MANUAL No. 20606E1.1 Published in Jul. 2006 Revised in Sep. 2007 VM-21 Series VM-21P 3-WIRE LVDT SIGNAL CONDITIONER INSTRUCTION MANUAL z Carefully read and understand this manual before using this equipment. z After reading this manual, store it in a safe location where it can be consulted at any time. Thank you for purchasing the VM-21 Series VM-21P 3-Wire LVDT Signal Conditioner. This instruction manual explains the operation of and cautionary instructions for the VM-21 Series VM-21P 3-Wire LVDT Signal Conditioner. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual Important Information ▌Important Information▐ ► Carefully read and understand this manual before using this product. After reading this manual, store it in a safe location where it can be consulted at any time. ► If you have any questions regarding this manual or the product, contact the sales office where it was purchased for assistance. ► When using this product, it is necessary to be knowledgeable about not only the information in this manual, but also any instrumentation that is connected to this product. Also, general knowledge about safety is required in addition to the safety information provided in this manual. ► The VM-21 Series uses a variety of noise tests to evaluate EMC (electro-magnetic compatibility). However, since the following environmental conditions will cause fluctuations in EMC characteristics, it is important to ensure the stability of the system according to the cautionary instructions found in this manual. y Volume of noise produced y Temperature and humidity y Equipment layout ► If this product is combined with other instrumentation and then resold or transferred as part of an assembly, be sure that this manual is given to the end user. ► When disposing of this product, follow all local laws and regulations. ► This product is used in combination with the VM-21G Signal Conditioner socket and the VM-21H backplane unit (sold separately). Some descriptions of these parts are included in this manual, when explaining how to install and wire this product. ► The illustrations in this manual of parts that are sold separately may differ from their actual appearance. ► The company and product names appearing in this manual are the trademarks and registered trademarks of those companies. ► Shinkawa Sensor Technology, Inc. owns the copyright to this manual. No part of this manual may be made public or copied/duplicated in any manner without permission. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -1- Important Information ▌Liability▐ ► Shinkawa Sensor Technology, Inc. shall not be liable for any damage or injury that occurs as a result of failure to observe the instructions in this manual, or careless operation or installation of this product. ► Compensation shall not be made for any damage, injury, or loss that occurs as a direct or indirect result of the incorrect use, improper use, modification, or disassembly of this product. ► Shinkawa Sensor Technology, Inc. does not provide, implicitly or otherwise, any guarantee for merchantability, specific uses, or patent violation, beyond what is indicated in this manual and warranty provisions. ► The warranty provisions for this product are included at the back of this manual. In the event of trouble with this product, repairs will be performed according to these warranty provisions. ► Shinkawa Sensor Technology, Inc. shall not be liable for any trouble that occurs as a result of the use of parts other than those that have been recommended. ▌Checking the Product and Packaging▐ Shinkawa Sensor Technology, Inc. performs vigorous quality control and quality inspections, to provide highly reliable products. When this product is delivered, make sure it is the product that was ordered, and check for any damage that may have occurred during shipment and any missing accessories. If the product is damaged or accessories are missing, contact the sales office where the product was purchased for assistance. In addition to this manual, the following product is included: ● VM-21P 3-Wire LVDT Signal Conditioner (this product) ● VM-21G Signal Conditioner Socket 1章 VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -2- Contents ▌Contents▐ Page Important Information .............................................................................................................1 Liability ...................................................................................................................................2 Checking the Product and Packaging ....................................................................................2 Section 1 Safety Information ..............................................................................................4 