Product group data DILEM General Standards and specifications IEC/EN 60947, VDE 0660, CSA, UL Operations Lifespan, mechanical × 106 10 Ops./h 9000 Maximum operating frequency Mechanical Operating frequency See Pages 5/6 Damp heat, constant, to IEC 60 068-2-3, Damp heat, cyclical, to IEC 60 068-2-30 Climatic proofing Ambient temperature Open °C -25/50 enclosed °C -25/40 As required, except vertical with terminals A1/A2 at the bottom Mounting position Mechanical shock resistance (IEC/EN 60068-2-27) Half-sinusoidal shock, 10 ms Basic unit without auxiliary contact module Main contacts, make contacts g 10 Main contacts Make/break contacts g 10/8 g 10/8 Basic unit with auxiliary contact module Auxiliary contacts Make/break contacts Degree of protection IP20 Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) Finger and back-ofhand proof Weight kg 0,2 Terminal capacity of auxiliary and main contacts Solid mm2 1 × (0,75 – 2,5) 2 × (0,75 – 2,5) Flexible with ferrule mm2 1 × (0,75 – 1,5) 2 × (0,75 – 1,5) Solid or stranded AWG 18 – 14 Terminal screw M3.5 Pozidriv screwdriver Size 2 Standard screwdriver mm 0,8 × 5,5 1×6 Max. tightening torque Nm 1,2 Main conducting paths Rated impulse withstand voltage Uimp V AC Overvoltage category/pollution degree 6000 III/3 Rated insulation voltage Ui V AC 690 Ue V AC 690 between coil and contacts V AC 300 between the contacts V AC 300 A 110 220/230 V A 90 380/400 V A 90 500 V AC A 64 660/690 V A 54 AC Rated operational voltage Rated operational voltage Safe isolation to VDE 0106 Part 101 and Part 101/A1 Making capacity (cos to IEC/EN 60947) Breaking capacity Component lifespan AC-1 component lifespan See Page 7 AC-3 component lifespan See Page 8 AC-4 component lifespan See Page 9 Short-circuit protection Maximum fuse Type "1" coordination gL/gG A 20 Type "2" coordination gL/gG A 10 at 40 °C A 22 at 50 °C A 20 at 55 °C A 19 Enclosed A 16 1-pole open A 50 conv. therm. current three/four main contacts in parallel, enclosed A 40 AC AC-1 duty conv. therm. current 3-pole 50 – 60 Hz open AC-3 duty Rated operational current AC-3 open, 50 – 60 Hz, 3-pole 220/230 V Ie A 8,8 240 V Ie A 8,8 380/400 V Ie A 8,8 415 V Ie A 8,8 440V Ie A 8,8 500 V Ie A 6,4 660/690 V Ie A 4,8 220/230 V P kW 2,2 240V P kW 2,5 380/400 V P kW 4 415 V P kW 4,3 440 V P kW 4 500 V P kW 4 660/690 V P kW 4 220/230 V Ie A 6,6 240 V Ie A 6,6 380/400 V Ie A 6,6 415 V Ie A 6,6 440 V Ie A 6,6 500 V Ie A 5 660/690 V Ie A 3,4 220/230 V P kW 1,5 240 V P kW 1,8 380/400 V P kW 3 415 V P kW 3,1 440 V P kW 3 500 V P kW 3 660/690 V P kW 3 Rating, AC-3 motor load switch AC-4 duty Rated operational current AC-4 open, 50 – 60 Hz, 3-pole AC-4 DC Operations Switching DC current See Pages 5/6 DC-1 12 V A 20 24 V A 20 60 V A 20 110 V A 20 220 V A 20 12 V A 8 24 V A 8 60 V A 4 110 V A 3 12 V A 2,5 24 V A 2,5 60 V A 2,5 110 V A 1,5 220 V A 0,3 to Ith W 2 at Ie to AC-3/400 V W 0,5 DC-3 DC-5 Current heat losses (3- or 4-pole) Magnet systems Voltage tolerance AC operation Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz × Uc 0,8 – 1,1 Dual-frequency coil 50/60 Hz × Uc 0,85 – 1,1 Power consumption AC operation Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz Pick-up VA 25 Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz Pick-up W 22 Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz Sealing VA 4,6 Single-voltage coil 50 Hz and dual-voltage coil 50 Hz, 60 Hz Sealing W 1,3 Dual-frequency coil 50/60 Hz at 50 Hz Pick-up VA 30 Dual-frequency coil 50/60 Hz at 50 Hz Pick-up W 26 Dual-frequency coil 50/60 Hz at 50 Hz Sealing VA 5,4 Dual-frequency coil 50/60 Hz at 50 Hz Sealing W 1,6 Dual-frequency coil 50/60 Hz at 60 Hz Pick-up VA 29 Dual-frequency coil 50/60 Hz at 60 Hz Pick-up W 24 Dual-frequency coil 50/60 Hz at 60 Hz Sealing VA 3,9 Dual-frequency coil 50/60 Hz at 60 Hz Sealing W 1,1 % DF 