Raising the Efficiency Ceiling in Multijunction Solar Cells Richard R. King Spectrolab, Inc. A Boeing Company Stanford Photonics Research Center Symposium Sep. 14-16, 2009 Stanford, CA Acknowledgments • Martha Symko-Davies, Fannie Posey-Eddy, Larry Kazmerski, Manuel Romero, Carl Osterwald, Keith Emery, John Geisz, Sarah Kurtz – NREL • Angus Rockett – University of Illinois • Rosina Bierbaum – University of Michigan, Ann Arbor • Pierre Verlinden, John Lasich – Solar Systems, Australia • Kent Barbour, Andreea Boca, Dhananjay Bhusari, Ken Edmondson, Chris Fetzer, William Hong, Jim Ermer, Russ Jones, Nasser Karam, Geoff Kinsey, Dimitri Krut, Diane Larrabee, Daniel Law, Phil Liu, Shoghig Mesropian, Mark Takahashi, and the entire multijunction solar cell team at Spectrolab This work was supported in part by the U.S. Dept. of Energy through the NREL HighPerformance Photovoltaics (HiPerf PV) program (ZAT-4-33624-12), the DOE Technology Pathways Partnership (TPP), and by Spectrolab. R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 2 Outline • Global climate change and the solar resource contact AR n+-GaInAs n-AlInP window n-GaInP emitter • Solar cell theoretical efficiency limits – Opportunities to change ground rules for higher terrestrial efficiency – Cell architectures capable of >70% in theory, >50% in practice • High-efficiency terrestrial concentrator cells – Metamorphic (MM) and lattice-matched (LM) 3-junction solar cells with >40% efficiency – 4-junction MM and LM concentrator cells – Inverted metamorphic structure, semiconductor bonded technology (SBT) for MJ terrestrial concentrator cells p-GaInP base p-AlGaInP BSF p++-TJ n++-TJ W id n-GaInP window n-GaInAs emitter p-GaInAs base M E e- g Tu e dl id ll el nn Ce ll p-GaInP BSF p-GaInAs step-graded buffer p++-TJ • Metamorphic semiconductor materials – Control of band gap to tune to solar spectrum – Dislocations in metamorphic III-Vs imaged by CL and EBIC Ce p To n++-TJ Tu el nn nucleation n+-Ge emitter t Bo Ju m to nc t io Ce n ll p-Ge base and substrate contact metal gridline semiconductor bonded interface 2.0-eV AlGaInP cell 1 1.7-eV AlGaInAs cell 2 1.4-eV GaInAs cell 3 1.1-eV GaInPAs cell 4 0.75-eV GaInAs cell 5 • Concentrator photovoltaic (CPV) systems and economics R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 3 Global Climate Change R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 4 Climate and CO2 Over the Last 400,000 Years Vostok Ice Core Data 4 Temperature (°C) 2 0 -2 -4 -6 -8 Years Before Present 0 50 00 0 45 00 00 40 00 00 35 00 00 30 00 00 25 00 00 20 00 00 15 00 00 10 00 00 -10 (J.R. Petit, J. Jouzel, Nature 399:429-436) • Antarctic ice core data allows for mapping of temperature and CO2 profiles R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 5 Climate and CO2 Over the Last 400,000 Years Vostok Ice Core Data 350 Temperature (°C) 2 300 0 -2 250 -4 -6 200 -8 Years Before Present 0 50 00 0 150 45 00 00 40 00 00 35 00 00 30 00 00 25 00 00 20 00 00 15 00 00 10 00 00 -10 CO2 Concentration (ppmv) 4 (J.R. Petit, J. Jouzel, Nature 399:429-436) • Clear correlation between temperature and CO2 levels R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 6 Climate and CO2 – Recent History Vostok Ice Core Data Temperature (°C) 2 300 0 -2 250 -4 -6 200 -8 0 50 00 0 150 45 00 00 40 00 00 35 00 00 30 00 00 25 00 00 20 00 00 15 00 00 10 00 00 -10 CO2 Concentration (ppmv) 350 315 ppm (NOAA, 1958) 384 ppm (NOAA, 2004) 4 Years Before Present • CO2 has reached levels never before seen in measured history • If we do nothing, we allow this rising trend to continue at our own peril R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 7 Temperature Anomaly by Year 1000 years of Earth temperature history… and 100 years of projection IPCC (2001) scenarios to 2100 Rosina Bierbaum, Univ. of Michigan, IPCC R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 8 The Solar Resource R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 9 The Solar Resource 5 6 Ref.: http://rredc.nrel.gov/solar/old_data/ nsrdb/redbook/atlas/ • Entire US electricity demand can be provided by concentrator PV arrays using 37%-efficient cells on: 150 km x 150 km area of land or or ten 50 km x 50 km areas similar division across US R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 10 Concentrator Photovoltaic (CPV) Electricity Generation CPV cost superiority 40% cell efficiency CPV cost superiority 50% cell efficiency Map source: http://www.nrel.gov/gis/images/map_csp_us_annual_may2004.jpg Higher multijunction cell efficiency has a huge impact on the economics of CPV, and on the way we will generate electricity. R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 11 Solar Cell Theoretical Efficiency R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 12 Energy Transitions in Semiconductors insufficient energy to reach Ec hν thermalization of carriers Ec hν Ev Ec e- Ev 600 1.2 500 1 hν < Eg 400 0.8 300 0.6 200 0.4 100 0.2 0 0 0 0.5 1 1.5 2 2.5 Photon Energy (eV) 3 3.5 4 AM1.5D, ASTM G173-03, 1000 W/m2 1.4 