1.1 Warning symbols........................................................................................4 1.2 Cautions .....................................................................................................4 Section 2 Introduction.........................................................................................................6 2.1 Scope of application ...................................................................................6 2.2 Specifications .............................................................................................6 2.2.1 Product specifications .....................................................................6 2.2.2 VM-21G Signal Conditioner Socket Specifications ..................................................................................8 2.2.3 VM-21H Backplane Unit (sold separately) Specifications ...............9 2.2.4 VM-21H Backplane Unit (sold separately) Expansion Specifications ..............................................................11 2.3 External dimensions and part names .......................................................12 2.3.1 External dimensions and part names............................................12 2.3.2 VM-21G Signal Conditioner Socket External dimensions and part names............................................12 2.3.3 VM-21H Backplane Unit (sold separately) External dimensions and part names............................................13 Section 3 Installation ........................................................................................................14 3.1 Installation environment ...........................................................................15 3.2 Installing the product ................................................................................17 3.2.1 Using a signal conditioner socket for installation ..........................17 3.2.2 Using a backplane unit for installation...........................................19 3.3 Wire connections......................................................................................20 3.3.1 Connecting the transducer ............................................................20 3.3.2 Connecting the output signal receiver...........................................25 3.3.3 Connecting the power supply........................................................26 3.3.4 Checking connections ...................................................................27 Section 4 Corrections .......................................................................................................28 4.1 Correction preparation..............................................................................28 4.2 Correcting the product..............................................................................29 Section 5 Maintenance and Inspections ...........................................................................30 5.1 Regular inspections..................................................................................30 5.2 Product life ...............................................................................................30 5.3 Troubleshooting........................................................................................30 VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -3- Section 1 Section 1 Safety Information Safety Information Read this section carefully in order to use this product safely. 1.1 Warning symbols The following symbols are shown with information in this manual that must be observed in order to prevent situations that are hazardous to the user and/or could cause property damage, and to use this product safely. Carefully read and follow the instructions. Warning symbol Meaning This symbol is used to warn against the possibility of serious or WARNING fatal injury. Follow the instructions to ensure safety. This symbol is used to caution against the possibility of injury. CAUTION Follow the instructions to ensure safety. This symbol is used to draw attention to the possibility of property ATTENTION damage. Follow the instructions to prevent damage to equipment. Point 1.2 Point is used to emphasize important instructions, and provide helpful information. Cautions Be sure to observe the following to ensure safety when using this product. ▌Prohibited Actions▐ WARNING DO NOT disassemble or modify this product. Also, do not use it with any standards other than what is indicated in the specifications. Doing so could result in damage to the product, fire, or injury. ATTENTION Do not use wireless equipment, such as transceivers, or handy phones around this product. Exposing this product, the signal cables, or the transducer to electromagnetic waves could result in a reduction in the precision indicated in the specifications. