Navy/Marine Corps
Aviation Support Equipment
Overview
CAPT Mike Belcher
PMA260
12 March 2009
michael.e.belcher@navy.mil
PMA260’s Mission
• Provide cost effective aviation common support equipment in
support of fleet operations and maintenance activities. Fund
requirements for replenishment of peculiar support equipment (PSE)
for out of production weapon systems
• Scope:
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–
–
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2,482 total different end items of Aviation Support Equipment
157 funded programs across the FYDP
124 current contracts in place
Current Designated Programs:
• 1 ACAT II = Consolidated Automated Support System (CASS)
• 4 ACAT IVM
–
–
–
–
Hydraulic Power Supply System
Land Based Mid Range Tow Tractor
Legacy Automatic Test Equipment Offload to CASS
eCASS
• 49 Abbreviated Acquisition Programs (AAPs)
2
PMA260 Mission (con’t)
• Additional responsibilities
– Provide SE leadership role for the Naval Aviation Enterprise
– DoD Executive Directorate for Automatic Test Systems
– Member of the Joint Panel for Aviation Support Equipment (JPAVSE)
committee // Aviation Common Systems (ACS)//Joint Aeronautical
Logistics Commanders (JALC)
– Manage AUTOSERD & SERMIS (SEMS)
– Designated as an USD(AT&L) Reduction of Total Ownership Cost
(RTOC) Special Interest Program
– USMC Maritime Pre-Positioning Ship Program
3
US Navy & Marine Corps
Aviation Operations
The US Navy Today
Navy Personnel
•
•
•
•
•
Active Duty:
Officers:
Enlisted:
Midshipmen:
Ready Reserve:
Selected Reserves:
Individual Ready Reserve:
Reserves currently mobilized:
Personnel on deployment:
Navy Department Civilian Employees:
331,546
51,201
275,941
4,404
120,616
67,560
53,056
6,382
64,361
185,259
Ships and Submarines
•
•
•
Deployable Battle Force Ships:
Ships underway (away from homeport):
– On deployment:
Submarines underway (away from homeport):
– On deployment:
Aircraft (operational):
283
119 ships (42% of total)
104 ships (37% of total)
25 submarines (46%)
19 submarines (35%)
3700+
5
Navy, Marine Corps Aviation Operations
•
The US Navy’s vision is to control the seas, to assure access worldwide, and
to project power beyond the sea
– Navy aviation operations center around the aircraft carriers but with many shorebased units
– USMC aviation rapidly deploys both aboard amphibious assault aircraft carriers and
at shore-based locations
6
Navy Aviation Operations
The aircraft carrier strike group is the heart of Naval aviation
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29
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31
32
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Naval Aviation Operations Ashore
Fleet Readiness Center
(Aircraft Intermediate Maintenance Department)
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Fleet Readiness Center
(Naval Aviation Depot)
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US Marine Corps
Aviation Operations
USMC Aviation
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Military Sealift Transport
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45
Amphibious Assault Ship
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Marine Aviation Logistics Squadron
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PMA260
PMA260
IPT Structure
About 460 man-years
Civilian/Military/Contractor
at 12 sites
Program Office
Competency
Roles
Acquisition/PM
Dennis Albrecht
Gov’t- 2, Mil- 0, CSS- 1
DEPUTY FOR CSE
David Sutherland (GS15)
(PMA260C)
Gov’t-153.3 MIL-5.2 CSS-27.9
BFM
Michelle Fore (AIR-7.8)
Gov’t- 3, Mil-0, CSS- 0
Engineering & Test
Mike Flynn AIR-4.0
Gov’t-2.25 Mil-0 CSS-0
ARMAMENT, AC WIRING,
VIB, WEPS CONT SE
Bill Englehart (GS 14)
(PMA260C1)
Gov’t-62.0 MIL3.6 CSS-7.4
AIRFRAMES &
PROPULSION/SE
Ken Sands (GS14)
(PMA260C2)