Utilization efficiency of photon energy to bandgap Eg = 1.424 eV 700 1.2 600 1 500 hν > Eg 400 0.8 300 0.6 200 0.4 100 0.2 Photon Utilization Efficiency AM1.5D, ASTM G173-03, 1000 W/m2 1.4 Photon Utilization Efficiency 700 Intensity per Unit Photon Energy (W/m 2 . eV) Intensity per Unit Photon Energy (W/m 2 . eV) h+ 0 0 0 0.5 1 1.5 2 2.5 Photon Energy (eV) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 3 3.5 4 13 LM and MM 3-Junction Cell Cross-Section contact contact AR AR n+-Ga(In)As n-AlInP window n-GaInP emitter T GaInP top cell p-GaInP base p-AlGaInP BSF Wide-bandgap tunnel junction p++-TJ n++-TJ W E eid n-GaInP window n-Ga(In)As emitter Ga(In)As middle cell p-Ga(In)As base p-GaInP BSF Tunnel junction Buffer region p++-TJ M id g e C T el nn u T e dl el C p++-TJ n++-TJ l u lJ M id d el nn u T g le el C l p-GaInP BSF p-GaInAs step-graded buffer m tto o B l n tio nc n-Ga(In)As buffer n+-Ge emitter W E eid n-GaInP window n-GaInAs emitter p-GaInAs base e nn Tu el C op p-GaInP base p-AlGaInP BSF n++-TJ nucleation Ge bottom cell op n+-GaInAs n-AlInP window n-GaInP emitter ll l Ce l p++-TJ lJ n++-TJ nucleation n+-Ge emitter p-Ge base and substrate p-Ge base and substrate contact contact Lattice-Matched (LM) e nn Tu n io ct n u m tto o B Ce ll Lattice-Mismatched or Metamorphic (MM) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 14 Photon Utilization Efficiency 3-Junction Solar Cells 500 1 400 0.8 300 0.6 200 0.4 100 0.2 0 Photon utilization efficiency Intensity per Unit Photon Energy (W/m 2 . eV) 600 . AM1.5D, ASTM G173-03, 1000 W/m21.4 Utilization efficiency of photon energy 1-junction cell 3-junction cell 1.2 700 0 0 0.5 1 1.5 2 2.5 Photon Energy (eV) 3 3.5 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 4 15 Energy Transitions in Semiconductors Ec hν V = voltage of solar cell Eg qφn qV Ev qφp = quasi-Fermi level splitting = ⏐φp - φn⏐ • Not all of bandgap energy is available to be collected at terminals, even though electron in conduction band has energy Eg • Only qV = q⏐φp - φn⏐ is available at solar cell terminals • Due to difference in entropy S of carriers at low concentration in conduction band, and at high concentration in contact layers: G = H - TS R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 16 Energy Transitions in Semiconductors V = voltage of solar cell Eg qφn hν qV qφp Ev = ⏐φp - φn⏐ AM1.5D, ASTM G173-03, 1000 W/m2 1.4 Utilization efficiency of photon energy to bandgap Eg = 1.424 eV 1.2 to Voc at 1000 suns to Voc at 1 sun 700 Intensity per Unit Photon Energy 2. (W/m eV) = quasi-Fermi level splitting 600 500 1 400 0.8 300 0.6 200 0.4 100 0.2 Photon utilization efficiency Ec 0 0 0 0.5 1 1.5 2 2.5 Photon Energy (eV) 3 3.5 4 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 17 Shockley and Queisser (1961) Detailed Balance Limit of Solar Cell Efficiency • 30% efficient single-gap solar cell at one sun, for 1 e-/photon • 44% ultimate efficiency for device with single cutoff energy R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 18 Assumptions → Opportunities • Assumptions for theoretical efficiency in Shockley and Quiesser (1961) • Viewed from a different angle, these assumptions represent new opportunities, for devices that overcome these barriers Assumption limiting solar cell efficiency Device principle overcoming this limitation Single band gap energy Multijunction solar cells Quantum well, quantum dot solar cells Down conversion Multiple exciton generation Avalanche multiplication Up conversion One e--h+ pair per photon Non-use of sub-band-gap photons Single population of each charge carrier type One-sun incident intensity Hot carrier solar cells Intermediate-band solar cells Quantum well, quantum dot solar cells Concentrator solar cells R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 19 Theoretical Multijunction Cell Efficiency Detailed balance limit efficiency Radiative recombination only Series res. and shadowing, optimized grid spacing Normalized to experimental efficiency 60% 3J 4J Efficiency (%) 55% 50% 4J 3J 45% 4J 40% 3J 3J & 4J MM solar cells 35% 1 500 10 100 1000 10000 Incident Intensity (suns) (1 sun = 0.100 W/cm2) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 20 Maximum Solar Cell Efficiencies Measured Theoretical References C. H. Henry, “Limiting efficiencies of ideal single and multiple energy gap terrestrial solar cells,” J. Appl. Phys., 51, 4494 (1980). W. Shockley and H. J. Queisser, “Detailed Balance Limit of Efficiency of p-n Junction Solar Cells,” J. Appl. Phys., 32, 510 (1961). J. H. Werner, S. Kolodinski, and H. J. Queisser, “Novel Optimization Principles and Efficiency Limits for Semiconductor Solar Cells,” Phys. Rev. Lett., 72, 3851 (1994). R. R. King et al., "Band-Gap-Engineered Architectures for High-Efficiency Multijunction Concentrator Solar Cells," 24th European Photovoltaic Solar Energy Conf., Hamburg, Germany, Sep. 21-25, 2009. R. R. King et al., "40% efficient metamorphic GaInP / GaInAs / Ge multijunction solar cells," Appl. Phys. Lett., 90, 183516 (4 May 2007). M. Green, K. Emery, D. L. King, Y. Hishikawa, W. Warta, "Solar Cell Efficiency Tables (Version 27)", Progress in Photovoltaics, 14, 45 (2006). A. Slade, V. Garboushian, "27.6%-Efficient Silicon Concentrator Cell for Mass Production," Proc. 15th Int'l. Photovoltaic Science and Engineering Conf., Beijing, China, Oct. 2005. R. P. Gale et al., "High-Efficiency GaAs/CuInSe2 and AlGaAs/CuInSe2 Thin-Film Tandem Solar Cells," Proc. 21st IEEE Photovoltaic Specialists Conf., Kissimmee, Florida, May 1990. J. Zhao, A. Wang, M. A. Green, F. Ferrazza, "Novel 19.8%-efficient 'honeycomb' textured multicrystalline and 24.4% monocrystalline silicon solar cells," Appl. Phys. Lett., 73, 1991 (1998). 