 3-64, 3-65
RHXH Mold ................................................................................................................ 3-66, 3-67
RVXH Mold................................................................................................................. 3-68, 3-69
RVCT Mold ................................................................................................................. 3-70, 3-71
P Series - Connections To Bus Bars And Terminal Lugs .......................................................... 3-73
PK Mold ..................................................................................................................... 3-74, 3-75
PL Mold ...................................................................................................................... 3-76, 3-77
PV Mold...................................................................................................................... 3-78, 3-79
PY Mold ..................................................................................................................... 3-80, 3-81
PT Mold...................................................................................................................... 3-82, 3-83
B Series - Bus Bar Connections/Steel To Strap Connections................................................... 3-85
BE Mold ..................................................................................................................... 3-86, 3-87
BEH Mold ................................................................................................................... 3-88, 3-89
BTV Mold ................................................................................................................... 3-90, 3-91
BT Mold...................................................................................................................... 3-92, 3-93
BX Mold ..................................................................................................................... 3-94, 3-95
BS Mold ..................................................................................................................... 3-96, 3-97
BVSE Mold ................................................................................................................. 3-98, 3-99
E Series - Rail Bond Connections ........................................................................................... 3-101
ERW Mold .............................................................................................................. 3-102, 3-103
ERB Mold ............................................................................................................... 3-104, 3-105
ERT Mold ............................................................................................................... 3-106, 3-107
HD-W Series - Heavy Duty Connections................................................................................. 3-109
HD-G Series - Heavy Duty Connections ................................................................................. 3-125
HD-S Series - Heavy Duty Connections.................................................................................. 3-133
Table of Contents
Reference Information ............................................................................................................. 3-151
Troubleshooting
Part Number Index
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Exothermic Welding Equipment Catalog
Section 1
Exothermic Welding
EXOTHERMIC WELDING EQUIPMENT CATALOG
1-1
TerraWeld®
The TerraWeld® Exothermic Welding System provides the superior solution in permanent molecular bonding.
The process of exothermic welding, in which no external source of heat or power is required, is the universally
preferred method of making electrical connections of copper-to-copper or copper-to-steel. Lightning protection
and grounding systems require connections that maintain current carrying capacity exceeding that of the
conductors used in the system. TerraWeld® connections provide higher fusing capacity than the conductors to
which they are bonded. System resistance, impedance, and ampacity relate directly to functionality, safety, and
regulatory compliance. TerraWeld® meets these challenges and delivers optimal longevity, especially in belowgrade applications.
TerraWeld® connections provide performance superior to all existing surface-to-surface mechanical retention
connectors. Pressure type connections are susceptible to variation, aging, corrosion, and failure - not TerraWeld®.
One click of the starter forges a visually inspectable, uniformly conductive, corrosion resistant, continuous solid
metal bonding at the molecular level resulting in the only connection which will not loosen or increase in resistance
over the lifetime of the installation.
ALLTEC’s hermetically sealed metallized pouch design is unique in the industry. Containing pre-measured
granular metallic particles with a separate sealed tube of starting powder, the materials are not in contact and
may be safely handled, stored, and transported. Users may confidently and comfortably drop a few packages in
their pocket before heading to a site, and rely on its capability even after prolonged exposure to the elements.
TerraWeld® works when others won’t.
The TerraWeld® Exothermic Welding System uses a light-weight, clamp-on graphite mold to safely position and
contain any weld required. The exothermic reaction creates an intense miniature furnace with temperatures
exceeding 2,500°F, instantly producing molten metal which flows into the weld cavity, filling any available space.
Moments later the mold may be removed in preparation for the next weld.
Mold cover
Starter Material
Crucible
Weld Metal
Metal Disk
Mold
Conductor A
Tap Hole
Weld Cavity
Conductor B
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Exothermic Welding System
Exothermic Welding System
EXOTHERMIC WELDING
Section 1.1
1-2
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 1.2
EXOTHERMIC WELDING
Requirements of Electrical Connections
Poor connections (joints) between conductors are often the cause of electrical failures. An ideal connection should
possess the following qualities:
1. Maintains contact integrity and electrical continuity.
2. When conducting electrical current, connector temperature should remain lower than that of the conductor.
3. Able to withstand overload conditions without melting, burning or failing.
4. Long service life. Will not deteriorate, loosen or corrode when subjected to weather.
Of all the varieties of electrical connectors that are available today, only exothermic welded connectors can meet
the above criteria. Throughout the world, exothermic welding has been shown to be the best choice where safety,
reliability, current carrying capacity and longevity are critical.
Requirements of Electrical Connections
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EXOTHERMIC WELDING EQUIPMENT CATALOG
1-3
Section 1.3
EXOTHERMIC WELDING
Tech Tip - Minimizing Materials and Costs
Grid Wire to Ground Rod Connections
WT Mold Type
250 mcm or
Larger
GEE Mold Type
GET Mold Type
1/0 AWG
Ground rod
Ground rod
Often in grounding grids it is common to see main grounding conductors sized at 250 mcm or larger. When wire
sizes are at this level or larger, it may become difficult and expensive to make proper connections to ground rods
(GET Mold Type). Since a single 3/4-inch or 5/8-inch ground rod would not be able to withstand several thousand
amperes, a fault current must be distributed across an entire ground grid. Therefore an alternative to welding
large gauge wires to ground rods would be to use an intermediary wire between the main grounding conductors
and the ground rods. Typically 1/0 AWG wire can be used because this size wire has over 5 times the equivalent
cross section of a 3/4-inch ground rod. This method not only simplifies the welding procedure, but also offers
considerable savings of wire and weld metal.
Left Diagram:
Right Diagram:
Part Number
Weld Metal
Part Number
Weld Metal
GET-18-250A
#200
GEE-18-250A
#90
WT-250A-1/0A
#90
Tech Tip - Equivalent Connections to Ground Rods
Several options for achieving a connection as specified in the engineering drawings are available. All the examples
below show electrically equivalent connections as those specified in the engineering drawing represented by the
cross and circle symbol.
WX
Specified connection
GET
WT
WP
GET
GET
WT
(1) 2 molds 2 welds
GEP
(2) 2 molds 2 welds
GST
GET
GST
(4) 1 mold 1 weld
(3) 2 molds 2 welds
(5) 2 molds 2 welds
GST
(6) 1 mold 2 welds
Note: (1) is the most common method
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Tech Tip - Minimizing Materials and Costs
250 mcm or
Larger
1-4
EXOTHERMIC WELDING EQUIPMENT CATALOG
EXOTHERMIC WELDING
NOTE
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Exothermic Welding Equipment Catalog
Section 2
Weld Metal, Molds & Accessories
EXOTHERMIC WELDING EQUIPMENT CATALOG
2-1
Section 2.1
TerraWeld® Weld Metal
All TerraWeld® weld metals are meticulously packaged in individual, stateof-the-art moisture proof foil packs. The starting material is in a separate
container within each foil pack. This eliminates weld metal loss due to spoilage
and no-start situations. The water proof foil packs increase shelf life and make
for easier transportation. Each box of TerraWeld® contains either 10 or 20 foil
packs depending on the size of the Weld metal. Most connections involving
copper wires, bars, pipes and/or grounding rods will use Type T Weld Metal.
Application:
Copper, copper clad steel, steel and
related metals in stranded and solid
wire, bar, pipe and plate form, horizontal or vertical attachment
Conformance:
IEEE 837, R56 and related standards
and recommended practices referencing permanent electrical grounding,
bonding and lightning protection
connections
Weld Metal
Packaging:
Individual sealed foil pack, approx. 5
3/8” x 4 3/4”, moisture resistant, gram
weight (size) stamped, notched for
easy-tear opening
Weld
Metal
Approx. Weld
Metal Weight
per Pack
Weld Metal
Packs/Box
Weight/Box
T25
25 grams
20
1.6 lbs. (0.73 kg)
T32
32 grams
20
2.0 lbs. (0.91 kg)
T45
45 grams
20
2.6 lbs. (1.18 kg)
T65
65 grams
20
3.2 lbs. (1.45 kg)
T90
90 grams
10
2.5 lbs. (1.34 kg)
T115
115 grams
10
3.4 lbs. (1.54 kg)
T150
150 grams
10
4.1 lbs. (1.86 kg)
T200
200 grams
10
5.0 lbs. (2.27 kg)
T250
250 grams
10
5.9 lbs. (2.68 kg)
Other weld metal is available including:
Starting Powder
Packaging:
Individual vial, contained within foil
weld metal pack
Type B
is formulated for rail bonding connections. For
more information, refer to Section 3.7.
Outer Packaging:
Corrugated box, multiple foil packs,
polybag with metal disks, 10 or 20 per
Type CI
is used for connections with cast iron components.
Room ambient, protected, for maximum shelf life averaging 2 years
Type CP
is formulated specifically for cathodic protection applications.
Storage:
NOTE
• Weld metal types can be distinguished from
a colored dot next to the weld metal size on
package:
Type T – no dot, Type B – yellow, Type CI –
orange, and Type CP – green.
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WELD METAL, MOLDS
& ACCSSORIES
Use:
Permanent molecular bonding weld
for electrical connections, primarily for
below-grade and secondarily for nonmechanically stressed above-grade
attachment
Type T: Copper to Copper and Copper to
Steel Connections
TerraWeld® Weld Metal
Features & Benefits
2-2
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 2.2
Weld Mold
Precision engineered for optimum results. Each weld mold is designed to give precise
and reliable results. Only the finest materials are utilized so that these molds can
withstand continuous heat-cooling cycles. All models are categorized into eleven
different price codes according to their connection type. These molds have a minimum
service life of approximately 65 connections. However, it is not uncommon to achieve
80-100 connections when proper care is taken during usage.
Mold Options
-S
Split Crucible Option
WT and WX type mold may be ordered, as an option, with a split crucible. A split
crucible allows the user to quickly and easily access the interior of the weld crucible
and tap hole for cleaning and slag removal.
WELD METAL, MOLDS
& ACCSSORIES
To specify the split crucible option, please add the suffix “S” to the end of the mold part
number.
-G
Wear Option
The mold will become chipped and worn through rough handling or through normal use. The optional wear plate
will prolong the service life of a mold by protecting the mold openings with metal plates. Wear plates are available
for the following mold types: WE, WT, GEE, GST and SVES. For other types, please call ALLTEC.
To order the wear plate option, please add the suffix “G” after the mold part number.
HD- Heavy Duty Connections
Weld Mold
Heavy duty connections are recommended for installing connections onto aged conductors that have been buried
or weathered.
To order the Heavy Duty Connection option, add Prefix “HD” to the beginning of the mold part number.
NOTE
For further information on Heavy Duty Connection:
• for HD-W Series (pg. 3-109),
• for HD-G Series (pg. 3-125),
• for HD-S Series (pg. 3-133).
Option Examples
Part Number:
WT- 2AS-2AS
WT- 2AS-2AS-S
Split Crucible Option
WT- 2AS-2AS-G
Wear Plate Option
HD-WT- 2AS-2AS Heavy Duty Connection
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EXOTHERMIC WELDING EQUIPMENT CATALOG
2-3
Section 2.3
Tools And Accessories
CL-2, CL-3, CL-4, CLR-1, CLR-3
Mold Handle Clamps
CL-2 Small Handle, for #2-1, #2-2, and #2-3 Price Code Molds.
CL-3 Regular Handle, for #3, #5, and #7 Price Code Molds.
CL-4 Large Handle, for #4, #6, and #8 Price Code Molds.
CLR-1 Rail Bonding Handle Clamp, Single Mold.
CLR-3 Rail Bonding Handle Clamp, Large Span.
CL-3CV, CL-3CH, CL-4CV, CL-4CH
Chain Handle Clamps
“Banana“ Handle Clamps
Banana handles are designed specifically for welding operations in narrow trenches.
The angled handles allow safe and convenient operation without the need for
excavating the corner of the trench for clearance. A tremendous labor and time
saver.
CL-2M, CL-3M, CL-4M
Magnetic Handle Clamps
Standard handle clamps fitted with powerful, rare earth magnets to allow welding
onto vertical flat steel surfaces.
CCLAMP3, CCLAMP4
C-Clamp Attachment
These attachments will fit CL-3 and CL-4 handles to enable them to be attached
to the edge of a flat vertical surface (i.e. I-beams, steel doors etc.), allowing the
operator to have both hands free during welding. The attachment affixes to the
center post of a handle clamp with a cotter pin.
CBLC
Wire Clamp
Relieves tension from wires being welded to prevent the wires from pulling out of
the mold during welding.
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Tools And Accessories
CL-3B, CL-4B
WELD METAL, MOLDS
& ACCSSORIES
Chain handle clamps are available for making connections to vertical standing or
horizontal pipes and beams.
2-4
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 2.3
S-2, S-3
Slag Removal Tools
These tools have been designed to assist in the removal of slag from the mold
crucible and tap hole. Type S-2 cleaning tools are for use with #1 and #2 Price Code
Molds. All other molds use type S-3 cleaning tool.
GNRDC
Ground Rod Splice Clamp
Holds two ground rods in the vertical position required when splicing together with
GVE type molds. Ensures proper spacing of required gap between the upper and
lower rod.
DX-3
Mold Metal Sealer, Putty
High heat resistant putty allows small leaks and gaps in the mold to be temporarily
stopped. Comes in convenient 1 pound (0.45 kg) packs.
WELD METAL, MOLDS
& ACCSSORIES
DX-4
Mold Metal Sealer, Ceramic Fiber Batting
High heat resistant ceramic fiber batting. Used where larger voids need to be filled
to ensure proper and complete weld. Generally used with rebar welds. 1 DX-4 per
weld is required.
SLV-WRAP
Wrap Shims
Thin, flexible copper shim strips. Can be wrapped around wires and cables to adapt
them to fit a larger mold opening.
Tools And Accessories
BLANKET
Flame Resistant Blanket
Heavy Alumina-Silica fiber-woven flame-resistant blankets. Can be used to protect
surrounding areas from sparks and heat. 36” x 36” (91.4 cm x 91.4 cm)
IGNITOR
Flint Ignitor
Compact and Convenient: These are mechanical flint ignitors with long service
cycles. They produce a large cascade of sparks for ease of igniting the starting
material. Worn flints can be replaced.
IG-EX
Ignitor Extension
30” (76.2 cm) extension arm for flint ignitors. Allows operator to have additional reach.
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EXOTHERMIC WELDING EQUIPMENT CATALOG
2-5
Section 2.3
CUTTER1
Ratcheting Cable Cutter
This compact cable cutter measures only 10” (25.4 cm) long and is able to cut
copper or aluminum cable up to 750 mcm. Precision ratcheting mechanism and
high carbon steel blades ensure long service life and clean cable cuts every time.
TORCHH
Trigger Start Torch Head
A very convenient flame torch for pre-heating of mold and conductors. This torch
uses cartridge type gas canisters. The torch simply screws onto the gas cartridge
and the flame can be adjusted via the thumb wheel on the torch head.
MCB-1
This heavy duty brush makes mold cleaning quick and easy. Hefty wooden handles
stand up to repeated use. Stiff natural bristles ensure rapid mold cleaning without
harming the soft graphite molds.
CCB-1
Card Cloth Brush
Short stiff wire bristles enable efficient cleaning of metal surfaces and wires in
preparation for welding. Quality construction on wooden handles ensure long
service life.
DISK-S, DISK-M, DISK-L
WELD METAL, MOLDS
& ACCSSORIES
Mold Cleaning Brush
Metal Disk designed to contain the exothermic reaction to the upper crucible of a
mold until the reaction is complete and ready to weld. Weld metals #65 and smaller
use Disk-S, #90 & #115 use Disk-M and #150 and larger use Disk-L. Comes in packs
of 10.
TOOLKIT
Welding Tool Kit
A complete kit for exothermic welding operations. This metal tool kit contains everything required for the safe
and efficient operation of exothermic welds. Each kit contains: gloves, safety goggles, torch head, igniter, pliers,
gripping pliers, screw driver, hammer, cleaning tool, soft brush, wire brush, and a metal file.
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Tools And Accessories
Metal Disks
2-6
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 2.4
Part Numbering System
AWG
Wire “A” 4/0 AWG
Wire “B” #4 AWG
WE Connection
WE - 4/0A - 4A
WELD METAL, MOLDS
& ACCSSORIES
Mold Type
(WE Connection)
Conductor A
(4/0 AWG)
Conductor B
(#4 AWG)
IEC - Metric
Wire “A” 95mm2
WT Connection
Wire “B” 35mm2
Part Numbering System
WT - 95 / 35
Mold Type
(WT Connection)
Conductor A
(95mm2)
Conductor B
(35mm2)
NOTE
• See “Mold Options“ for the suffixes. (pg. 2-2).
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Exothermic Welding Equipment Catalog
Section 3
Connection Selection
EXOTHERMIC WELDING EQUIPMENT CATALOG
I
Section 3.0
Master Series Index
W Series - Wire To Wire Connections
WT (pg. 3-4, 3-5)
WX (pg. 3-8, 3-9)
WF (pg. 3-12, 3-13)
WL (pg. 3-14, 3-15)
WXL (pg. 3-16, 3-17)
WHY*
WPT*
WGT*
WPD*
WVY*
WCE*
WCT*
* Items marked with an astarisk are by special order only. Please
inquire for details.
WCVT*
WVCT*
WECV*
See Section 3.8, pg. 3-109 for commonly used W-Series Heavy Duty
Connections.
W Series - Mini Wire Connections
WES (pg. 3-2, 3-3)
WTS (pg. 3-6, 3-7)
WXS (pg. 3-8, 3-9)
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CONNECTION SELECTION
WLE*
WP (pg. 3-10, 3-11)
Master Series Index
WE (pg. 3-2, 3-3)
II
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.0
G Series - Ground Rod To Wire Connections
GEE (pg. 3-20, 3-21)
GET (pg. 3-22, 3-23)
GST (pg. 3-24, 3-25)
GEP (pg. 3-28, 3-29)
GES (pg. 3-30, 3-31)
GTS (pg. 3-32, 3-33)
Master Series Index
GHY*
GEY (pg. 3-26, 3-27)
GWY*
G Series - Ground Rod To Ground Rod Connection
* Items marked with an astarisk are by special order only. Please inquire for details.
See Section 3.9, pg. 3-125 for commonly used G-Series Heavy Duty Connections.
CONNECTION SELECTION
GVE (pg. 3-34, 3-35)
G Series - Bus Bar to Ground Rod Connection
GBN (pg. 3-36)
GBT (pg. 3-37)
GPW*
GBVE*
GBVN*
GBVS*
GBVB*
GBHT*
GTE*
GEU*
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EXOTHERMIC WELDING EQUIPMENT CATALOG
III
Section 3.0
SHEB (pg. 3-42, 3-43)
SHTA (pg. 3-44, 3-45)
SHTB (pg. 3-46, 3-47)
SVES (pg. 3-48, 3-49)
SVED (pg. 3-50, 3-51)
SVEU (pg. 3-52, 3-53)
SVTV (pg. 3-54, 3-55)
See Section 3.10, pg.
3-133 for commonly
used S-Series Heavy
Duty Connections.
SVTHA (pg. 3-56, 3-57)
SVTHB (pg. 3-58, 3-59)
SVEH (pg. 3-60, 3-61)
R Series - Connections To Rebars
RHEH (pg. 3-64, 3-65)
RHXH (pg. 3-66, 3-67)
RVXH (pg. 3-68, 3-69)
RVCT (pg. 3-70, 3-71)
* Items marked with an astarisk are by special order
only. Please inquire for details.
RVE*
RHP*
RVP*
RHT*
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CONNECTION SELECTION
SHEA (pg. 3-40, 3-41)
Master Series Index
S Series - Connections To Steel Sheets and Pipes
IV
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.0
P Series - Connections To Bus Bars And Terminal Lugs
PK (pg. 3-74, 3-75)
PL (pg. 3-76, 3-77)
PV (pg. 3-78, 3-79)
PVHT*
PTHU*
PY (pg. 3-80, 3-81)
PT (pg. 3-82, 3-83)
Master Series Index
PVD*
PHD*
PVET*
PVL*
P Series - Steel Plate To Terminal Lug
* Items marked with an astarisk are by special order only. Please inquire for details.
PSVD*
PSVR*
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
V
Section 3.0
B Series - Bus Bar Connections
BE (pg. 3-86, 3-87)
BEH (pg. 3-88, 3-89)
BTV (pg. 3-90, 3-91)
BT (pg. 3-92, 3-93)
BBU*
BBVL*
BBVE*
B Series - Steel To Strap Connections
BS (pg. 3-96, 3-97)
BVSE (pg. 3-98, 3-99)
* Items marked with an astarisk are by special order only. Please inquire for details.
BSVE*
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CONNECTION SELECTION
* Items marked with an astarisk are by special order only. Please
inquire for details.
Master Series Index
BX (pg. 3-94, 3-95)
VI
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.0
E Series - Rail Bond Connections
ERW (pg. 3-102, 3-103)
ERB (pg. 3-104, 3-105)
ERT (pg. 3-106, 3-107)
C Series - Cathodic Protection
CSHEA*
CSHTA*
CSVES*
CWL*
CWE*
CJP*
* Items marked with an astarisk are by special order only. Please inquire for details.
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-1
Section 3.1
W Series
Wire To Wire Connections
WT [pg. 3-4 - AWG]
WT [pg. 3-5 - IEC - Metric ]
WX [pg. 3-8 - AWG]
WX [pg. 3-9 - IEC - Metric ]
WP [pg. 3-10 - AWG]
WP [pg. 3-11 - IEC - Metric ]
WF [pg. 3-12 - AWG]
WF [pg. 3-13 - IEC - Metric ]
WL [pg. 3-14 - AWG]
WL [pg. 3-15 - IEC - Metric ]
W Series
WE [pg. 3-2 - AWG]
WE [pg. 3-3 - IEC - Metric ]
WXL [pg. 3-16 - AWG]
WXL [pg. 3-17 - IEC - Metric ]
Mini Wire Connections
WES [pg. 3-2 - AWG]
WES [pg. 3-3 - IEC - Metric ]
WTS [pg. 3-6 - AWG]
WTS [pg. 3-7 - IEC - Metric ]
WXS [pg. 3-8 - AWG]
WXS [pg. 3-9 - IEC - Metric ]
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CONNECTION SELECTION
See Section 3.8 (pg. 3-109) for commonly used W-Series Heavy Duty
Connections.
3-2
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
WE Mold
A
B
6
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
6
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
WE-6A-6A
WE-6AS-6AS
WE-4A-4A
WE-4AS-4AS
WE-3A-3A
WE-2A-2A
WE-2AS-2AS
WE-1A-1A
WE-1AS-1AS
WE-1/0A-1/0A
WE-2/0A-2/0A
WE-3/0A-3/0A
WE-4/0A-4/0A
WE-250A-250A
WE-300A-300A
WE-350A-350A
WE-500A-500A
WE-750A-750A
WE-1000A-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
2-1
2-1
2-1
2-1
2-1
2-1
2-1
2-1
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
25
25
25
25
32
32
32
32
32
45
65
90
90
115
115
150
200
2 X 150
2 X 200
WES Mini Mold
W Series
A
B
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
Part Number
WES-6AS-6AS
WES-4A-4A
WES-4AS-4AS
WES-3A-3A
WES-2A-2A
WES-2AS-2AS
WES-1A-1A
WES-1AS-1AS
Weld
Metal
Size
25
25
25
32
32
32
32
32
A
B
Wire To Wire Connections
NOTE
• If the number of connections to be made
are small, WES Type may be used in lieu
of WE Type for wire sizes #1 solid and
smaller. WES Type molds offer smaller size
and weight advantages.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-3
Section 3.1
WE Mold
B
(mm2)
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
Part Number
WE-10/10
WE-16/16
WE-25/25
WE-30/30
WE-35/35
WE-50/50
WE-70/70
WE-95/95
WE-120/120
WE-150/150
WE-185/185
WE-240/240
WE-300/300
WE-400/400
WE-500/500
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
2-1
2-1
2-1
2-1
2-1
2-1
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
32
32
32
32
32
45
65
90
115
115
150
200
250
2 X 150
2 X 200
WES Mini Mold
B
(mm2)
10
16
25
30
35
50
10
16
25
30
35
50
Part Number
WES-10/10
WES-16/16
WES-25/25
WES-30/30
WES-35/35
WES-50/50
Weld
Metal
Size
32
32
32
32
32
45
B
Wire To Wire Connections
NOTE
• If the number of connections to be made
are small, WES Type may be used in lieu
of WE Type for wire sizes #1 solid and
smaller. WES Type molds offer smaller size
and weight advantages.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
A
(mm2)
A
W Series
A
(mm2)
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3-4
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
WT Mold
W Series
CONNECTION SELECTION
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
250
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
4
3/0
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
4
250
4/0
3/0
2/0
1/0
1
2
4
Part Number
WT-4A-4A
WT-3A-3A
WT-2AS-2AS
WT-2A-2A
WT-2A-4A
WT-1A-1A
WT-1A-2A
WT-1A-4A
WT-1/0A-1/0A
WT-1/0A-1A
WT-1/0A-2A
WT-1/0A-4A
WT-2/0A-2/0A
WT-2/0A-1/0A
WT-2/0A-1A
WT-2/0A-2A
WT-2/0A-4A
WT-3/0A-3/0A
WT-3/0A-2/0A
WT-3/0A-1/0A
WT-3/0A-1A
WT-3/0A-2A
WT-3/0A-4A
WT-4/0A-4/0A
WT-4/0A-3/0A
WT-4/0A-2/0A
WT-4/0A-1/0A
WT-4/0A-1A
WT-4/0A-2A
WT-4/0A-4A
WT-250A-250A
WT-250A-4/0A
WT-250A-3/0A
WT-250A-2/0A
WT-250A-1/0A
WT-250A-1A
WT-250A-2A
WT-250A-4A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
32
32
45
45
45
45
45
45
90
45
45
45
90
90
45
45
45
115
90
90
45
45
45
150
115
90
90
90
90
90
150
150
150
90
90
90
90
90
A
B
Wire To Wire Connections
NOTE
• If the number of connections to be made
are small, WTS Type may be used in lieu of
WT Type for wire sizes #1 solid and smaller.