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -4- Section 1 Safety Information ▌Required Actions▐ WARNING When installing this product, be sure to follow the procedure explained in “Section 3 Installation”. Failure to do so could result in damage to the product, fire, or injury. ATTENTION ● Before using this product, be sure to read the instruction manuals for the equipment to which it is connected. Specialized knowledge of both equipment and related instrumentation is required to use this product. ● Before touching this product, be sure to touch a nearby metal area to discharge any static electricity. Failure to do so could cause this product to be damaged by static electricity that has built up in your body. ● Use a delayed circuit protector. Failure to do so could result in the product becoming damaged by the inrush electrical current when the power supply is turned on. The level of inrush current is several times greater than normal input current. (The level of inrush current will differ depending upon the timing when the power supply is turned on, and the impedance of the supply source.) ● When performing a mega test (insulation test) on signal transmission cables, be sure to remove the cables from the driver (transducer) and signal conditioner. In addition, be sure to short-circuit the cables before reconnecting them after a mega test to discharge any electrical charge. Connecting cables with an electrical charge to the driver or signal conditioner could result in damage to the product. ● Perform the following measures to ensure the stability of the system. - Be sure to install surge killers on the product and related equipment, as well as on the relays around the signal cables connecting the equipment. - Tighten installation screws to securely fix all units. - Install an interlock function on the system to prevent misoperation in the event of trouble with the product. ● If any of the following situations occur, stop using the product and contact the sales office where it was purchased for assistance. Continuing to use the product in abnormal conditions could result in fire or damage. - When the product emits foul odors - When the product becomes abnormally hot - When the product falls or is dropped - When the product’s case becomes damaged ● When storing the product, place it in a location free from direct sunlight. Store it in a location free from high temperature, high humidity, and corrosive gas. - Temperature: −40 to 70°C - Humidity: 10 to 90% RH (no condensation) VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -5- Section 2 Section 2 2.1 Introduction Introduction Scope of application This product is used in combination with either the VM-21G Signal Conditioner Socket, or the VM-21H Backplane Unit (sold separately), and receives signals from a 3-WIRE LVDT SIGNAL CONDITIONER (LVDT), and converts them to insulated 4 to 20mA DC or 1 to 5V DC. Do not use for any other purposes. 2.2 Specifications 2.2.1 Product specifications VM-21P Power supply 1 2 Measuring range 24VDC 20 100 to 240VAC/DC 21 22 23 24 25 26 27 28 30 31 Input LVDT Measuring Range Output (isolated) I/O Conversion Accuracy Response Speed Polarity Burn-down Function *1 T.P. Output (test point output for confirmation null point) Output for LVDT Excitation Supply Permissible Voltage Power Consumption Insulation Resistance Withstanding Voltage Operating Temperature Relative Humidity Casing Material (color) Weight CE Marking *1 25mm 50mm 75mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm Input LVDT S LS Series - S Full range of input LVDT 050 50mm 100 100mm 150 150mm 200 200mm 250 250mm 300 300mm 350 350mm 400 400mm 450 450mm Output 1 2 1 to 5VDC 4 to 20mADC Conditioner socket 0 1 Without Include Standard LS Series See Model Code above 1 to 5VDC (output resistance: 250Ω) or 4 to 20mADC (permissible load resistance: 600Ω or less) ±1% of F.S. at 25°C, ±2% of F.S. at 0 to 50°C Deviation from an ideal linear output of voltage or current in combination with LS Series LVDT. However, when measuring range and full range of input LVDT are the same. τ=45ms, 90% response Can be changed by wiring Detects transducer failure and causes the 4 to 20mADC (1 to 5VDC) output to go to less than 0.8mADC (0.2VDC). Output 0V when core position is on Null point. Output impedance: 100Ω Voltage: 5Vrms, Frequency: 3kHz, Max. current: 50mA, Sine wave 24VDC±10% or 85 to 264VAC/DC (50/60Hz) 24VDC: 3.5W, 100-240VDC: 3.5W, 100-240VAC: 10VA 100 MΩ minimum at 500VDC between input-output-power-GND mutually. 2000VAC for one minute between input-output-power-GND mutually. (With VM-21H: 1,000VAC between output-GND.) 0 to 50°C (32 to 122°F REF.) 10 to 90%RH (no condensation) Modified polyphenylene oxide (black) Approx. 