Gov’t-73 MIL-1.6 CSS-9.3
Cost Estimating
Test & Eval Rep
Logistics
Mark Dobson (AIR-6.0)
LCDR Rick Braunbeck, USN
Gov’t-3 Mil-1 CSS-1
Fleet Support Team
Contracts
Jack Murtagh (NAWC 2.5.2)
Gov’t-2 Mil-1 CSS-0
Legal
Brenda Dowdle (AIR-11.0)
Gov’t-1 Mil-0 CSS-0
AIRCRAFT WIRING/
Corrosion Control
Jay Losee (GS13)
(PMA260C12)
Gov’t-11.9 MIL-.5 CSS-1.7
PROPULSION CSE
Mike Kopan (GS13)
(PMA260C22)
Gov’t-35.9 MIL-0 CSS-4.0
ARMAMENT/ Weapon
Cont CSE
LCDR Tilley, USN
(PMA260C11)
Gov’t 21.7 MIL1.4 CSS 2.7
Airframes & Electrical
CSE
Greg Bauer (GS13)
(PMA260C23)
Gov’t-18.0 MIL-.5 CSS-1.9
EW/COM/NAV CSE
LT Bittle, USN
(PMA260C13 )
Gov’t-27.4 MIL1.7 CSS-3.0
Hydraulics, Cryogenics &
RCM
LCDR Jim Gault, USN
(PMA260C21)
Gov’t-19.1 MIL1.1 CSS-3.4
AVIATION SE PM/ DIR, ATS ED
CAPT Mike Belcher, USN
(PMA260)
Principal Deputy PM
Dennis Albrecht (GS15)
(PMA260A)
Secretary
Carla Alvino (GS7)
PMA260S
DEPUTY PM FOR ATS Systems
Asst. Dir. for ATS ED
Bill Ross (GM15)
(PMA260D)
Gov’t 164.1 MIL 14.5 CSS 57.3
Deputy PM for CASS
CDR Bob Stailey, USN
(PMA 260DA)
PHASE II OFFLOAD
TEAM PM
Bob Augustine (GS14)
(PMA260D2)
Gov’t 16.6 MIL 2 CSS5.7
DEPUTY FOR FLEET
INTERFACE
Bill Fennimore (GS14)
(PMA260E)
Gov’t 25.3 MIL 9.0 CSS 2.0
ASST FOR ATE
PLANNING PM
Pat Weaver (GS14)
(PMA260D3)
Gov’t 24.1 MIL 1.8 CSS 10.5
CASS PRODN PM
Chris Giggey (GS14)
(PMA260D3)
Gov’t 79.4 MIL10.7 CSS22
NCSO/AMMRL
Shawn Durand (GS13)
(PMA260E1)
Gov’t 17.7 MIL 3 CSS 2
TPS Phase II PM
Kevin Dusch (GS13)
(PMA260D22)
Gov’t 6.9 MIL 0 CSS .7
eCASS
Jeff Llewelyn (GS13 )
Gov’t 4.9 MIL0 CSS 2.2
SE Installs
AVCM Frank Kadi
USN (PMA260E11)
Gov’t 2.6 MIL 3 CSS 0
MPF/MALSP/
NALMEB
Vacant
(PMA260E12)
Gov’t 0 MIL 3 CSS 0
CASS
LT Ronnie Harper, USN
(PMA260D33)
Gov’t 17.4 MIL1 CSS .8
eCASS DIPT
CDR Carl Nolte, USN
(PMA260D )
Gov’t 10.6 MIL2.8 CSS 9.1
RT CASS PRODN PM
Maj. Rick Jayroe USMC
(PMA260D32)
Gov’t42.7 MIL4.8 CSS10.6
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Replacing Legacy ATE with CASS
APM-469 RSTS
AN/USM247 VAST
AAM-60 EOSTS
AN/USM470(v)2 TMV
AN/USM614 ESTS
AN/USM403 HATS
AN/USM470v(1) ATS
AN/USM604 EETS
AN/APM446 RSTS
AN/AWM23 RFTS
AN/AWM23 LFTS
AN/AWM23 C&D TS
AN/AWM23 CTS
AN/ASM-686 IATS
AN/USM484 HTS
AN/USM629 EOTS
AN/USM467 RADCOM
AN/USM429 CAT IIID
AN/USM458 NEWTS
OJ-615 EA-6B HP
OJ-510 DTB
APM457 S-3
AN/ASM-608 IMUTS
A/E24T-205 Electrical Test Set
AN/ARM-146 Decoder TS
GACT/GRAD
$3.8B Reduced Total Ownership Costs
NECs
Tech Pubs
Personnel
Space
Spares
41
624
105
- 2,700 ft2
- 30,000
NECs
Tech Pubs
Personnel
Space
Spares
5
4 disks
- 54
- 1,900 ft2
- 3,800
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Mainframe CASS Status
• In Sustainment Phase - Oldest stations now 18 years old
(planned 20-year life cycle)
• Seven Year PBL awarded to LMSTS in November 2008
– Support covered until November 2015
• Major changes in process
– Developing a replacement for CNI assets with greater capability –
CNIAS
– USN having battery problems – life limited solution in work
• Will begin to replace mainframe CASS with:
– RTCASS in 2009
– eCASS in 2016
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Reconfigurable Transportable CASS
RTCASS
V-22
F/A-18
AV-8B
EA-6B
H-1
HYB
to
RF
RT
+
CASS
High Power Rack
Double Wide to Single Wide
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T/M/S Specific
Operational Test Program Sets (OTPS)
• PMA260 manages the CASS program
• T/M/S PMAs manage their own specific OTPSs
Typical CVN
OTPS
Inventory
TPS
F/A-18: 39
E-2C: 29
EA-6B: 25
MH-60: 13
HH-60: 1
Common: 5
UUT
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Mainframe CASS Modernization
(Procured 2003 – 2011)
[160+ ]
(Procured 1990 – 2003)
[ 553 ]
RTCASS
(2004 – 2008 demo)
[ 2 prototypes ]
(Procure 2015 - 2021)
[368 ]
Mainframe CASS
(Hybrid – RF – CNI – HP – EO)
ARGCS ACTD
(tech demo)
