• Engineering 1182 Assembly Modeling Constraints College of Engineering Engineering Education Innovation Center Rev: 20130715 AJP Assembly Modeling Constraints 1 • Engineering 1182 Assemblies Assemblies are collections of 3D parts that form one engineering system 1. Modeled to Fit Together 2. Location defined by 6 degrees of freedom • • 3 translational (x,y,z) 3 rotational (about x,y,z axes) 3. Assembly Constraints • • • • Concentric Mating Surfaces Coincident Distance Rev: 20130715 AJP Assembly Modeling Constraints 2 • Engineering 1182 Modeled to Work Together • Compatible Components • Dimensional constraints • Assembly Constraints • Operational Requirements Rev: 20130715 AJP Assembly Modeling Constraints 3 • Engineering 1182 Defining Location • 6 degrees of freedom constrain an instance of a part file • X,Y,Z Translation • X,Y,Z Rotation Rev: 20130715 AJP Assembly Modeling Constraints 4 • Engineering 1182 Assembly Constraints • • • • Concentric Mating Surfaces Coincident Distance The bridge example will be used to demonstrate these core concepts Rev: 20130715 AJP Assembly Modeling Constraints 5 • Engineering 1182 Concentric Constraints Axes of cylindrical features and holes can be selected Rev: 20130715 AJP Concentric constraints align centerline axes Assembly Modeling Constraints 6 • Engineering 1182 Mating Surfaces 2D surfaces can be mated to become flush with one another but the correct direction must be given to the computer Rev: 20130715 AJP Assembly Modeling Constraints 7 • Engineering 1182 Additional Constraints Coincident Lines or Vertices Distance between entities if not flush Rev: 20130715 AJP Assembly Modeling Constraints 8 • Engineering 1182 SolidWorks Adding Components Select from the open parts listed or use the Browse to find saved files In the Assembly tab (similar to the Features tab of a Part file) use the Insert Components button to add part files to this assembly Rev: 20130715 AJP Assembly Modeling Constraints 9 • Engineering 1182 SolidWorks: First Component ANCHORING THE BASE AT THE ORIGIN The first part inserted will become fixed in space and should be placed at the origin as a base for the assembly. This must be done by selecting the part and then clicking the green check mark to default to the origin instead of just left clicking in space. INSERTING ADDITIONAL PARTS After placing the base part, reopen the Insert Component dialog box and click on the pin to keep the box open. Now browse and double click on or Open the second part and left SINGLE click in SolidWorks window to place second part. Next go to the Insert Component dialog box and single left click on the second part just inserted so that it’s blue high-lighting is removed. Now click on browse and select the third part, left SINGLE click to place it, left click on the third part in the Insert Component dialog box to remove the blue high-lighting and repeat sequence. After placing the last part, select the green check mark or hit ESC to complete the insertion of parts. Note that if multiple copies of any part are needed, one can SINGLE click again after the part has been placed to produce another copy of the part. • Engineering 1182 SolidWorks Constraints In SolidWorks these are the Standard Constraints used in Assemblies Change Direction Rev: 20130715 AJP Assembly Modeling Constraints In the figure window it will show a preview of the mating and a smaller dialog box will appear Confirm Mate 11 • Engineering 1182 SolidWorks Example Assembly of a water filtering pitcher • http://youtu.be/1s1CUoq1zE Rev: 20130715 AJP Assembly Modeling Constraints 12 • Engineering 1182 Water Pitcher Example To start lets bring in the pitcher and top compartment and mate their two back surfaces Rev: 20130715 AJP Assembly Modeling Constraints 13 • Engineering 1182 Water Pitcher: Top Compartment Similar constraints are added to the sides and top ridge in order to fully constrain the top compartment Rev: 20130715 AJP Assembly Modeling Constraints 14 • Engineering 1182 Water Pitcher: Filter Now lets add to our assembly the water filter which fits into the circular hole of the top compartment Rev: 20130715 AJP Assembly Modeling Constraints 15 • Engineering 1182 Water Pitcher: Inserted Filter The bottom ridge of the filter and the top of the compartment are selected and the faces are constrained to be flush Rev: 20130715 AJP Assembly Modeling Constraints 16 • Engineering 1182 Water Pitcher: Section View A section view can be used in order to see that the mates are correct Choose the correct plane that cuts through an object Rev: 20130715 AJP Assembly Modeling Constraints 17 • Engineering 1182 Water Pitcher: Sub-Assembly The top cover of the water pitcher consists of 2 pieces that were put together in a separate assembly and then brought into the current assembly Rev: 20130715 AJP Assembly Modeling Constraints 18 • Engineering 1182 Deleting Constraints All Constraints applied are located in the Model Tree under Mates Rev: 20130715 AJP Assembly Modeling Constraints 19 • Engineering 1182 Deleting Constraints Constraints can be selected and removed using the delete key Rev: 20130715 AJP Assembly Modeling Constraints 20 • Engineering 1182 Assemblies Wrap-Up • Assemblies – collection of 3D parts that form a system • 6 Degrees of Freedom Homework Assignment: Buck-Eye-Phone Assembly • XYZ Translation • XYZ Rotation • Assembly Constraints • • • • Concentric Mating Surfaces Coincident Distance Rev: 20130715 AJP Assembly Modeling Constraints 21 • Engineering 1182 In-Class Assignment A starter assembly is provided that is the basis for the In Class exercise Using the pre-made blocks and wheels construct a pinewood derby racer using assembly constraints Application Folder > IN-Class Problem Pinewood Derby Racer > Starter Assembly > PINEWOOD RACER START ASSEMBLY Rev: 20130715 AJP Assembly Modeling Constraints 22