110g (0.24lb) Only as for 24VDC power supply specifications. Abnormal condition • When there is an abnormality in the LVDT or signal cable (breaking in LVDT wiring, breaking or short circuit in signal cable). • When there is an abnormality in LVDT excitation output (oscillation has stopped). VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -6- Section 2 Introduction ATTENTION ● Standard specifications, when measuring range and full range of input LVDT are the same. ● Satisfy the following when using LS Series LVDT : 1≦ Full range of input LVDT ≦2 Measuring range ● Satisfy the following when using single coil type LVDT except LS Series LVDT : 1)Impedance At 50% (Null point) 500 to 700Ω (between A and C) Within LVDT stroke More than 400Ω Core comes out Less than 250Ω 2) 4.33 × LVDT sensitivity (mV/mm/V) × Measuring range (mm) ≧1,000 ● This signal conditioner does not support the zero shift function, so the null point is always the center position of measurement. ● Abnormal condition - When there is an abnormality in the LVDT or signal cable (breaking in LVDT wiring, breaking or short circuit in signal cable). However, there may be some instances where these conditions will not be detected. -When there is an abnormality in LVDT excitation output (oscillation has stopped). Burn-down function: The burn-down function is used to reduce output to indicate that the product is not taking measurements. The burn-down function is used in the following situations to reduce output to F.S. –20% (0.8mA DC or 0.2V DC) or lower. ● When there is an abnormality in the LVDT or signal cable (breaking in LVDT wiring, breaking or short circuit in signal cable) ● When there is an abnormality in LVDT excitation output (oscillation has stopped) The delay will be triggered and the burn-down function continued in the following situations. ● Approximately 10 seconds after a normal input signal is recovered ● Approximately 10 seconds after the power supply is turned on VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -7- Section 2 2.2.2 VM-21G Signal Conditioner socket specifications Terminal screw size Number of signal conditioner mounting stands Operation temperature M3 0 to 50°C Relative humidity 10 to 90%RH (no condensation) Installation method DIN Rail, Wall-mounted Case material (color) Polyphenylene oxide with glass fiber (black) Mass Approx. 50g (0.11lb) 1 ▌Terminal Arrangement▐ Terminal No. 1 2 3 4 5 6 7 8 9 10 11 Signal INPUT(A) INPUT(B) INPUT(C) T.P.OUT- T.P.OUT+ OUTPUT+ GND OUTPUT- SUPPLY+(L) SUPPLY-(N) When using above signals, refer to “3.3 Wire connections” (☞ Page 20) VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -8- Introduction Section 2 Introduction 2.2.3 VM-21H BACKPLANE UNIT (sold separately) specifications VM-21H Power supply 1 2 Terminal screw size Connector specifications 24VDC 100-240VAC/DC M3.5 MASTER: D-Sub25P (socket) Housing lock screws: #4-40 Recommended connector for plug side: DB-25PF-N [Japan Aviation Electronics Industry, Ltd.] SLAVE: D-Sub25P (socket) Housing lock screws: #4-40 Recommended connector for plug side: DB-25PF-N [Japan Aviation Electronics Industry, Ltd.] OUTPUT: Panel connector 56P (socket) Recommended connector for plug side: 00-8016-056 [Kyocera Elco Corporation] Number of signal conditioner mounting stands 8 Max. Redundant power supply When selecting the power supply of 24V DC (VM-21H1), it is possible to make the power supply redundant by inputting a secondary 24V DC power supply. However, a redundant AC power supply, or a redundant power supply with input from an AC power supply and a DC power supply are not possible. Operation temperature Relative humidity 10 to 90%RH (no condensation) Installation method Rack-mounted, wall-mounted Case material (color) SPCC (black) Mass Approx. 2.2kg (4.85lb) 0 to 50°C ▌Terminal Arrangement▐ Terminal No. 1 2 3 4 5 6 Signal INPUT(A) INPUT(B) INPUT(C) T.P.OUT- T.P.OUT+ VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual -9- Section 2 Introduction ▌MASTER, SLAVE, OUTPUT Pin Assignments▐ MASTER Pin Assignments SLAVE Pin Assignments Pin Signal Pin Signal 1 2 3 4 5 6 7 8 OUT1 COM1 OUT2 COM2 OUT3 COM3 OUT4 COM4 9 OUT5 10 COM5 11 OUT6 12 COM6 13 OUT7 14 COM7 15 OUT8 16 COM8 17 to 25 Pin 1 2 3 4 5 6 7 8 OUTPUT connection (Signal ) LL (OUT9) MM (COM9) CC (OUT10) HH (COM10) t (OUT11) x (COM11) j (OUT12) m (COM12) Pin 9 10 11 12 13 14 15 16 17 to 25 OUTPUT connection (Signal ) f (OUT13) c (COM13) Z (OUT14) U (COM14) P (OUT15) C (COM15) N (OUT16) C (COM16) OUTPUT Pin Assignments Pin Signal A Pin Signal K Pin Signal Pin Signal Pin Signal Pin U COM 14 c COM 13 m COM 12 w B COM 8 L OUT7 V C COM 16 M OUT8 W N P OUT16 