WTS Type molds offer smaller size and
weight advantages.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-5
Section 3.1
WT Mold
10
16
25
16
30
25
16
35
30
25
16
50
35
30
25
16
70
50
35
30
25
16
95
70
50
35
30
25
16
120
95
70
50
35
150
120
95
70
50
35
30
25
185
150
120
95
240
185
150
120
95
300
240
185
150
WT-10/10
WT-16/16
WT-25/25
WT-25/16
WT-30/30
WT-30/25
WT-30/16
WT-35/35
WT-35/30
WT-35/25
WT-35/16
WT-50/50
WT-50/35
WT-50/30
WT-50/25
WT-50/16
WT-70/70
WT-70/50
WT-70/35
WT-70/30
WT-70/25
WT-70/16
WT-95/95
WT-95/70
WT-95/50
WT-95/35
WT-95/30
WT-95/25
WT-95/16
WT-120/120
WT-120/95
WT-120/70
WT-120/50
WT-120/35
WT-150/150
WT-150/120
WT-150/95
WT-150/70
WT-150/50
WT-150/35
WT-150/30
WT-150/25
WT-185/185
WT-185/150
WT-185/120
WT-185/95
WT-240/240
WT-240/185
WT-240/150
WT-240/120
WT-240/95
WT-300/300
WT-300/240
WT-300/185
WT-300/150
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
4
4
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
Weld
Metal
Size
32
45
45
45
45
45
45
45
45
45
45
90
45
45
45
45
90
90
65
65
65
65
115
90
90
90
90
65
65
150
150
90
90
90
200
150
150
90
90
90
90
90
200
200
200
150
2 X 150
200
200
200
200
2 X 200
2 X 200
250
200
A
B
Wire To Wire Connections
NOTE
• If the number of connections to be made
are small, WTS Type may be used in lieu
of WT Type. WTS Type molds offer smaller
size and weight advantages.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
W Series
10
16
25
25
30
30
30
35
35
35
35
50
50
50
50
50
70
70
70
70
70
70
95
95
95
95
95
95
95
120
120
120
120
120
150
150
150
150
150
150
150
150
185
185
185
185
240
240
240
240
240
300
300
300
300
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-6
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
WTS Mold
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
Part Number
WTS-4A-4A
WTS-3A-3A
WTS-2AS-2AS
WTS-2A-2A
WTS-2A-4A
WTS-1A-1A
WTS-1A-2A
WTS-1A-4A
WTS-1/0A-1/0A
WTS-1/0A-1A
WTS-1/0A-2A
WTS-1/0A-4A
Price
Code
Handle
Clamp
2-1
2-1
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
32
32
45
45
45
45
45
45
90
45
45
45
A
B
Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
W Series
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-7
Section 3.1
WTS Mold
B
(mm2)
10
16
25
25
30
30
30
35
35
35
35
50
50
50
50
50
10
16
25
16
30
25
16
35
30
25
16
50
35
30
25
16
Part Number
WTS-10/10
WTS-16/16
WTS-25/25
WTS-25/16
WTS-30/30
WTS-30/25
WTS-30/16
WTS-35/35
WTS-35/30
WTS-35/25
WTS-35/16
WTS-50/50
WTS-50/35
WTS-50/30
WTS-50/25
WTS-50/16
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
45
45
45
45
45
45
45
45
45
45
45
90
65
65
45
45
A
B
Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
W Series
A
(mm2)
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-8
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
WX Mold
W Series
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
3/0
2/0
1/0
1
2
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
1
2
Part Number
WX-4A-4A
WX-3A-3A
WX-2AS-2AS
WX-2A-2A
WX-2A-4A
WX-1A-1A
WX-1A-2A
WX-1A-4A
WX-1/0A-1/0A
WX-1/0A-1A
WX-1/0A-2A
WX-1/0A-4A
WX-2/0A-2/0A
WX-2/0A-1/0A
WX-2/0A-1A
WX-2/0A-2A
WX-3/0A-3/0A
WX-3/0A-2/0A
WX-3/0A-1/0A
WX-3/0A-1A
WX-3/0A-2A
WX-4/0A-4/0A
WX-4/0A-3/0A
WX-4/0A-2/0A
WX-4/0A-1/0A
WX-4/0A-1A
WX-4/0A-2A
WX-250A-250A
WX-250A-4/0A
WX-250A-3/0A
WX-250A-2/0A
WX-250A-1/0A
WX-250A-1A
WX-250A-2A
CONNECTION SELECTION
AWG
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
2-2
2-2
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
45
45
65
65
65
65
65
65
90
90
90
90
115
115
115
115
150
150
115
115
115
200
200
150
150
115
115
200
200
200
150
150
115
115
A
B
Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
WXS Mini Mold
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
Part Number
WXS-4A-4A
WXS-3A-3A
WXS-2AS-2AS
WXS-2A-2A
WXS-2A-4A
WXS-1A-1A
WXS-1A-2A
WXS-1A-4A
WXS-1/0A-1/0A
WXS-1/0A-1A
WXS-1/0A-2A
WXS-1/0A-4A
Weld
Metal
Size
45
45
65
65
65
65
65
65
90
90
90
90
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-9
Section 3.1
WX Mold
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
35
25
150
120
95
70
50
185
150
120
95
70
240
185
150
120
WX-10/10
WX-16/16
WX-25/25
WX-30/30
WX-35/35
WX-35/25
WX-50/50
WX-50/35
WX-50/25
WX-70/70
WX-70/50
WX-70/35
WX-70/25
WX-95/95
WX-95/70
WX-95/50
WX-95/35
WX-120/120
WX-120/95
WX-120/70
WX-120/50
WX-120/35
WX-120/25
WX-150/150
WX-150/120
WX-150/95
WX-150/70
WX-150/50
WX-185/185
WX-185/150
WX-185/120
WX-185/95
WX-185/70
WX-240/240
WX-240/185
WX-240/150
WX-240/120
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
32
45
45
65
65
65
90
90
90
115
115
115
115
150
150
115
115
200
200
150
150
150
150
250
250
200
150
150
2 X 150
250
250
200
200
2 X 250
2 X 200
2 X 200
2 X 150
A
B
Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
WXS Mini Mold
A
(mm2)
B
(mm2)
10
16
25
30
35
35
50
50
50
10
16
25
30
35
25
50
35
25
Part Number
WXS-10/10
WXS-16/16
WXS-25/25
WXS-30/30
WXS-35/35
WXS-35/25
WXS-50/50
WXS-50/35
WXS-50/25
Weld
Metal
Size
45
45
45
45
65
65
90
90
90
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
240
240
240
240
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-10
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
WP Mold
W Series
CONNECTION SELECTION
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
300
300
300
300
300
300
300
300
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
4
3/0
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
4
250
4/0
3/0
2/0
1/0
1
2
300
250
4/0
3/0
2/0
1/0
1
2
Part Number
WP-4A-4A
WP-3A-3A
WP-2AS-2AS
WP-2A-2A
WP-2A-4A
WP-1A-1A
WP-1A-2A
WP-1A-4A
WP-1/0A-1/0A
WP-1/0A-1A
WP-1/0A-2A
WP-1/0A-4A
WP-2/0A-2/0A
WP-2/0A-1/0A
WP-2/0A-1A
WP-2/0A-2A
WP-2/0A-4A
WP-3/0A-3/0A
WP-3/0A-2/0A
WP-3/0A-1/0A
WP-3/0A-1A
WP-3/0A-2A
WP-3/0A-4A
WP-4/0A-4/0A
WP-4/0A-3/0A
WP-4/0A-2/0A
WP-4/0A-1/0A
WP-4/0A-1A
WP-4/0A-2A
WP-4/0A-4A
WP-250A-250A
WP-250A-4/0A
WP-250A-3/0A
WP-250A-2/0A
WP-250A-1/0A
WP-250A-1A
WP-250A-2A
WP-300A-300A
WP-300A-250A
WP-300A-4/0A
WP-300A-3/0A
WP-300A-2/0A
WP-300A-1/0A
WP-300A-1A
WP-300A-2A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
32
45
65
65
65
65
65
65
90
65
65
65
115
115
90
90
90
150
150
115
115
115
115
200
200
150
150
150
150
150
250
200
200
150
150
150
150
2 X 150
250
200
200
150
150
150
150
B
A
Wire To Wire Connections
NOTE
• Vertical Connections
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-11
Section 3.1
WP Mold
10
16
25
30
35
30
50
35
25
70
50
35
30
95
70
50
35
120
95
70
50
150
120
95
70
185
150
120
95
240
185
150
120
300
240
185
150
WP-10/10
WP-16/16
WP-25/25
WP-30/30
WP-35/35
WP-35/30
WP-50/50
WP-50/35
WP-50/25
WP-70/70
WP-70/50
WP-70/35
WP-70/30
WP-95/95
WP-95/70
WP-95/50
WP-95/35
WP-120/120
WP-120/95
WP-120/70
WP-120/50
WP-150/150
WP-150/120
WP-150/95
WP-150/70
WP-185/185
WP-185/150
WP-185/120
WP-185/95
WP-240/240
WP-240/185
WP-240/150
WP-240/120
WP-300/300
WP-300/240
WP-300/185
WP-300/150
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
4
4
3
3
4
4
4
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
65
65
90
90
65
115
115
90
90
150
150
115
115
200
200
150
150
2 X 150
250
200
150
2 X 150
2 X 150
250
200
2 X 200
2 X 150
2 X 150
250
2 X 250
2 X 250
2 X 200
2 X 150
B
A
Wire To Wire Connections
NOTE
• Vertical Connections
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
150
150
150
150
185
185
185
185
240
240
240
240
300
300
300
300
Part Number
Price
Code
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
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3-12
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
WF Mold
W Series
A
B
8
6
4
3
2
2 SOL
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
8
6
4
3
2
2 SOL
1/0
1
2
4
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
Part Number
WF-8A-8A
WF-6A-6A
WF-4A-4A
WF-3A-3A
WF-2A-2A
WF-2AS-2AS
WF-1/0A-1/0A
WF-1/0A-1A
WF-1/0A-2A
WF-1/0A-4A
WF-2/0A-2/0A
WF-2/0A-1/0A
WF-2/0A-1A
WF-2/0A-2A
WF-2/0A-4A
WF-4/0A-4/0A
WF-4/0A-3/0A
WF-4/0A-2/0A
WF-4/0A-1/0A
WF-4/0A-1A
WF-4/0A-2A
WF-250A-250A
WF-250A-4/0A
WF-250A-3/0A
WF-250A-2/0A
WF-250A-1/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
65
65
90
90
90
90
115
115
90
90
90
150
150
150
150
115
115
200
200
200
200
150
B
A
Wire To Wire Connections
NOTE
• Horizontal Connections
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-13
Section 3.1
WF Mold
B
(mm2)
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
Part Number
WF-10/10
WF-16/16
WF-25/25
WF-30/30
WF-35/35
WF-35/25
WF-50/50
WF-50/35
WF-50/25
WF-70/70
WF-70/50
WF-70/35
WF-70/25
WF-95/95
WF-95/70
WF-95/50
WF-95/35
WF-120/120
WF-120/95
WF-120/70
WF-120/50
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
65
65
90
90
90
115
115
90
90
150
150
150
115
200
200
200
150
B
A
Wire To Wire Connections
NOTE
• Horizontal Connections
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
W Series
A
(mm2)
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3-14
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
WL Mold
A
B
6 SOL
6
6
4
4
4
2 SOL
2 SOL
2 SOL
2 SOL
2
2
2
2
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
6 SOL
6
4
6
6 SOL
8 SOL
6 SOL
6
2 SOL
2
6 SOL
6
4
2
6 SOL
2 SOL
2
1/0
6 SOL
2 SOL
2
1/0
2/0
Part Number
WL-6AS-6AS
WL-6A-6A
WL-6A-4A
WL-4A-6A
WL-4A-6AS
WL-4A-8AS
WL-2AS-6AS
WL-2AS-6A
WL-2AS-2AS
WL-2AS-2A
WL-2A-6AS
WL-2A-6A
WL-2A-4A
WL-2A-2A
WL-1/0A-6AS
WL-1/0A-2AS
WL-1/0A-2A
WL-1/0A-1/0A
WL-2/0A-6AS
WL-2/0A-2AS
WL-2/0A-2A
WL-2/0A-1/0A
WL-2/0A-2/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
25
25
32
32
32
32
65
65
65
65
32
32
45
65
45
65
65
90
65
65
65
90
90
B
A
Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
W Series
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-15
Section 3.1
WL Mold
B
(mm2)
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
Part Number
WL-10/10
WL-16/16
WL-25/25
WL-30/30
WL-35/35
WL-35/25
WL-50/50
WL-50/35
WL-50/25
WL-70/70
WL-70/50
WL-70/35
WL-70/25
WL-95/95
WL-95/70
WL-95/50
WL-95/35
WL-120/120
WL-120/95
WL-120/70
WL-120/50
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
65
65
90
65
65
115
115
90
90
150
115
115
115
200
200
150
115
B
A
Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
W Series
A
(mm2)
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3-16
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
WXL Mold
W Series
CONNECTION SELECTION
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
300
300
300
300
300
300
300
300
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
3/0
2/0
1/0
1
2
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
1
2
300
250
4/0
3/0
2/0
1/0
1
2
Part Number
WXL-4A-4A
WXL-3A-3A
WXL-2AS-2AS
WXL-2A-2A
WXL-2A-4A
WXL-1A-1A
WXL-1A-2A
WXL-1A-4A
WXL-1/0A-1/0A
WXL-1/0A-1A
WXL-1/0A-2A
WXL-1/0A-4A
WXL-2/0A-2/0A
WXL-2/0A-1/0A
WXL-2/0A-1A
WXL-2/0A-2A
WXL-3/0A-3/0A
WXL-3/0A-2/0A
WXL-3/0A-1/0A
WXL-3/0A-1A
WXL-3/0A-2A
WXL-4/0A-4/0A
WXL-4/0A-3/0A
WXL-4/0A-2/0A
WXL-4/0A-1/0A
WXL-4/0A-1A
WXL-4/0A-2A
WXL-250A-250A
WXL-250A-4/0A
WXL-250A-3/0A
WXL-250A-2/0A
WXL-250A-1/0A
WXL-250A-1A
WXL-250A-2A
WXL-300A-300A
WXL-300A-250A
WXL-300A-4/0A
WXL-300A-3/0A
WXL-300A-2/0A
WXL-300A-1/0A
WXL-300A-1A
WXL-300A-2A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
5
5
5
5
6
6
6
6
5
5
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
90
90
65
115
90
90
150
90
90
90
200
200
150
150
250
200
200
150
150
250
250
200
200
150
150
2 X 150
2 X 150
2 X 150
250
250
200
150
2 X 200
2 X 200
2 X 150
2 X 150
250
250
200
150
A
B
Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-17
Section 3.1
WXL Mold
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
35
25
150
120
95
70
50
185
150
120
95
70
240
185
150
120
95
WXL-10/10
WXL-16/16
WXL-25/25
WXL-30/30
WXL-35/35
WXL-35/25
WXL-50/50
WXL-50/35
WXL-50/25
WXL-70/70
WXL-70/50
WXL-70/35
WXL-70/25
WXL-95/95
WXL-95/70
WXL-95/50
WXL-95/35
WXL-120/120
WXL-120/95
WXL-120/70
WXL-120/50
WXL-120/35
WXL-120/25
WXL-150/150
WXL-150/120
WXL-150/95
WXL-150/70
WXL-150/50
WXL-185/185
WXL-185/150
WXL-185/120
WXL-185/95
WXL-185/70
WXL-240/240
WXL-240/185
WXL-240/150
WXL-240/120
WXL-240/95
Handle
Clamp
5
5
5
5
5
5
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
11
11
10
10
10
11
11
11
11
10
11
11
11
11
11
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
90
90
150
150
115
200
150
115
115
250
200
150
150
2 X 150
250
200
200
150
150
2 X 200
2 X 200
2 X 150
250
200
3 X 200
3 X 200
2 X 250
2 X 200
2 X 150
3 X 250
3 X 200
3 X 200
2 X 250
2 X 250
A
B
Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
• Price Codes #10 and #11 Molds include
frames, if required.
W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
240
240
240
240
240
Part Number
Price
Code
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
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3-18
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.1
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-19
Section 3.2
G Series
GET [pg. 3-22 - AWG]
GET [pg. 3-23 - IEC]
GST [pg. 3-24 - AWG]
GST [pg. 3-25 - IEC]
GEY [pg. 3-26 - AWG]
GEY [pg. 3-27 - IEC]
GEP [pg. 3-28 - AWG]
GEP [pg. 3-29 - IEC]
GES [pg. 3-30 - AWG]
GES [pg. 3-31 - IEC]
Ground Rod To Ground Rod Connections
GTS [pg. 3-32 - AWG]
GTS [pg. 3-33 - IEC]
GVE [pg. 3-34 - AWG]
GVE [pg. 3-35 - IEC]
Bus Bar To Ground Rod Connections - *ONLY For IEC - Metric
See Section 3.9 (pg. 3-125) for
commonly used G-Series Heavy
Duty Connections.
GBN [pg. 3-36 - IEC]
GBT [pg. 3-37 - IEC]
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CONNECTION SELECTION
GEE [pg. 3-20 - AWG]
GEE [pg. 3-21 - IEC]
G Series
Ground Rod To Wire Connections
3-20
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GEE Mold
A
B
1/2”
diameter
5/8”
diameter
G Series
3/4”
diameter
CONNECTION SELECTION
1”
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
GEE-12-4A
GEE-12-2AS
GEE-12-2A
GEE-12-1A
GEE-12-1/0A
GEE-12-2/0A
GEE-12-3/0A
GEE-12-4/0A
GEE-12-250A
GEE-12-300A
GEE-15-4A
GEE-15-2AS
GEE-15-2A
GEE-15-1A
GEE-15-1/0A
GEE-15-2/0A
GEE-15-3/0A
GEE-15-4/0A
GEE-15-250A
GEE-15-300A
GEE-15-350A
GEE-15-500A
GEE-18-4A
GEE-18-2AS
GEE-18-2A
GEE-18-1A
GEE-18-1/0A
GEE-18-2/0A
GEE-18-3/0A
GEE-18-4/0A
GEE-18-250A
GEE-18-300A
GEE-18-350A
GEE-18-500A
GEE-18-750A
GEE-25-4A
GEE-25-2AS
GEE-25-2A
GEE-25-1A
GEE-25-1/0A
GEE-25-2/0A
GEE-25-3/0A
GEE-25-4/0A
GEE-25-250A
GEE-25-300A
GEE-25-350A
GEE-25-500A
GEE-25-750A
GEE-25-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
65
65
65
65
90
90
90
90
90
90
65
65
65
65
90
90
90
90
90
115
115
150
90
90
90
90
90
90
90
90
90
115
115
150
250
150
150
150
150
150
150
150
150
150
200
200
200
250
2 X150
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-21
Section 3.2
GEE Mold
17.3
[3/4”]
diameter
22.4 [1”]
diameter
GEE-12/16
GEE-12/25
GEE-12/30
GEE-12/35
GEE-12/50
GEE-12/70
GEE-12/95
GEE-12/120
GEE-15/16
GEE-15/25
GEE-15/30
GEE-15/35
GEE-15/50
GEE-15/70
GEE-15/95
GEE-15/120
GEE-15/150
GEE-15/185
GEE-15/240
GEE-18/25
GEE-18/30
GEE-18/35
GEE-18/50
GEE-18/70
GEE-18/95
GEE-18/120
GEE-18/150
GEE-18/185
GEE-18/240
GEE-24/25
GEE-24/30
GEE-24/35
GEE-24/50
GEE-24/70
GEE-24/95
GEE-24/120
GEE-24/150
GEE-24/185
GEE-24/240
GEE-24/300
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
65
65
65
90
90
90
90
65
65
65
65
90
90
90
90
115
150
150
90
90
90
90
90
90
90
115
150
200
150
150
150
150
150
150
150
200
200
200
250
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8”]
diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
12 [1/2”]
diameter
B
(mm2)
IEC - Metric
A
(mm)
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-22
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GET Mold
A
B
1/2”
diameter
5/8”
diameter
G Series
3/4”
diameter
CONNECTION SELECTION
1”
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
GET-12-4A
GET-12-2AS
GET-12-2A
GET-12-1A
GET-12-1/0A
GET-12-2/0A
GET-12-3/0A
GET-12-4/0A
GET-12-250A
GET-12-300A
GET-15-4A
GET-15-2AS
GET-15-2A
GET-15-1A
GET-15-1/0A
GET-15-2/0A
GET-15-3/0A
GET-15-4/0A
GET-15-250A
GET-15-300A
GET-15-350A
GET-15-500A
GET-18-4A
GET-18-2AS
GET-18-2A
GET-18-1A
GET-18-1/0A
GET-18-2/0A
GET-18-3/0A
GET-18-4/0A
GET-18-250A
GET-18-300A
GET-18-350A
GET-18-500A
GET-18-750A
GET-25-4A
GET-25-2AS
GET-25-2A
GET-25-1A
GET-25-1/0A
GET-25-2/0A
GET-25-3/0A
GET-25-4/0A
GET-25-250A
GET-25-300A
GET-25-350A
GET-25-500A
GET-25-750A
GET-25-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
90
90
115
115
150
200
90
90
90
90
90
115
115
115
200
200
250
250
90
90
90
90
115
115
115
115
150
200
200
250
2 X 200
150
150
150
150
150
150
150
150
200
200
200
250
2 X 200
2 X 250
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-23
Section 3.2
GET Mold
17.3
[3/4”]
diameter
22.4 [1”]
diameter
GET-12/16
GET-12/25
GET-12/30
GET-12/35
GET-12/50
GET-12/70
GET-12/95
GET-12/120
GET-15/16
GET-15/25
GET-15/30
GET-15/35
GET-15/50
GET-15/70
GET-15/95
GET-15/120
GET-15/150
GET-15/185
GET-15/240
GET-18/25
GET-18/30
GET-18/35
GET-18/50
GET-18/70
GET-18/95
GET-18/120
GET-18/150
GET-18/185
GET-18/240
GET-24/25
GET-24/30
GET-24/35
GET-24/50
GET-24/70
GET-24/95
GET-24/120
GET-24/150
GET-24/185
GET-24/240
GET-24/300
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
90
90
90
90
90
115
115
150
90
90
90
90
90
115
115
150
200
250
250
90
90
90
115
115
115
150
200
250
250
150
150
150
150
150
150
200
200
250
250
2 X 150
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8”]
diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
12 [1/2”]
diameter
B
(mm2)
IEC - Metric
A
(mm)
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-24
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GST Mold
A
B
1/2”
diameter
5/8”
diameter
G Series
3/4”
diameter
CONNECTION SELECTION
1”
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
Part Number
GST-12-4A
GST-12-2AS
GST-12-2A
GST-12-1A
GST-12-1/0A
GST-12-2/0A
GST-12-3/0A
GST-12-4/0A
GST-12-250A
GST-12-300A
GST-15-4A
GST-15-2AS
GST-15-2A
GST-15-1A
GST-15-1/0A
GST-15-2/0A
GST-15-3/0A
GST-15-4/0A
GST-15-250A
GST-15-300A
GST-15-350A
GST-15-500A
GST-18-4A
GST-18-2AS
GST-18-2A
GST-18-1A
GST-18-1/0A
GST-18-2/0A
GST-18-3/0A
GST-18-4/0A
GST-18-250A
GST-18-300A
GST-18-350A
GST-18-500A
GST-18-750A
GST-25-4A
GST-25-2AS
GST-25-2A
GST-25-1A
GST-25-1/0A
GST-25-2/0A
GST-25-3/0A
GST-25-4/0A
GST-25-250A
GST-25-300A
GST-25-350A
GST-25-500A
GST-25-750A
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
8
7
7
7
7
7
7
7
7
7
7
8
8
8
7
7
7
7
7
7
7
7
7
8
8
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
65
65
115
115
150
150
150
200
65
65
65
65
115
115
150
150
150
200
250
2 X 200
65
65
65
65
115
115
150
150
200
250
2 X 150
2 X 250
3 X 200
90
90
90
115
115
150
150
150
200
2 X 150
2 X 200
3 X 200
3 X 250
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-25
Section 3.2
14.3
[5/8”]
diameter
17.3
[3/4”]
diameter
22.4 [1”]
diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
GST-12/16
GST-12/25
GST-12/30
GST-12/35
GST-12/50
GST-12/70
GST-12/95
GST-12/120
GST-15/16
GST-15/25
GST-15/30
GST-15/35
GST-15/50
GST-15/70
GST-15/95
GST-15/120
GST-15/150
GST-15/185
GST-15/240
GST-18/25
GST-18/30
GST-18/35
GST-18/50
GST-18/70
GST-18/95
GST-18/120
GST-18/150
GST-18/185
GST-18/240
GST-24/25
GST-24/30
GST-24/35
GST-24/50
GST-24/70
GST-24/95
GST-24/120
GST-24/150
GST-24/185
GST-24/240
GST-24/300
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
8
7
7
7
7
7
7
7
7
8
8
7
7
7
7
7
7
7
7
8
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
115
150
150
90
90
90
90
115
115
150
150
200
250
2 X 200
90
90
90
115
150
150
200
200
2 X 200
2 X 250
90
90
90
115
150
150
200
250
2 X 200
2 X 250
3 X 200
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
G Series
12 [1/2”]
diameter
B
(mm2)
IEC - Metric
A
(mm)
CONNECTION SELECTION
GST Mold
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-26
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GEY Mold
A
B
1/2”
diameter
5/8”
diameter
G Series
3/4”
diameter
CONNECTION SELECTION
1”
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
GEY-12-4A
GEY-12-2AS
GEY-12-2A
GEY-12-1A
GEY-12-1/0A
GEY-12-2/0A
GEY-12-3/0A
GEY-12-4/0A
GEY-12-250A
GEY-12-300A
GEY-15-4A
GEY-15-2AS
GEY-15-2A
GEY-15-1A
GEY-15-1/0A
GEY-15-2/0A
GEY-15-3/0A
GEY-15-4/0A
GEY-15-250A
GEY-15-300A
GEY-15-350A
GEY-15-500A
GEY-18-4A
GEY-18-2AS
GEY-18-2A
GEY-18-1A
GEY-18-1/0A
GEY-18-2/0A
GEY-18-3/0A
GEY-18-4/0A
GEY-18-250A
GEY-18-300A
GEY-18-350A
GEY-18-500A
GEY-18-750A
GEY-25-4A
GEY-25-2AS
GEY-25-2A
GEY-25-1A
GEY-25-1/0A
GEY-25-2/0A
GEY-25-3/0A
GEY-25-4/0A
GEY-25-250A
GEY-25-300A
GEY-25-350A
GEY-25-500A
GEY-25-750A
GEY-25-1000A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
6
6
5
5
5
5
5
5
5
5
6
6
6
6
5
5
5
5
5
5
5
5
6
6
6
6
6
5
5
5
5
5
5
6
6
6
6
6
6
6
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
115
115
115
115
150
200
200
2 X 150
2 X 200
90
115
115
115
150
200
250
250
2 X 150
2 X 200
2 X 250
3 X 200
90
115
115
115
150
200
250
250
2 X 150
2 X 200
2 X 200
3 X 200
3 X 250
115
150
150
150
200
250
2 X 150
2 X 150
2 X 200
2 X 250
2 X 250
3 X 250
2 X 200
2 X 250
A
B
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-27
Section 3.2
GEY Mold
17.3
[3/4”]
diameter
22.4 [1”]
diameter
GEY-12/16
GEY-12/25
GEY-12/30
GEY-12/35
GEY-12/50
GEY-12/70
GEY-12/95
GEY-15/16
GEY-15/25
GEY-15/30
GEY-15/35
GEY-15/50
GEY-15/70
GEY-15/95
GEY-15/120
GEY-15/150
GEY-15/185
GEY-15/240
GEY-18/25
GEY-18/30
GEY-18/35
GEY-18/50
GEY-18/70
GEY-18/95
GEY-18/120
GEY-18/150
GEY-18/185
GEY-18/240
GEY-24/25
GEY-24/30
GEY-24/35
GEY-24/50
GEY-24/70
GEY-24/95
GEY-24/120
GEY-24/150
GEY-24/185
GEY-24/240
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
5
5
5
5
5
5
6
6
6
6
5
5
5
5
5
6
6
6
6
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
90
90
115
115
150
200
250
2 X 150
2 X 200
2 X 150
3 X 200
115
115
150
150
200
250
2 X 150
2 X 200
3 X 150
3 X 200
115
150
150
200
250
2 X 150
2 X 200
3 X 150
3 X 200
3 X 250
A
B
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8”]
diameter
16
25
30
35
50
70
95
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
Part Number
CONNECTION SELECTION
12 [1/2”]
diameter
B
(mm2)
IEC - Metric
A
(mm)
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3-28
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GEP Mold
A
B
1/2”
diameter
5/8”
diameter
G Series
3/4”
diameter
CONNECTION SELECTION
1”
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
GEP-12-4A
GEP-12-2AS
GEP-12-2A
GEP-12-1A
GEP-12-1/0A
GEP-12-2/0A
GEP-12-3/0A
GEP-12-4/0A
GEP-12-250A
GEP-12-300A
GEP-15-4A
GEP-15-2AS