95% 93% Carnot eff. = 1 – T/Tsun T = 300 K, Tsun ≈ 5800 K Max. eff. of solar energy conversion = 1 – TS/E = 1 – (4/3)T/Tsun (Henry) 72% Ideal 36-gap solar cell at 1000 suns (Henry) 56% 50% Ideal 3-gap solar cell at 1000 suns Ideal 2-gap solar cell at 1000 suns (Henry) (Henry) 44% 43% Ultimate eff. of device with cutoff Eg: (Shockley, Queisser) 1-gap cell at 1 sun with carrier multiplication (>1 e-h pair per photon) (Werner, Kolodinski, Queisser) 37% Ideal 1-gap solar cell at 1000 suns 31% 30% Ideal 1-gap solar cell at 1 sun (Henry) Detailed balance limit of 1 gap solar cell at 1 sun (Shockley, Queisser) 3-gap GaInP/GaInAs/Ge LM cell, 364 suns (Spectrolab) 41.6% 3-gap GaInP/GaInAs/Ge MM cell, 240 suns (Spectrolab) 40.7% (Henry) 3-gap GaInP/GaAs/GaInAs cell at 1 sun (NREL) 33.8% 1-gap solar cell (silicon, 1.12 eV) at 92 suns (Amonix) 27.6% 1-gap solar cell (GaAs, 1.424 eV) at 1 sun (Kopin) 25.1% 1-gap solar cell (silicon, 1.12 eV) at 1 sun (UNSW) 24.7% R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 21 Metamorphic (MM) 3-Junction Cells –– Inverted 1.0-eV GaInAs Subcell Ge or GaAs substrate Ge or GaAs substrate Growth Direction cap 1.9 eV (Al)GaInP subcell 1 1.4 eV GaInAs subcell 2 graded MM buffer layers 1.0 eV GaInAs subcell 3 Growth on Ge or GaAs substrate, followed by substrate removal from sunward surface R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 22 0.6 7 eV 0.9 eV 5 100 1.4 1 1.8 9 Solar Spectrum Partition for 3-Junction Cell 100 AM1.5D, low-AOD AM1.5G, ASTM G173-03 AM0, ASTM E490-00a 80 90 80 70 70 60 60 50 50 40 40 30 30 20 20 10 10 0 300 500 700 900 1100 1300 1500 1700 External Quantum Efficiency (%) Current Density per Unit Wavelength (mA/(cm 2μm)) 90 0 1900 Wavelength (nm) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 23 5- and 6-Junction Cells contact AR AR cap contact AR AR cap (Al)GaInP Cell 1 (Al)GaInP Cell 1 2.0 eV wide-Eg tunnel junction 2.0 eV wide-Eg tunnel junction GaInP Cell 2 (low Eg) 1.8 eV wide-Eg tunnel junction AlGa(In)As Cell 2 1.7 eV AlGa(In)As Cell 3 1.6 eV wide-Eg tunnel junction wide-Eg tunnel junction Ga(In)As Cell 3 1.41 eV Ga(In)As Cell 4 1.41 eV tunnel junction tunnel junction GaInNAs Cell 4 1.1 eV GaInNAs Cell 5 1.1 eV tunnel junction tunnel junction Ga(In)As buffer Ga(In)As buffer nucleation nucleation Ge Cell 5 and substrate 0.67 eV Ge Cell 6 and substrate 0.67 eV back contact back contact • Divides available current density above GaAs Eg among 3-4 subcells • Allows low-current GaInNAs cell to be matched to other subcells • Lower series resistance Ref.: U.S. Pat. No. 6,316,715, Spectrolab, Inc., filed 3/15/00, issued 11/13/01. R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 24 Photon Utilization Efficiency 3-Junction Solar Cells 500 1 400 0.8 300 0.6 200 0.4 100 0.2 0 Photon utilization efficiency Intensity per Unit Photon Energy (W/m 2 . eV) 600 . AM1.5D, ASTM G173-03, 1000 W/m21.4 Utilization efficiency of photon energy 1-junction cell 3-junction cell 1.2 700 0 0 0.5 1 1.5 2 2.5 Photon Energy (eV) 3 3.5 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 4 25 Photon Utilization Efficiency 6-Junction Solar Cells 500 1 400 0.8 300 0.6 200 0.4 100 0.2 0 Photon utilization efficiency Intensity per Unit Photon Energy (W/m 2 . eV) 600 . AM1.5D, ASTM G173-03, 1000 W/m2 1.4 Utilization efficiency of photon energy 1-junction cell 3-junction cell 1.2 6-junction cell 700 0 0 0.5 1 1.5 2 2.5 Photon Energy (eV) 3 3.5 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 4 26 3-Junction Cell Efficiency Losses from 100% 300 200 100 0 0 0.5 1 80 70 39% 60 subcell 2 14% 26% 40 20 23% 1 0.8 0.6 10 26% photon energies in solar spectrum after carrier thermalization to band edges photons with energy above lowest band gap 23% 11% 8% 5% after carrier extraction at quasiFermi levels -- 1-sun 7% 4% more 25% balanced after carrier extraction at quasiFermi levels -- 500 suns 1.9/1.4/1.0 eV bandgap combination 23% 6-junction terrestrial concentrator cell subcell 3 0.4 thermalization of carriers hν 0.2 3.5 20% E h+ photon energies in solar spectrum photons with energy hν > Eg above lowest band gap 600 500 400 300 200 1.2 1 0.8 0.6 0.4 no photogeneration 100 0.2 0 0 0.5 Eg 1 1.5 2 2.5 Photon Energy (eV) 3 3.5 4 Ge or GaAs substrate after carrier thermalization to band edges 700 600 500 400 300 200 8% qφp 5% Ge or GaAs substrate after carrier