X Y D E F COM 7 H S J T COM 15 OUT15 R Z COM 6 d OUT6 OUT14 n e OUT5 p f h OUT13 OUT4 r s j OUT12 t x OUT3 OUT11 Signal EE COM 2 FF HH OUT1 OUT9 LL COM 1 OUT10 MM COM 9 CC b l v DD OUT2 JJ KK NN ▌Power Supply Terminal Arrangement▐ Terminal No. 1 2 3 4 5 24VDCPower Supply Specifications + - + - GND 100-240VACPower Supply Specifications 100-240VDCPower Supply Specifications L N GND + - GND <24V DC Power Supply Specifications> <100 to 240V AC/DC Power Supply Specifications> VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 10 - COM 10 BB u COM 3 Pin z AA k COM 4 COM 11 y a COM 5 Signal Section 2 Introduction 2.2.4 VM-21H BACKPLANE UNIT (sold separately) Expansion Specifications The output signal from an expansion backplane unit can be output from the first backplane unit. D-Sub25P Cable Specifications D-Sub25P D-Sub25P 25 ― ― ― ••• • (plug) 1 2 3 ― Backplane Unit A (plug) 1 2 3 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 7 SLOT 8 25 (straight connection) Backplane Unit B (expansion) SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 OUTPUT Cable Pin Assignment Pin AA KK LL z DD EE p u v h k l e a b W R S L E F M A B Backplane Unit A SLOT No. Signal Name OUT1 SLOT 1 ― COM1 OUT2 SLOT 2 ― COM2 OUT3 SLOT 3 ― COM3 OUT4 SLOT 4 ― COM4 OUT5 SLOT 5 ― COM5 OUT6 SLOT 6 ― COM6 OUT7 SLOT 7 ― COM7 OUT8 SLOT 8 ― COM8 Pin BB NN MM CC JJ HH t y x j n m f d c Z V U P K J N D C Backplane Unit B SLOT No. SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 11 - Signal Name OUT9 ― COM9 OUT10 ― COM10 OUT11 ― COM11 OUT12 ― COM12 OUT13 ― COM13 OUT14 ― COM14 OUT15 ― COM15 OUT16 ― COM16 Section 2 2.3 External Dimensions and Part Names 2.3.1 Product External Dimensions and Part Names Units: mm Zero Adjustment Potentiometer Span Adjustment Potentiometer 2.3.2 Installation Screw VM-21G Signal Conditioner socket Mounting hole External Dimensions and Part Names Input Terminal Units: mm DIN Rail Output / Power Supply Terminal VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 12 - Introduction Section 2 Introduction 2.3.3 VM-21H BACKPLANE UNIT (sold separately) External Dimensions and Part Names Units: mm Mounting hole Input Terminal Input Terminal Power Supply Terminal VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 13 - Section 3 Section 3 Installation Installation WARNING ● Installation, wiring, and wire connections should be performed by a qualified technician. ● Be sure to install an earth wire. In addition, DO NOT turn on the power before all wiring and wire connection work is complete. Doing so could result in electric shock. ATTENTION ● Before touching this product, be sure to touch a nearby metal area connected to ground to discharge any static electricity. Failure to do so could cause this product to be damaged by static electricity that has built up in your body. ● Make sure that all wiring has been connected correctly before turning the power on. Failure to do so could result in damage to the product or fire. ● Install this product away from motors and relays. In addition, do not install the input and output signal cables near electrical cables or control cables. Noise from motors and relays could adversely affect the product. It is recommended that wiring ducts be kept separate. ● When using shielded cable, keep the length of unshielded areas as short as possible. (less than 100mm recommended) Otherwise, the signal may become unstable. ● When installation work is complete, be sure to check the installation conditions. Check carefully to make sure the product will not fall and trouble. Point VM-21G Signal Conditioner socket is abbreviated as “signal conditioner socket”. VM-21H Backplane Unit (sold separately) is abbreviated as “Backplane Unit”. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 14 - Section 3 Installation 3.1 Installation environment Install this product in a location that satisfies the following environment and installation conditions. Point VM-21G Signal Conditioner Socket is abbreviated as “signal conditioner socket”. VM-21H Backplane Unit (sold separately) is abbreviated as “Backplane Unit”. ▌Environment Conditions▐ 0 to 50°C when the equipment is operational ● Ambient temperature: ● Ambient 10 to 90%RH (no condensation) when the equipment is operational humidity: ● Vibration: 2m/s or less at 10 to 150Hz ● Air An air dust volume of 0.2mg/m3 or less is preferred. cleanliness: In addition, there should be very little corrosive gas, such as hydrogen sulfide, zincate gas, and chlorine, and electrically conductive particles, such as iron and carbon. (The tolerable levels of hydrogen sulfide and zincate gas are based on JEIDA-63.) JEIDA: Japan Electronics and Information Technology Industries Association JEIDA-63 Hydrogen sulfide: 0.01ppm or less Zincate gas: 0.05ppm or less (Ambient temperature: 25°C ± 5°C, Humidity: 40 to 80%RH) ▌Installation Conditions▐ ● Refer to the illustrations below to maintain the required spacing. This product is installed using either a signal conditioner socket or a backplane unit. ● To install this product in a cabinet, it needs to be cooled with a forced-air cooling apparatus. ● Do not install this product on a heat-generating object. ● If there is a bottom plate underneath, maintain at least 100mm of distance from the bottom plate. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 15 - Section 3 Using a signal conditioner socket for installation Installation Using a backplane unit for installation Air-cooling fan or exhaust opening Air-cooling fan or exhaust opening 100mm or more 100mm or more 128mm or more 78mm or more If there is a wall or other object behind the product, leave at least 60mm of distance. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 16 - Section 3 Installation 3.2 Installing the product Use one of the following methods to install the product. Install the product as appropriate, maintaining the required space indicated in the installation conditions. ● Use a signal conditioner socket to install the product to a wall. (☞ Page 17) ● Use a signal conditioner socket to install the product to a DIN rail. (☞ Page 18) ● Use a backplane unit to install the product to a rack or wall. (☞ Page 19) 3.2.1 Using a signal conditioner socket for installation You can use a signal conditioner socket to install this product to a wall or DIN rail. ▌Wall Installation▐ Use the following installation procedure. 1 Install the signal conditioner socket to the wall. 2 Wire the signal conditioner socket, and then install the product to the signal conditioner socket. Installation screw Units: mm Installation Dimensions VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 17 - Section 3 Installation ▌DIN Rail Installation▐ Use the following installation procedure. 1 Fit the upper tabs on the back of the signal conditioner socket into the DIN rail. 2 Pull the slide lock while pushing the signal DIN rail Upper tab conditioner socket onto the DIN rail. Slide lock 3 Make sure the upper tabs and slide lock have clamped onto the DIN rail. DIN rail 4 Fix the DIN rail. 5 Wire the signal conditioner socket, and then install the product to the signal conditioner socket. DIN rail Installation screw Point The signal conditioner socket can be removed by using a flathead screwdriver to push the slide lock down. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 18 - Section 3 Installation 3.2.2 Using a backplane unit for installation You can use a backplane unit to install the product closely appressed to a wall or 19-inch rack panel. Use the following installation procedure. 1 Install the backplane unit onto the installation angles or the wall. 2 Wire the backplane unit, and then install the product to the backplane unit. Installation angle Installation screw Units: mm Installation Dimensions VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 19 - Section 3 3.3 Installation Wire connections WARNING ● Wiring and wire connections should be performed by a qualified technician. ● Be sure to install an earth wire. In addition, DO NOT turn on the power before all wiring and wire connection work is complete. Doing so could result in electric shock. Make wire connections in the following order. 1. Connect the transducer. 2. Connect the output signal receiver. 3. Connect the power supply. 4. Check all connections. Point Flexible, stranded electrical wire is recommended for wiring. Round, crimped terminals (JIS C 2805, or similar) with good contact and resistant to degradation over time are recommended. 3.3.1 Connecting the transducer Connect the transducer as explained below. ● It is recommended that you use a 0.75 to 2mm2 3-wire shielded cable Point between the signal conditioner socket and junction terminal, or backplane unit and junction terminal. ● It is recommended that non-shielded areas be kept to a length of no more than 100mm. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 20 - Section 3 Installation When using a signal conditioner socket (using LS-□□□C) LS-□□□C PIN SYMBOL A B C D E Point WIRE NAME A B C VM-21G TERMINAL NO. 1 2 3 Shield 3 Connect a shield of wire cable to signal line (C) in the signal conditioner side. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 21 - Section 3 Installation When using a signal conditioner socket (using LS-□□□T) A B C LS-□□□T TERMINAL SYMBOL A B C WIRE NAME VM-21G TERMINAL NO. A B C Shield 1 2 3 3 ATTENTION ● In case of specification of reverse polarity , doth connect the NO.1 terminal of conditioner of C terminal of LVDT and the NO.3 terminal of conditioner of A terminal of LVDT. ● Refer to (☞ Page 29) on polarity. ● In addition , connect a shield to the terminal NO.3 by all means. Point Connect a shield of wire cable to signal line (C) in the signal conditioner side. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 22 - Section 3 Installation When using a backplane unit (using LS-□□□C) LS-□□□C PIN SYMBOL A B C D E Point WIRE NAME A B C VM-21H TERMINAL NO. 1 2 3 Shield 3 When connecting to slots 2 through 8, connect in the same way as Slot 1. Connect a shield of wire cable to signal line (C) in the signal conditioner side. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 23 - Section 3 Installation When using a backplane unit (using LS-□□□T) B A C LS-□□□T TERMINAL SYMBOL A B C Point WIRE NAME VM-21H TERMINAL NO. A B C Shield 1 2 3 3 When connecting to slots 2 through 8, connect in the same way as Slot 1. Connect a shield of wire cable to signal line (C) in the signal conditioner side. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 24 - Section 3 Installation 3.3.2 Connecting the output signal receiver Connect the output signal receiver as explained below. Point Tool-grade vinyl code (VSF) stranded wire (JIS C 3306, or similar) with a nominal conductor sectional area of 0.5 to 0.75mm2, or similar product, is recommended for signal wire. When using a signal conditioner socket Output signal receiver When using a backplane unit Output signal receiver Point To expand the backplane unit, refer to “2.2.4 VM-21H BACKPLANE UNIT (sold separately) Expansion Specifications” (☞ Page 11). VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 25 - Section 3 3.3.3 Installation Connecting the power supply Connect the power supply as explained below. Point 600V vinyl code (IV) stranded wire (JIS C 3307, or similar) with a nominal conductor sectional area of 1.25 to 2.0mm2, or similar product, is recommended for electric wire. When using a signal conditioner socket When using a backplane unit <24V DC power supply specifications> Connect wires as shown in figure when the redundant is necessary for the power supply. But,there is not priority to ①,②. Connect either ① or ② with power supply when the redundant is not necessary . <100 to 240V AC/DC power supply specifications> VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 26 - Section 3 Installation 3.3.4 Checking connections Check the following before turning on the power supply. ● Make sure there is no looseness in connection terminals, and that all wiring has been connected correctly. ● Make sure that the wiring for the power supply is connected to one of the power supplies indicated below. 24V DC power supply specifications: 24VDC ± 10% 100-240V AC/DC power supply specifications: 85 to 264VAC/DC ● Make sure the product is installed in a location that satisfies the installation environment requirements. In particular, make sure there are no flaws in the installation of the product, and that it has not been installed in any of the following types of areas. - Areas with high temperature or high humidity - Areas with a large amount of dust - Areas susceptible to vibration This completes the installation of the product. Make corrections as necessary after assembling this product with other instrumentation. (☞ Page 28) Point The output of this product might overshoot , when the power supply is torned on. Be afraid of need , please establish a safe system. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 27 - Section 4 Section 4 Corrections Corrections To maintain the performance of this product, make corrections in the following instances. ● When turning on the power supply for the first time ● When 1 year has passed since the previous correction ● When the performance of the product has dropped for some reason 4.1 Correction preparations ATTENTION ● The T.P. output signal is not insulated from the input signal. ● The common for the T.P. output signal should be insulated from the ground to prevent noise. Place a T.P.output signal receiver as shown below, and make corrections. Refer to “4.2 Correcting the product” (☞ Page 29) for the procedure for making corrections. When using a signal conditioner socket Digital multimeter When using a backplane unit Digital multimeter Point The example in the illustration shows a connection to Slot 1. If a connection is made to a different slot, make connections in the same way to terminals 5 and 6. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 28 - Section 4 Corrections 4.2 Correcting the product Use the following procedure to make corrections. 1 Turn on the power supply. 2 Move the LVDT core so that the T.P. output becomes 0.00V. 3 Adjust the zero adjustment volume until the 4 Move the LVDT core to the 100% position on the measuring range. 