GEP-15-2A
GEP-15-1A
GEP-15-1/0A
GEP-15-2/0A
GEP-15-3/0A
GEP-15-4/0A
GEP-15-250A
GEP-15-300A
GEP-15-350A
GEP-15-500A
GEP-18-4A
GEP-18-2AS
GEP-18-2A
GEP-18-1A
GEP-18-1/0A
GEP-18-2/0A
GEP-18-3/0A
GEP-18-4/0A
GEP-18-250A
GEP-18-300A
GEP-18-350A
GEP-18-500A
GEP-18-750A
GEP-25-4A
GEP-25-2AS
GEP-25-2A
GEP-25-1A
GEP-25-1/0A
GEP-25-2/0A
GEP-25-3/0A
GEP-25-4/0A
GEP-25-250A
GEP-25-300A
GEP-25-350A
GEP-25-500A
GEP-25-750A
GEP-25-1000A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
6
6
5
5
5
5
5
5
6
6
6
6
6
6
5
5
5
5
5
5
6
6
6
6
6
6
6
5
5
5
5
5
6
6
6
6
6
6
6
6
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
115
115
115
150
200
250
250
2 X 150
2 X 200
115
150
150
150
200
250
2 X 150
2 X 150
2 X 200
2 X 250
2 X 250
3 X 250
115
150
150
150
200
250
2 X 150
2 X 150
2 X 200
2 X 250
2 X 250
3 X 250
4 X 200
150
200
200
200
250
2 X 150
2 X 200
2 X 200
2 X 250
3 X 200
3 X 200
3 X 250
2 X 200
2 X 250
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-29
Section 3.2
GEP Mold
17.3
[3/4”]
diameter
22.4 [1” ]
diameter
GEP-12/16
GEP-12/25
GEP-12/30
GEP-12/35
GEP-12/50
GEP-12/70
GEP-12/95
GEP-15/16
GEP-15/25
GEP-15/30
GEP-15/35
GEP-15/50
GEP-15/70
GEP-15/95
GEP-15/120
GEP-15/150
GEP-15/185
GEP-15/240
GEP-18/25
GEP-18/30
GEP-18/35
GEP-18/50
GEP-18/70
GEP-18/95
GEP-18/120
GEP-18/150
GEP-18/185
GEP-18/240
GEP-24/25
GEP-24/30
GEP-24/35
GEP-24/50
GEP-24/70
GEP-24/95
GEP-24/120
GEP-24/150
GEP-24/185
GEP-24/240
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
5
5
5
5
5
6
6
6
6
6
5
5
5
5
6
6
6
6
6
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
115
115
115
150
200
250
90
115
150
150
200
250
2 X 150
2 X 200
3 X 150
2 X 250
3 X 250
115
150
150
200
250
2 X 150
2 X 200
3 X 150
3 X 200
3 X 250
150
200
200
250
2 X 150
2 X 200
2 X 250
3 X 200
3 X 250
4 X 250
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8”]
diameter
16
25
30
35
50
70
95
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
Part Number
Price
Code
CONNECTION SELECTION
12 [1/2 “]
diameter
B
(mm2)
IEC - Metric
A
(mm)
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3-30
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GES Mold
A
B
1/2”
diameter
5/8”
diameter
3/4”
diameter
4
2 SOL
2
1
1/0
2/0
4
2 SOL
2
1
1/0
2/0
4
2 SOL
2
1
1/0
2/0
Part Number
GES-12-4A
GES-12-2AS
GES-12-2A
GES-12-1A
GES-12-1/0A
GES-12-2/0A
GES-15-4A
GES-15-2AS
GES-15-2A
GES-15-1A
GES-15-1/0A
GES-15-2/0A
GES-18-4A
GES-18-2AS
GES-18-2A
GES-18-1A
GES-18-1/0A
GES-18-2/0A
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
65
65
65
65
90
90
65
65
65
65
90
90
90
90
90
90
90
90
B
A
Ground Rod To Wire Connections
G Series
NOTE
• Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-31
Section 3.2
14.3
[5/8”]
diameter
17.3
[3/4”]
diameter
10
16
25
30
35
10
16
25
30
35
10
16
25
30
35
Part Number
GES-12/10
GES-12/16
GES-12/25
GES-12/30
GES-12/35
GES-15/10
GES-15/16
GES-15/25
GES-15/30
GES-15/35
GES-18/10
GES-18/16
GES-18/25
GES-18/30
GES-18/35
Price
Code
Handle
Clamp
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
45
45
65
65
65
45
65
65
65
65
45
65
65
65
90
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
12 [1/2”]
diameter
B
(mm2)
IEC - Metric
A
(mm)
G Series
GES Mold
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3-32
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GTS Mold
A
B
1/2”
diameter
5/8”
diameter
3/4”
diameter
4
2 SOL
2
1
1/0
2/0
4
2 SOL
2
1
1/0
4
2 SOL
2
1
Part Number
GTS-12-4A
GTS-12-2AS
GTS-12-2A
GTS-12-1A
GTS-12-1/0A
GTS-12-2/0A
GTS-15-4A
GTS-15-2AS
GTS-15-2A
GTS-15-1A
GTS-15-1/0A
GTS-18-4A
GTS-18-2AS
GTS-18-2A
GTS-18-1A
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
B
A
Ground Rod To Wire Connections
G Series
NOTE
• Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-33
Section 3.2
GTS Mold
17.3
[3/4”]
diameter
GTS-12/10
GTS-12/16
GTS-12/25
GTS-12/30
GTS-12/35
GTS-15/10
GTS-15/16
GTS-15/25
GTS-15/30
GTS-15/35
GTS-18/10
GTS-18/16
GTS-18/25
GTS-18/30
GTS-18/35
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
45
65
65
90
90
45
65
65
90
90
65
65
90
90
90
B
A
Ground Rod To Wire Connections
NOTE
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• Please contact your representative for
additional sizes.
• For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8”]
diameter
10
16
25
30
35
10
16
25
30
35
10
16
25
30
35
Part Number
CONNECTION SELECTION
12 [1/2”]
diameter
B
(mm2)
IEC - Metric
A
(mm)
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3-34
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GVE Mold
A
Price
Code
Handle
Clamp
Weld
Metal
Size
GVE-12
3
CL-3
250
GVE-15
4
CL-4
2 X 150
GVE-18
4
CL-4
2 X 200
GVE-25
4
CL-4
2 X 250
Part Number
1/2”
diameter
5/8”
diameter
3/4”
diameter
1”
diameter
A
Ground Rod To Ground Rod Connections
NOTE
• Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• For more information on required tools and
accessories, see Section 2.3.
G Series
TIP
• Use a ground rod splice clamp, part number
GNRDC (pg. 2-4), to simplify and assist in
making ground rod splices with GVE molds.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-35
Section 3.2
GVE Mold
Part Number
12
[1/2”] GVE-12
diameter
14.3
[5/8”] GVE-15
diameter
17.3
[3/4”] GVE-18
diameter
Price
Code
Handle
Clamp
Weld
Metal
Size
3
CL-3
150
4
CL-4
200
4
CL-4
250
A
Ground Rod To Ground Rod Connections
NOTE
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
TIP
• Use a ground rod splice clamp, part number
GNRDC (pg. 2-4), to simplify and assist in
making ground rod splices with GVE molds.
G Series
A
(mm)
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3-36
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.2
GBN Mold
A
(mm)
12 [1/2”]
diameter
14.3
[5/8”]
diameter
G Series
CONNECTION SELECTION
17.3
[3/4”]
diameter
B
(mm2)
2 X 20
2 X 25
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 25
6 X 30
6 X 40
6 X 50
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 25
6 X 30
6 X 40
6 X 50
Part Number
GBN-12/0220
GBN-12/0225
GBN-12/0230
GBN-12/0320
GBN-12/0325
GBN-12/0330
GBN-12/0340
GBN-12/0350
GBN-12/0420
GBN-12/0425
GBN-15/0230
GBN-15/0320
GBN-15/0325
GBN-15/0330
GBN-15/0340
GBN-15/0350
GBN-15/0420
GBN-15/0425
GBN-15/0525
GBN-15/0530
GBN-15/0540
GBN-15/0550
GBN-15/0625
GBN-15/0630
GBN-15/0640
GBN-15/0650
GBN-18/0230
GBN-18/0320
GBN-18/0325
GBN-18/0330
GBN-18/0340
GBN-18/0350
GBN-18/0420
GBN-18/0425
GBN-18/0525
GBN-18/0530
GBN-18/0540
GBN-18/0550
GBN-18/0625
GBN-18/0630
GBN-18/0640
GBN-18/0650
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
4
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
90
90
90
115
90
90
115
90
90
115
115
150
90
115
115
150
150
200
150
150
200
200
150
115
150
150
200
2 X 150
150
150
150
200
200
2 X 150
200
250
2 X 200
2 X 200
A
Bus Bar and Ground Rod Connections
NOTE
• ONLY for IEC - Metric.
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-37
Section 3.2
GBT Mold
17.3
[3/4”]
diameter
GBT-12/0220
GBT-12/0225
GBT-12/0230
GBT-12/0320
GBT-12/0325
GBT-12/0330
GBT-12/0340
GBT-12/0350
GBT-12/0420
GBT-12/0425
GBT-15/0230
GBT-15/0320
GBT-15/0325
GBT-15/0330
GBT-15/0340
GBT-15/0350
GBT-15/0420
GBT-15/0425
GBT-15/0525
GBT-15/0530
GBT-15/0540
GBT-15/0550
GBT-15/0625
GBT-15/0630
GBT-15/0640
GBT-15/0650
GBT-18/0230
GBT-18/0320
GBT-18/0325
GBT-18/0330
GBT-18/0340
GBT-18/0350
GBT-18/0420
GBT-18/0425
GBT-18/0525
GBT-18/0530
GBT-18/0540
GBT-18/0550
GBT-18/0625
GBT-18/0630
GBT-18/0640
GBT-18/0650
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
4
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
65
65
90
90
90
90
90
115
90
90
90
90
90
115
115
200
90
115
115
150
150
200
150
150
200
250
150
150
150
150
200
2 X 150
150
200
150
200
200
2 X 150
200
250
250
2 X 150
A
Bus Bar and Ground Rod Connections
NOTE
• ONLY for IEC - Metric.
• Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
• For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8”]
diameter
2 X 20
2 X 25
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 25
6 X 30
6 X 40
6 X 50
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 25
6 X 30
6 X 40
6 X 50
Part Number
CONNECTION SELECTION
12 [1/2”]
diameter
B
(mm2)
IEC - Metric
A
(mm)
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3-38
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-39
Section 3.3
S Series
Connections To Plates and Pipes
SHEB [pg. 3-42 - AWG]
SHEB [pg. 3-43 - IEC]
SHTA [pg. 3-44 - AWG]
SHTA [pg. 3-45 - IEC]
SHTB [pg. 3-46 - AWG]
SHTB [pg. 3-47 - IEC]
SVES [pg. 3-48 - AWG]
SVES [pg. 3-49 - IEC]
SVED [pg. 3-50 - AWG]
SVED [pg. 3-51 - IEC]
SVEU [pg. 3-52 - AWG]
SVEU [pg. 3-53 - IEC]
SVTV [pg. 3-54 - AWG]
SVTV [pg. 3-55 - IEC]
SVTHA [pg. 3-56 - AWG]
SVTHA [pg. 3-57 - IEC]
See Section 3.10 (pg. 3-133) for
commonly used S-Series Heavy
Duty Connections.
SVTHB [pg. 3-58 - AWG]
SVTHB [pg. 3-59 - IEC]
SVEH [pg. 3-60 - AWG]
SVEH [pg. 3-61 - IEC]
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CONNECTION SELECTION
S Series
SHEA [pg. 3-40 - AWG]
SHEA [pg. 3-41 - IEC]
3-40
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SHEA Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
A
SHEA-6A
SHEA-4A
SHEA-2A
SHEA-2AS
SHEA-1A
SHEA-1/0A
SHEA-2/0A
SHEA-3/0A
SHEA-4/0A
SHEA-250A
SHEA-300A
SHEA-350A
SHEA-500A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
SHEA-6A-D
SHEA-4A-D
SHEA-2A-D
SHEA-2AS-D
SHEA-1A-D
SHEA-1/0A-D
SHEA-2/0A-D
SHEA-3/0A-D
SHEA-4/0A-D
SHEA-250A-D
SHEA-300A-D
SHEA-350A-D
SHEA-500A-D
Price
Code
1
1
1
1
1
3
3
3
3
3
3
3
3
Price
Code
1
1
1
1
1
3
3
3
3
3
3
3
3
Weld
Metal
Size
45
45
45
45
65
90
90
115
115
150
200
200
250
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
45
65
90
90
115
115
150
200
200
250
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
• SHEA Mold comes with an integrated handle
and frame.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For Price Code #1 Molds, please contact
your representative.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-41
Section 3.3
SHEA Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SHEA-16/D
SHEA-25/D
SHEA-30/D
SHEA-35/D
SHEA-50/D
SHEA-70/D
SHEA-95/D
SHEA-120/D
SHEA-150/D
SHEA-185/D
SHEA-240/D
SHEA-300/D
1
1
1
1
3
3
3
3
3
3
3
3
Price
Code
1
1
1
1
3
3
3
3
3
3
3
3
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
NOTE
• SHEA Mold comes with an integrated handle
and frame.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For Price Code #1 Molds, please contact
your representative.
• For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SHEA-16
SHEA-25
SHEA-30
SHEA-35
SHEA-50
SHEA-70
SHEA-95
SHEA-120
SHEA-150
SHEA-185
SHEA-240
SHEA-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
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3-42
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SHEB Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SHEB-6A
SHEB-4A
SHEB-2A
SHEB-2AS
SHEB-1A
SHEB-1/0A
SHEB-2/0A
SHEB-3/0A
SHEB-4/0A
SHEB-250A
SHEB-300A
SHEB-350A
SHEB-500A
SHEB-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SHEB-6A-D
SHEB-4A-D
SHEB-2A-D
SHEB-2AS-D
SHEB-1A-D
SHEB-1/0A-D
SHEB-2/0A-D
SHEB-3/0A-D
SHEB-4/0A-D
SHEB-250A-D
SHEB-300A-D
SHEB-350A-D
SHEB-500A-D
SHEB-750A-D
Price
Code
Handle
Clamp
1
1
1
1
1
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Price
Code
Handle
Clamp
1
1
1
1
1
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
45
45
45
45
65
90
115
115
115
115
150
200
200
2 X 150
Weld
Metal
Size
45
45
45
45
65
90
115
115
115
115
150
200
200
2 X 150
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For Price Code #1 Molds, please contact
your representative.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-43
Section 3.3
SHEB Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SHEB-16/D
SHEB-25/D
SHEB-30/D
SHEB-35/D
SHEB-50/D
SHEB-70/D
SHEB-95/D
SHEB-120/D
SHEB-150/D
SHEB-185/D
SHEB-240/D
SHEB-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For Price Code #1 Molds, please contact
your representative.
• For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SHEB-16
SHEB-25
SHEB-30
SHEB-35
SHEB-50
SHEB-70
SHEB-95
SHEB-120
SHEB-150
SHEB-185
SHEB-240
SHEB-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
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3-44
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SHTA Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
A
SHTA-6A
SHTA-4A
SHTA-2A
SHTA-2AS
SHTA-1A
SHTA-1/0A
SHTA-2/0A
SHTA-3/0A
SHTA-4/0A
SHTA-250A
SHTA-300A
SHTA-350A
SHTA-500A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
SHTA-6A-D
SHTA-4A-D
SHTA-2A-D
SHTA-2AS-D
SHTA-1A-D
SHTA-1/0A-D
SHTA-2/0A-D
SHTA-3/0A-D
SHTA-4/0A-D
SHTA-250A-D
SHTA-300A-D
SHTA-350A-D
SHTA-500A-D
Price
Code
1
1
1
1
1
3
3
3
3
3
3
4
4
Price
Code
1
1
1
1
1
3
3
3
3
3
3
4
4
Weld
Metal
Size
45
45
45
45
65
90
115
115
150
150
250
2 X 150
2 X 200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
45
65
90
115
115
150
150
250
2 X 150
2 X 200
Mold
Sealer
Type
A
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
• SHTA Mold comes with an integrated handle
and frame.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For Price Code #1 Molds, please contact
your representative.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-45
Section 3.3
SHTA Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SHTA-16/D
SHTA-25/D
SHTA-30/D
SHTA-35/D
SHTA-50/D
SHTA-70/D
SHTA-95/D
SHTA-120/D
SHTA-150/D
SHTA-185/D
SHTA-240/D
SHEA-300/D
1
1
1
1
3
3
3
3
3
3
4
4
Price
Code
1
1
1
1
3
3
3
3
3
3
4
4
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
250
2 X 150
2 X 200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
250
2 X 150
2 X 200
Mold
Sealer
Type
A
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
NOTE
• SHTA Mold comes with an integrated handle
and frame.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For Price Code #1 Molds, please contact
your representative.
• For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SHTA-16
SHTA-25
SHTA-30
SHTA-35
SHTA-50
SHTA-70
SHTA-95
SHTA-120
SHTA-150
SHTA-185
SHTA-240
SHTA-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
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3-46
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SHTB Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SHTB-6A
SHTB-4A
SHTB-2A
SHTB-2AS
SHTB-1A
SHTB-1/0A
SHTB-2/0A
SHTB-3/0A
SHTB-4/0A
SHTB-250A
SHTB-300A
SHTB-350A
SHTB-500A
SHTB-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SHTB-6A-D
SHTB-4A-D
SHTB-2A-D
SHTB-2AS-D
SHTB-1A-D
SHTB-1/0A-D
SHTB-2/0A-D
SHTB-3/0A-D
SHTB-4/0A-D
SHTB-250A-D
SHTB-300A-D
SHTB-350A-D
SHTB-500A-D
SHTB-750A-D
Price
Code
Handle
Clamp
1
1
1
1
1
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
1
1
1
1
1
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
A
Weld
Metal
Size
45
45
65
65
90
90
115
115
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
45
45
65
65
90
90
115
115
150
200
200
250
2 X 150
2 X 200
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For Price Code #1 Molds, please contact
your representative.
• For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-47
Section 3.3
SHTB Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SHTB-16/D
SHTB-25/D
SHTB-30/D
SHTB-35/D
SHTB-50/D
SHTB-70/D
SHTB-95/D
SHTB-120/D
SHTB-150/D
SHTB-185/D
SHTB-240/D
SHTB-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
A
Weld
Metal
Size
45
45
45
65
115
115
150
150
200
250
2 X 150
2 X 200
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
250
2 X 150
2 X 200
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For Price Code #1 Molds, please contact
your representative.
• For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SHTB-16
SHTB-25
SHTB-30
SHTB-35
SHTB-50
SHTB-70
SHTB-95
SHTB-120
SHTB-150
SHTB-185
SHTB-240
SHTB-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
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3-48
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SVES Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SVES-6A
SVES-4A
SVES-2A
SVES-2AS
SVES-1A
SVES-1/0A
SVES-2/0A
SVES-3/0A
SVES-4/0A
SVES-250A
SVES-300A
SVES-350A
SVES-500A
SVES-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SVES-6A-D
SVES-4A-D
SVES-2A-D
SVES-2AS-D
SVES-1A-D
SVES-1/0A-D
SVES-2/0A-D
SVES-3/0A-D
SVES-4/0A-D
SVES-250A-D
SVES-300A-D
SVES-350A-D
SVES-500A-D
SVES-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
45
45
45
45
65
90
90
115
115
115
150
200
200
2 X 150
Weld
Metal
Size
45
45
45
45
65
90
90
115
115
115
150
200
200
2 X 150
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVES4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-49
Section 3.3
SVES Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SVES-16/D
SVES-25/D
SVES-30/D
SVES-35/D
SVES-50/D
SVES-70/D
SVES-95/D
SVES-120/D
SVES-150/D
SVES-185/D
SVES-240/D
SVES-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
A
Cable To Plate
A
D = Outer Diameter
S Series
A
(mm2)
SVES-16
SVES-25
SVES-30
SVES-35
SVES-50
SVES-70
SVES-95
SVES-120
SVES-150
SVES-185
SVES-240
SVES-300
Price
Code
Cable To Pipe
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• The part numbers for the range of mold types
are just a suffix with the diameter range. i.e.
SVES-95-1-4 (SVES 95mm2 wire for pipes 1”
dia - 4” dia.).
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-50
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SVED Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SVED-6A
SVED-4A
SVED-2A
SVED-2AS
SVED-1A
SVED-1/0A
SVED-2/0A
SVED-3/0A
SVED-4/0A
SVED-250A
SVED-300A
SVED-350A
SVED-500A
SVED-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SVED-6A-D
SVED-4A-D
SVED-2A-D
SVED-2AS-D
SVED-1A-D
SVED-1/0A-D
SVED-2/0A-D
SVED-3/0A-D
SVED-4/0A-D
SVED-250A-D
SVED-300A-D
SVED-350A-D
SVED-500A-D
SVED-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
65
65
65
90
115
115
150
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
45
65
65
65
90
115
115
150
150
200
200
250
2 X 150
2 X 200
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4” diameter
pipes. Please use1.5-4 in place of -D in the
part number. Example: SVED-4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-51
Section 3.3
SVED Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SVED-16/D
SVED-25/D
SVED-30/D
SVED-35/D
SVED-50/D
SVED-70/D
SVED-95/D
SVED-120/D
SVED-150/D
SVED-185/D
SVED-240/D
SVED-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
65
90
90
150
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
65
65
65
90
90
150
150
200
200
250
2 X 150
2 X 200
A
Cable To Plate
A
S Series
A
(mm2)
SVED-16
SVED-25
SVED-30
SVED-35
SVED-50
SVED-70
SVED-95
SVED-120
SVED-150
SVED-185
SVED-240
SVED-300
Price
Code
D = Outer Diameter
Cable To Pipe
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches or
mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-52
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SVEU Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SVEU-6A
SVEU-4A
SVEU-2A
SVEU-2AS
SVEU-1A
SVEU-1/0A
SVEU-2/0A
SVEU-3/0A
SVEU-4/0A
SVEU-250A
SVEU-300A
SVEU-350A
SVEU-500A
SVEU-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SVEU-6A-D
SVEU-4A-D
SVEU-2A-D
SVEU-2AS-D
SVEU-1A-D
SVEU-1/0A-D
SVEU-2/0A-D
SVEU-3/0A-D
SVEU-4/0A-D
SVEU-250A-D
SVEU-300A-D
SVEU-350A-D
SVEU-500A-D
SVEU-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
65
65
65
90
115
115
150
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
45
65
65
65
90
115
115
150
150
200
200
250
2 X 150
2 X 200
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use1.5-4 in place
of -D in the part number. Example: SVEU4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-53
Section 3.3
SVEU Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SVEU-16/D
SVEU-25/D
SVEU-30/D
SVEU-35/D
SVEU-50/D
SVEU-70/D
SVEU-95/D
SVEU-120/D
SVEU-150/D
SVEU-185/D
SVEU-240/D
SVEU-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
65
90
90
150
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
65
65
65
90
90
150
150
200
200
250
2 X 150
2 X 200
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SVEU-16
SVEU-25
SVEU-30
SVEU-35
SVEU-50
SVEU-70
SVEU-95
SVEU-120
SVEU-150
SVEU-185
SVEU-240
SVEU-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-54
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SVTV Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SVTV-6A
SVTV-4A
SVTV-2A
SVTV-2AS
SVTV-1A
SVTV-1/0A
SVTV-2/0A
SVTV-3/0A
SVTV-4/0A
SVTV-250A
SVTV-300A
SVTV-350A
SVTV-500A
SVTV-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SVTV-6A-D
SVTV-4A-D
SVTV-2A-D
SVTV-2AS-D
SVTV-1A-D
SVTV-1/0A-D
SVTV-2/0A-D
SVTV-3/0A-D
SVTV-4/0A-D
SVTV-250A-D
SVTV-300A-D
SVTV-350A-D
SVTV-500A-D
SVTV-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
90
115
115
115
200
200
250
250
250
2 X 115
2 X 150
2 X 200
2 X 250
Weld
Metal
Size
65
90
115
115
115
200
200
250
250
250
2 X 115
2 X 150
2 X 200
2 X 250
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVTV4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-55
Section 3.3
SVTV Mold
A
(mm2)
16
25
30
35
50
70
95
120
150
Part Number
SVTV-16
SVTV-25
SVTV-30
SVTV-35
SVTV-50
SVTV-70
SVTV-95
SVTV-120
SVTV-150
Price
Code
Handle
Clamp
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
150
200
250
250
2 X 150
A
Cable To Plate
Handle
Clamp
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
150
200
250
250
2 X 150
A
D = Outer Diameter
S Series
SVTV-16/D
SVTV-25/D
SVTV-30/D
SVTV-35/D
SVTV-50/D
SVTV-70/D
SVTV-95/D
SVTV-120/D
SVTV-150/D
Price
Code
Cable To Pipe
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
Part Number
IEC - Metric
A
(mm2)
3-56
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SVTHA Mold
A
Part Number
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVTHA-6A
SVTHA-4A
SVTHA-2AS
SVTHA-2A
SVTHA-1A
SVTHA-1/0A
SVTHA-2/0A
SVTHA-3/0A
SVTHA-4/0A
SVTHA-250A
SVTHA-300A
SVTHA-350A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
S Series
A
Part Number
Price
Code
Handle
Clamp
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVTHA-6A-D
SVTHA-4A-D
SVTHA-2A-D
SVTHA-2AS-D
SVTHA-1A-D
SVTHA-1/0A-D
SVTHA-2/0A-D
SVTHA-3/0A-D
SVTHA-4/0A-D
SVTHA-250A-D
SVTHA-300A-D
SVTHA-350A-D
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
45
65
115
115
150
150
150
200
200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
45
65
115
115
150
150
150
200
200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
*Conductor is flat against steel surface.