extraction at quasiFermi levels -- 1-sun AM1.5D, ASTM G173-03, 1000 W/m2 1.4 Utilization efficiency of photon energy to bandgap Eg = 1.424 eV 1.2 to Voc at 1000 suns to Voc at 1 sun 1 0.8 0.6 0.4 100 0.2 11% cap AM1.5D, ASTM G173-03, 1000 W/m2 1.4 Utilization efficiency of photon energy 1-junction cell 3-junction cell 1.2 6-junction cell 12% 600 30 500 400 1 0.8 10% 300 0.6 20 200 0.4 8% 100 0 Growth Direction after carrier more extraction 1.9 eV (Al)GaInP subcellbalanced 1 at quasi1.9/1.4/1.0 eV 1.4 eV GaInAs subcell 2 Fermi levels bandgap graded MM buffer layers -- 500 suns combination 40 700 0 qφn qV Ev AM1.5D, ASTM G173-03, 1000 W/m2 1.4 Utilization efficiency of photon energy to bandgap Eg = 1.424 eV 700 0 15% c hν Ev 4 17% 17% e- 10 25% 0 50 14% 8% 15% 20% 10 20 17% 17% 31% 0 0 10% subcell 2 20 Ec 60 30 subcell 3 31% 70 12% 23% 31% 50 40 1.2 hν < Eg 3 25% 25% 30 80 60 31% 50 0 90 70 no photogeneration AM1.5D, ASTM G173-03, 1000 W/m2 1.4 1.5 2 2.5 Photon Energy (eV) 39% 7%1 0.5 0.2 10 1.5 2 2.5 Photon Energy (eV) 4% 6-junction terrestrial concentrator cell 0 3 3.5 4 0 1.0 eV GaInAs subcell 3 0 0 0 0.5 1 1.5 2 2.5 Photon Energy (eV) 3 3.5 4 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 27 . Remaining Fraction of Available Power (%) 30 80 subcell 1 (top) 100 Photon utilization efficiency 400 40 90 Intensity per Unit Photon Energy (W/m 2 . eV) 500 50 subcell 1 (top) Photon utilization efficiency 600 60 90 Intensity per Unit Photon Energy 2. (W/m eV) Intensity per Unit Photon Energy 2. (W/m eV) 700 70 100 Photon Utilization Efficiency Ev 80 100 Photon Utilization Efficiency Ec 90 Intensity per Unit Photon Energy (W/m 2 . eV) hν Remaining Fraction of Available Power (%) 100 Metamorphic Semiconductor Materials R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 28 Metamorphic (MM) Semiconductor Materials • Metamorphic = "changed form" • Thick, relaxed epitaxial layers grown with different lattice constant than growth substrate • Allows access to subcell band gaps desired for more efficient division of the solar spectrum in multijunction solar cells • Also called lattice-mismatched • Misfit dislocations are allowed to form in metamorphic buffer, which typically has graded composition and lattice constant • Threading dislocations which can propagate up into active device layers grown on buffer are minimized as much as possible R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 29 Bandgap vs. Lattice Constant Courtesy J. Geisz – NREL R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 30 Bandgap vs. Lattice Constant 2 Direct Bandgap Eg (eV) 1.8 disordered GaInP 1.6 ordered GaInP 1.4 GaAs 1%-In 1.2 GaInAs 8%-In 12%-In GaInAs 1 23%-In GaInAs 0.8 35%-In Ge (indirect) 0.6 5.6 5.65 5.7 5.75 5.8 Lattice Constant (angstrom) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 31 0.96 eV 1.08 1.30 1.26 1.40 1.38 Internal QE of Metamorphic GaInAs Cells on Ge Internal Quantum Efficiency (%) 100 90 80 70 60 GaInAs single-junction solar cells 50 40 1.6% lattice mismatch 2.4% lattice mismatch 30 20 10 0 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 Wavelength (nm) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 32 Cross sectional TEM Ga0.44In0.56P/ Ga0.92In0.08As/ Ge Cell • Low dislocation density in active cell layers in top portion of epilayer stack: from ~2x EBIC and CL meas. 105 cm-2 • Dislocations confined to graded buffer layers in bottom portion of epilayer stack GaInAs cap GaInP TC Tunnel junction GaInAs MC 0.2 μm GaInAs graded buffer to 8%-In Misfit dislocations Pre-grade buffer Ge substrate 0.2 μm R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 33 High-Resolution XRD Reciprocal Space Map (RSM) • GaInP/ 8%-In GaInAs/ Ge metamorphic (MM) cell structure Ge Qy (Strain) Å-1 Graded Buffer Ga0.92In0.08As MC GaInP TC (115) glancing exit XRD • 56%-In GaInP top cell pseudomorphic with respect to GaInAs middle cell Qx (Tilt) Å-1 Line of 0% relaxation • Nearly 100% relaxed stepgraded buffer → removes driving force for dislocations to propagate into active cell layers Line of 100% relaxation R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 34 Inverted Lattice-Matched (LM) 1.39-eV GaInAs Subcell hν metal contact 1.39-eV GaInAs inverted LM subcell base emitter buffer layer nucleation Ge or GaAs substrate Growth on Ge or GaAs substrate, followed by substrate removal from sunward surface R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 35 Metamorphic (MM) 3-Junction Cells –– Inverted 1.10-eV GaInAs Subcell hν metal contact 1.10-eV GaInAs inverted MM subcell base emitter transparent MM graded buffer layers nucleation and pre-grade buffer Ge substrate Growth on Ge or GaAs substrate, followed by substrate removal from sunward surface R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 36 Metamorphic (MM) 3-Junction Cells –– Inverted 0.97-eV GaInAs Subcell hν metal contact 0.97-eV GaInAs inverted MM subcell base emitter transparent MM graded buffer layers nucleation and pre-grade buffer Ge substrate Growth on Ge or GaAs substrate, followed