5 Adjust the span adjustment volume until the Zero adjustment Potentiometer Span adjustment Potentiometer output is 3V or 12mA. output is 5V or 20mA. Extension rod-end Extension rod-end toward LVDT away from LVDT 6 Repeat steps 2 through 5 until the I/O Direct Polarity Increase Decrease conversion precision satisfies the values indicated in the specifications. Reverse Polarity Decrease Increase Point ● The product has a zero shift function (approx. 25%). ● The measurement range of this product is always centered on the null point. If corrections are completed successfully, the input/output conversion precision indicated in the specifications will be met within approximately 5 minutes after the next time the power supply is turned on. If the product does not operate correctly according to the specifications, contact the sales office where it was purchased for assistance. VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 29 - Section 5 Section 5 Maintenance and Inspections Maintenance and Inspections The maintenance and inspections for this product are explained in this section. 5.1 Regular inspections Recommend corrections once annually to maintain product performance and ensure system stability. Refer to “Section 4 Corrections” for more information about the procedure for performing corrections. (☞ Page 28) 5.2 Product life As long as there are no abnormalities with the product, in the case of using in room temperature (25°C), it should have a recommended service life of 10 years. Product life decrease as room temperature increases. Point Service life may be shorter than 10 years due to the surrounding environment. To ensure system stability, it is recommended to replace the product earlier when necessary. 5.3 Troubleshooting Solutions for possible trouble with this product are described below. Symptom Output dose not out more than 10 seconds. Input/output conversion precision is not in line with the specifications. Possible Cause The power supply is not turned on. Solution Turn on the power supply. Cable or Connection of LVDT is breaking. Confirm connection of cable or LVDT. Wires have not been connected correctly. Refer to “Section 3.3 Connecting wires” to connect wires correctly. (☞ Page 20) Core of LVDT drop out. Confirm LVDT. Corrections have not been performed correctly. Refer to “Section 4 Corrections” to perform corrections. (☞ Page 28) VM-21P 3-Wire LVDT Signal Conditioner Instruction Manual - 30 - ▌Warranty Provisions▐ The warranty for this product is as follows. 1. Warranty conditions for newly delivered products The warranty periods for delivered products shall be 3 years from the date they are shipped from Shinkawa Sensor Technology, Inc. (The warranty period for special products and software shall be 1 year.) If Shinkawa liable for a fault in a Shinkawa product that occurs during this warranty period, the replacement and/or repair of that product shall be performed at a Shinkawa factory at Shinkawa’s expense. In addition, if it becomes necessary to send a technician to perform repairs during the warranty period, Shinkawa shall covercharge travel expenses based on Shinkawa regulations. In addition, such cases, repair fees shall be provided by Shinkawa. However, the following situations do not apply, and are excluded from warranty. (1) Inappropriate use and/or operation by the user (2) Faults attributable to some other cause for which Shinkawa is not liable (3) Modifications or repairs performed by someone other than Shinkawa or personnel comissioned by Shinkawa (4) Operation, storage, and/or use in a severe environment that exceeds the design specifications (5) Fire, flood, earthquake, lightening, or other natural disaster (6) Consumable (7) Any other fault for which Shinkawa is not liable Warranty as used herein is limited to the individual product that has been delivered; Shinkawa shall be exempt from any liability regarding damage caused either directly or indirectly as a result of a fault in a delivered product. Notwithstanding the warranty provisions hereto, the manufacturer’s of all other equipmentall parts manufacturers other than Shinkawa shall be liable for the warranty periods and provisions of suchtheir own equipment. 2. Warranty conditions for repaired products The warranty period for repaired products shall be for a period of 6 months after the repair is complete, and shall be limited to the areas repaired. All other conditions shall be as stipulated in Article 1, above. Hiroshima Factory 4-22 Yoshikawa-kogyodanchi, Higashi-hiroshima 739-0153, Japan Tel. +81-82-429-1118 Fax. +81-82-429-0804 [Field support & Repair Dept] E-Mail : service@sst.shinkawa.co.jp