MSI - LVDT LVDT signal conditioning Technical Reference Manual v 1.0 www.dewesoft.com MSI - LVDT Table of Contents 1 Theory of operation ........................................................................................................................................ 3 2 Technical data ................................................................................................................................................. 4 2.1 Electrical specifications.......................................................................................................................... 4 2.2 Connectors............................................................................................................................................. 5 2.2.1 Input connector pinout ..................................................................................................................... 5 2.2.2 Output connector pinout .................................................................................................................. 5 2.3 3 Operation............................................................................................................................................... 6 2.3.3 Connections ....................................................................................................................................... 6 2.3.4 MSI adapters / TEDS sensor support ................................................................................................. 7 Documentation Version .................................................................................................................................. 9 Document version: 1.0 www.dewesoft.com Page 2 / 9 MSI - LVDT 1 Theory of operation The MSI – LVDT Adapter is a complete Linear Variable Differential Transformer (LVDT) signal conditioning subsystem. It is used in conjunction with LVDTs to convert transducer mechanical position to a unipolar dc voltage with a high degree of accuracy and repeatability. LVDTs are robust, absolute linear position/displacement transducers; inherently frictionless, they have a virtually infinite cycle life when properly used. As AC operated LVDTs do not contain any electronics, they can be designed to operate at cryogenic temperatures or up to 1200°F (650°C), in harsh environments, under high vibration and shock levels. LVDTs have been widely used in applications such as power turbines, hydraulics, automation, aircraft, satellites, nuclear reactors, and many others. The LVDT converts a position or linear displacement from a mechanical reference (zero, or null position) into a proportional electrical signal containing phase (for direction) and amplitude (for distance) information. The LVDT operation does not require an electrical contact between the moving part (probe or core assembly) and the coil assembly, but instead relies on electromagnetic coupling. FUNCTIONAL BLOCK DIAGRAM MSI - LVDT Adapter uses a unique ratiometric architecture to eliminate several of the disadvantages associated with traditional approaches to LVDT interfacing. The benefits of this new circuit are: no adjustments are necessary; temperature stability is improved; and transducer interchangeability is improved. Document version: 1.0 www.dewesoft.com Page 3 / 9 MSI - LVDT 2 Technical data 2.1 Electrical specifications MSI - LVDT adapter is powered by EXC voltage. LVDT adapter is compatible with SIRIUS(i) (variable EXC) or DEWE 43A type instrument (fixed +/-5V EXC). Power supply Exc. Voltage 10V – 15V, from EXC+ to EXC- outputs Power supply Exc. Current 44mA, from EXC+ to EXC- outputs (1) Output voltage 1,00V (2) Gain error 1% of Full Scale Output TCR 55ppm/K of Full Scale Sensor VTR = S x d, Sensitivity 2000mV/V maximum Sensor supported type Differential LVDR or RVDT, Inductive Half-Bridge LVDT Sensor Exc. voltage 2,88Vrms (differential) (3) Sensor Exc. frequency Selectable 4,02kHz / 9,60kHz typical; 2,5% error Phase compensation -50º to +85º at 4kHz; -75º to +70º at 10kHz. TEDS 1024-Bit, 1-Wire EEPROM (4) Table 1: Electrical specifications (1) (2) (3) (4) Absolute maximum rating, specified for SIRIUSi. For sensor VTR (Voltage Transfer Ratio) = 1000mV/V. Sinusoidal, 50dB THD typical, not possible to sync from adapter to adapter. Only one device per TEDS line is supported. Can be set to internal (adapter) or external (sensor). Document version: 1.0 www.dewesoft.com Page 4 / 9 MSI - LVDT 2.2 2.2.1 Connectors Input connector pinout DSUB 9 connector Illustration 1: 9 pin DSUB plug Pin 1 2 3 4 5 6 7 8 9 Name PS+ Out+ PSEnAGND Reser. PSEn+ OutPSTEDS I/O I, Power O, Signal I, Signal I I/O I, Signal O, Signal I, Power I/O, Signal Description Power Supply + Adapter Output (Single ended) + Power Supply Enable Analog Ground Reserved / Not Connected Power Supply Enable + Adapter Output (Ground) Power Supply TEDS Pin 1 2 3 4 5 6 7 8 Name PS+ OutOut+ PSMGND TEDS AGND Reser. I/O I, Power O, Signal O, Signal I, Power I I/O, Signal I I/O Description Power Supply + Adapter Output (Ground) Adapter Output (Single ended) + Power Supply Mechanical Ground, chassis TEDS Analog Ground Reserved / Not Connected Pin 1 2 3 4 5 6 7 8 9 Name Exc+ In+ SnsAGND Reser. Sns+ InExcReser. I/O O, Power I, Signal I, Signal I I/O I, Signal I, Signal O, Power I/O Description Sensor supply, excitation + Sensor Output + Sense Analog Ground Reserved / Not Connected Sense + Sensor Output Sensor supply, excitation Reserved / Not Connected Pin 1 2 3 4 5 6 7 8 Name Exc+ InIn+ ExcMGND Reser. AGND Reser. I/O O, Power I, Signal I, Signal O, Power I I/O, Signal I I/O Description Sensor supply, excitation + Sensor Output Sensor Output + Sensor supply, excitation Mechanical Ground, chassis Reserved / Not Connected Analog Ground Reserved / Not Connected LEMO 2B.308 connector Illustration 2: Lemo 8-pin plug 2.2.2 Output connector pinout DSUB 9 connector Illustration 3: 9 pin DSUB receptable LEMO 2B.308 connector Illustration 4: Lemo 8-pin receptable Document version: 1.0 www.dewesoft.com Page 5 / 9 MSI - LVDT 2.3 Operation Connect the LVDT Adapter to your SIRIUS or DEWE43 channel and connect to SENSOR input your sensor probe. Set phase compensation Select 4 or 10kHz sensor Excitation Illustration 5: Adapter setting, frequency, phase Depending on the sensor used select excitation frequency of the adapter as close as possible to required. With phase compensation adjust the measured output to maximum output value. 2.3.3 Connections LVDT – Differential Half-Bridge LVDT * 6-wire connection only shown. 4-wire also possible, connect Sns and Exc signals on adapter side of connector. Document version: 1.0 www.dewesoft.com Page 6 / 9 MSI - LVDT 2.3.4 MSI adapters / TEDS sensor support Since there is an inbuilt TEDS device in the adapter itself and if MSI adapters/TEDS sensors under Hardware setup is selected, adapter will be recognised and proper EXC. Voltage will be set automatically. Please check if you are using the latest software where LVDT Adapter is supported. Illustration 6: Setting – Hardware setup Illustration 7: MSI adapters/TEDS sensors checkbox Illustration 8: MSI-LVDT adapter is recognized and set automatically Document version: 1.0 www.dewesoft.com Page 7 / 9 MSI - LVDT 2.3.4.1 Manual operation If MSI adapters/TEDS sensors is left unchechked under Hardware setup then sensor supply and range has to be set manualy. Illustration 9: MSI adapters/TEDS sensors checkbox is left unchecked Under Channel setup for channel N, set Excitation voltage from 10V to 15V maximum according to Table1. Illustration 10: Excitation voltage setting Document version: 1.0 www.dewesoft.com Page 8 / 9 MSI - LVDT 3 Documentation Version Doc-Version Date [dd.mm.yyyy] Notes 0.9 05.02.2014 Pre-release version 1.0 10.3.2014 New detailed descriptions for chapter 2.3.4 ___________________ For support please contact support [at] dewesoft.com Document version: 1.0 www.dewesoft.com Page 9 / 9