by substrate removal from sunward surface R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 37 Metamorphic (MM) 3-Junction Cells –– Inverted 0.84-eV GaInAs Subcell hν metal contact 0.84-eV GaInAs inverted MM subcell base emitter transparent MM graded buffer layers nucleation and pre-grade buffer Ge substrate Growth on Ge or GaAs substrate, followed by substrate removal from sunward surface R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 38 Dislocations in Inverted Metamorphic Cells – EBIC 8e-9766-1 50 μm 1.39-eV ILM subcell GaInAs comp. Latt. mismatch Disloc. density 2% In 0.1% 2.5 x 105 cm-2 8e-9756-1 50 μm 0.97-eV IMM subcell 0.84-eV IMM subcell 23% In 1.6% 3.9 x 106 cm-2 33% In 2.3% 5.0 x 106 cm-2 44% In 3.1% 6.3 x 106 cm-2 metal metal contact 1.39-eV GaInAs base 8e-9783-11 50 μm 1.10-eV IMM subcell contact 1.39-eV GaInAs inverted LM subcell 8e-9760-1 50 μm 1.10-eV GaInAs 1.10-eV GaInAs inverted MM subcell base metal metal contact contact 0.97-eV GaInAs buffer layer transparent MM graded buffer layers nucleation nucleation and pre-grade buffer Ge or GaAs substrate Ge substrate base base emitter emitter emitter emitter 0.84-eV GaInAs 0.840.84-eV GaInAs inverted MM subcell 0.970.97-eV GaInAs inverted MM subcell transparent MM graded buffer layers transparent MM graded buffer layers nucleation and pre-grade buffer nucleation and pre-grade buffer Ge substrate Ge substrate EBIC images and dislocation density of inverted metamorphic cell test structures R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 39 Dislocations in Inverted Metamorphic Cells Lattice Mismatch Relative to Ge (%) 0.64 1.36 2.07 2.79 3.51 Inverted metamorphic (MM) GaxIn1-xAs solar cells 1.2 8 7 6 1.0 5 0.8 4 0.6 3 0.4 2 Band gap Eg meas. by ext. QE Meas. Voc at ~1 sun Woc = (Eg/q) - Voc = band gap-voltage offset Dislocation density from EBIC 0.2 1 0.0 Dislocation Density from EBIC (10 6 cm -2) Band Gap Eg, Open-Circuit Voltage Voc , and Band Gap-Voltage Offset (V) 1.4 -0.07 0 0 10 20 30 In Composition for Gax In1-x As (%) 40 50 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 40 Dislocations in Inverted Metamorphic Cells Lattice Mismatch Relative to Ge (%) and Photon Intensity from CL (10 3 cps) Dislocation Density from EBIC (10 6 cm -2) 9 0.64 1.36 2.07 2.79 3.51 Inverted metamorphic (MM) GaxIn1-xAs solar cells 8 45 40 7 Dislocation density from EBIC 35 Overall % photon intensity from CL 6 50 % carrier loss at each dislocation from CL 30 5 25 4 20 3 Carrier Loss (%) -0.07 15 2 10 1 5 0 0 0 10 20 30 In Composition for Gax In1-x As (%) 40 50 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 41 Solar Cell Voltage Voltage depends on non-equilibrium concentrations of electrons and holes pn = n e 2 qV / kT i n = NC NV e 2 i − E g / kT kT ⎛ pn ⎞ V= ln⎜⎜ 2 ⎟⎟ q ⎝ ni ⎠ pn = NC NV e − ( E g − qV ) / kT = NC NV e − qW / kT kT ⎛ NC NV W ≡ (Eg q ) − V = ln⎜⎜ q ⎝ pn ⎞ ⎟⎟ ⎠ • Bandgap-voltage offset W ≡ (Eg/q) – V is a useful parameter for gauging solar cell quality, especially when dealing with semiconductors of many different bandgaps • Basically a measure of how close electron and hole quasi-Fermi levels are to conduction and valence band edges R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 42 Band gap - Voltage Offset (Eg/q) - Voc for Single-Junction Solar Cells Voc of solar cells with wide range of bandgaps and comparison to radiative limit d-AlGaInP d-AlGaInP d-AlGaInP d-GaInP o-GaInP AlGaInAs AlGaInAs 1.4 - eV GaInAs GaAs 1.30-eV GaInAs 1.24-eV GaInAs 0.5 1.10-eV GaInAs 1.0 GaInNAs 1.5 0.97-eV GaInAs Voc Eg from EQE (Eg/q) - Voc radiative limit Ge (indirect gap) Eg/q, Voc, and (Eg/q) - Voc (V) 2.0 0.0 0.6 1 1.4 Bandgap Eg (eV) 1.8 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 2.2 43 Band gap - Voltage Offset (Eg/q) - Voc for Single-Junction Solar Cells Voc Eg from EQE (Eg/q) - Voc radiative limit AM1.5D, low-AOD 800 700 1.5 600 d-AlGaInP d-AlGaInP d-GaInP d-AlGaInP o-GaInP AlGaInAs AlGaInAs 1.4 - eV GaInAs GaAs 400 1.24-eV GaInAs 1.30-eV GaInAs 0.5 GaInNAs 1.10-eV GaInAs 1.0 0.97-eV GaInAs 500 300 200 100 0.0 Intensity per Unit Photon Energy (W/(m2 .eV)) Voc of solar cells with wide range of bandgaps and comparison to radiative limit Ge (indirect gap) Eg/q, Voc, and (Eg/q) - Voc (V) 2.0 0 0.6 1 1.4 1.8 2.2 Bandgap Eg (eV) 2.6 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 3 44 High-Efficiency Multijunction Cells R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 45 LM and MM 3-Junction Cell Cross-Section contact contact AR AR n+-Ga(In)As n-AlInP window n-GaInP emitter GaInP top cell To p-GaInP base p-AlGaInP BSF Wide-bandgap tunnel junction p++-TJ n++-TJ W E eid n-GaInP window n-Ga(In)As emitter Ga(In)As middle cell p-Ga(In)As base p-GaInP BSF Tunnel junction Buffer region p++-TJ M id g dl l el nn u T e el C p++-TJ n++-TJ l tio nc u lJ W n-GaInP window n-GaInAs emitter M id m tto o B el nn u T g dl l e el C l n n-Ga(In)As buffer n+-Ge emitter p E eid p-GaInP BSF p-GaInAs step-graded buffer Ce el C p-GaInP base p-GaInAs base e nn u T To