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVTHA4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-57
Section 3.3
SVTHA Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SVTHA-16/D
SVTHA-25/D
SVTHA-30/D
SVTHA-35/D
SVTHA-50/D
SVTHA-70/D
SVTHA-95/D
SVTHA-120/D
SVTHA-150/D
SVTHA-185/D
SVTHA-240/D
SVTHA-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
200
250
2 X 200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
250
2 X 150
2 X 200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
*Conductor is flat against steel surface.
NOTE
• When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SVTHA-16
SVTHA-25
SVTHA-30
SVTHA-35
SVTHA-50
SVTHA-70
SVTHA-95
SVTHA-120
SVTHA-150
SVTHA-185
SVTHA-240
SVTHA-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
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3-58
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SVTHB Mold
A
Part Number
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVTHB-6A
SVTHB-4A
SVTHB-2AS
SVTHB-2A
SVTHB-1A
SVTHB-1/0A
SVTHB-2/0A
SVTHB-3/0A
SVTHB-4/0A
SVTHB-250A
SVTHB-300A
SVTHB-350A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
S Series
A
Part Number
Price
Code
Handle
Clamp
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVTHB-6A-D
SVTHB-4A-D
SVTHB-2A-D
SVTHB-2AS-D
SVTHB-1A-D
SVTHB-1/0A-D
SVTHB-2/0A-D
SVTHB-3/0A-D
SVTHB-4/0A-D
SVTHB-250A-D
SVTHB-300A-D
SVTHB-350A-D
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
65
65
90
115
115
150
150
150
200
250
Weld
Metal
Size
65
65
65
65
90
115
115
150
150
150
200
250
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
*Conductor is raised off of steel surface.
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVTHB4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-59
Section 3.3
A
(mm2)
16
25
30
35
50
70
95
120
150
185
240
300
SVTHB-16
SVTHB-25
SVTHB-30
SVTHB-35
SVTHB-50
SVTHB-70
SVTHB-95
SVTHB-120
SVTHB-150
SVTHB-185
SVTHB-240
SVTHB-300
Part Number
SVTHB-16/D
SVTHB-25/D
SVTHB-30/D
SVTHB-35/D
SVTHB-50/D
SVTHB-70/D
SVTHB-95/D
SVTHB-120/D
SVTHB-150/D
SVTHB-185/D
SVTHB-240/D
SVTHB-300/D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
65
65
90
115
150
150
150
200
250
2 X 150
2 X 200
Weld
Metal
Size
65
65
65
90
90
115
150
150
200
250
2 X 150
2 X 200
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
*Conductor is raised off of steel surface.
NOTE
• When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
S Series
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
CONNECTION SELECTION
SVTHB Mold
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3-60
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.3
SVEH Mold
A
Part Number
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVEH-6A-L/R
SVEH-4A-L/R
SVEH-2AS-L/R
SVEH-2A-L/R
SVEH-1A-L/R
SVEH-1/0A-L/R
SVEH-2/0A-L/R
SVEH-3/0A-L/R
SVEH-4/0A-L/R
SVEH-250A-L/R
SVEH-300A-L/R
SVEH-350A-L/R
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
S Series
A
Part Number
Price
Code
Handle
Clamp
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVEH-6A-L/R-D
SVEH-4A-L/R-D
SVEH-2A-L/R-D
SVEH-2AS-L/R-D
SVEH-1A-L/R-D
SVEH-1/0A-L/R-D
SVEH-2/0A-L/R-D
SVEH-3/0A-L/R-D
SVEH-4/0A-L/R-D
SVEH-250A-L/R-D
SVEH-300A-L/R-D
SVEH-350A-L/R-D
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
45
65
90
115
115
115
150
200
200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
45
65
90
115
115
115
150
200
200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
A
D = Outer Diameter
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Please add suffix L or R to signify the
direction of the conductor. Example: SVEH6A-L means the conductor goes to the left as
shown in the diagram.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVEH4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-61
Section 3.3
SVEH Mold
SVEH-16-(L/R)
SVEH-25-(L/R)
SVEH-30-(L/R)
SVEH-35-(L/R)
SVEH-50-(L/R)
SVEH-70-(L/R)
SVEH-95-(L/R)
SVEH-120-(L/R)
SVEH-150-(L/R)
SVEH-185-(L/R)
SVEH-240-(L/R)
SVEH-300-(L/R)
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Part Number
Price
Code
Handle
Clamp
16
25
30
35
50
70
95
120
150
185
240
300
SVEH16-(L/R)/D
SVEH-25-(L/R)/D
SVEH-30-(L/R)/D
SVEH-35-(L/R)/D
SVEH-50-(L/R)/D
SVEH-70-(L/R)/D
SVEH-95-(L/R)/D
SVEH-120-(L/R)/D
SVEH-150-(L/R)/D
SVEH-185-(L/R)/D
SVEH-240-(L/R)/D
SVEH-300-(L/R)/D
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
A
D = Outer Diameter
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Pipe
NOTE
• When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Please add suffix L or R to signify the
direction of the conductor. Example: SVEH16L means the conductor goes to the left as
shown in the diagram.
• For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
A
(mm2)
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
S Series
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
A
(mm2)
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3-62
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-63
Section 3.4
R Series
Connections To Rebars
RHXH [pg. 3-66 - AWG]
RHXH [pg. 3-67 - IEC]
RVXH [pg. 3-68 - AWG]
RVXH [pg. 3-69 - IEC]
IEC - Metric
CONNECTION SELECTION
RVCT [pg. 3-70 - AWG]
RVCT [pg. 3-71 - IEC]
R Series
RHEH [pg. 3-64 - AWG]
RHEH [pg. 3-65 - IEC]
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3-64
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.4
RHEH Mold
A
3
4
5
R Series
6
CONNECTION SELECTION
7
B
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
4
2 SOL
2
1
1/0
2/0
3/0
4/0
Part Number
RHEH-#3-6A
RHEH-#3-4A
RHEH-#3-2AS
RHEH-#3-2A
RHEH-#3-1A
RHEH-#3-1/0A
RHEH-#3-2/0A
RHEH-#3-3/0A
RHEH-#3-4/0A
RHEH-#4-6A
RHEH-#4-4A
RHEH-#4-2AS
RHEH-#4-2A
RHEH-#4-1A
RHEH-#4-1/0A
RHEH-#4-2/0A
RHEH-#4-3/0A
RHEH-#4-4/0A
RHEH-#5-6A
RHEH-#5-4A
RHEH-#5-2AS
RHEH-#5-2A
RHEH-#5-1A
RHEH-#5-1/0A
RHEH-#5-2/0A
RHEH-#5-3/0A
RHEH-#5-4/0A
RHEH-#6-6A
RHEH-#6-4A
RHEH-#6-2AS
RHEH-#6-2A
RHEH-#6-1A
RHEH-#6-1/0A
RHEH-#6-2/0A
RHEH-#6-3/0A
RHEH-#6-4/0A
RHEH-#7-4A
RHEH-#7-2AS
RHEH-#7-2A
RHEH-#7-1A
RHEH-#7-1/0A
RHEH-#7-2/0A
RHEH-#7-3/0A
RHEH-#7-4/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
25
32
45
45
65
90
90
115
115
25
32
45
45
65
90
90
115
115
25
32
45
45
65
90
90
115
115
25
32
45
45
65
90
90
115
115
32
45
45
65
90
90
115
115
Mold
Sealer
Type
B
A
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
Connections To Rebars
NOTE
• DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-65
Section 3.4
RHEH Mold
16
Diameter
19
Diameter
22
Diameter
RHEH-10/16
RHEH-10/25
RHEH-10/30
RHEH-10/35
RHEH-10/50
RHEH-10/70
RHEH-10/95
RHEH-10/120
RHEH-13/16
RHEH-13/25
RHEH-13/30
RHEH-13/35
RHEH-13/50
RHEH-13/70
RHEH-13/95
RHEH-13/120
RHEH-16/16
RHEH-16/25
RHEH-16/30
RHEH-16/35
RHEH-16/50
RHEH-16/70
RHEH-16/95
RHEH-16/120
RHEH-19/16
RHEH-19/25
RHEH-19/30
RHEH-19/35
RHEH-19/50
RHEH-19/70
RHEH-19/95
RHEH-19/120
RHEH-22/16
RHEH-22/25
RHEH-22/30
RHEH-22/35
RHEH-22/50
RHEH-22/70
RHEH-22/95
RHEH-22/120
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
9
9
9
9
3
3
3
3
9
9
9
9
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
25
32
45
65
90
90
115
150
25
32
45
65
90
90
115
150
25
32
45
65
90
90
115
150
25
32
45
65
90
90
115
150
25
32
45
65
90
90
115
150
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
B
A
Connections To Rebars
NOTE
• DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
• Price Code #9 Molds, please
contact your representative.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
R Series
13
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
Part Number
CONNECTION SELECTION
10
Diameter
B
(mm2)
IEC - Metric
A
(mm)
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3-66
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.4
RHXH Mold
A
3
4
5
R Series
6
CONNECTION SELECTION
7
B
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
4
2 SOL
2
1
1/0
2/0
3/0
4/0
Part Number
RHXH-#3-6A
RHXH-#3-4A
RHXH-#3-2AS
RHXH-#3-2A
RHXH-#3-1A
RHXH-#3-1/0A
RHXH-#3-2/0A
RHXH-#3-3/0A
RHXH-#3-4/0A
RHXH-#4-6A
RHXH-#4-4A
RHXH-#4-2AS
RHXH-#4-2A
RHXH-#4-1A
RHXH-#4-1/0A
RHXH-#4-2/0A
RHXH-#4-3/0A
RHXH-#4-4/0A
RHXH-#5-6A
RHXH-#5-4A
RHXH-#5-2AS
RHXH-#5-2A
RHXH-#5-1A
RHXH-#5-1/0A
RHXH-#5-2/0A
RHXH-#5-3/0A
RHXH-#5-4/0A
RHXH-#6-6A
RHXH-#6-4A
RHXH-#6-2AS
RHXH-#6-2A
RHXH-#6-1A
RHXH-#6-1/0A
RHXH-#6-2/0A
RHXH-#6-3/0A
RHXH-#6-4/0A
RHXH-#7-4A
RHXH-#7-2AS
RHXH-#7-2A
RHXH-#7-1A
RHXH-#7-1/0A
RHXH-#7-2/0A
RHXH-#7-3/0A
RHXH-#7-4/0A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
9
9
9
9
9
9
9
9
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
90
115
115
150
150
65
65
90
90
90
115
115
150
150
65
65
90
90
90
115
115
150
150
65
65
90
90
90
115
115
150
150
65
90
90
90
115
115
150
150
Mold
Sealer
Type
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
B
A
Connections To Rebars
NOTE
• DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
• For Price Code #9 Molds, please
contact your representative.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-67
Section 3.4
RHXH Mold
16
Diameter
19
Diameter
22
Diameter
RHXH-10/16
RHXH-10/25
RHXH-10/30
RHXH-10/35
RHXH-10/50
RHXH-10/70
RHXH-10/95
RHXH-10/120
RHXH-13/16
RHXH-13/25
RHXH-13/30
RHXH-13/35
RHXH-13/50
RHXH-13/70
RHXH-13/95
RHXH-13/120
RHXH-16/16
RHXH-16/25
RHXH-16/30
RHXH-16/35
RHXH-16/50
RHXH-16/70
RHXH-16/95
RHXH-16/120
RHXH-19/16
RHXH-19/25
RHXH-19/30
RHXH-19/35
RHXH-19/50
RHXH-19/70
RHXH-19/95
RHXH-19/120
RHXH-22/16
RHXH-22/25
RHXH-22/30
RHXH-22/35
RHXH-22/50
RHXH-22/70
RHXH-22/95
RHXH-22/120
Price
Code
Handle
Clamp
3
3
3
3
10
10
10
10
3
3
3
10
10
10
10
10
3
3
3
10
10
10
10
10
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
115
115
150
200
65
65
90
90
115
115
150
200
65
65
90
90
115
115
150
200
65
65
90
90
115
115
150
200
65
65
90
90
115
115
150
200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
B
A
Connections To Rebars
NOTE
• DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
• For Price Codes #9 Molds, please
contact your representative.
• Price Codes #9 and #10 Molds
include frames, if required.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
R Series
13
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
Part Number
CONNECTION SELECTION
10
Diameter
B
(mm2)
IEC - Metric
A
(mm)
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-68
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.4
RVXH Mold
A
3
4
5
R Series
6
CONNECTION SELECTION
7
B
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
4
2 SOL
2
1
1/0
2/0
3/0
4/0
Part Number
RVXH-#3-6A
RVXH-#3-4A
RVXH-#3-2AS
RVXH-#3-2A
RVXH-#3-1A
RVXH-#3-1/0A
RVXH-#3-2/0A
RVXH-#3-3/0A
RVXH-#3-4/0A
RVXH-#4-6A
RVXH-#4-4A
RVXH-#4-2AS
RVXH-#4-2A
RVXH-#4-1A
RVXH-#4-1/0A
RVXH-#4-2/0A
RVXH-#4-3/0A
RVXH-#4-4/0A
RVXH-#5-6A
RVXH-#5-4A
RVXH-#5-2AS
RVXH-#5-2A
RVXH-#5-1A
RVXH-#5-1/0A
RVXH-#5-2/0A
RVXH-#5-3/0A
RVXH-#5-4/0A
RVXH-#6-6A
RVXH-#6-4A
RVXH-#6-2AS
RVXH-#6-2A
RVXH-#6-1A
RVXH-#6-1/0A
RVXH-#6-2/0A
RVXH-#6-3/0A
RVXH-#6-4/0A
RVXH-#7-4A
RVXH-#7-2AS
RVXH-#7-2A
RVXH-#7-1A
RVXH-#7-1/0A
RVXH-#7-2/0A
RVXH-#7-3/0A
RVXH-#7-4/0A
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
115
115
150
150
90
90
90
90
115
115
115
150
150
90
90
90
90
115
115
115
150
150
90
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
Mold
Sealer
Type
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
A
B
Connections To Rebars
NOTE
• DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-69
Section 3.4
RVXH Mold
16
Diameter
19
Diameter
22
Diameter
RVXH-10/16
RVXH-10/25
RVXH-10/30
RVXH-10/35
RVXH-10/50
RVXH-10/70
RVXH-10/95
RVXH-10/120
RVXH-13/16
RVXH-13/25
RVXH-13/30
RVXH-13/35
RVXH-13/50
RVXH-13/70
RVXH-13/95
RVXH-13/120
RVXH-16/16
RVXH-16/25
RVXH-16/30
RVXH-16/35
RVXH-16/50
RVXH-16/70
RVXH-16/95
RVXH-16/120
RVXH-19/16
RVXH-19/25
RVXH-19/30
RVXH-19/35
RVXH-19/50
RVXH-19/70
RVXH-19/95
RVXH-19/120
RVXH-22/16
RVXH-22/25
RVXH-22/30
RVXH-22/35
RVXH-22/50
RVXH-22/70
RVXH-22/95
RVXH-22/120
Price
Code
handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
150
150
200
90
90
90
90
115
150
150
200
90
90
90
90
115
150
150
200
90
90
90
90
115
150
150
200
90
90
90
90
115
150
150
200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
B
Connections To Rebars
NOTE
• DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
R Series
13
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
Part Number
CONNECTION SELECTION
10
Diameter
B
(mm2)
IEC - Metric
A
(mm)
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-70
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.4
RVCT Mold
A
3
4
5
R Series
6
B
CONNECTION SELECTION
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
Part Number
RVCT-#3-6A
RVCT-#3-4A
RVCT-#3-2AS
RVCT-#3-2A
RVCT-#3-1A
RVCT-#3-1/0A
RVCT-#3-2/0A
RVCT-#3-3/0A
RVCT-#3-4/0A
RVCT-#4-6A
RVCT-#4-4A
RVCT-#4-2AS
RVCT-#4-2A
RVCT-#4-1A
RVCT-#4-1/0A
RVCT-#4-2/0A
RVCT-#4-3/0A
RVCT-#4-4/0A
RVCT-#5-6A
RVCT-#5-4A
RVCT-#5-2AS
RVCT-#5-2A
RVCT-#5-1A
RVCT-#5-1/0A
RVCT-#5-2/0A
RVCT-#5-3/0A
RVCT-#5-4/0A
RVCT-#6-6A
RVCT-#6-4A
RVCT-#6-2AS
RVCT-#6-2A
RVCT-#6-1A
RVCT-#6-1/0A
RVCT-#6-2/0A
RVCT-#6-3/0A
RVCT-#6-4/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
32
32
90
90
90
90
90
115
115
32
32
90
90
90
90
90
115
115
32
32
90
90
90
115
115
115
115
90
90
90
90
115
115
115
150
150
Mold
Sealer
Type
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
B
A
Connections To Rebars
NOTE
• DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-71
Section 3.4
RVCT Mold
16
Diameter
19
Diameter
22
Diameter
RVCT #10/10
RVCT #10-4
RVCT #10/25
RVCT #10/30
RVCT #10-35
RVCT #10/50
RVCT #10/70
RVCT #10/95
RVCT #10/120
RVCT #13/10
RVCT #13-4
RVCT #13/25
RVCT #13/30
RVCT #13-35
RVCT #13/50
RVCT #13/70
RVCT #13/95
RVCT #13/120
RVCT #16/10
RVCT #16-4
RVCT #16/25
RVCT #16/30
RVCT #16-35
RVCT #16/50
RVCT #16/70
RVCT #16/95
RVCT #16/120
RVCT #19/10
RVCT #19-4
RVCT #19/25
RVCT #19/30
RVCT #19-35
RVCT #19/50
RVCT #19/70
RVCT #19/95
RVCT #19/120
RVCT #22/10
RVCT #22-4
RVCT #22/25
RVCT #22/30
RVCT #22-35
RVCT #22/50
RVCT #22/70
RVCT #22/95
RVCT #22/120
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
32
32
45
45
65
90
90
115
150
32
32
45
45
65
90
90
115
150
32
32
45
45
65
90
90
115
150
32
32
45
45
65
90
90
115
150
32
32
45
45
65
90
90
115
150
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
B
A
Connections To Rebars
NOTE
• DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
R Series
13
Diameter
10
16
25
30
35
50
70
95
120
10
16
25
30
35
50
70
95
120
10
16
25
30
35
50
70
95
120
10
16
25
30
35
50
70
95
120
10
4
25
30
35
50
70
95
120
Part Number
CONNECTION SELECTION
10
Diameter
B
(mm2)
IEC - Metric
A
(mm)
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3-72
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-73
Section 3.5
P Series
Connections To Bus Bars And Terminal Lugs
PY [pg. 3-80 - AWG]
PY [pg. 3-81 - IEC]
PT [pg. 3-82 - AWG]
PT [pg. 3-83 - IEC]
PV [pg. 3-78 - AWG]
PV [pg. 3-79 - IEC]
P Series
PL [pg. 3-76 - AWG]
PL [pg. 3-77 - IEC]
CONNECTION SELECTION
PK [pg. 3-74 - AWG]
PK [pg. 3-75 - IEC]
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3-74
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.5
PK Mold
P Series
CONNECTION SELECTION
A
B
4
2 SOL
2
1
1/0
1/0
1/0
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
300
300
300
300
350
350
350
350
500
500
500
500
750
750
750
750
750
1000
1000
1000
1000
1000
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 1/2 X 3/8
2 X 1/4
3 X 1/4
1 1/2 X 3/8
2 X 3/8
3 X 3/8
3 X 1/4
2 X 3/8
3 X 3/8
2 X 1/2
3 X 1/2
Part Number
PK-4A-1 X 0.13
PK-2AS-1 X 0.13
PK-2A-1 X 0.13
PK-1A-1 X 0.13
PK-1/0A-1 X 0.13
PK-1/0A-1 X 0.19
PK-1/0A-1 X 0.25
PK-2/0A-1 X 0.13
PK-2/0A-1 X 0.19
PK-2/0A-1 X 0.25
PK-3/0A-1 X 0.13
PK-3/0A-1 X 0.19
PK-3/0A-1 X 0.25
PK-4/0A-1 X 0.19
PK-4/0A-1 X 0.25
PK-4/0A-1.5 X 0.25
PK-4/0A-2 X 0.25
PK-4/0A-3 X 0.25
PK-250A-1 X 0.19
PK-250A-1 X 0.25
PK-250A-1.5 X 0.25
PK-250A-2 X 0.25
PK-250A-3 X 0.25
PK-300A-1 X 0.25
PK-300A-1.5 X 0.25
PK-300A-2 X 0.25
PK-300A-3 X 0.25
PK-350A-1 X 0.25
PK-350A-1.5 X 0.25
PK-350A-2 X 0.25
PK-350A-3 X 0.25
PK-500A-1.5 X 0.25
PK-500A-2 X 0.25
PK-500A-3 X 0.25
PK-500A-1.5 X 0.38
PK-750A-2 X 0.25
PK-750A-3 X 0.25
PK-750A-1.5 X 0.38
PK-750A-2 X 0.38
PK-750A-3 X 0.38
PK-1000A-3 X 0.25
PK-1000A-2 X 0.38
PK-1000A-3 X 0.38
PK-1000A-2 X 0.5
PK-1000A-3 X 0.5
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
45
65
65
65
65
65
65
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
115
115
115
115
200
200
200
200
2 X 150
2 X 150
2 X 150
2 X 150
2 X 150
2 X 200
2 X 200
2 X 200
2 X 250
2 X 250
B
A
Connection To
Bus Bars And Terminal Lugs
NOTE
• For welding wire/cable to terminal
lugs or bus bar end.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-75
Section 3.5
PK Mold
2 X 20
3 X 25
3 X 25
3 X 25
3 X 25
3 X 25
4 X 25
5 X 25
3 X 25
4 X 25
5 X 25
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 25
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 40
5 X 50
6 X 50
8 X 50
6 X 75
8 X 75
5 X 50
6 X 50
8 X 50
6 X 75
8 X 75
6 X 50
8 X 50
10 X 50
6 X 75
8 X 75
10 X 50
12 X 50
8 X 75
10 X 75
12 X 75
PK-10/0220
PK-16/0325
PK-25/0325
PK-30/0325
PK-35/0325
PK-50/0325
PK-50/0425
PK-50/0525
PK-70/0325
PK-70/0425
PK-70/0525
PK-95/0425
PK-95/0525
PK-95/0530
PK-95/0540
PK-95-0550
PK-95/0650
PK-95/0675
PK-120/0525
PK-120/0530
PK-120/0540
PK-120/0550
PK-120/0650
PK-120/0675
PK-150/0530
PK-150/0540
PK-150/0550
PK-150/0650
PK-150/0675
PK-185/0540
PK-185/0550
PK-185/0650
PK-185/0850
PK-185/0675
PK-185/0875
PK-240/0550
PK-240/0650
PK-240/0850
PK-240/0675
PK-240/0875
PK-300/0650
PK-300/0850
PK-300/1050
PK-300/0675
PK-300/0875
PK-500/1050
PK-500/1250
PK-500/0875
PK-500/1075
PK-500/1275
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
4
4
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
32
45
45
45
45
65
65
65
65
65
65
90
90
90
90
90
90
90
90
90
115
115
115
115
150
150
150
150
150
150
200
200
200
200
200
250
250
2 X 150
250
2 X 150
2 X 150
2 X 200
2 X 200
2 X 150
2 X 200
2 X 200
2 X 250
2 X 200
2 X 200
2 X 250
B
A
Connection To
Bus Bars And Terminal Lugs
NOTE
• For welding wire/cable to terminal
lugs or bus bar end.
• For more information on required
tools and accessories, see Section
2.3.