eCASS
(notional)
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– eCASS –
Mainframe CASS Modernization
• In 2016, early CASS stations will be 25 years old
– Must address obsolescence while inserting technology to satisfy
emerging weapon system test requirements & reduce Total Ownership
Costs
– Fewer stations required
• Mainframe CASS Modernization called “eCASS” – a new test
system
• Leverage RTCASS, ARGCS ACTD and other test technology
developments
• TPSs will be transportable among eCASS, RTCASS and Mainframe
CASS
Now
2015
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Common Ground Support
20
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Current Deliveries
A/S32A-45 Mid Range Tow Tractor
A/S32A-45 Mid Range Tow Tractor
A/S32A-30A SE Tow Tractor
Legacy Inventory replaced: 848
A/S32A-42 Mid Range Tow Tractor
Inventory objective: 1,248
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Quantities delivered to date: 1,000
Deliveries complete: Projected 07/09
Legacy Inventory replaced: 584
60
Current Deliveries
A/M27T-14 (Electric) & A/M27T-15 (Diesel)
Hydraulic Power Supplies, A/M27T-11 Purifier
A/M27T-15
Diesel
A/M27T-14 Electric
A/M27T-7
Electric
Legacy Inventory replaced: 275
A/M37M-11
Purifier
SE Designator>>
A/M27T-5
Diesel
T14
T15
M11
Inventory objective:
258
750
240
Quantities delivered to date:
98
176
150
12/11
04/11
10/09
Deliveries complete:
Legacy Inventory replaced: 685
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Current Deliveries
Mobile Frequency Converter
MMG-1A Mobile Frequency Converter
A/M24M-5 Static Frequency Converter (SFC)
Legacy Inventory replaced: 343
Inventory objective: 335
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–
Quantities delivered to date: 30
Deliveries complete: 12/11
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Current Deliveries
Jet Engine Test Instrumentation (JETI)
Legacy Inventory replaced: one for one
test cell upgrade
Inventory objective: 32
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–
Quantities delivered to date: 22
Deliveries complete: 10/10
Landbased: A/F32T-10
A/F32T-6A
A/M37T-23
Shipboard: A/W37T-1
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Current Deliveries
AN/AWM-103
Stores Management
Subsystem Test Set
Inventory objective: 777
Qty deliver to date: 777
Legacy inventory replaced:
AWM-92
AWM-96
AWM-98
AWM-100
AWM-101
ASM-464
A/E-24T-216
TS-3519
MK432 MOD4/6
50
149
28
14
70
174
243
201
15
TOTAL
944
LALS III Loader
Inventory deficit : 75
Qty deliver to date: 10
Legacy LALS II inventory
to be upgraded: 268
TTU-597E
Fuel Control Test Set
Inventory objective : 604
Qty deliver to date: 378
Legacy inventory replaced:
TTU-378 A/E (GULL) 630
A/E24T-159 (BOEING) 45
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Other PMA260 Initiatives
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CSE RCM Analysis
ASE RTOC Program CSE RCM Analysis Completed
CASS Airflow Sensor System
Battery Backup /
MOV’s / GPI / DTU
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A/S48M-2 & 3
Manlift
(Diesel & Electric)
A/S32A-37
A/C Tow Tractor
Annual Cost Avoidance (Million $)
Manpower Cost Avoidance Projection
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OPTAR/FHP Cost Avoidance Projection
30
25
Manpower/OPTAR/FHP Cost Avoidance
Actual
A/M27T-5 & 7
Hydraulic Servicing
Unit
(Diesel & Electric)
20
15
10
5
0
FY00
A/S32A-31A
A/C Tow Tractor
FY01
FY02
FY03
FY04
FY05
FY06
FY07
A/S32A-32
Spotting Dolly
Annual Cost Avoidance Projection of 36 RCM analyses completed through FY 04 (Implemented by FY 07) = $34.98M
Annual Cost Avoidance Actual of RCM analyses completed by FY 04 (Implemented by FY 07) = $30.4M
Note: -Cost savings typically experienced ~2 Yrs after completion of RCM Analysis due to implementation in Fleet.