p-AlGaInP BSF n++-TJ nucleation Ge bottom cell p el C n+-GaInAs n-AlInP window n-GaInP emitter ll p++-TJ lJ n++-TJ nucleation n+-Ge emitter p-Ge base and substrate p-Ge base and substrate contact contact Lattice-Matched (LM) e nn Tu n tio c un m tto o B Ce ll Lattice-Mismatched or Metamorphic (MM) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 46 Metamorphic (MM) 3-Junction Solar Cell 0.3 n+-GaInAs n-AlInP window n-GaInP emitter Ce p To p-GaInP base p-AlGaInP BSF p++-TJ n++-TJ W i -E de n-GaInP window n-GaInAs emitter p-GaInAs base M g Tu e dl id ll el nn Ce ll p-GaInP BSF p-GaInAs step-graded buffer n Tu p++-TJ n++-TJ ne nucleation n+-Ge emitter t Bo l n t io nc u J m to l Ce l p-Ge base and substrate contact C urrent D ensity / Incident Intensity (A /W ) contact AR MJ cell 0.25 subcell 1 subcell 2 0.2 subcell 3 0.15 0.1 0.05 0 0 0.5 1 1.5 2 2.5 3 3.5 Voltage (V) Lattice-Mismatched or Metamorphic (MM) • Metamorphic growth of upper two subcells, GaInAs and GaInP R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 47 External QE of LM and MM 3-Junction Cells 100 AM1.5D, low-AOD AM1.5G, ASTM G173-03 90 AM0, ASTM E490-00a 90 Current Density per Unit Wavelength (mA/(cm 2μm)) EQE, lattice-matched 80 EQE, metamorphic 80 70 70 60 60 50 50 40 40 30 30 20 20 10 10 0 300 500 700 900 1100 1300 1500 1700 External Quantum Efficiency (%) 100 0 1900 Wavelength (nm) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 48 Metamorphic (MM) 3-Junction Solar Cell Eg1 = Subcell 1 (Top) Bandgap (eV) . 2.1 3-junction Eg1/ Eg2/ 0.67 eV cell efficiency 240 suns (24.0 W/cm2), AM1.5D (ASTM G173-03), 25oC 2 Ideal efficiency -- radiative recombination limit 1.9 MM 40.7% 1.8 LM 40.1% 54% 1.7 52% 1.6 50% 48% 1.5 46% 44% 1.4 42% 40% 1.3 1.0 1.1 1.2 1.3 1.4 38% 1.5 1.6 Eg2 = Subcell 2 Bandgap (eV) Disordered GaInP top subcell Ordered GaInP top subcell • Metamorphic GaInAs and GaInP subcells bring band gap combination closer to theoretical optimum R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 49 Record 40.7%-Efficient Concentrator Solar Cell Spectrolab Metamorphic GaInP/ GaInAs/ Ge Cell Voc Jsc FF Vmp = = = = 2.911 V 3.832 A/cm2 87.50% 2.589 V • First solar cell of any type to reach over 40% efficiency Efficiency = 40.7% ± 2.4% 240 suns (24.0 W/cm2) intensity 0.2669 cm2 designated area 25 ± 1°C, AM1.5D, low-AOD spectrum Ref.: R. R. King et al., "40% efficient metamorphic GaInP / GaInAs / Ge multijunction solar cells," Appl. Phys. Lett., 90, 183516, 4 May 2007. Concentrator cell light I-V and efficiency independently verified by J. Kiehl, T. Moriarty, K. Emery – NREL R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 50 New World Record 41.6% Multijunction Solar Cell • 41.6% efficiency demonstrated for 3J lattice-matched Spectrolab cell, a new world record • Highest efficiency for any type of solar cell measured to date • Independently verified by National Renewable Energy Laboratory (NREL) • Standard measurement conditions (25°C, AM1.5D, ASTM G173 spectrum) at 364 suns (36.4 W/cm2) • Lattice-matched cell structure similar to C3MJ cell, with reduced grid shadowing as planned for C4MJ cell Ref.: R. R. King et al., 24th European Photovoltaic Solar Energy Conf., Hamburg, Germany, Sep. 21-25, 2009. • Incorporating high-efficiency 3J metamorphic cell structure + further improvements in grid design → strong potential to reach 42-43% champion cell efficiency Concentrator cell light I-V and efficiency independently verified by C. Osterwald, K. Emery – NREL R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 51 41.6% Solar Cell Eff., Voc vs. Concentration Efficiency Efficiency (%) and Voc x 10 (V) 41.6% Voc x 10 42 0.98 0.96 Voc fit, 100 to 1000 suns 40 0.94 FF 38 0.92 36 0.90 34 0.88 32 0.86 30 0.84 28 0.82 26 0.80 24 0.78 1000.0 0.1 1.0 10.0 100.0 Fill Factor (unitless) 44 Incident Intensity (suns) (1 sun = 0.100 W/cm2) • At peak 41.6% efficiency → 364 suns, Voc = 3.192 V, FF = 0.887 • Efficiency still >40% at 820 suns, at 940 suns efficiency is 39.8% • Diode ideality factor of 1.0 for all 3 junctions fits Voc well from 100 to 1000 suns R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 52 41.6% Solar Cell LIV Curves vs. Concentration Current Density / Incident Intensity (A/W) 0.16 41.6% 0.14 Inc. Intensity (suns) 2 1 sun = 0.100 W/cm 0.12 2.6 0.1 6.6 0.08 17.6 59.8 0.06 127.3 364.2 0.04 604.8 0.02 940.9 0 0 0.5 1 1.5 2 2.5 3 3.5 Voltage (V) • At peak 41.6% efficiency → 364 suns, Voc = 3.192 V, FF = 0.887 • Series resistance causes drop in Vmp above 400 suns, Voc continues to increase • Efficiency still >40% at 820 suns, at 940 suns efficiency is 39.8% R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 53 Best Research Cell Efficiencies Chart courtesy of Larry Kazmerski, NREL R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 54 Inverted Metamorphic (IMM) 3-Junction Cell Ge or GaAs substrate Ge or GaAs substrate Growth Direction cap 1.9 eV (Al)GaInP subcell 1 1.4 eV GaInAs subcell 2 graded MM buffer layers 1.0 eV GaInAs subcell 3 Growth on Ge or GaAs substrate, followed by substrate removal from sunward surface Current Density / Incident Intensity (A/W ) 0.16 0.14 0.12 0.1 MJ cell subcell 1 0.08 subcell 2 0.06 subcell 3 0.04 0.02 0 0 0.5 1 1.5 2 2.5 3 3.5 4 Voltage (V) • Bottom ~1-eV GaInAs subcell is inverted and metamorphic (IMM) • Upper two GaInAs and GaInP subcells are inverted and lattice matched (ILM) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 55 Inverted Metamorphic (IMM) 3-Junction Cell 1.6 3-junction 1.9 eV/ Eg2/ Eg3 cell efficiency 2 o Eg2 = Subcell 2 Bandgap (eV) . 