P Series
10
16
25
30
35
50
50
50
70
70
70
95
95
95
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
185
240
240
240
240
240
300
300
300
300
300
500
500
500
500
500
Part Number
CONNECTION SELECTION
B
(mm)
IEC - Metric
A
(mm2)
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3-76
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.5
PL Mold
A
B
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 3/16
1 X 3/16
1 X 1/4
1 X 1/4
1 1/2 X 1/4
Part Number
PL-4A-1 X 0.13
PL-2AS-1 X 0.13
PL-2A-1 X 0.13
PL-1A-1 X 0.13
PL-1/0A-1 X 0.13
PL-2/0A-1 X 0.13
PL-3/0A-1 X 0.13
PL-4/0A-1 X 0.19
PL-250A-1 X 0.19
PL-300A-1 X 0.25
PL-350A-1 X 0.25
PL-500A-1.5 X 0.25
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
45
45
65
65
90
90
90
115
200
B
A
Connection To
Bus Bars And Terminal Lugs
NOTE
• For welding wire/cable to terminal
lugs or bus bar end.
• For more information on required
tools and accessories, see Section
2.3.
P Series
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-77
Section 3.5
PL Mold
2 X 20
3 X 25
3 X 25
3 X 25
3 X 25
3 X 25
3 X 25
4 X 25
5 X 25
3 X 25
4 X 25
5 X 25
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 25
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 40
5 X 50
6 X 50
8 X 50
6 X 75
8 X 75
5 X 50
6 X 50
8 X 50
6 X 75
8 X 75
6 X 50
8 X 50
10 X 50
6 X 75
8 X 75
10 X 50
12 X 50
8 X 75
10 X 75
12 X 75
PL-10/0220
PL-10/0325
PL-16/0325
PL-25/0325
PL-30/0325
PL-35/0325
PL-50/0325
PL-50/0425
PL-50/0525
PL-70/0325
PL-70/0425
PL-70/0525
PL-95/0425
PL-95/0525
PL-95/0530
PL-95/0540
PL-95-0550
PL-95/0650
PL-95/0675
PL-120/0525
PL-120/0530
PL-120/0540
PL-120/0550
PL-120/0650
PL-120/0675
PL-150/0530
PL-150/0540
PL-150/0550
PL-150/0650
PL-150/0675
PL-185/0540
PL-185/0550
PL-185/0650
PL-185/0850
PL-185/0675
PL-185/0875
PL-240/0550
PL-240/0650
PL-240/0850
PL-240/0675
PL-240/0875
PL-300/0650
PL-300/0850
PL-300/1050
PL-300/0675
PL-300/0875
PL-500/1050
PL-500/1250
PL-500/0875
PL-500/1075
PL-500/1275
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
4
4
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
32
32
32
45
45
45
65
65
65
65
65
65
90
90
90
90
90
90
90
90
90
115
115
115
115
150
150
150
150
150
150
200
200
200
200
200
250
250
2 X 150
250
2 X 150
2 X 150
2 X 200
2 X 200
2 X 150
2 X 200
2 X 200
2 X 250
2 X 200
2 X 200
2 X 250
B
A
Connection To
Bus Bars And Terminal Lugs
NOTE
• For welding wire/cable to terminal
lugs or bus bar end.
• For more information on required
tools and accessories, see Section
2.3.
P Series
10
10
16
25
30
35
50
50
50
70
70
70
95
95
95
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
185
240
240
240
240
240
300
300
300
300
300
500
500
500
500
500
Part Number
CONNECTION SELECTION
B
(mm)
IEC - Metric
A
(mm2)
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3-78
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.5
PV Mold
A
B
4
2 SOL
2
1
1/0
1/0
1/0
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
Part Number
PV-4A-1 X 0.13
PV-2AS-1 X 0.13
PV-2A-1 X 0.13
PV-1A-1 X 0.13
PV-1/0A-1 X 0.13
PV-1/0A-1 X 0.19
PV-1/0A-1 X 0.25
PV-2/0A-1 X 0.13
PV-2/0A-1 X 0.19
PV-2/0A-1 X 0.25
PV-3/0A-1 X 0.13
PV-3/0A-1 X 0.19
PV-3/0A-1 X 0.25
PV-4/0A-1 X 0.19
PV-4/0A-1 X 0.25
PV-4/0A-1.5 X 0.25
PV-4/0A-2 X 0.25
PV-4/0A-3 X 0.25
PV-250A-1 X 0.19
PV-250A-1 X 0.25
PV-250A-1.5 X 0.25
PV-250A-2 X 0.25
PV-250A-3 X 0.25
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
65
65
65
65
90
90
90
90
90
90
115
115
115
115
115
115
115
115
115
115
115
115
A
B
Connection To
Bus Bars And Terminal Lugs
NOTE
• For more information on required
tools and accessories, see
Section 2.3.
P Series
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-79
Section 3.5
PV Mold
Handle
Clamp
PV-10/0225
PV-16/0225
PV-25/0225
PV-30/0225
PV-50/0225
PV-30/0325
PV-35/0325
PV-50/0325
PV-70/0325
PV-70/0425
PV-95/0425
PV-95/0525
PV-120/0525
PV-120/0530
PV-150/0530
PV-150/0540
PV-150/0540
PV-185/0550
PV-240/0550
PV-240/0650
PV-300/0650
PV-300/0850
3
3
3
3
3
3
3
3
3
3
3
3
3
3
7
7
7
7
7
7
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
45
45
65
65
65
65
90
90
115
150
150
150
150
200
200
200
200
250
250
2 X 200
2 X 200
3 X 25
PV-10Ø/0325
3
CL-3
115
4 X 25
PV-10Ø/0425
3
CL-3
150
10
16
25
30
50
30
35
50
70
70
95
95
120
120
150
150
185
185
240
240
300
300
10 mm
Diameter
10 mm
Diameter
2 X 25
2 X 25
2 X 25
2 X 25
2 X 25
3 X 25
3 X 25
3 X 25
3 X 25
4 X 25
4 X 25
5 X 25
5 X 25
5 X 30
5 X 30
5 X 40
5 X 40
5 X 50
5 X 50
6 X 50
6 X 50
8 X 50
Part Number
A
B
Connection To
Bus Bars And Terminal Lugs
NOTE
• For more information on required
tools and accessories, see
Section 2.3.
IEC - Metric
CONNECTION SELECTION
B
(mm)
P Series
Price
Code
A
(mm2)
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3-80
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.5
PY Mold
A
B
4
2 SOL
2
1
1/0
1/0
1/0
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
Part Number
PY-4A-1 X 0.13
PY-2AS-1 X 0.13
PY-2A-1 X 0.13
PY-1A-1 X 0.13
PY-1/0A-1 X 0.13
PY-1/0A-1 X 0.19
PY-1/0A-1 X 0.25
PY-2/0A-1 X 0.13
PY-2/0A-1 X 0.19
PY-2/0A-1 X 0.25
PY-3/0A-1 X 0.13
PY-3/0A-1 X 0.19
PY-3/0A-1 X 0.25
PY-4/0A-1 X 0.19
PY-4/0A-1 X 0.25
PY-4/0A-1.5 X 0.25
PY-4/0A-2 X 0.25
PY-4/0A-3 X 0.25
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
45
65
65
65
90
90
115
90
90
115
115
150
150
150
200
200
200
2 X 200
A
B
Connection To
Bus Bars And Terminal Lugs
NOTE
• For more information on required
tools and accessories, see
Section 2.3.
P Series
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-81
Section 3.5
Price
Code
Handle
Clamp
PY-10/0220
PY-16/0220
PY-25/0220
PY-35/0220
PY-30/0225
PY-50/0225
PY-50/0325
PY-70/0325
PY-70/0425
PY-95/0425
PY-95/0525
PY-120/0525
PY-120/0530
PY-150/0530
PY-150/0540
PY-185/0540
PY-185/0550
PY-240/0550
PY-240/0650
PY-300/0650
PY-300/0850
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
65
65
65
90
115
150
150
150
200
200
250
250
2 X 150
2 X 150
2 X 200
2 X 250
2 X 250
2 X 25
PY-8Ø/0225
3
CL-3
65
3 X 25
PY-8Ø/0325
3
CL-3
65
3 X 25
PY-10Ø/0325
3
CL-3
115
4 X 25
PY-10Ø/0425
3
CL-3
150
B
(mm)
10
16
25
35
30
50
50
70
70
95
95
120
120
150
150
185
185
240
240
300
300
8 mm
Diameter
8 mm
Diameter
10 mm
Diameter
10 mm
Diameter
2 X 20
2 X 20
2 X 20
2 X 20
2 X 25
2 X 25
3 X 25
3 X 25
4 X 25
4 X 25
5 X 25
5 X 25
5 X 30
5 X 30
5 X 40
5 X 40
5 X 50
5 X 50
6 X 50
6 X 50
8 X 50
Part Number
A
B
Connection To
Bus Bars And Terminal Lugs
NOTE
• For more information on required
tools and accessories, see
Section 2.3.
IEC - Metric
CONNECTION SELECTION
A
(mm2)
P Series
PY Mold
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3-82
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.5
PT Mold
P Series
CONNECTION SELECTION
A
B
4
2 SOL
2 SOL
2 SOL
2
2
2
1
1
1
1/0
1/0
1/0
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
250
250
250
300
300
300
350
350
350
500
500
500
750
750
750
1/4
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
Part Number
PT-4A-0.25
PT-2AS-0.25
PT-2AS-0.38
PT-2AS-0.5
PT-2A-0.25
PT-2A-0.38
PT-2A-0.5
PT-1A-0.25
PT-1A-0.38
PT-1A-0.5
PT-1/0A-0.25
PT-1/0A-0.38
PT-1/0A-0.5
PT-2/0A-0.25
PT-2/0A-0.38
PT-2/0A-0.5
PT-3/0A-0.25
PT-3/0A-0.38
PT-3/0A-0.5
PT-4/0A-0.25
PT-4/0A-0.38
PT-4/0A-0.5
PT-250A-0.25
PT-250A-0.38
PT-250A-0.5
PT-300A-0.25
PT-300A-0.38
PT-300A-0.5
PT-350A-0.25
PT-350A-0.38
PT-350A-0.5
PT-500A-0.25
PT-500A-0.38
PT-500A-0.5
PT-750A-0.25
PT-750A-0.38
PT-750A-0.5
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
65
90
45
65
90
65
65
90
90
90
115
90
90
115
90
115
150
90
115
150
115
150
200
115
150
200
150
200
250
200
250
2 X 150
2 X 150
2 X 150
2 X 200
B
A
Connection To
Bus Bars And Terminal Lugs
NOTE
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-83
Section 3.5
PT Mold
Handle
Clamp
PT-10/0220
PT-16/0225
PT-25/0225
PT-30/0225
PT-35/0225
PT-35/0625
PT-50/0225
PT-50/0325
PT-70/0325
PT-70/0425
PT-95/0425
PT-95/0525
PT-120/0525
PT-120/0530
PT-150/0530
PT-150/0540
PT-185/0540
PT-185/0550
PT-240/0550
PT-240/0650
PT-300/0650
PT-300/0850
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
25
32
32
45
45
65
45
45
65
65
90
90
90
115
115
115
150
150
200
250
2 X 150
2 X 250
2 X 25
PT-8Ø/0225
3
CL-3
45
3 X 25
PT-8Ø/0325
3
CL-3
45
3 X 25
PT-10Ø/0325
3
CL-3
65
4 X 25
PT-10Ø/0425
3
CL-3
65
10
16
25
30
35
35
50
50
70
70
95
95
120
120
150
150
185
185
240
240
300
300
8mm
Diameter
8mm
Diameter
10mm
Diameter
10mm
Diameter
2 X 20
2 X 25
2 X 25
2 X 25
2 X 25
6 X 25
2 X 25
3 X 25
3 X 25
4 X 25
4 X 25
5 X 25
5 X 25
5 X 30
5 X 30
5 X 40
5 X 40
5 X 50
5 X 50
6 X 50
6 X 50
8 X 50
Part Number
B
A
Connection To
Bus Bars And Terminal Lugs
NOTE
• For more information on required
tools and accessories, see Section
2.3.
IEC - Metric
CONNECTION SELECTION
B
(mm)
P Series
Price
Code
A
(mm2)
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3-84
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-85
Section 3.6
B Series
Bus Bar Connections
BT [pg. 3-92 - AWG]
BT [pg. 3-93 - IEC]
BX [pg. 3-94 - AWG]
BX [pg. 3-95 - IEC]
BTV [pg. 3-90 - AWG]
BTV [pg. 3-91 - IEC]
Steel To Strap Connections
BS [pg. 3-96 - AWG]
BS [pg. 3-97 - IEC]
BVSE [pg. 3-98 - AWG]
BVSE [pg. 3-99 - IEC]
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B Series
BEH [pg. 3-88 - AWG]
BEH [pg. 3-89 - IEC]
CONNECTION SELECTION
BE [pg. 3-86 - AWG]
BE [pg. 3-87 - IEC]
3-86
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.6
BE Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
Part Number
BE-0.13 X 1
BE-0.13 X 1.5
BE-0.13 X 2
BE-0.13 X 3
BE-0.13 X 4
BE-0.19 X 1
BE-0.19 X 2
BE-0.25 X 1
BE-0.25 X 1.25
BE-0.25 X 1.5
BE-0.25 X 2
BE-0.25 X 2.5
BE-0.25 X 3
BE-0.25 X 4
Price
Code
Handle
Clamp
3
3
3
3
4
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
65
90
200
250
65
115
90
115
150
200
250
2 X 200
2 X 250
A
Bus Bar Connections
B Series
CONNECTION SELECTION
NOTE
• End to end connection (Conductors
positioned on end).
• Minimum clearance between wall
and conductors must be greater
than 4 inches. Where minimum
clearance is not available, custom
mold must be used.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-87
Section 3.6
BE Mold
2 X 20
3 X 20
2 X 25
3 X 25
4 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
6 X 80
8 X 80
10 X 80
BE-0220
BE-0320
BE-0225
BE-0325
BE-0425
BE-0230
BE-0330
BE-0430
BE-0530
BE-0340
BE-0440
BE-0540
BE-0640
BE-0550
BE-0650
BE-0850
BE-0660
BE-0860
BE-1060
BE-0680
BE-0880
BE-1080
A
(mm)
B
(mm)
6 X 25
2 X 25
Part Number
BE-0625/0225
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
CL-3
Weld
Metal
Size
45
45
65
65
90
65
90
115
115
115
150
150
200
200
250
2 X 150
250
2 X 200
500
2 X 200
500
3 X 200
A
Bus Bar Connections
A
B
Weld
Metal
Size
115
B Series
Part Number
NOTE
• End to end connection (Conductors
positioned on end).
• Minimum clearance between wall and
conductors must be greater than 4”
(10.16 cm). Where minimum clearance
is not available, custom mold must be
used.
• Additional molds for Rebar Connections,
Railway Connections, Steel-to-Strap
Connections, etc., are available upon
request in various configurations.
• Please contact your representative for
details.
• For more information on required tools
and accessories, see Section 2.3.
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CONNECTION SELECTION
Bus Bar Connections
IEC - Metric
A
(mm)
3-88
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.6
BEH Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
Part Number
BEH-0.13 X 1
BEH-0.13 X 1.5
BEH-0.13 X 2
BEH-0.13 X 3
BEH-0.13 X 4
BEH-0.19 X 1
BEH-0.19 X 2
BEH-0.25 X 1
BEH-0.25 X 1.25
BEH-0.25 X 1.5
BEH-0.25 X 2
BEH-0.25 X 2.5
BEH-0.25 X 3
BEH-0.25 X 4
Price
Code
Handle
Clamp
3
3
3
3
4
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
65
90
200
250
65
115
90
115
150
200
250
2 X 200
2 X 250
A
Bus Bar Connections
B Series
CONNECTION SELECTION
NOTE
• End to end connection (Conductors
positioned on end).
• Minimum clearance between wall
and conductors must be greater
than 4 inches. Where minimum
clearance is not available, custom
mold must be used.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-89
Section 3.6
BEH Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
65
90
45
65
90
90
65
65
90
115
65
65
90
115
200
250
2 X 150
2 X 150
2 X 200
500
A
Bus Bar Connections
NOTE
• End to end connection (Conductors
positioned on end).
• Minimum clearance between
wall and conductors must be
greater than 4” (10.16 cm).
Where minimum clearance is not
available, custom mold must be
used.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
B Series
BEH-0220
BEH-0320
BEH-0420
BEH-0520
BEH-0225
BEH-0325
BEH-0425
BEH-0525
BEH-0230
BEH-0330
BEH-0430
BEH-0530
BEH-0340
BEH-0440
BEH-0540
BEH-0640
BEH-0550
BEH-0650
BEH-0850
BEH-0660
BEH-0860
BEH-1060
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
4 X 20
5 X 20
2 X 25
3 X 25
4 X 25
5 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
Part Number
IEC - Metric
A
(mm)
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3-90
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.6
BTV Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
Part Number
BTV-0.13 X 1
BTV-0.13 X 1.5
BTV-0.13 X 2
BTV-0.13 X 3
BTV-0.13 X 4
BTV-0.19 X 1
BTV-0.19 X 2
BTV-0.25 X 1
BTV-0.25 X 1.25
BTV-0.25 X 1.5
BTV-0.25 X 2
BTV-0.25 X 2.5
BTV-0.25 X 3
Price
Code
Handle
Clamp
3
3
3
4
4
3
3
3
3
3
4
3
4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-4
Weld
Metal
Size
90
150
200
2 X 150
2 X 200
115
200
150
200
250
2 X 200
250
2 X 200
A
Bus Bar Connections
B Series
NOTE
• Vertical T connection.
• Minimum clearance between wall
and conductors must be greater
than 4 inches. Where minimum
clearance is not available, custom
mold must be used.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-91
Section 3.6
BTV Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
65
65
65
90
65
90
115
115
115
150
150
200
200
250
2 X 150
2 X 150
2 X 200
500
2 X 200
500
3 X 200
A
Bus Bar Connections
NOTE
• Vertical T connection.
• Minimum clearance between
wall and conductors must be
greater than 4” (10.16 cm).
Where minimum clearance is not
available, custom mold must be
used.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
B Series
BTV-0220
BTV-0320
BTV-0225
BTV-0325
BTV-0425
BTV-0230
BTV-0330
BTV-0430
BTV-0530
BTV-0340
BTV-0440
BTV-0540
BTV-0640
BTV-0550
BTV-0650
BTV-0850
BTV-0660
BTV-0860
BTV-1060
BTV-0680
BTV-0880
BTV-1080
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
2 X 25
3 X 25
4 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
6 X 80
8 X 80
10 X 80
Part Number
IEC - Metric
A
(mm)
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3-92
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.6
BT Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
Part Number
BT-0.13 X 1
BT-0.13 X 1.5
BT-0.13 X 2
BT-0.13 X 3
BT-0.13 X 4
BT-0.19 X 1
BT-0.19 X 2
BT-0.25 X 1
BT-0.25 X 1.25
BT-0.25 X 1.5
BT-0.25 X 2
BT-0.25 X 2.5
BT-0.25 X 3
BT-0.25 X 4
Price
Code
Handle
Clamp
3
3
3
4
4
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
45
65
90
200
250
65
115
90
115
150
200
250
2 X 200
2 X 250
A
Bus Bar Connections
B Series
NOTE
• Horizontal Tee bus bar connection.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-93
Section 3.6
BT Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
65
90
45
65
90
90
65
65
90
115
90
115
150
200
200
250
2 X 150
2 X 150
2 X 200
500
A
Bus Bar Connections
NOTE
• Horizontal Tee bus bar connection.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
B Series
BT-0220
BT-0320
BT-0420
BT-0520
BT-0225
BT-0325
BT-0425
BT-0525
BT-0230
BT-0330
BT-0430
BT-0530
BT-0340
BT-0440
BT-0540
BT-0640
BT-0550
BT-0650
BT-0850
BT-0660
BT-0860
BT-1060
Price
Code
CONNECTION SELECTION
2 x 20
3 X 20
4 X 20
5 X 20
2 X 25
3 X 25
4 X 25
5 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
Part Number
IEC - Metric
A
(mm)
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3-94
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.6
BX Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
Part Number
BX-0.13 X 1
BX-0.13 X 1.5
BX-0.13 X 2
BX-0.13 X 3
BX-0.13 X 4
BX-0.19 X 1
BX-0.19 X 2
BX-0.25 X 1
BX-0.25 X 1.25
BX-0.25 X 1.5
BX-0.25 X 2
BX-0.25 X 2.5
BX-0.25 X 3
BX-0.25 X 4
Price
Code
Handle
Clamp
3
3
4
4
4
3
4
3
3
4
4
4
4
4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
200
2 X 150
2 X 150
3 X 200
150
2 X 200
150
200
2 X 150
3 X 150
3 X 150
3 X 200
3 X 250
A
Bus Bar Connections
B Series
NOTE
• Copper bus bar to bus bar
connection.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-95
Section 3.6
BX Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
65
65
65
65
90
150
150
90
115
200
200
250
150 X 2
200 X 2
150 X 3
200 X 3
200 X 3
250 X 3
A
Bus Bar Connections
NOTE
• Copper bus bar to bus bar
connection.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
B Series
BX-0220
BX-0320
BX-0420
BX-0520
BX-0225
BX-0325
BX-0425
BX-0525
BX-0230
BX-0330
BX-0430
BX-0530
BX-0340
BX-0440
BX-0540
BX-0640
BX-0550
BX-0650
BX-0850
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
4 X 20
5 X 20
2 X 25
3 X 25
4 X 25
5 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
Part Number
IEC - Metric
A
(mm)
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3-96
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.6
BS Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
1/2 X 1.00
X 2.00
Part Number
BS-0.13 X 1
BS-0.13 X 1.5
BS-0.13 X 2
BS-0.13 X 3
BS-0.13 X 4
BS-0.19 X 1
BS-0.19 X 2
BS-0.25 X 1.25
BS-0.25 X 1.5
BS-0.25 X 2
BS-0.25 X 2.5
BS-0.25 X 3
BS-0.25 X 4
BS-0.5 X 2.5
BS-0.5 X 2.5
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
4
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
Weld
Metal
Size
115
150
200
200
200
150
250
150
150
2 X 150
2 X 150
2 X 200
2 X 200
250
250
A
Steel To Strap Connections
B Series
NOTE
• Copper bus bar to horizontal steel
surface connection.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-97
Section 3.6
BS Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
90
90
115
115
115
150
200
150
200
250
250
250
2 X 150
2 X 200
A
Steel To Strap Connections
NOTE
• Copper bus bar to horizontal steel
surface connection.
• Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
B Series
BS-0220
BS-0320
BS-0225
BS-0325
BS-0425
BS-0330
BS-0430
BS-0530
BS-0340
BS-0440
BS-0540
BS-0550
BS-0650
BS-0860
BS-1060
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
2 X 25
3 X 25
4 X 25
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
5 X 50
6 X 50
8 X 60
10 X 60
Part Number
IEC - Metric
A
(mm)
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3-98
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.6
BVSE Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 1.50
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
1/2 X 1.00
X 1.50
X 2.00
Part Number
BVSE-0.13 X 1
BVSE-0.13 X 1.5
BVSE-0.13 X 2
BVSE-0.13 X 3
BVSE-0.13 X 4
BVSE-0.19 X 1
BVSE-0.19 X 1.5
BVSE-0.19 X 2
BVSE-0.25 X 1
BVSE-0.25 X 1.25
BVSE-0.25 X 1.5
BVSE-0.25 X 2
BVSE-0.25 X 2.5
BVSE-0.25 X 3
BVSE-0.25 X 4
BVSE-0.5 X 2.5
BVSE-0.5 X 1.5
BVSE-0.5 X 2.5
Price
Code
Handle
Clamp
3
3
3
4
4
3
3
3
3
3
3
4
4
4
4
3
4
4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
Weld
Metal
Size
115
150
200
200
200
150
200
250
150
200
250
2 X 150
2 X 150
2 X 200
2 X 200
250
2 X 200
2 X 250
A
Steel To Strap Connections
B Series
NOTE
• Copper bus bar to vertical steel
surface connection.
• Additional molds for Rebar
Connections, Railway
Connections, Steel-to-Strap
Connections, etc., are available
upon request in various
configurations.
• Please contact your
representative for details.
• For more information on required
tools and accessories, see
Section 2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-99
Section 3.6
BVSE Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
90
90
90
115
150
150
200
200
250
250
2 X 150
2 X 200
2 X 200
2 X 250
3 X 200
2 X 250
3 X 200
3 X 250
A
Steel To Strap Connections
NOTE
• Copper bus bar to vertical steel
surface connection.
• Additional molds for Rebar
Connections, Railway
Connections, Steel-to-Strap
Connections, etc., are available
upon request in various
configurations.
• Please contact your
representative for details.
• For more information on required
tools and accessories, see
Section 2.3.
B Series
BVSE-0220
BVSE-0320
BVSE-0225
BVSE-0325
BVSE-0425
BVSE-0230
BVSE-0330
BVSE-0430
BVSE-0530
BVSE-0340
BVSE-0440
BVSE-0540
BVSE-0640
BVSE-0550
BVSE-0650
BVSE-0850
BVSE-0660
BVSE-0860
BVSE-1060
BVSE-0680
BVSE-0880
BVSE-1080
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
2 X 25
3 X 25
4 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
6 X 80
8 X 80
10 X 80
Part Number
IEC - Metric
A
(mm)
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3-100
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-101
Section 3.7
E Series
Rail Bond Connections
ERB [pg. 3-104 - AWG]
ERB [pg. 3-105 - IEC]
ERT [pg. 3-106 - AWG]
ERT [pg. 3-107 - IEC]
CONNECTION SELECTION
E Series
ERW [pg. 3-102 - AWG]
ERW [pg. 3-103 - IEC]
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3-102
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.7
ERW Mold
A
Part Number
6
4
2
1/0
2/0
4/0
250
350
500
ERW-6A-L/R
ERW-4A-L/R
ERW-2A-L/R
ERW-1/0A-L/R
ERW-2/0A-L/R
ERW-4/0A-L/R
ERW-250A-L/R
ERW-350A-L/R
ERW-500A-L/R
Price
Code
Handle
Clamp
3
3
3
5
5
5
5
5
5
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
Weld
Metal
Size
B45
B45
B45
B90
B115
B115
B150
B200
B250
A
Wire To Rail Connections
E Series
CONNECTION SELECTION
NOTE
• Please add suffix L or R to signify
the direction of the conductor.