PMU-55E
Hydraulic Fill Unit
A/M32C-17
Mobile Air
Conditioning Unit
NAN-3/-4/-4A
Nitrogen Servicing
Unit
NC-10B/C
A/S32A-108
Mobile Electric
Power Plants
A/U26U-1
Oxygen Servicing
Cart
A/E37T-17 T56
AETS
A/M32C-21
Mobile
Air Conditioning
A/S37A-3 Shipboard
MEPP
A/S32K-1D
SATS Loader
MMG-1A
Mobile Electric
Power Plant
TS4508/U
ADTS
A/S32M-14
Pettibone
A/S32A-42
A/C Tow Tractor
Aircraft
Jacks
A/S32A-30A
A/C Tow Tractor
MSU 200NAV
Air Start Unit
Aircraft
Maintenance
Platforms
Reducing the CGSE Footprint
I-Level
TACAN
Test Sets
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AN/ARM-155
AN/ARM-156
972(V)-1
DTS-200
O-Level
CNI
Test Sets
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•
•
•
•
•
•
SM-511
SM-511A
ID-1956
AN/ASM-663
AN/ARM-201
AN/UKM-7
AN/APM-480A
4
1
AN/ARM-206
I-Level TACAN
Test Set (ITATS)
60% Inventory Reduction
7
1
AN/ARM-206
I-Level TACAN
Test Set (ITATS)
59% Inventory Reduction
AN/USM-670
JSECST
(F/A-18, EA-6B, AV-8B, & E-2)
O-Level
EW
Test Sets
•
•
•
•
AN/USM-482
AN/USM482A
AN/USM-406
AN/USM-638
4
2
8% Inventory Reduction
AN/USM-713
Signal Generator
Test Set
(All other a/c not supported by JSECST)
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Reducing the CGSE Footprint
O-Level
Weapons
Release &
Control
Test Sets
O & I Level
Borescope
Sets
•
•
•
•
•
•
•
•
•
AN/AWM-92
AN/AWM-96A
AN/AWM-98
AN/AWM-100
AN/AWM-101
AN/ASM-464
A/E-24T-216
TS-3519
MK-432 Mod 4/6
•
•
•
•
•
•
•
•
1998AS100-1
2023AS100-1
3353AS100-1
3354AS100-1
3355AS100-1
3356AS100-1
3358AS100-1
Additional PSE
Borescope Sets
9
1
AN/AWM-103
Stores Management
Subassembly Test Set
57% Inventory Reduction
Common
Video Borescope
Set (CVBS)
>8
1
>13% Inventory Reduction
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Portable Electronic Maintenance Aid (PEMA)
Management
• PEMA management transitioned from AIR-6.8 to PMA260
– All future PEMA procurements will be managed as a stand-alone
program of record by PMA260
– PEMA procurement budget established in FY10 for stand alone program
of Record
– PEMAs will be identified/documented/tracked as O-Level Support
Equipment via the IMRL
• USN programs identified in POR include F/A-18(A-G), H-60, E-6B, UAV’s
• USMC programs (funding TBD) include F/A-18, C130J, MV-22, AV-8B, AH1Z, UH-1Y
• Units to be replenished on a 3/4 year cycle
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Summary
• PMA260 has a broad range of responsibilities covering all
USN/USMC aviation
• PMA260 is committed to:
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–
–
–
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Modernizing Common Support Equipment, including CASS
Mitigating obsolescence
Making our CSE better for the operator
Removing Legacy ATE
Right-sizing the SE inventory
70