500 suns (50 W/cm ), AM1.5D (ASTM G173-03), 25 C X Ideal efficiency -- radiative recombination limit 1.5 1.4 53% 52% 51% 1.3 50% 48% 1.2 46% 1.1 44% 1 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 Eg3 = Subcell 3 Bandgap (eV) • Raising band gap of bottom cell from 0.67 for Ge to ~1.0 eV for IMM GaInAs raises theoretical 3J cell efficiency R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 56 5-Junction Inverted Metamorphic (IMM) Cells gro Ge o wt r G h s aA ub s str ate metal gridline 2.0-eV AlGaInP cell 1 1.7-eV AlGaInAs cell 2 1.4-eV GaInAs cell 3 transparent buffer 1.1-eV GaInAs cell 4 transparent buffer 0.75-eV GaInAs cell 5 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 57 4-Junction Lattice-Matched Cell AR AR cap (Al)GaInP Cell 1 1.9 eV wide-Eg tunnel junction AlGa(In)As Cell 2 1.6 eV wide-Eg tunnel junction Ga(In)As Cell 3 1.4 eV tunnel junction Ga(In)As buffer nucleation Ge Cell 4 and substrate 0.67 eV Current Density / Incident Intensity (A/W ) 0.25 contact MJ cell subcell 1 0.2 subcell 2 subcell 3 0.15 subcell 4 0.1 0.05 0 0 1 back contact 2 3 4 5 Voltage (V) • Current density in spectrum above Ge cell 4 is divided 3 ways among GaInAs, AlGa(In)As, GaInP cells •Lower current and I2R resistive power loss R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 58 4-Junction Upright Metamorphic (MM) Terrestrial Concentrator Cell metal gridline 1.8-eV (Al)GaInP cell 1 1.55-eV AlGaInAs cell 2 1.2-eV GaInAs cell 3 transparent buffer 0.67-eV Ge cell 4 and substrate R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 59 4-Junction Cell Optimum Band Gap Combinations 1.7 4-junction 1.9 eV/ Eg2/ Eg3/ 0.67 eV cell efficiency Eg2 = Subcell 2 Bandgap (eV) . 2 1.6 o 500 suns (50 W/cm ), AM1.5D (ASTM G173-03), 25 C X Ideal efficiency -- radiative recombination limit 1.5 58% 1.4 56% 1.3 54% 1.2 50% 38% 46% 1.1 34% 42% 1 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 Eg3 = Subcell 3 Bandgap (eV) • Lowering band gap of subcells 2 and 3, e.g., with MM materials, gives higher theoretical 4J cell efficiency R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 60 100 1600 90 1400 80 1200 70 AlGaInP subcell 1 1.95 eV GaInAs subcell 3 1.39 eV All subcells 60 50 AlGaInAs subcell 2 1.66 eV Ge subcell 4 0.72 eV AM1.5D ASTM G173-03 1000 800 40 600 30 400 20 Intensity Per Unit Wavelength (W/(m2μ m)) External Quantum Efficiency (%) Measured 4-Junction Cell Quantum Efficiency 200 10 0 300 0 500 700 900 1100 1300 Wavelength (nm) 1500 1700 1900 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 61 Light I-V Curves Record Efficiency Cells Current Density / Inc. Intensity (A/W) . 0.16 0.14 0.12 0.10 3J Conc. Cell 0.08 3J Conc. Cell Metamorphic V oc Jsc /inten. V mp FF conc. area 0.06 0.04 Lattice-matched 2.911 0.1596 2.589 0.875 240 0.267 LM, 822 suns 3.192 V 0.1467 A/W 2.851 V 0.887 364 suns 0.317 cm2 Eff. 40.7% 41.6% AM1.5D, low -AOD spectrum 0.02 3J Conc. Cell 3.251 0.1467 2.781 0.841 822 0.317 36.9% AM1.5D, ASTM G173-03 Independently confirmed meas. 25°C 0.00 0 0.5 1 1.5 4J Cell 4.398 V 0.0980 A/W 3.950 V 0.856 500 suns 0.208 cm2 40.1% AM1.5D, ASTM G173-03 4J Conc. Cell 2 AM1.5D, ASTM G173-03 Prelim. meas. 25°C 2.5 3 3.5 4 4.5 Voltage (V) • Light I-V curves for 3-junction upright MM (40.7%), 3J lattice-matched (41.6%), 3J lattice-matched at 822 suns (39.1%), and 4J lattice-matched cell (36.9%) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 62 Semiconductor-Bonded Technology (SBT) Terrestrial Concentrator Cell • Wafer bonding for multijunction solar cells – Low band gap cells for MJ cells using high-quality, lattice-matched materials – Epitaxial exfoliation and substrate removal – Formation of latticeengineered substrate for later MJ cell growth – Bonding of high-band-gap and low-band-gap cells after 1.4-eV GaInAs cell 3 growth 1.7-eV conductance AlGaInAs cellof 2 – Electrical semiconductor-bonded 2.0-eV AlGaInP cell 1 interface – Surface effects forGe GaAs or semiconductor-togrowth substrate semiconductor bonding semiconductor bonded interface GaAs or Ge metal gridline growth substrate GaAs or Ge growth substrate 2.0-eV AlGaInP cell 1 2.0-eV AlGaInP cell 1 1.7-eV AlGaInAs cell 2 1.7-eV AlGaInAs cell 2 1.4-eV GaInAs cell 3 1.4-eV GaInAs cell 3 1.1-eV GaInPAs cell 4 0.75-eV GaInAs cell 5 InP growth substrate R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 63 6-Junction Solar Cells 0.14 AR AR cap (Al)GaInP Cell 1 2.0 eV wide-Eg tunnel junction GaInP Cell 2 (low Eg) 1.78 eV wide-Eg tunnel junction AlGa(In)As Cell 3 