Example: ERW-6A-L means the
conductor goes to the left as
shown in the diagram.
• The suffix “A” in the part number
denote AWG concentric wire. Use
suffix “R” for Class G** ropelay
wire.
• **G Wire is specific to US railroad
industry. It is specified in the
AREMA standards for bonding
transportation rail.
• DX-3 mold sealer or DX-4 ceramic
fibers can be used to prevent
leakage.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-103
Section 3.7
ERW Mold
Price
Code
Handle
Clamp
ERW-10-L/R
ERW-16-L/R
ERW-25-L/R
ERW-35-L/R
ERW-50-L/R
ERW-70-L/R
ERW-95-L/R
ERW-120-L/R
ERW-150-L/R
5
5
5
5
5
5
5
5
5
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
Weld
Metal
Size
B45
B45
B45
B45
B65
B90
B90
B115
B150
ERW-8 (Diameter)-L/R
5
CLR-3
B45
ERW-10 (Diameter)-L/R
5
CLR-3
B90
Part Number
A
Wire To Rail Connections
NOTE
• Please add suffix L or R to signify
the direction of the conductor.
Example: ERT-10-L means the
conductor goes to the left as
shown in the diagram.
• DX-3 mold sealer or DX-4 ceramic
fibers can be used to prevent
leakage.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
IEC - Metric
CONNECTION SELECTION
10
16
25
35
50
70
95
120
150
8 mm
Diameter
10 mm
Diameter
E Series
A
(mm2)
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3-104
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.7
ERB Mold
A
Part Number
6
4
2
1/0
2/0
4/0
250
350
500
ERB-6A
ERB-4A
ERB-2A
ERB-1/0A
ERB-2/0A
ERB-4/0A
ERB-250A
ERB-350A
ERB-500A
Price
Code
3
3
3
3
3
3
3
3
3
Weld
Metal
Size
B45
B45
B45
B90
B115
B115
B150
B200
B250
A
Wire To Rail Connections
E Series
NOTE
• ERB Mold comes with an
integrated handle and frame.
• The suffix “A” in the part number
denote AWG concentric wire. Use
suffix “R” for Class G** ropelay
wire.
• **G Wire is specific to US railroad
industry. It is specified in the
AREMA standards for bonding
transportation rail.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-105
Section 3.7
ERB Mold
1
1
1
1
3
3
3
3
3
ERB-8 (Diameter)
3
B115
A
Wire To Rail Connections
NOTE
• ERB Mold comes with an
integrated handle and frame.
• For Price Code #1 Molds, please
contact your representative.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
E Series
ERB-10
ERB-16
ERB-25
ERB-35
ERB-50
ERB-70
ERB-95
ERB-120
ERB-150
Price
Code
CONNECTION SELECTION
10
16
25
35
50
70
95
120
150
8mm
Diameter
Weld
Metal
Size
B45
B45
B45
B65
B90
B115
B150
B200
B250
Part Number
IEC - Metric
A
(mm2)
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3-106
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.7
ERT Mold
A
Part Number
6
4
2
1/0
2/0
4/0
250
350
500
ERT-6A-L/R
ERT-4A-L/R
ERT-2A-L/R
ERT-1/0A-L/R
ERT-2/0A-L/R
ERT-4/0A-L/R
ERT-250A-L/R
ERT-350A-L/R
ERT-500A-L/R
Price
Code
Handle
Clamp
3
3
3
5
5
5
5
5
5
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
Weld
Metal
Size
B45
B45
B45
B90
B115
B115
B150
B200
B250
A
Wire To Rail Connections
E Series
CONNECTION SELECTION
NOTE
• Please add suffix L or R to signify
the direction of the conductor.
Example: ERT-6A-L means the
conductor goes to the left as
shown in the diagram.
• The suffix “A” in the part number
denote AWG concentric wire. Use
suffix “R” for Class G** ropelay
wire.
• **G Wire is specific to US railroad
industry. It is specified in the
AREMA standards for bonding
transportation rail.
• DX-3 mold sealer or DX-4 ceramic
fibers can be used to prevent
leakage.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-107
Section 3.7
ERT Mold
ERT-25-L/R
ERT-35-L/R
ERT-50-L/R
ERT-70-L/R
ERT-95-L/R
ERT-120-L/R
Price
Code
Handle
Clamp
5
5
5
5
5
5
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
Weld
Metal
Size
B45
B45
B65
B90
B115
B115
A
NOTE
• Please add suffix L or R to signify
the direction of the conductor.
Example: ERT-25-L means the
conductor goes to the left as
shown in the diagram.
• DX-3 mold sealer or DX-4 ceramic
fibers can be used to prevent
leakage.
• Please contact your representative
for details.
• For more information on required
tools and accessories, see Section
2.3.
E Series
Wire To Rail Connections
CONNECTION SELECTION
25
35
50
70
95
120
Part Number
IEC - Metric
A
(mm2)
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3-108
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-109
Section 3.8
HD-W Series
HD-WT [pg. 3-112 - AWG]
HD-WT [pg. 3-113 - IEC]
HD-WX [pg. 3-114 - AWG]
HD-WX [pg. 3-115 - IEC]
HD-WP [pg. 3-116 - AWG]
HD-WP [pg. 3-117 - IEC]
HD-WF [pg. 3-118 - AWG]
HD-WF [pg. 3-119 - IEC]
HD-WL [pg. 3-120 - AWG]
HD-WL [pg. 3-121 - IEC]
HD-WXL [pg. 3-122 - AWG]
HD-WXL [pg. 3-123 - IEC]
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CONNECTION SELECTION
HD-WE [pg. 3-110 - AWG]
HD-WE [pg. 3-111 - IEC]
HD-W Series
Heavy Duty Wire To Wire Connections
3-110
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.8
HD-WE Mold
A
B
6
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
6
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
HD-WE-6A-6A
HD-WE-6AS-6AS
HD-WE-4A-4A
HD-WE-4AS-4AS
HD-WE-3A-3A
HD-WE-2A-2A
HD-WE-2AS-2AS
HD-WE-1A-1A
HD-WE-1AS-1AS
HD-WE-1/0A-1/0A
HD-WE-2/0A-2/0A
HD-WE-3/0A-3/0A
HD-WE-4/0A-4/0A
HD-WE-250A-250A
HD-WE-300A-300A
HD-WE-350A-350A
HD-WE-500A-500A
HD-WE-750A-750A
HD-WE-1000A-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
65
65
65
65
65
90
115
150
150
200
200
250
2 X 150
2 X 250
3 X 200
A
B
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
HD-W Series
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-111
Section 3.8
HD-WE Mold
B
(mm2)
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
Part Number
HD-WE-10/10
HD-WE-16/16
HD-WE-25/25
HD-WE-30/30
HD-WE-35/35
HD-WE-50/50
HD-WE-70/70
HD-WE-95/95
HD-WE-120/120
HD-WE-150/150
HD-WE-185/185
HD-WE-240/240
HD-WE-300/300
HD-WE-400/400
HD-WE-500/500
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
45
65
90
150
200
200
250
2 X 150
2 X 250
2 X 250
4 X 150
A
B
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
HD-W Series
A
(mm2)
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3-112
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.8
HD-WT Mold
HD-W Series
CONNECTION SELECTION
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
250
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
4
3/0
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
4
250
4/0
3/0
2/0
1/0
1
2
4
Part Number
HD-WT-4A-4A
HD-WT-3A-3A
HD-WT-2AS-2AS
HD-WT-2A-2A
HD-WT-2A-4A
HD-WT-1A-1A
HD-WT-1A-2A
HD-WT-1A-4A
HD-WT-1/0A-1/0A
HD-WT-1/0A-1A
HD-WT-1/0A-2A
HD-WT-1/0A-4A
HD-WT-2/0A-2/0A
HD-WT-2/0A-1/0A
HD-WT-2/0A-1A
HD-WT-2/0A-2A
HD-WT-2/0A-4A
HD-WT-3/0A-3/0A
HD-WT-3/0A-2/0A
HD-WT-3/0A-1/0A
HD-WT-3/0A-1A
HD-WT-3/0A-2A
HD-WT-3/0A-4A
HD-WT-4/0A-4/0A
HD-WT-4/0A-3/0A
HD-WT-4/0A-2/0A
HD-WT-4/0A-1/0A
HD-WT-4/0A-1A
HD-WT-4/0A-2A
HD-WT-4/0A-4A
HD-WT-250A-250A
HD-WT-250A-4/0A
HD-WT-250A-3/0A
HD-WT-250A-2/0A
HD-WT-250A-1/0A
HD-WT-250A-1A
HD-WT-250A-2A
HD-WT-250A-4A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
65
65
65
65
65
65
90
90
90
65
115
115
90
90
65
200
150
150
90
90
90
250
200
150
150
150
150
150
250
250
250
150
150
150
150
150
A
B
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-113
Section 3.8
HD-WT Mold
10
16
25
16
30
25
16
35
30
25
16
50
35
30
25
16
70
50
35
30
25
16
95
70
50
35
30
25
16
120
95
70
50
35
150
120
95
70
50
35
30
25
185
150
120
95
240
185
150
120
95
300
240
185
150
HD-WT-10/10
HD-WT-16/16
HD-WT-25/25
HD-WT-25/16
HD-WT-30/30
HD-WT-30/25
HD-WT-30/16
HD-WT-35/35
HD-WT-35/30
HD-WT-35/25
HD-WT-35/16
HD-WT-50/50
HD-WT-50/35
HD-WT-50/30
HD-WT-50/25
HD-WT-50/16
HD-WT-70/70
HD-WT-70/50
HD-WT-70/35
HD-WT-70/30
HD-WT-70/25
HD-WT-70/16
HD-WT-95/95
HD-WT-95/70
HD-WT-95/50
HD-WT-95/35
HD-WT-95/30
HD-WT-95/25
HD-WT-95/16
HD-WT-120/120
HD-WT-120/95
HD-WT-120/70
HD-WT-120/50
HD-WT-120/35
HD-WT-150/150
HD-WT-150/120
HD-WT-150/95
HD-WT-150/70
HD-WT-150/50
HD-WT-150/35
HD-WT-150/30
HD-WT-150/25
HD-WT-185/185
HD-WT-185/150
HD-WT-185/120
HD-WT-185/95
HD-WT-240/240
HD-WT-240/185
HD-WT-240/150
HD-WT-240/120
HD-WT-240/95
HD-WT-300/300
HD-WT-300/240
HD-WT-300/185
HD-WT-300/150
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
4
4
4
3
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
65
65
65
65
65
65
65
65
65
115
65
65
65
65
115
115
115
115
115
115
200
150
150
150
150
115
115
250
250
150
150
150
2 X 150
250
250
150
150
150
150
150
2 X 150
2 X 150
2 X 150
250
2 X 250
2 X 150
2 X 150
2 X 150
2 X 150
4 X 150
4 X 150
2 X 200
2 X 150
A
B
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
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HD-W Series
10
16
25
25
30
30
30
35
35
35
35
50
50
50
50
50
70
70
70
70
70
70
95
95
95
95
95
95
95
120
120
120
120
120
150
150
150
150
150
150
150
150
185
185
185
185
240
240
240
240
240
300
300
300
300
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-114
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.8
HD-WX Mold
HD-W Series
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
3/0
2/0
1/0
1
2
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
1
2
Part Number
HD-WX-4A-4A
HD-WX-3A-3A
HD-WX-2AS-2AS
HD-WX-2A-2A
HD-WX-2A-4A
HD-WX-1A-1A
HD-WX-1A-2A
HD-WX-1A-4A
HD-WX-1/0A-1/0A
HD-WX-1/0A-1A
HD-WX-1/0A-2A
HD-WX-1/0A-4A
HD-WX-2/0A-2/0A
HD-WX-2/0A-1/0A
HD-WX-2/0A-1A
HD-WX-2/0A-2A
HD-WX-3/0A-3/0A
HD-WX-3/0A-2/0A
HD-WX-3/0A-1/0A
HD-WX-3/0A-1A
HD-WX-3/0A-2A
HD-WX-4/0A-4/0A
HD-WX-4/0A-3/0A
HD-WX-4/0A-2/0A
HD-WX-4/0A-1/0A
HD-WX-4/0A-1A
HD-WX-4/0A-2A
HD-WX-250A-250A
HD-WX-250A-4/0A
HD-WX-250A-3/0A
HD-WX-250A-2/0A
HD-WX-250A-1/0A
HD-WX-250A-1A
HD-WX-250A-2A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
3
3
4
4
4
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
90
90
90
115
115
115
150
150
150
150
200
200
200
150
250
250
200
200
200
2 X 150
2 X 150
250
250
200
200
2 X 150
2 X 150
2 X 150
250
250
200
200
A
B
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-115
Section 3.8
HD-WX Mold
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
35
25
150
120
95
70
50
185
150
120
95
70
240
185
150
120
HD-WX-10/10
HD-WX-16/16
HD-WX-25/25
HD-WX-30/30
HD-WX-35/35
HD-WX-35/25
HD-WX-50/50
HD-WX-50/35
HD-WX-50/25
HD-WX-70/70
HD-WX-70/50
HD-WX-70/35
HD-WX-70/25
HD-WX-95/95
HD-WX-95/70
HD-WX-95/50
HD-WX-95/35
HD-WX-120/120
HD-WX-120/95
HD-WX-120/70
HD-WX-120/50
HD-WX-120/35
HD-WX-120/25
HD-WX-150/150
HD-WX-150/120
HD-WX-150/95
HD-WX-150/70
HD-WX-150/50
HD-WX-185/185
HD-WX-185/150
HD-WX-185/120
HD-WX-185/95
HD-WX-185/70
HD-WX-240/240
HD-WX-240/185
HD-WX-240/150
HD-WX-240/120
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
3
3
4
4
4
3
3
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
65
65
90
90
90
115
115
115
150
150
150
150
250
250
200
200
2 X 150
2 X 150
250
250
250
250
2 X 200
2 X 200
2 X 150
250
250
2 X 250
2 X 200
2 X 200
2 X 150
2 X 150
4 X 200
4 X 150
4 X 150
2 X 250
A
B
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
HD-W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
240
240
240
240
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
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3-116
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.8
HD-WP Mold
HD-W Series
CONNECTION SELECTION
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
300
300
300
300
300
300
300
300
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
4
3/0
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
4
250
4/0
3/0
2/0
1/0
1
2
300
250
4/0
3/0
2/0
1/0
1
2
Part Number
HD-WP-4A-4A
HD-WP-3A-3A
HD-WP-2AS-2AS
HD-WP-2A-2A
HD-WP-2A-4A
HD-WP-1A-1A
HD-WP-1A-2A
HD-WP-1A-4A
HD-WP-1/0A-1/0A
HD-WP-1/0A-1A
HD-WP-1/0A-2A
HD-WP-1/0A-4A
HD-WP-2/0A-2/0A
HD-WP-2/0A-1/0A
HD-WP-2/0A-1A
HD-WP-2/0A-2A
HD-WP-2/0A-4A
HD-WP-3/0A-3/0A
HD-WP-3/0A-2/0A
HD-WP-3/0A-1/0A
HD-WP-3/0A-1A
HD-WP-3/0A-2A
HD-WP-3/0A-4A
HD-WP-4/0A-4/0A
HD-WP-4/0A-3/0A
HD-WP-4/0A-2/0A
HD-WP-4/0A-1/0A
HD-WP-4/0A-1A
HD-WP-4/0A-2A
HD-WP-4/0A-4A
HD-WP-250A-250A
HD-WP-250A-4/0A
HD-WP-250A-3/0A
HD-WP-250A-2/0A
HD-WP-250A-1/0A
HD-WP-250A-1A
HD-WP-250A-2A
HD-WP-300A-300A
HD-WP-300A-250A
HD-WP-300A-4/0A
HD-WP-300A-3/0A
HD-WP-300A-2/0A
HD-WP-300A-1/0A
HD-WP-300A-1A
HD-WP-300A-2A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
3
3
3
4
4
4
3
3
3
3
4
4
4
4
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
90
115
115
90
115
115
115
150
115
115
115
200
200
150
150
150
250
250
200
200
200
200
2 X 150
2 X 150
250
250
250
200
200
2 X 200
2 X 150
2 X 150
250
250
250
250
2 X 250
2 X 200
2 X 150
2 X 150
250
250
250
250
B
A
Heavy Duty Wire To Wire Connections
NOTE
• Vertical Connections
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-117
Section 3.8
HD-WP Mold
10
16
25
30
35
30
50
35
25
70
50
35
30
95
70
50
35
120
95
70
50
150
120
95
70
185
150
120
95
240
185
150
120
300
240
185
150
HD-WP-10/10
HD-WP-16/16
HD-WP-25/25
HD-WP-30/30
HD-WP-35/35
HD-WP-35/30
HD-WP-50/50
HD-WP-50/35
HD-WP-50/25
HD-WP-70/70
HD-WP-70/50
HD-WP-70/35
HD-WP-70/30
HD-WP-95/95
HD-WP-95/70
HD-WP-95/50
HD-WP-95/35
HD-WP-120/120
HD-WP-120/95
HD-WP-120/70
HD-WP-120/50
HD-WP-150/150
HD-WP-150/120
HD-WP-150/95
HD-WP-150/70
HD-WP-185/185
HD-WP-185/150
HD-WP-185/120
HD-WP-185/95
HD-WP-240/240
HD-WP-240/185
HD-WP-240/150
HD-WP-240/120
HD-WP-300/300
HD-WP-300/240
HD-WP-300/185
HD-WP-300/150
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
4
4
4
3
4
4
4
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
65
65
90
90
115
115
90
150
150
115
115
250
250
200
200
2 X 150
2 X 150
250
250
2 X 250
2 X 200
2 X 150
250
2 X 250
2 X 250
2 X 200
2 X 150
4 X 150
2 X 250
2 X 250
2 X 200
4 X 200
4 X 200
4 X 150
2 X 250
B
A
Heavy Duty Wire To Wire Connections
NOTE
• Vertical Connections
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
HD-W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
150
150
150
150
185
185
185
185
240
240
240
240
300
300
300
300
Part Number
Price
Code
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
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3-118
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.8
HD-WF Mold
HD-W Series
A
B
8
6
4
3
2
2
1/0
1/0
1/0
2/0
2/0
2/0
2/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
8
6
4
3
2
4
1/0
2
4
2/0
1/0
2
4
4/0
3/0
2/0
1/0
2
250
4/0
3/0
2/0
1/0
Part Number
HD-WF-8A-8A
HD-WF-6A-6A
HD-WF-4A-4A
HD-WF-3A-3A
HD-WF-2A-2A
HD-WF-2A-4A
HD-WF-1/0A-1/0A
HD-WF-1/0A-2A
HD-WF-1/0A-4A
HD-WF-2/0A-2/0A
HD-WF-2/0A-1/0A
HD-WF-2/0A-2A
HD-WF-2/0A-4A
HD-WF-4/0A-4/0A
HD-WF-4/0A-3/0A
HD-WF-4/0A-2/0A
HD-WF-4/0A-1/0A
HD-WF-4/0A-2A
HD-WF-250A-250A
HD-WF-250A-4/0A
HD-WF-250A-3/0A
HD-WF-250A-2/0A
HD-WF-250A-1/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
Weld
Metal
Size
90
90
90
115
115
115
150
150
150
200
200
150
150
250
250
250
250
200
2 X 150
2 X 150
2 X 150
2 X 150
250
B
A
Heavy Duty Wire To Wire Connections
NOTE
• Horizontal Connections
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-119
Section 3.8
HD-WF Mold
B
(mm2)
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
Part Number
HD-WF-10/10
HD-WF-16/16
HD-WF-25/25
HD-WF-30/30
HD-WF-35/35
HD-WF-35/25
HD-WF-50/50
HD-WF-50/35
HD-WF-50/25
HD-WF-70/70
HD-WF-70/50
HD-WF-70/35
HD-WF-70/25
HD-WF-95/95
HD-WF-95/70
HD-WF-95/50
HD-WF-95/35
HD-WF-120/120
HD-WF-120/95
HD-WF-120/70
HD-WF-120/50
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
Weld
Metal
Size
65
65
65
90
90
90
115
115
115
150
150
115
115
250
250
250
200
2 X 150
2 X 150
2 X 150
250
B
A
Heavy Duty Wire To Wire Connections
NOTE
• Horizontal Connections
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
HD-W Series
A
(mm2)
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3-120
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.8
HD-WL Mold
A
B
6 SOL
6
6
4
4
4
2 SOL
2 SOL
2 SOL
2 SOL
2 SOL
2 SOL
2
2
2
2
6 SOL
6
4
6 SOL
6
8 SOL
6 SOL
6
2 SOL
2
1/0
2/0
6 SOL
6
4
2
Part Number
HD-WL-6AS-6AS
HD-WL-6A-6A
HD-WL-6A-4A
HD-WL-4A-6AS
HD-WL-4A-6A
HD-WL-4A-8AS
HD-WL-2AS-6AS
HD-WL-2AS-6A
HD-WL-2AS-2AS
HD-WL-2AS-2A
HD-WL-2AS-1/0A
HD-WL-2AS-2/0A
HD-WL-2A-6AS
HD-WL-2A-6A
HD-WL-2A-4A
HD-WL-2A-2A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
65
65
65
65
115
115
115
115
115
115
65
65
90
90
B
A
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
HD-W Series
CONNECTION SELECTION
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-121
Section 3.8
HD-WL Mold
B
(mm2)
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
Part Number
HD-WL-10/10
HD-WL-16/16
HD-WL-25/25
HD-WL-30/30
HD-WL-35/35
HD-WL-35/25
HD-WL-50/50
HD-WL-50/35
HD-WL-50/25
HD-WL-70/70
HD-WL-70/50
HD-WL-70/35
HD-WL-70/25
HD-WL-95/95
HD-WL-95/70
HD-WL-95/50
HD-WL-95/35
HD-WL-120/120
HD-WL-120/95
HD-WL-120/70
HD-WL-120/50
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
Weld
Metal
Size
65
65
65
90
90
90
115
90
90
150
150
115
115
250
200
200
200
2 X 150
2 X 150
250
200
B
A
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
HD-W Series
A
(mm2)
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3-122
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.8
HD-WXL Mold
HD-W Series
CONNECTION SELECTION
A
B
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
300
300
300
300
300
300
300
300
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
3/0
2/0
1/0
1
2
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
1
2
300
250
4/0
3/0
2/0
1/0
1
2
Part Number
HD-WXL-4A-4A
HD-WXL-3A-3A
HD-WXL-2AS-2AS
HD-WXL-2A-2A
HD-WXL-2A-4A
HD-WXL-1A-1A
HD-WXL-1A-2A
HD-WXL-1A-4A
HD-WXL-1/0A-1/0A
HD-WXL-1/0A-1A
HD-WXL-1/0A-2A
HD-WXL-1/0A-4A
HD-WXL-2/0A-2/0A
HD-WXL-2/0A-1/0A
HD-WXL-2/0A-1A
HD-WXL-2/0A-2A
HD-WXL-3/0A-3/0A
HD-WXL-3/0A-2/0A
HD-WXL-3/0A-1/0A
HD-WXL-3/0A-1A
HD-WXL-3/0A-2A
HD-WXL-4/0A-4/0A
HD-WXL-4/0A-3/0A
HD-WXL-4/0A-2/0A
HD-WXL-4/0A-1/0A
HD-WXL-4/0A-1A
HD-WXL-4/0A-2A
HD-WXL-250A-250A
HD-WXL-250A-4/0A
HD-WXL-250A-3/0A
HD-WXL-250A-2/0A
HD-WXL-250A-1/0A
HD-WXL-250A-1A
HD-WXL-250A-2A
HD-WXL-300A-300A
HD-WXL-300A-250A
HD-WXL-300A-4/0A
HD-WXL-300A-3/0A
HD-WXL-300A-2/0A
HD-WXL-300A-1/0A
HD-WXL-300A-1A
HD-WXL-300A-2A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
6
6
5
5
6
6
6
5
5
6
6
6
6
5
5
6
6
6
6
6
6
5
6
6
6
6
6
6
6
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
Weld
Metal
Size
115
115
150
150
115
200
150
150
250
150
150
150
2 X 150
2 X 150
250
250
3 X 200
2 X 150
2 X 150
250
250
2 X 200
2 X 200
2 X 150
2 X 150
250
250
2 X 250
2 X 250
2 X 250
3 X 200
3 X 200
2 X 250
250
3 X 200
3 X 200
2 X 250
2 X 250
3 X 200
3 X 200
2 X 150
250
A
B
Heavy Duty Wire To Wire Connections
NOTE
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-123
Section 3.8
HD-WXL Mold
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
35
25
150
120
95
70
50
185
150
120
95
70
240
185
150
120
95
HD-WXL-10/10
HD-WXL-16/16
HD-WXL-25/25
HD-WXL-30/30
HD-WXL-35/35
HD-WXL-35/25
HD-WXL-50/50
HD-WXL-50/35
HD-WXL-50/25
HD-WXL-70/70
HD-WXL-70/50
HD-WXL-70/35
HD-WXL-70/25
HD-WXL-95/95
HD-WXL-95/70
HD-WXL-95/50
HD-WXL-95/35
HD-WXL-120/120
HD-WXL-120/95
HD-WXL-120/70
HD-WXL-120/50
HD-WXL-120/35
HD-WXL-120/25
HD-WXL-150/150
HD-WXL-150/120
HD-WXL-150/95
HD-WXL-150/70
HD-WXL-150/50
HD-WXL-185/185
HD-WXL-185/150
HD-WXL-185/120
HD-WXL-185/95
HD-WXL-185/70
HD-WXL-240/240
HD-WXL-240/185
HD-WXL-240/150
HD-WXL-240/120
HD-WXL-240/95
Price
Code
Handle
Clamp
10
10
10
10
10
10
10
10
10
10
10
10
10
11
10
10
10
11
11
11
11
10
10
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
115
115
115
115
200
200
150
250
200
150
150
2 X 200
2 X 150
250
250
2 X 250
2 X 200
2 X 150
2 X 150
250
250
4 X 150
4 X 150
2 X 250
2 X 200
2 X 150
2 X 250
2 X 250
4 X 200
4 X 150
2 X 250
3 X 200
2 X 250
2 X 250
4 X 200
4 X 200
A
B
Heavy Duty Wire To Wire Connections
NOTE
• Price Codes #10 and #11 Molds include
frames, if required.