100 Closing delay min. ms 14 Closing delay max. ms 21 Opening delay min. ms 8 Opening delay max. ms 18 ms 45 Changeover time min. ms 16 Changeover time max. ms 21 ms 12 Duty factor Switching times at 100 % Uc (main circuits) Make contact Closing delay Opening delay Closing delay with top mounting auxiliary contact Reversing contactors Changeover time at 110 % Uc Arcing time at 690 V AC Coil Lifespan, mechanical of the coil 50/60 Hz at 50 Hz 7 Auxiliary contacts Interlocked opposing contacts to ZH 1/457, including auxiliary contact module Rated impulse withstand voltage Yes Uimp V AC Ui V AC Overvoltage category/pollution degree Rated insulation voltage Rated operational voltage 6000 III/3 690 Rated operational voltage V AC 600 between coil and auxiliary contacts V AC 300 between the auxiliary contacts V AC 300 Ue Safe isolation to VDE 0106 Part 101 and Part 101/A1 Rated operational current AC-15 220/240 V Ie A 6 380/415 V Ie A 3 500 V Ie A 1,5 220/240 V Ie A 4 380/415 V Ie A 2 500V Ie A 1,5 1 24 V A 2,5 2 60 V A 2,5 3 100 V A 1,5 3 220 V A 0,5 A 10 Top mounting auxiliary contacts DC-13 Contacts in series: Conventional thermal current Control circuit reliability at Ue = 24 V DC, Umin = 17 V, Imin = 5.4 mA Ith HF Fault -8 probability <10 , < 1 fault in 100 million Operations Component lifespan at Ue = 240 V AC-15 Operations × 106 0,2 Operations × 106 0,15 DC-13 L/R = 50ms: 2 contacts in series at Ie = 0.5 A Short-circuit rating without welding Maximum overcurrent protective device PKZM0-4 Short-circuit protection Maximum fuse 500 V A gG/gL 6 500 V A fast 10 W 0,2 Current heat loss at Ith Current heat loss per contact at Ie Notes Dimensions See Page 10 See Page 10 © 2003 by Moeller GmbH 06/084 Moeller HPL0211-2002 Engineering notes DIL contactors Determination of the maximum number of operations per hour in relation to rating and utilization category (approximate values), at 400 V PN = Max. motor rating (kW) of the relevant contactor Ops./h = Maximum number of switching operations per hour Type Ops./h 9000 Contactors 6000 DILE(E)M DIL00M(-G) DIL00AM(-G) DIL0M(-G) DIL0AM(-G) DIL1M(-G) DIL1AM(-G) DIL2M(-G) DIL2AM(-G) 5000 4000 3000 a 2000 b 1500 Tripping characteristic AC-1 AC-3 AC-2 AC-4 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 1000 800 c 600 500 400 300 200 150 100 0 10 20 30 40 50 60 70 80 90 100 % N [kW] Determination of the maximum number of operations per hour in relation to rating and utilization category (approximate values), at 400 V PN = Max. motor rating (kW) of the relevant contactor Ops./h = Maximum number of switching operations per hour Type Ops./h 4000 a b c 3000 2000 1500 d 1000 e DIL3M80 DIL3AM85 DIL4M115 DIL4AM145 DILM185 DILM225 DILM250 DILM300 DILM400 DILM500 DILM580 DILM650 DILM750 DILM820 800 600 f 500 g 400 h 300 200 i 150 100 50 0 10 20 30 40 50 60 70 80 90 100 % PN [kW] Tripping characteristic AC-1-1 AC-3 AC-4 2 2 2 2 2 2 2 3 3 3 3 3 3 3 1 1 3 3 1 1 1 2 2 2 4 4 4 4 5 5 6 6 8 8 8 9 9 9 7 7 7 7 06/085 Moeller HPL0211-2002 Engineering notes DIL contactors Switching DC DILEEM to DILM820 Without overload relay 60 V DC 60 V DC With overload relay 60V DC 1-pole Contactors – – – – conductor can be installed by the customer as required 2-pole DILEM4 DIL00M4 DILP160 to DILP800 1-pole 2-pole 06/082 Moeller HPL0211-2002 Tripping characteristics DIL contactors Switching duty for non-motor loads, 3-pole, 4-pole Operating characteristics Non-inductive or slightly inductive loads Electrical characteristics Make: 1 rated current Break: 1 rated current Typical applications Electric heaters Breaking cuzrrent A Contactors Utilization category 100 % AC-1 AC-1/400 V 850 DILM580-820 700 550 DILM300-500 400 DILM185-250 300 200 DIL4 AM145 DIL4 M115 DIL3(A)M80/85 DIL2(A)M DIL2M DIL1AM DIL1M DIL0AM DIL0M 160 100 70 50 40 30 DIL00AM DIL00M DILEM 20 10 7 5 