1.50 eV wide-Eg tunnel junction Ga(In)As Cell 4 1.22 eV tunnel junction GaInNAs Cell 5 0.98 eV tunnel junction Ga(In)As buffer nucleation Ge Cell 6 and substrate 0.67 eV Current Density / Incident Intensity (A/W ) contact 0.12 0.1 0.08 MJ cell 0.06 subcell 1 subcell 2 subcell 3 0.04 subcell 4 subcell 5 0.02 subcell 6 0 0 1 2 3 4 5 6 7 Voltage (V) back contact R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 64 Photon Utilization Efficiency 6-Junction Solar Cells 500 1 400 0.8 300 0.6 200 0.4 100 0.2 0 Photon utilization efficiency Intensity per Unit Photon Energy (W/m 2 . eV) 600 . AM1.5D, ASTM G173-03, 1000 W/m2 1.4 Utilization efficiency of photon energy 1-junction cell 3-junction cell 1.2 6-junction cell 700 0 0 0.5 1 1.5 2 2.5 Photon Energy (eV) 3 3.5 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 4 65 Concentrator Photovoltaic (CPV) Systems and Economics R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 66 Concentrator PV Systems with Multijunction Cells • 1 football field of ~ 17% solar cells at 1-sun produces ~ 500 kW. • By using MJ cells (> 35%) at concentration of 500 suns, same power is produced from smaller semiconductor area (or the football field produces 500 MW). Combination of high efficiency & 500X concentration boosts output per semiconductor area by a factor of 1000. MJ cells are replaced by less expensive optics and common materials. Leads to reduced cost of energy despite paying extra for tracking & cooling. R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 67 Solar Systems, Australia Hermannsburg Power Station • III-V MJ cells give 56% measured improvement in module efficiency relative to Si concentrator cells Equipped with III-V MJ cell receivers Courtesy of Solar Systems Pty. Ltd., Australia R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 68 Balance of System Costs Optics Cooling Tracking Structure Operation and Maintenance Courtesy of Solar Systems Pty. Ltd., Australia R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 69 Economics for Device Physicists Continuity equation: ∂ρ ∂t = qG − qR − ∇ ⋅ J ...in $$ rather than charge carriers: ∂$ ρ$ = $$ qG qR J$$ gen − $$ exp − ∇ ⋅ F ∂t change in value of = PV system (profit or loss) → ⎛ PV system cost ⎞ ⎜ ⎟ ⎜ per kWh generated in ⎟ = ⎜ 5 year payback period⎟ ⎝ ⎠ value of kWhr generated by PV system – operating expenses – for PV system funds paid out to bank for interest and principal on loan to buy PV system ⎛ module ⎞ ⎛ tracking ⎞ ⎛ BOS, area⎞ ⎛ BOS, power ⎞⎛ peak power ⎞ ⎛ cell ⎞ ⎜ ⎟+⎜ ⎟+⎜ ⎟+⎜ ⎟⎜ ⎟+⎜ ⎟ ⎜ cost / m 2 ⎟ ⎜ cost / m 2 ⎟ ⎜ cos t / m 2 ⎟ ⎜ cos t / W ⎟⎜ output, W/m 2 ⎟ ⎜ cost / m 2 ⎟ ⎝ ⎠ ⎝ ⎠ ⎝ ⎠ ⎝ ⎠⎝ ⎠ ⎝ ⎠ 5 year ⎛ energy produced, ⎞⎛ ⎞ ⎜ ⎟⎜ ⎟ ⎜ kWh m 2 ⋅ year ⎟⎜ payback period ⎟ ⎝ ⎠⎝ ⎠ ( ⎛ conc. ⎞ ⎜ ⎟ ⎜ ratio ⎟ ⎝ ⎠ ) R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 70 Terrestrial PV System Cost vs. Cell Cost Fixed Flat-Plate PV System Cost / kWh Generated in 5 Year Period ($/kWh) 3.3 500X Point-Focus Conc. Cell cost ranges 0.2 2.2 10% 5-Year Payback Threshold, at $0.15/kWh 0.1 20% 15% 20% 30% 25% cell eff. 40% 50% cell eff. Decreasing cell cost main priority for flat-plate Increasing cell efficiency main priority for concentrators ⎛ module ⎞ ⎛ tracking ⎞ ⎛ BOS, area⎞ ⎛ BOS, power ⎞⎛ peak power ⎞ ⎛ cell ⎞ ⎟ ⎟+⎜ ⎟⎜ ⎟+⎜ ⎟+⎜ ⎟+⎜ ⎛ PV system cost ⎞ ⎜⎜ ⎟⎜ output, W/m 2 ⎟ ⎜ cost / m 2 ⎟ ⎜ ⎟ ⎝ cost / m 2 ⎟⎠ ⎜⎝ cost / m 2 ⎟⎠ ⎜⎝ cos t / m 2 ⎟⎠ ⎜⎝ cos t / W ⎠ ⎠ ⎝ ⎠⎝ ⎜ per kWh generated in ⎟ = 5 year ⎞ ⎛ energy produced, ⎞⎛ ⎜ 5 year payback period⎟ ⎟ ⎜ ⎟ ⎜ ⎝ ⎠ ⎜ kWh m 2 ⋅ year ⎟⎜ payback period ⎟ ⎠ ⎠⎝ ⎝ ( 0.0 0.001 0.01 1.1 ⎛ conc. ⎞ ⎟ ⎜ ⎜ ratio ⎟ ⎠ ⎝ ) 0.1 1 PV System Cost / Power Output ($/W) 0.3 0.0 10 2 Cell Cost ($/cm ) R. R. King et al., 3rd Int'l. Conf. on Solar Concentrators (ICSC-3), Scottsdale, AZ, May 2005 R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 71 Larry Kazmerski, NREL Larry Kazmerski, NREL Larry Kazmerski, NREL Summary • Urgent global need to address carbon emission, climate change, and energy security concerns → renewable electric power can help • Theoretical solar conversion efficiency – Examining built-in assumptions points out opportunities for higher PV efficiency – Multijunction architectures, up/down conversion, quantum structures, intermediate bands, hot-carrier effects, solar concentration → higher η – Theo. solar cell η > 70%, practical η > 50% achievable • Metamorphic multijunction cells have begun to realize their promise – Metamorphic semiconductors offer vastly expanded of band gaps – 40.7% metamorphic GaInP/ GaInAs/ Ge 3J cells demonstrated – First solar cells of any type to reach over 40% efficiency • New world record efficiency of 41.6% demonstrated – Highest efficiency yet measured for any type of solar cell – 41.6% efficiency independently verified at NREL (364 suns, 25°C, AM1.5D) • Solar cells with efficiencies in this range can transform the way we generate most of our electricity, and make the PV market explode R. R. King, Stanford Photonics Research Center Symposium, Stanford, CA, Sep. 14-16, 2009 75