• Please contact your representative for
additional sizes.
• For more information on required tools
and accessories, see Section 2.3.
HD-W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
240
240
240
240
240
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
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3-124
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-125
Section 3.9
HD-G Series
Heavy Duty Ground Rod To Wire Connections
HD-GET [pg. 3-128 - AWG]
HD-GET [pg. 3-129 - IEC]
HD-GST [pg. 3-130 - AWG]
HD-GST [pg. 3-131 - IEC]
CONNECTION SELECTION
HD-G Series
HD-GEE [pg. 3-126 - AWG]
HD-GEE [pg. 3-127 - IEC]
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3-126
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.9
HD-GEE Mold
A
B
1/2”
5/8”
HD-G Series
3/4”
CONNECTION SELECTION
1”
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
HD-GEE-12-4A
HD-GEE-12-2AS
HD-GEE-12-2A
HD-GEE-12-1A
HD-GEE-12-1/0A
HD-GEE-12-2/0A
HD-GEE-12-3/0A
HD-GEE-12-4/0A
HD-GEE-12-250A
HD-GEE-12-300A
HD-GEE-15-4A
HD-GEE-15-2AS
HD-GEE-15-2A
HD-GEE-15-1A
HD-GEE-15-1/0A
HD-GEE-15-2/0A
HD-GEE-15-3/0A
HD-GEE-15-4/0A
HD-GEE-15-250A
HD-GEE-15-300A
HD-GEE-15-350A
HD-GEE-15-500A
HD-GEE-18-4A
HD-GEE-18-2AS
HD-GEE-18-2A
HD-GEE-18-1A
HD-GEE-18-1/0A
HD-GEE-18-2/0A
HD-GEE-18-3/0A
HD-GEE-18-4/0A
HD-GEE-18-250A
HD-GEE-18-300A
HD-GEE-18-350A
HD-GEE-18-500A
HD-GEE-18-750A
HD-GEE-25-4A
HD-GEE-25-2AS
HD-GEE-25-2A
HD-GEE-25-1A
HD-GEE-25-1/0A
HD-GEE-25-2/0A
HD-GEE-25-3/0A
HD-GEE-25-4/0A
HD-GEE-25-250A
HD-GEE-25-300A
HD-GEE-25-350A
HD-GEE-25-500A
HD-GEE-25-750A
HD-GEE-25-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
3
3
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
115
150
150
150
150
90
90
90
90
115
115
150
150
150
200
200
200
115
115
115
115
150
150
150
150
150
200
200
250
2 X 200
200
200
200
200
200
200
250
250
250
2 X 150
2 X 150
2 X 150
2 X 200
2 X 250
B
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
• Ground rod diameter is NOMINAL
and in inches. Other dimensions
available on request. Please
provide wire and rod dimensions as
well as material type when ordering
custom specifications.
• Please contact your representative
for additional sizes.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-127
Section 3.9
HD-GEE Mold
14.3mm
[5/8”]
Diameter
17.3 mm
[3/4”]
Diameter
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
90
90
90
115
115
150
150
90
90
90
90
90
115
150
150
200
250
250
115
115
115
115
115
150
150
200
250
2 X 150
200
200
200
200
200
250
250
2 X 150
2 X 150
2 X 150
2 X 200
B
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
• Ground rod diameter is NOMINAL
and in mm [inches]. Other
dimensions available on request.
Please provide wire and rod
dimensions as well as material
type when ordering custom
specifications.
• Please contact your representative
for additional sizes.
• For more information on required
tools and accessories, see Section
2.3.
IEC - Metric
22.4 mm
[1”]
Diameter
HD-GEE-12/16
HD-GEE-12/25
HD-GEE-12/30
HD-GEE-12/35
HD-GEE-12/50
HD-GEE-12/70
HD-GEE-12/95
HD-GEE-12/120
HD-GEE-15/16
HD-GEE-15/25
HD-GEE-15/30
HD-GEE-15/35
HD-GEE-15/50
HD-GEE-15/70
HD-GEE-15/95
HD-GEE-15/120
HD-GEE-15/150
HD-GEE-15/185
HD-GEE-15/240
HD-GEE-18/25
HD-GEE-18/30
HD-GEE-18/35
HD-GEE-18/50
HD-GEE-18/70
HD-GEE-18/95
HD-GEE-18/120
HD-GEE-18/150
HD-GEE-18/185
HD-GEE-18/240
HD-GEE-24/25
HD-GEE-24/30
HD-GEE-24/35
HD-GEE-24/50
HD-GEE-24/70
HD-GEE-24/95
HD-GEE-24/120
HD-GEE-24/150
HD-GEE-24/185
HD-GEE-24/240
HD-GEE-24/300
Price
Code
HD-G Series
12 mm
[1/2”]
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
B
(mm2)
A
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3-128
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.9
HD-GET Mold
A
B
1/2”
5/8”
HD-G Series
3/4”
CONNECTION SELECTION
1”
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
HD-GET-12-4A
HD-GET-12-2AS
HD-GET-12-2A
HD-GET-12-1A
HD-GET-12-1/0A
HD-GET-12-2/0A
HD-GET-12-3/0A
HD-GET-12-4/0A
HD-GET-12-250A
HD-GET-12-300A
HD-GET-15-4A
HD-GET-15-2AS
HD-GET-15-2A
HD-GET-15-1A
HD-GET-15-1/0A
HD-GET-15-2/0A
HD-GET-15-3/0A
HD-GET-15-4/0A
HD-GET-15-250A
HD-GET-15-300A
HD-GET-15-350A
HD-GET-15-500A
HD-GET-18-4A
HD-GET-18-2AS
HD-GET-18-2A
HD-GET-18-1A
HD-GET-18-1/0A
HD-GET-18-2/0A
HD-GET-18-3/0A
HD-GET-18-4/0A
HD-GET-18-250A
HD-GET-18-300A
HD-GET-18-350A
HD-GET-18-500A
HD-GET-18-750A
HD-GET-25-4A
HD-GET-25-2AS
HD-GET-25-2A
HD-GET-25-1A
HD-GET-25-1/0A
HD-GET-25-2/0A
HD-GET-25-3/0A
HD-GET-25-4/0A
HD-GET-25-250A
HD-GET-25-300A
HD-GET-25-350A
HD-GET-25-500A
HD-GET-25-750A
HD-GET-25-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
3
3
4
4
4
3
3
3
3
3
3
3
3
3
4
4
4
4
3
3
3
3
3
3
3
3
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
150
150
150
150
150
150
200
200
250
2 X 150
150
150
150
150
150
200
200
200
250
2 X 150
2 X 150
2 X 200
150
150
150
150
200
200
200
200
250
2 X 150
2 X 150
2 X 200
3 X 200
250
250
250
250
250
250
250
250
2 X 150
2 X 150
2 X 150
2 X 200
3 X 200
3 X 250
B
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
• Ground rod diameter is NOMINAL
and in inches. Other dimensions
available on request. Please
provide wire and rod dimensions as
well as material type when ordering
custom specifications.
• Please contact your representative
for additional sizes.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-129
Section 3.9
HD-GET Mold
17.3 mm
[3/4”]
Diameter
22.4 mm
[1”]
Diameter
HD-GET-12/16
HD-GET-12/25
HD-GET-12/30
HD-GET-12/35
HD-GET-12/50
HD-GET-12/70
HD-GET-12/95
HD-GET-12/120
HD-GET-15/16
HD-GET-15/25
HD-GET-15/30
HD-GET-15/35
HD-GET-15/50
HD-GET-15/70
HD-GET-15/95
HD-GET-15/120
HD-GET-15/150
HD-GET-15/185
HD-GET-15/240
HD-GET-18/25
HD-GET-18/30
HD-GET-18/35
HD-GET-18/50
HD-GET-18/70
HD-GET-18/95
HD-GET-18/120
HD-GET-18/150
HD-GET-18/185
HD-GET-18/240
HD-GET-24/25
HD-GET-24/30
HD-GET-24/35
HD-GET-24/50
HD-GET-24/70
HD-GET-24/95
HD-GET-24/120
HD-GET-24/150
HD-GET-24/185
HD-GET-24/240
HD-GET-24/300
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
3
3
3
3
3
3
3
4
4
4
3
3
3
3
3
3
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
115
115
115
115
200
200
250
150
150
150
150
150
150
200
250
2 X 150
2 X 200
2 X 200
150
150
150
200
200
200
250
2 X 150
2 X 200
2 X 200
250
250
250
250
250
250
2 X 150
2 X 150
2 X 200
2 X 200
2 X 250
B
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
• Ground rod diameter is NOMINAL
and in mm [inches]. Other
dimensions available on request.
Please provide wire and rod
dimensions as well as material
type when ordering custom
specifications.
• Please contact your representative
for additional sizes.
• For more information on required
tools and accessories, see Section
2.3.
HD-G Series
14.3mm
[5/8”]
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
12 mm
[1/2”]
Diameter
B
(mm2)
IEC - Metric
A
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3-130
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.9
HD-GST Mold
A
B
1/2”
5/8”
HD-G Series
3/4”
CONNECTION SELECTION
1”
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
Part Number
HD-GST-12-4A
HD-GST-12-2AS
HD-GST-12-2A
HD-GST-12-1A
HD-GST-12-1/0A
HD-GST-12-2/0A
HD-GST-12-3/0A
HD-GST-12-4/0A
HD-GST-12-250A
HD-GST-12-300A
HD-GST-15-4A
HD-GST-15-2AS
HD-GST-15-2A
HD-GST-15-1A
HD-GST-15-1/0A
HD-GST-15-2/0A
HD-GST-15-3/0A
HD-GST-15-4/0A
HD-GST-15-250A
HD-GST-15-300A
HD-GST-15-350A
HD-GST-15-500A
HD-GST-18-4A
HD-GST-18-2AS
HD-GST-18-2A
HD-GST-18-1A
HD-GST-18-1/0A
HD-GST-18-2/0A
HD-GST-18-3/0A
HD-GST-18-4/0A
HD-GST-18-250A
HD-GST-18-300A
HD-GST-18-350A
HD-GST-18-500A
HD-GST-18-750A
HD-GST-25-4A
HD-GST-25-2AS
HD-GST-25-2A
HD-GST-25-1A
HD-GST-25-1/0A
HD-GST-25-2/0A
HD-GST-25-3/0A
HD-GST-25-4/0A
HD-GST-25-250A
HD-GST-25-300A
HD-GST-25-350A
HD-GST-25-500A
HD-GST-25-750A
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
8
7
7
7
7
7
7
7
7
7
8
8
8
7
7
7
7
7
7
7
7
8
8
8
8
8
7
7
7
7
7
7
7
7
8
8
8
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
115
115
115
200
200
250
250
250
2 X 150
115
115
115
115
200
200
250
250
250
2 X 150
2 X 200
3 X 150
115
115
115
115
200
200
250
250
2 X 150
2 X 200
2 X 250
4 X 200
4 X 250
150
150
150
200
200
250
250
250
2 X 150
2 X 250
3 X 250
4 X 250
6 X 250
B
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
• Ground rod diameter is NOMINAL
and in inches. Other dimensions
available on request. Please
provide wire and rod dimensions as
well as material type when ordering
custom specifications.
• Please contact your representative
for additional sizes.
• For more information on required
tools and accessories, see Section
2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-131
Section 3.9
14.3 mm
[5/8”]
Diameter
17.3 mm
[3/4”]
Diameter
22.4 mm
[1”]
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-GST-12/16
HD-GST-12/25
HD-GST-12/30
HD-GST-12/35
HD-GST-12/50
HD-GST-12/70
HD-GST-12/95
HD-GST-12/120
HD-GST-15/16
HD-GST-15/25
HD-GST-15/30
HD-GST-15/35
HD-GST-15/50
HD-GST-15/70
HD-GST-15/95
HD-GST-15/120
HD-GST-15/150
HD-GST-15/185
HD-GST-15/240
HD-GST-18/25
HD-GST-18/30
HD-GST-18/35
HD-GST-18/50
HD-GST-18/70
HD-GST-18/95
HD-GST-18/120
HD-GST-18/150
HD-GST-18/185
HD-GST-18/240
HD-GST-24/25
HD-GST-24/30
HD-GST-24/35
HD-GST-24/50
HD-GST-24/70
HD-GST-24/95
HD-GST-24/120
HD-GST-24/150
HD-GST-24/185
HD-GST-24/240
HD-GST-24/300
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
8
8
8
7
7
7
7
7
7
8
8
8
8
7
7
7
7
7
7
8
8
8
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
115
115
115
150
200
250
250
115
115
115
115
150
200
250
250
2 X 150
2 X 200
4 X 150
115
115
115
150
200
250
2 X 150
2 X 150
4 X 150
4 X 200
115
115
115
150
200
250
2 X 150
2 X 200
4 X 150
4 X 200
2 X 250
B
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
• Ground rod diameter is NOMINAL
and in mm [inches]. Other
dimensions available on request.
Please provide wire and rod
dimensions as well as material
type when ordering custom
specifications.
• Please contact your representative
for additional sizes.
• For more information on required
tools and accessories, see Section
2.3.
HD-G Series
12 mm
[1/2”]
Diameter
B
(mm2)
IEC - Metric
A
CONNECTION SELECTION
HD-GST Mold
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3-132
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-133
Section 3.10
HD-S Series
HD-SHEB [pg. 3-136 - AWG]
HD-SHEB [pg. 3-137 - IEC]
HD-SHTA [pg. 3-138 - AWG]
HD-SHTA [pg. 3-139 - IEC]
HD-SHTB [pg. 3-140 - AWG]
HD-SHTB [pg. 3-141 - IEC]
HD-SVES [pg. 3-142 - AWG]
HD-SVES [pg. 3-143 - IEC]
HD-SVED [pg. 3-144 - AWG]
HD-SVED [pg. 3-145 - IEC]
HD-SVEU [pg. 3-146 - AWG]
HD-SVEU [pg. 3-147 - IEC]
HD-SVTV [pg. 3-148 - AWG]
HD-SVTV [pg. 3-149 - IEC]
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CONNECTION SELECTION
HD-SHEA [pg. 3-134 - AWG]
HD-SHEA [pg. 3-135 - IEC]
HD-S Series
Heavy Duty Connections To Plates and Pipes
3-134
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.10
HD-SHEA Mold
A
Part Number
6
4
2
2 SOL
1
HD-SHEA-6A
HD-SHEA-4A
HD-SHEA-2A
HD-SHEA-2AS
HD-SHEA-1A
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
A
Cable To Plate
A
Part Number
HD-S Series
6
4
2
2 SOL
1
HD-SHEA-6A-D
HD-SHEA-4A-D
HD-SHEA-2A-D
HD-SHEA-2AS-D
HD-SHEA-1A-D
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
A
DX-3
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-135
Section 3.10
HD-SHEA Mold
A
(mm2)
16
25
30
35
50
Part Number
HD-SHEA-16
HD-SHEA-25
HD-SHEA-30
HD-SHEA-35
HD-SHEA-50
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
DX-3
DX-3
DX-3
DX-3
A
D = Outer Diameter
HD-S Series
HD-SHEA-16/D
HD-SHEA-25/D
HD-SHEA-30/D
HD-SHEA-35/D
HD-SHEA-50/D
Price
Code
Cable To Pipe
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
Part Number
IEC - Metric
A
(mm2)
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3-136
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.10
HD-SHEB Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
HD-SHEB-6A
HD-SHEB-4A
HD-SHEB-2A
HD-SHEB-2AS
HD-SHEB-1A
HD-SHEB-1/0A
HD-SHEB-2/0A
HD-SHEB-3/0A
HD-SHEB-4/0A
HD-SHEB-250A
HD-SHEB-300A
HD-SHEB-350A
HD-SHEB-500A
HD-SHEB-750A
Part Number
HD-S Series
CONNECTION SELECTION
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SHEB-6A-D
HD-SHEB-4A-D
HD-SHEB-2A-D
HD-SHEB-2AS-D
HD-SHEB-1A-D
HD-SHEB-1/0A-D
HD-SHEB-2/0A-D
HD-SHEB-3/0A-D
HD-SHEB-4/0A-D
HD-SHEB-250A-D
HD-SHEB-300A-D
HD-SHEB-350A-D
HD-SHEB-500A-D
HD-SHEB-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
150
150
200
200
250
2 X 150
2 X 150
2 X 250
Weld
Metal
Size
90
90
90
90
115
150
150
150
200
200
250
2 X 150
2 X 150
2 X 250
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-137
Section 3.10
HD-SHEB Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SHEB-16/D
HD-SHEB-25/D
HD-SHEB-30/D
HD-SHEB-35/D
HD-SHEB-50/D
HD-SHEB-70/D
HD-SHEB-95/D
HD-SHEB-120/D
HD-SHEB-150/D
HD-SHEB-185/D
HD-SHEB-240/D
HD-SHEB-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 150
2 X 150
2 X 200
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 150
2 X 150
2 X 200
A
Cable To Plate
A
D = Outer Diameter
HD-S Series
A
(mm2)
HD-SHEB-16
HD-SHEB-25
HD-SHEB-30
HD-SHEB-35
HD-SHEB-50
HD-SHEB-70
HD-SHEB-95
HD-SHEB-120
HD-SHEB-150
HD-SHEB-185
HD-SHEB-240
HD-SHEB-300
Price
Code
Cable To Pipe
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
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3-138
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.10
HD-SHTA Mold
A
Part Number
6
4
2
2 SOL
1
HD-SHTA-6A
HD-SHTA-4A
HD-SHTA-2A
HD-SHTA-2AS
HD-SHTA-1A
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
A
Weld
Metal
Sealer
DX-3
Cable To Plate
A
Part Number
HD-S Series
6
4
2
2 SOL
1
HD-SHTA-6A-D
HD-SHTA-4A-D
HD-SHTA-2A-D
HD-SHTA-2AS-D
HD-SHTA-1A-D
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
A
DX-3
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-139
Section 3.10
HD-SHTA Mold
A
(mm2)
16
25
30
35
50
Part Number
HD-SHTA-16
HD-SHTA-25
HD-SHTA-30
HD-SHTA-35
HD-SHTA-50
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
115
150
A
Weld
Metal
Sealer
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Plate
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
115
150
Weld
Metal
Sealer
DX-3
DX-3
DX-3
DX-3
DX-3
A
D = Outer Diameter
HD-S Series
HD-SHTA-16/D
HD-SHTA-25/D
HD-SHTA-30/D
HD-SHTA-35/D
HD-SHTA-50/D
Price
Code
Cable To Pipe
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
Part Number
IEC - Metric
A
(mm2)
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3-140
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.10
HD-SHTB Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
HD-SHTB-6A
HD-SHTB-4A
HD-SHTB-2A
HD-SHTB-2AS
HD-SHTB-1A
HD-SHTB-1/0A
HD-SHTB-2/0A
HD-SHTB-3/0A
HD-SHTB-4/0A
HD-SHTB-250A
HD-SHTB-300A
HD-SHTB-350A
HD-SHTB-500A
HD-SHTB-750A
Part Number
HD-S Series
CONNECTION SELECTION
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SHTB-6A-D
HD-SHTB-4A-D
HD-SHTB-2A-D
HD-SHTB-2AS-D
HD-SHTB-1A-D
HD-SHTB-1/0A-D
HD-SHTB-2/0A-D
HD-SHTB-3/0A-D
HD-SHTB-4/0A-D
HD-SHTB-250A-D
HD-SHTB-300A-D
HD-SHTB-350A-D
HD-SHTB-500A-D
HD-SHTB-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
A
Weld
Metal
Size
90
90
90
90
115
150
200
200
250
250
2 X 150
2 X 200
2 X 250
3 X 250
Weld
Metal
Size
90
90
90
90
115
150
200
200
250
250
2 X 150
2 X 200
2 X 250
3 X 250
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3
AWG
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-141
Section 3.10
HD-SHTB Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SHTB-16/D
HD-SHTB-25/D
HD-SHTB-30/D
HD-SHTB-35/D
HD-SHTB-50/D
HD-SHTB-70/D
HD-SHTB-95/D
HD-SHTB-120/D
HD-SHTB-150/D
HD-SHTB-185/D
HD-SHTB-240/D
HD-SHTB-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
A
Weld
Metal
Size
90
90
90
115
200
200
250
250
2 X 150
2 X 200
2 X 250
4 X 150
Weld
Metal
Size
90
90
90
115
200
200
250
250
2 X 150
2 X 200
2 X 250
4 X 150
Cable To Plate
A
D = Outer Diameter
HD-S Series
A
(mm2)
HD-SHTB-16
HD-SHTB-25
HD-SHTB-30
HD-SHTB-35
HD-SHTB-50
HD-SHTB-70
HD-SHTB-95
HD-SHTB-120
HD-SHTB-150
HD-SHTB-185
HD-SHTB-240
HD-SHTB-300
Price
Code
Cable To Pipe
NOTE
• When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
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3-142
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.10
HD-SVES Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
HD-SVES-6A
HD-SVES-4A
HD-SVES-2A
HD-SVES-2AS
HD-SVES-1A
HD-SVES-1/0A
HD-SVES-2/0A
HD-SVES-3/0A
HD-SVES-4/0A
HD-SVES-250A
HD-SVES-300A
HD-SVES-350A
HD-SVES-500A
HD-SVES-750A
Part Number
HD-S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SVES-6A-D
HD-SVES-4A-D
HD-SVES-2A-D
HD-SVES-2AS-D
HD-SVES-1A-D
HD-SVES-1/0A-D
HD-SVES-2/0A-D
HD-SVES-3/0A-D
HD-SVES-4/0A-D
HD-SVES-250A-D
HD-SVES-300A-D
HD-SVES-350A-D
HD-SVES-500A-D
HD-SVES-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use 1.5-4 in place of
-D in the part number. Example: HD-SVES4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-143
Section 3.10
HD-SVES Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SVES-16/D
HD-SVES-25/D
HD-SVES-30/D
HD-SVES-35/D
HD-SVES-50/D
HD-SVES-70/D
HD-SVES-95/D
HD-SVES-120/D
HD-SVES-150/D
HD-SVES-185/D
HD-SVES-240/D
HD-SVES-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
A
Cable To Plate
A
D = Outer Diameter
HD-S Series
A
(mm2)
HD-SVES-16
HD-SVES-25
HD-SVES-30
HD-SVES-35
HD-SVES-50
HD-SVES-70
HD-SVES-95
HD-SVES-120
HD-SVES-150
HD-SVES-185
HD-SVES-240
HD-SVES-300
Price
Code
Cable To Pipe
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• The part numbers for the range of mold types
are just a suffix with the diameter range. i.e.
HD-SVES-95-1-4 (HD-SVES 95mm2 wire for
pipes 1” dia - 4” dia.).
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-144
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.10
HD-SVED Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
HD-SVED-6A
HD-SVED-4A
HD-SVED-2A
HD-SVED-2AS
HD-SVED-1A
HD-SVED-1/0A
HD-SVED-2/0A
HD-SVED-3/0A
HD-SVED-4/0A
HD-SVED-250A
HD-SVED-300A
HD-SVED-350A
HD-SVED-500A
HD-SVED-750A
Part Number
HD-S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SVED-6A-D
HD-SVED-4A-D
HD-SVED-2A-D
HD-SVED-2AS-D
HD-SVED-1A-D
HD-SVED-1/0A-D
HD-SVED-2/0A-D
HD-SVED-3/0A-D
HD-SVED-4/0A-D
HD-SVED-250A-D
HD-SVED-300A-D
HD-SVED-350A-D
HD-SVED-500A-D
HD-SVED-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4” diameter
pipes. Please use1.5-4 in place of -D in the
part number. Example: HD-SVED-4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
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EXOTHERMIC WELDING EQUIPMENT CATALOG
3-145
Section 3.10
HD-SVED Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SVED-16/D
HD-SVED-25/D
HD-SVED-30/D
HD-SVED-35/D
HD-SVED-50/D
HD-SVED-70/D
HD-SVED-95/D
HD-SVED-120/D
HD-SVED-150/D
HD-SVED-185/D
HD-SVED-240/D
HD-SVED-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
A
Cable To Plate
A
HD-S Series
A
(mm2)
HD-SVED-16
HD-SVED-25
HD-SVED-30
HD-SVED-35
HD-SVED-50
HD-SVED-70
HD-SVED-95
HD-SVED-120
HD-SVED-150
HD-SVED-185
HD-SVED-240
HD-SVED-300
Price
Code
D = Outer Diameter
Cable To Pipe
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify the
positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches or
mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-146
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.10
HD-SVEU Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
HD-SVEU-6A
HD-SVEU-4A
HD-SVEU-2A
HD-SVEU-2AS
HD-SVEU-1A
HD-SVEU-1/0A
HD-SVEU-2/0A
HD-SVEU-3/0A
HD-SVEU-4/0A
HD-SVEU-250A
HD-SVEU-300A
HD-SVEU-350A
HD-SVEU-500A
HD-SVEU-750A
Part Number
HD-S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SVEU-6A-D
HD-SVEU-4A-D
HD-SVEU-2A-D
HD-SVEU-2AS-D
HD-SVEU-1A-D
HD-SVEU-1/0A-D
HD-SVEU-2/0A-D
HD-SVEU-3/0A-D
HD-SVEU-4/0A-D
HD-SVEU-250A-D
HD-SVEU-300A-D
HD-SVEU-350A-D
HD-SVEU-500A-D
HD-SVEU-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use1.5-4 in place of
-D in the part number. Example: HD-SVEU4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-147
Section 3.10
HD-SVEU Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SVEU-16/D
HD-SVEU-25/D
HD-SVEU-30/D
HD-SVEU-35/D
HD-SVEU-50/D
HD-SVEU-70/D
HD-SVEU-95/D
HD-SVEU-120/D
HD-SVEU-150/D
HD-SVEU-185/D
HD-SVEU-240/D
HD-SVEU-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
HD-S Series
A
(mm2)
HD-SVEU-16
HD-SVEU-25
HD-SVEU-30
HD-SVEU-35
HD-SVEU-50
HD-SVEU-70
HD-SVEU-95
HD-SVEU-120
HD-SVEU-150
HD-SVEU-185
HD-SVEU-240
HD-SVEU-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
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3-148
EXOTHERMIC WELDING EQUIPMENT CATALOG
Section 3.10
HD-SVTV Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
A
HD-SVTV-6A
HD-SVTV-4A
HD-SVTV-2A
HD-SVTV-2AS
HD-SVTV-1A
HD-SVTV-1/0A
HD-SVTV-2/0A
HD-SVTV-3/0A
HD-SVTV-4/0A
HD-SVTV-250A
HD-SVTV-300A
HD-SVTV-350A
HD-SVTV-500A
Part Number
HD-S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
HD-SVTV-6A-D
HD-SVTV-4A-D
HD-SVTV-2A-D
HD-SVTV-2AS-D
HD-SVTV-1A-D
HD-SVTV-1/0A-D
HD-SVTV-2/0A-D
HD-SVTV-3/0A-D
HD-SVTV-4/0A-D
HD-SVTV-250A-D
HD-SVTV-300A-D
HD-SVTV-350A-D
HD-SVTV-500A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
150
200
200
200
250
250
2 X 150
2 X 150
2 X 150
2 X 150
2 X 250
3 X 200
Weld
Metal
Size
115
150
200
200
200
250
250
2 X 150
2 X 150
2 X 150
2 X 150
2 X 250
3 X 200
A
Cable To Plate
A
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• Molds can be ordered to fit 1.5” to 4”
diameter pipes. Please use 1.5-4 in place of
-D in the part number. Example: HD-SVTV4/0A-1.5-4
• For more information on required tools and
accessories, see Section 2.3.