4 3 maximum conventional thermal current I th for enclosed type 2 1 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10 Component lifespan (Millions of operations) Breaking current A AC-1/400V 850 800 700 630 500 DILP800 DILP630 DILP500 315 250 200 DILP315 DILP250 160 DILP160 100 70 50 30 20 10 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10 Component lifespan (Millions of operations) 06/080 Moeller HPL0211-2002 Rated output of three-phase motors 50–60 HZ kW 30 22 18.5 15 11 Rated operational current Ie 50 – 60 Hz Normal switching duty Squirrel-cage motors Operating characteristics Starting: from rest Stopping: after attaining full running speed Electrical characteristics Make: up to 6 rated motor current Break: up to 1 rated motor current Utilization category 100 % AC-3 Typical applications Compressors Lifts Mixers Pumps Escalators Agitators Fans Conveyor belts Centrifuges Valves Bucket elevators Air-conditioning systems Drives in general in manufacturing and processing machines AC-3/400 V A 58 DIL2AM 43 DIL2M 36 DIL1AM 30 DIL1M 23 DIL0AM 7.5 16 DIL0M DIL00BM 5.5 12 DIL00AM 4 8.8 DIL00M DILEM 3 6.5 DILEEM 2.2 5 1.5 3.5 1.1 2.5 0.8 2 0.55 1.6 DIL00BM DILE(E)M-G DIL00M DILE(E)M 0.01 0.02 0.04 0.06 0.1 0.2 0.4 0.6 0.75 1 2 3 4 5 6 8 10 Component lifespan (millions of operations) AC-3/400 V A 820 750 DILM820 DILM750 650 580 DILM650 DILM580 500 400 300 DILM500 DILM400 DILM300 250 225 DILM250 DILM225 90 185 DILM185 75 142 DIL4AM145 55 104 DIL4M115 45 85 DIL3AM85 37 72 DIL3M80 30 58 kW 450 400 355 315 250 200 160 132 110 Rated operational current Ie 50–60 Hz Rated output of three-phase motors 50–60 HZ Contactors Tripping characteristics DIL contactors 22 43 18.5 36 15 30 11 7.5 23 16 0.01 0.02 0.04 0.06 0.1 0.2 0.4 0.6 0.75 1 2 3 4 5 6 8 10 Component lifespan (millions of operations) Moeller HPL0211-2002 06/081 Tripping characteristics DIL contactors kW 22 18.5 15 11 7.5 5.5 Rated operational current Ie 50 – 60 Hz Rated output of three-phase motors 50–60 HZ Extreme switching duty Squirrel-cage motors Operating characteristics Inching, plugging, reversing Electrical characteristics Make: up to 6 rated motor current Break: up to 6 rated motor current Utilization category 100 % AC-4 4 Contactors Typical applications Printing presses Wire-drawing machines Centrifuges Special drives for manufacturing and processing machines AC-4/400 V A 43 DIL2AM 36 DIL2M 30 DIL1AM 23 DIL1M 16 DIL0AM 12 DIL0M 8.8 DIL00AM 3 6.5 DIL00M DILEM 2.2 5 DILEEM 1.5 3.5 1.1 2.5 0.8 2 0.55 1.6 0.37 1.2 0.25 0.8 0.02 0.03 0.04 0.06 0.1 0.01 0.2 0.3 0.4 0.6 1 2 3 4 5 6 8 10 Rated output of three-phase motors 50–60 HZ kW 355 315 280 250 200 160 132 Rated operational current Ie 50–60 Hz Component lifespan (millions of operations) AC-4/400 V A 656 DILM820 576 512 456 360 DILM750 DILM650 DILM580 DILM500 296 DILM400 240 DILM300 110 200 DILM250 90 75 164 140 DILM225 DILM185 55 104 DIL4AM145 45 37 85 72 DIL4M115 DIL3AM85 DIL3M80 30 58 22 18.5 43 36 15 30 11 23 7.5 16 5.5 12 4 8.8 3 6.5 2.2 5 1.5 3.5 0.01 0.02 0.03 0.04 0.06 0.1 0.2 0.3 0.4 0.6 1 2 3 4 5 6 8 10 Component lifespan (millions of operations) The following applies for the short-circuit rating of the main contacts and the fusing of the auxiliary contacts: See the “Fuses” transparent overlay for time/current characteristics (please enquire). The following values apply with the max. permissible ambient temperature: AC AC-1-duty conv. therm. current - enclosed AC-1 duty 1-pole - open AC-1-duty three/four main contacts parallel - enclosed AC-3-duty rated operational current - open AC-4-duty rated operational current - open DC Rated operational current Open The following applies for the rated operational current as well as the component lifespan of the DC-13 auxiliary contact: On and off switching characteristics to DC-13, L/R constant as defined