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
EXOTHERMIC WELDING EQUIPMENT CATALOG
3-149
Section 3.10
HD-SVTV Mold
A
(mm2)
16
25
30
35
50
70
95
120
150
Part Number
HD-SVTV-16
HD-SVTV-25
HD-SVTV-30
HD-SVTV-35
HD-SVTV-50
HD-SVTV-70
HD-SVTV-95
HD-SVTV-120
HD-SVTV-150
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
115
115
115
150
200
200
250
250
2 X 150
A
Cable To Plate
Handle
Clamp
5
5
5
5
5
5
5
5
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
115
115
115
150
200
200
250
250
2 X 150
A
D = Outer Diameter
HD-S Series
HD-SVTV-16/D
HD-SVTV-25/D
HD-SVTV-30/D
HD-SVTV-35/D
HD-SVTV-50/D
HD-SVTV-70/D
HD-SVTV-95/D
HD-SVTV-120/D
HD-SVTV-150/D
Price
Code
Cable To Pipe
NOTE
• When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
• When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
• If welding onto pipe, please substitute “D”
with the appropriate pipe diameter in inches
or mm when ordering.
• If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
• For more information on required tools and
accessories, see Section 2.3.
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CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
Part Number
IEC - Metric
A
(mm2)
3-150
EXOTHERMIC WELDING EQUIPMENT CATALOG
NOTE
CONNECTION SELECTION
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EXOTHERMIC WELDING EQUIPMENT CATALOG
A
Reference Information
Bare Copper Wire, Stranded (IEC, Metric)
Wire Size
mm2
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
Strands/Strand
Dia. no./mm
7/1.4
7/1.7
7/2.1
7/2.3
7/2.5
19/1.8
19/2.1
19/2.5
19/2.8
37/2.3
37/2.5
37/2.8
37/3.2
61/2.9
61/3.2
Nominal Cross
Section mm2
10.78
15.89
24.94
29.09
35.19
49.97
70.27
93.26
120.36
147.11
184.54
232.73
299.43
402.90
490.60
Cable Diameter
mm
4.2
5.1
6.4
6.9
7.6
9.0
10.5
12.5
14.2
16.0
17.7
19.8
22.5
26.1
28.8
DC Resistance
Ω/km @ 20°C
<1.649
1.150
0.7538
0.6180
0.5319
0.3805
0.2795
0.1972
0.1572
0.1259
0.1020
0.0656
0.0518
0.0450
0.0370
Tensile Strength
kgf
>452
662
1,035
1,170
1,460
1,970
2,908
3,870
4,986
6,105
7,665
9,658
12,426
15,900
19,300
Wire Size
AWG
10
9
8
7
6
5
4
3
2
1
1/0
2/0
3/0
4/0
250MCM
300MCM
350MCM
400MCM
500MCM
750MCM
1000MCM
1250MCM
1500MCM
1750MCM
Cross Section
MCM
10.38
13.09
16.51
20.82
26.25
33.10
41.74
52.63
66.37
83.69
105.5
133.1
167.8
211.6
Cross Section
mm2
5.261
6.632
8.368
10.55
13.30
16.77
21.15
26.67
33.63
42.41
53.48
67.42
85.03
107.2
126.6
152.0
175.4
202.7
253.4
380.0
506.7
633.4
760.0
886.4
No. of Strands
7
7
7
7
7
7
7
7
7
19
19
19
19
19
37
37
37
37
37
61
61
91
91
127
Cable Diameter
mm
2.95
3.30
3.70
4.20
4.70
5.25
5.90
6.60
7.40
8.45
9.45
10.6
11.9
13.4
14.6
16.0
17.3
18.5
20.7
25.4
29.3
32.7
35.9
38.8
DC Resistance
Ω/km @ 20°C
3.478
2.757
2.186
1.734
1.375
1.090
0.8648
0.6857
0.5440
0.4311
0.3419
0.2712
0.2151
0.1706
0.1443
0.1203
0.1031
0.09022
0.07218
0.04818
0.03609
0.02887
0.02406
0.02062
Tensile Strength
kgf
223
280
352
443
557
699
879
1,104
1,381
1,769
2,223
2,790
3,492
4,362
5,244
6,291
7,285
8,310
10,210
15,460
20,430
25,530
30,640
35,740
Note: 1 MCM=1,000 CM; 1 CM=0.0005067mm2 , or 1mm2 =1973.5 CM or 1.97 MCM
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Reference Information
Bare Copper Wire, Stranded (AWG-American Wire Gauge)
B
EXOTHERMIC WELDING EQUIPMENT CATALOG
Bare Copper Wire, Solid (AWG-American Wire Gauge)
Wire Guage
AWG
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1/0
2/0
3/0
4/0
Cross Section
Circ. Mils
4.107
5.178
6.530
8.234
10.38
13.09
16.51
20.82
26.25
33.10
41.74
52.64
66.37
83.69
105.5
133.1
167.8
4,110
Cross Section
mm2
2.081
2.624
3.309
4.172
5.261
6.632
8.368
10.55
13.30
16.77
21.15
26.67
33.63
42.41
53.48
67.42
85.03
107.13
Cable Diameter
inch
.0064
.0719
.0808
.0907
.1019
.1144
.1285
.1443
.1620
.1819
.2043
.2294
.2576
.2893
.3249
.3648
.4096
.4600
Cable Diameter
mm
1.628
1.828
2.053
2.305
2.588
2.906
3.264
3.665
4.115
4.620
5.189
5.827
6.543
7.348
8.252
9.266
10.40
11.68
DC Resistance
Ω/km @ 20°C
8.615
6.834
5.420
4.298
3.409
2.703
2.143
1.700
1.348
1.069
0.8478
0.6722
0.5331
0.4229
0.3317
0.2632
0.2087
0.1655
Tensile Strength
kgf
96.8
122
153
192
240
300
375
467
581
722
894
1,110
1,360
1,670
2,050
2,500
3,050
3,813
Note: 1 MCM=1,000 CM; 1 CM=0.0005067mm2 , or 1mm2 =1973.5 CM or 1.97 MCM
Standard Reinforcement Bar (Rebar) Sizes
Rebar Size
3
4
5
6
7
8
9
10
Diameter
mm
9.52
12.7
15.87
19.05
22.22
25.40
28.65
32.25
Diameter
inch
0.375
0.500
0.625
0.750
0.875
1.000
1.128
1.270
Cross Section
Sq. inches
0.11
0.20
0.31
0.44
0.60
0.79
1.00
1.27
Cross Section
mm2
70.97
129.03
199.99
283.87
387.09
509.67
645.16
819.35
Equivalent
Cu Wire* AWG
9
7
5
3
2
1
1/0
2/0
* Note: Steel has only 8% conductivity relative to copper (Copper=100%, Steel=8%)
DSA Copperweld Wire*
Wire Size
Reference Information
7/#10
7/#8
7/#7
7/#6
7/#5
19/#9
7/#4
19/#8
19/#7
37/#9
19/#6
37/#7
Diameter
mm
7.8
9.8
11.0
12.3
13.9
14.5
15.6
16.3
18.3
20.3
20.6
25.7
Diameter
inch
.306
.385
.433
.486
.546
.572
.613
.642
.721
.801
.810
1.01
Cross Section
MCM
72.7
115.6
145.7
183.8
231.7
248.8
292.2
313.7
395.5
484.4
498.8
770.3
Cross Section
mm2
36.9
58.7
73.9
93.3
117.6
126.3
148.3
159.2
200.8
245.9
253.2
391.0
Equivalent
Cu Wire* AWG
3
1
1/0
2/0
3/0
3/0
4/0
4/0
250MCM
300MCM
350MCM
500MCM
* As published by LTV Copperweld
* Note: Steel has only 8% conductivity relative to copper (Copper=100%, Steel=8%)
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EXOTHERMIC WELDING EQUIPMENT CATALOG
C
Metric to Imperial (IEC) Cable Conversion Chart
2.0 Concentric
3.5 Concentric
4 Solid
6 Solid
5.5 Concentric
8.0 Concentric
10 Solid
10 Concentric
14 Concentric
16 Solid
16 Concentric
22 Concentric
25 Solid
25 Concentric
30 Concentric
35 Solid
35 Concentric
38 Concentric
40 Concentric
50 Solid
50 Concentric
55 Concentric
60 Concentric
70 Solid
70 Concentric
80 Concentric
95 Concentric
100 Concentric
120 Concentric
125 Concentric
150 Concentric
185 Concentric
200 Concentric
240 Concentric
250 Concentric
300 Concentric
325 Concentric
400 Concentric
500 Concentric
600 Concentric
625 Concentric
725 Concentric
800 Concentric
850 Concentric
1000 Concentric
Conductor Diameter
Inches
0.071
0.095
0.098
0.122
0.118
0.142
0.150
0.162
0.189
0.177
0.204
0.236
0.220
0.260
0.276
0.264
0.305
0.315
0.331
0.315
0.354
0.378
0.394
0.394
0.430
0.453
0.505
0.512
0.567
0.571
0.634
0.700
0.717
0.801
0.815
0.891
0.922
1.03
1.13
1.26
1.29
1.39
1.45
1.48
1.64
mm
1.8
2.4
2.5
3.1
3.0
3.6
3.8
4.2
4.8
4.5
5.2
6.0
5.6
6.4
6.9
6.7
7.7
7.8
8.4
8.0
9.0
9.6
10.0
10.0
10.9
11.5
12.6
13.0
14.2
14.5
16.1
17.7
18.2
20.3
20.7
22.5
23.4
26.2
28.8
31.9
32.8
35.2
36.8
37.6
41.6
Size AWG
#14 Concentric
#12 Concentric
#10 Solid
#8 Solid
#10 Concentric
#8 Concentric
#6 Solid
#7 Concentric
#6 Concentric
#4 Solid
#5 Concentric
#4 Concentric
#3 Solid
#3 Concentric
#2 Concentric
#2 Solid
#2 Concentric
#2 Concentric
#1 Concentric
1/0 Solid
1/0 Concentric
1/0 Concentric
2/0 Concentric
3/0 Solid
2/0 Concentric
3/0 Concentric
4/0 Concentric
4/0 Concentric
250 MCM
250 MCM
300 MCM
350 MCM
400 MCM
500 MCM
500 MCM
600 MCM
700 MCM
800 MCM
1000 MCM
1200 MCM
1250 MCM
1400 MCM
1600 MCM
1700 MCM
2000 MCM
Conductor Diameter
Inches
0.0726
0.0915
0.102
0.128
0.116
0.146
0.162
0.164
0.184
0.204
0.205
0.232
0.229
0.260
0.292
0.258
0.292
0.292
0.332
0.325
0.373
0.373
0.419
0.410
0.419
0.470
0.528
0.528
0.575
0.575
0.630
0.681
0.728
0.813
0.813
0.893
0.964
1.031
1.152
1.263
1.289
1.364
1.459
1.506
1.632
mm
1.84
2.3
2.6
3.25
2.95
3.7
4.1
4.2
4.7
5.2
5.2
5.9
5.8
6.6
7.4
6.6
7.4
7.4
8.4
8.3
9.5
9.5
10.6
10.4
10.6
12.0
13.4
13.4
14.6
14.6
16.0
17.3
18.5
20.7
20.7
22.7
24.5
26.2
29.3
32.1
32.7
34.6
37.1
38.2
41.5
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Reference Information
Cross Sectional
Area (mm2)
D
EXOTHERMIC WELDING EQUIPMENT CATALOG
Conductor Identification
Base Class A, B, and C, Concentric Conductor
Based on ASTM Standard Specifications
Size AWG
Size in
Circular Mils
Conductor
Diameter
1000
800
750
700
600
500
400
350
300
250
4/0
3/0
2/0
1/0
1
2
3
4
6
8
10
12
14
1,000,000
8,000,000
750,000
700,000
600,000
500,000
400,000
350,000
300,000
250,000
211,600
167,800
133,100
105,500
83,690
66,370
52,630
41,740
26,240
16,510
10,380
6,530
4,110
1.152”
1.031”
.998”
.964”
.893”
.813”
.728”
.681”
.630”
.575”
.528”
.470”
.419”
.373”
.332”
.292”
.260”
.232”
.184”
.146”
.116”
.0915”
.0726”
Number of wires
7
.1739
.1548
.1379
.1228
.1093
.0974
.0867
.0772
.0612
.0486
.0385
.0305
.0242
19
.1622*
.1451
.1357
.1257
.1147
.1055
.0940
.0837
.0745
.0664
.0591
.0526
.0469
.0372
.0295
.0234
.0185
.0147
37
61
91
.1644*
.1470*
.1424*
.1375*
.1273
.1162
.1040
.0973
.0900
.0822
.0756
.0763
.0600
.0534
.0467
.1280
.1145
.1109
.1071
.0922
.0905
.0810
.0757
.0701
.0640
.1048
.0938
.0908
.0877
.0812
*Class AA
Base Solid Copper Wire
Based on ASTM Standard Specifications
Size AWG
Reference Information
4/0
3/0
2/0
1/0
1
2
3
4
6
8
10
12
14
Size in
Circular Mils
211,600
167,800
133,100
105,500
83,690
66,370
52,630
41,740
26,240
16,510
10,380
6,530
4,110
Conductor
Diameter
.4600”
.4096”
.3648”
.3249”
.2893”
.2576”
.2294”
.2043”
.1620”
.1285”
.1019”
.0808”
.0641”
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EXOTHERMIC WELDING EQUIPMENT CATALOG
E
TerraWeld® Guide to Troubleshooting
Problem
1
The handles lock, but
the mold doesn’t close
tightly.
Cause
Handle clamps are not
properly adjusted.
Use of improper cable size
Bent or out-of-round cable
Dirt or slag stuck in mold
parting line
Presence of moisture in
conductor or mold
2
The connection is
porous.
Not enough heating
of the mold or heating
temperature is low.
Presence of contaminants
(oil, insulation, etc.) in
conductors
Conductors are not
properly cleaned.
3
The conductors do not
weld.
Solution
Adjust the handles, especially when they
are new.
Use the correct cable size. A too large
cable will hold the mold open.
Make sure that the cables are not curved or
bent.
Check the mold parting line. Make sure
there is no dirt, slag or foreign objects.
Dry the conductor by wiping and then
heating.
Heat mold with torch (to above 212 °F) or
by igniting weld materials in mold without
any conductors. Be careful to prevent burns
from the hot material seeping out of the
mold. NOTE: Do not use this method of
heating if the mold has wear-plates.
Use a safety solvent to wash the conductor,
and then dry it. If insulation is present
between strands, remove it.
Remove oxides using the wire brush.
If heavily oxidized, create a fresh-cut
conductor end and use TerraWeld® Heavy
Duty molds.
Conductors are not
properly dried.
Dry conductor with a torch.
Improper gap or butting
Check for proper gap or butting as required
(see mold tag and read the instructions
packaged with the mold).
Conductors are not
properly positioned in the
mold.
Check to be sure gap is centered under tap
hole.
NOTE: In some cases, the run (thru)
conductor must be cut and gapped. Follow
instructions packaged with the mold or use
TerraWeld® Heavy Duty molds.
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TerraWeld® Guide to Troubleshooting
#
F
EXOTHERMIC WELDING EQUIPMENT CATALOG
#
4
5
6
Problem
The connection
is covered with
unnecessary slag
Cause
Disk was not put in.
Disk movement
NOTE: A small amount Disk not correctly seated.
of slag on the surface
Chipped graphite at tap
is usual.
hole
Presence of moisture in
Molten metal seeps out conductor or mold
of the crucible when
Lack of mold packing
creating a connection
material in weld cavity of
(See the Problem #4.)
mold
Lack of mold packing
material
Excessively worn mold
The weld metal leaks
around the conductor.
Excessive use
Use of improper mold
7
8
TerraWeld® Guide to Troubleshooting
9
The connection has
“fins” — metal is lost.
The cables pull out of
mold during welding.
Insufficient fill material
to cover conductors.
Mold not being completely
closed.
Mold worn beyond
useful life and needs
replacement.
Conductor movement
Either twisted or tensioned
conductors
Use of improper weld
material size
Resulting from leaking
weld metal caused by
worn mold
Conductor Movement
10
The riser is too high.
Too large a gap between
conductors
Mold Leak
Moisture in mold or
conductor (see Problem
#4).
Solution
Create a new weld while carefully observing
the procedure steps.
Use care when pouring the weld material.
Place the disk correctly.
Replace the mold.
Mold material in weld cavity of mold.
Always apply mold packing material to
conductor after mold is closed.
Use packing material around the conductor
after the mold is closed
Replace with a new mold.
Use molds with wear-plates (which also act
as chill-plates).
Use a proper mold. Mold must be the
correct size for the cable being welded.
See the Problem #1.
Replace the mold.
Use a clamp or other means to prevent
movement of conductors during welding.
Cut out the twisted conductor.
Determine use of proper weld material size
(see the mold tag).
Replace mold, or if only worn around
conductor opening, use duct seal (or putty)
around conductor. Do not get duct seal into
mold cavity.
Determine use of proper weld material size
(see the mold tag).
See the positioning instructions (Page 5 &
Page 6).
See the Problems #6, 7, & 8.
Determine use of proper weld material size
(see the mold tag).
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EXOTHERMIC WELDING EQUIPMENT CATALOG
11
12
13
Problem
Cause
Solution
Mold has not been cleaned
Use a cable clamp for hard-drawn copper
at all or has been cleaned
The mold wears out
or DSA Copper weld wire.
improperly.
quickly.
Clean the mold with a soft brush (preferably
NOTE: Molds should
natural bristle), clean cloth, or newspaper.
Use of improper tools
last an average of
DO NOT USE A WIRE BRUSH, it will cause
60-80 connections.
erosion and quickly destroy the mold.
See TerraWeld® Mold
Use care when removing the mold from a
Inspection page 7.
Rough handling of molds
finished connection to prevent chipping of
the mold.
Clean the steel with a rasp or grinder to
The steel is cleaned
bright metal. All mill scale, paint, and/
improperly.
or other coating must be removed with a
safety solvent before cleaning.
Clean galvanized surfaces with a wire
Galvanized surfaces are
brush or emery cloth. However, extra heavy
When welding to steel, not clean enough to be
galvanized steel must be cleaned with a
the weld does not stick welded.
rasp.
to the steel.
Heat the surface to be welded with a torch
The steel surface or the
(from back-side if possible). Any carbon
conductors are moist or
deposit (visible as dark ash) must be
contaminated.
removed from the surface to be welded.
The conductors are not in
Check the instruction sheet.
proper position.
Excessive coatings
Remove all coatings before cleaning.
When welding to
present.
ductile iron or cast iron,
Clean surface with rasp or grinder to bright
the weld does not stick Contaminated surface
metal, and wipe with a safety solvent.
to the surface.
Using a wrong powder.
Use TerraWeld® alloy metal material.
ALLTEC offers a TerraWeld® Training course. Contact us to discuss your needs.
TerraWeld®
Welder Qualification Card
The bearer of this card has successfully completed
the classroom and field training for proper
TerraWeld® welding procedures and practices and has
therefore earned this WELDER QUALIFICATION CARD.
Qualification is valid for a three (3) year period.
TerraWeld®
Welder Qualification Card
Bearer Name:_______________________________
Authorized Trainer:__________________________
Date:_____________
Expiration:_____________
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TerraWeld® Guide to Troubleshooting
#
G
H
EXOTHERMIC WELDING EQUIPMENT CATALOG
Part Number Index
B
BLANKET .................................................................2-4
B Series
BEH Mold.................................................. 3-88, 3-89
BE Mold .................................................... 3-86, 3-87
BS Mold .................................................... 3-96, 3-97
BT Mold .................................................... 3-92, 3-93
BTV Mold .................................................. 3-90, 3-91
BVSE Mold ................................................ 3-98, 3-99
BX Mold .................................................... 3-94, 3-95
C
CBLC ........................................................................2-3
CCB-1 ......................................................................2-5
CCLAMP3.................................................................2-3
CCLAMP4.................................................................2-3
CL-2..........................................................................2-3
CL-2M ......................................................................2-3
CL-3..........................................................................2-3
CL-3B .......................................................................2-3
CL-3CH ....................................................................2-3
CL-3CV .....................................................................2-3
CL-3M ......................................................................2-3
CL-4..........................................................................2-3
CL-4B .......................................................................2-3
CL-4CH ....................................................................2-3
CL-4CV .....................................................................2-3
CL-4M ......................................................................2-3
CLR-1 .......................................................................2-3
CUTTER1..................................................................2-5
D
DISK-L ......................................................................2-5
DISK-M .....................................................................2-5
DISK-S......................................................................2-5
DX-3 .........................................................................2-4
DX-4 .........................................................................2-4
Part Number Index
E
E Series
ERB Mold .............................................. 3-104, 3-105
ERT Mold .............................................. 3-106, 3-107
ERW Mold ............................................. 3-102, 3-103
G
GNRDC.......................................................... 2-4, 3-34
G Series
GBN Mold ............................................................3-36
GBT Mold.............................................................3-37
GEE Mold .................................................. 3-20, 3-21
GEP Mold.................................................. 3-28, 3-29
GES Mold.................................................. 3-30, 3-31
GET Mold .................................................. 3-22, 3-23
GEY Mold.................................................. 3-26, 3-27
GST Mold .................................................. 3-24, 3-25
GTS Mold .................................................. 3-32, 3-33
GVE Mold .................................................. 3-34, 3-35
H
HD-G Series
HD-GEE Mold ....................................... 3-126,
HD-GET Mold ....................................... 3-128,
HD-GST Mold ....................................... 3-130,
HD-S Series
HD-SHEA Mold ..................................... 3-134,
HD-SHEB Mold ..................................... 3-136,
HD-SHTA Mold ..................................... 3-138,
HD-SHTB Mold ..................................... 3-140,
HD-SVED Mold ..................................... 3-144,
HD-SVES Mold ..................................... 3-142,
HD-SVEU Mold ..................................... 3-146,
HD-SVTV Mold...................................... 3-148,
HD-W Series
HD-WE Mold ......................................... 3-110,
HD-WF Mold ......................................... 3-118,
HD-WL Mold ......................................... 3-120,
HD-WP Mold ......................................... 3-116,
HD-WT Mold ......................................... 3-112,
HD-WXL Mold ....................................... 3-122,
HD-WX Mold ......................................... 3-114,
3-127
3-129
3-131
3-135
3-137
3-139
3-141
3-145
3-143
3-147
3-149
3-111
3-119
3-121
3-117
3-113
3-123
3-115
I
IG-EX ........................................................................2-4
IGNITOR ...................................................................2-4
M
MCB-1 ......................................................................2-5
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EXOTHERMIC WELDING EQUIPMENT CATALOG
P
P Series
PK Mold .................................................... 3-74,
PL Mold..................................................... 3-76,
PT Mold .................................................... 3-82,
PV Mold .................................................... 3-78,
PY Mold .................................................... 3-80,
T
3-75
3-77
3-83
3-79
3-81
R
R Series
RHEH Mold ............................................... 3-64,
RHXH Mold ............................................... 3-66,
RVCT Mold................................................ 3-70,
RVXH Mold ............................................... 3-68,
S
I
3-65
3-67
3-71
3-69
TOOLKIT...................................................................2-5
TORCHH ..................................................................2-5
W
W Series
WE Mold ....................................................... 3-2, 3-3
WES Mini Mold ............................................. 3-2, 3-3
WF Mold ................................................... 3-12, 3-13
WL Mold.................................................... 3-14, 3-15
WP Mold ................................................... 3-10, 3-11
WT Mold ....................................................... 3-4, 3-5
WTS Mold ..................................................... 3-6, 3-7
WXL Mold ................................................. 3-16, 3-17
WX Mold ....................................................... 3-8, 3-9
WXS Mini Mold ............................................. 3-8, 3-9
Part Number Index
S-2 ............................................................................2-4
S-3 ............................................................................2-4
SLV-WRAP ................................................................2-4
S Series
SHEA Mold ............................................... 3-40, 3-41
SHEB Mold ............................................... 3-42, 3-43
SHTA Mold ................................................ 3-44, 3-45
SHTB Mold ............................................... 3-46, 3-47
SVED Mold................................................ 3-50, 3-51
SVEH Mold................................................ 3-60, 3-61
SVES Mold ................................................ 3-48, 3-49
SVEU Mold................................................ 3-52, 3-53
SVTHA Mold ............................................. 3-56, 3-57
SVTHB Mold ............................................. 3-58, 3-59
SVTV Mold ................................................ 3-54, 3-55
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