US Operating Instruction O 0562 301000 US 08.2007 Membrane dryer VARIODRY FRL Superplus SF 0006 SP-US - SF 0030 SP-US VARIODRY FRL SF 0006-US - SF 0030-US Type Code Series VarioDry FRL Type Code Model Membrane Dryer SF SF SF SF Membrane Dryer Superplus Type no. Material no. 0006-US 0008-US 0010-US 0015-US 562 563 564 565 L L L L SF 0020-US SF 0030-US 566 567 L 0566 3 01 00 0 L 0567 3 01 00 0 SF SF SF SF 562 563 564 565 0006 0008 0010 0015 SP-US SP-US SP-US SP-US SP SP SP SP SF 0020 SP-US 566 SP SF 0030 SP-US 567 SP ultratroc gmbh Drucklufttechnik Postfach 2653 . D-24916 Flensburg Ochsenweg 73 . D-24941 Flensburg 2 L L L L 0562 0563 0564 0565 0562 0563 0564 0565 3 3 3 3 3 3 3 3 01 01 01 01 0C 0C 0C 0C 00 00 00 00 00 00 00 00 0 0 0 0 0 0 0 0 L 0566 3 0C 00 0 L 0567 3 0C 00 0 Telefon +49 (0) 461 949 0 Telefax +49 (0) 461 949 369 e-mail: info@ultratroc.com internet: http://www.donaldson.com 08.2007 Table of contents Type code Table of contents Assembly and parts Filter-water-separator Submikcrofilter Membrane dryer Aktivated carbon filter Pressure regulating valve Page 1. Technical Data 2. Installation 3. Maintenance 4. Dismantling 5. Reassembly 6. Fitting and removing the bowl guard 7. Disposal 8. Assembly of several components 9. Fitting the mounting bracket 1. Technical Data 2. Installation 3. Maintenance 4. Dismantling 5. Reassembly 6. Fitting and removing the bowl guard 7. Disposal 8. Assembly of several components 9. Fitting the mounting bracket 1. Technical Data 2. Installation 3. Adjustment 4. Maintenance 5. Dismantling 6. Reassembly 7. Disposal 8. Assembly of several components 9. Fitting the mounting bracket 1. Technical Data 2. Installation 3. Maintenance 4. Dismantling 5. Reassembly 6. Fitting and removing the bowl guard 7. Disposal 8. Assembly of several components 9. Fitting the mounting bracket 1. Technical Data 2. Installation 3. Pressure setting 4. Maintenance 5. Dismantling 6. Reassembly 7. Fitting the lock 8. Disposal 9. Assembly of several components 10. Fitting the mounting bracket 3 08.2007 2 3 4 5 6 6 7 7 8 8 8 9 10 11 11 12 12 13 13 14 14 15 16 16 16 17 18 18 19 19 20 21 21 21 22 23 23 24 24 25 26 26 27 27 27 28 28 29 29 Membrane dryer assembly and parts Membrane dryer Superplus Type Art. No. 562 SP L 0562 3 0C 00 0 563 SP L 0563 3 0C 00 0 564 SP L 0564 3 0C 00 0 565 SP L 0565 3 0C 00 0 566 SP L 0566 3 0C 00 0 567 SP L 0567 3 0C 00 0 Pressure regulating valve 011 0968 000 includes following parts: a Mounting brackets (3 sets) 011 0973 000 Air inlet NPT 1/2“ Air outlet NPT 1/2“ Gauge 011 0969 000 a Coupling set (4x) 011 0972 000 Filter-waterseparator compl. 011 0977 000 Replacement filter 5µ 011 1071 000 (Ersatzfilter 30µ 011 1070 000) Activated carbon filter compl. 011 0984 000 Replacement filter 026565 Submicrofilter compl. 011 0965 000 Replacement filter 026564 Membrane dryer Type Art. No. 562 L 0562 3 01 00 0 563 L 0563 3 01 00 0 564 L 0564 3 01 00 0 565 L 0565 3 01 00 0 566 L 0566 3 01 00 0 567 L 0567 3 01 00 0 Replacement Membrane module 010 2826 000 010 2826 000 010 2826 000 010 2826 000 010 2826 000 (2x) 010 2826 000 (2x) 3 4 08.2007 FILTER-WATER-SEPARATOR Dear Customer, Thank you for your confidence in our product. In the following pages you will find the technical data required for the trouble-free installation and maintenance of these pneumatic components. Please read the instructions fully to ensure that the product will give you long, trouble-free service. Warning: 1. Servicing and repair work must only be carried out by a qualified technician. TECHNICAL DATA Pressures are gauge pressure Characteristics Port size G3/8 Pore size of filter insert µm Max. condensate capacity cm³ Condensate drainage Installation Medium and ambient temperature range Weight (mass) Pneumatic Characteristics Operating pressure range inlet G1/2 30 (white) 5 (yellow) 57 standard: manual on request: semiautomatic with pressure relief ϑ min ϑ max °C °C kg p1min p1max l/min m³/h l/min m³/h Qmax Separation efficiency at recommended flow rate η % • at p1=6 bar and 25 m/s ‚ at p1=6,3 bar, ∆p=1 bar 5 vertical (other temperatures on request) 0,55 0 16 bar Recommended flow rate • Qn Maximum flow rate ‚ 0 +50 at 10 bar 850 51 4500 270 1900 114 5000 300 95 95 2. INSTALLATION INSTRUCTIONS Warning: Note: The unit must only be used in industrial applications for compressed air. To avoid danger of injuries, the compressed air system must be fully depressurized while pneumatic components are being installed. The bowl must not come into contact with the following materials (whether in liquid or gaseous form): acetone, benzene, brake fluid, chloroform, acetic acid, glycerine, methanol, carbon bisulphide, tri-, tetra- and per-compounds, toluene, xylene (cellulose thinners) and high flash-point synthetic oils (e.g. phosphoric ester base, etc.). If in doubt, please consult your sales contact. 1. Carefully clean rust particles or other dirt out of the air line. 2. Fit a mounting bracket, if applicable. 3. Connect the air line to the filterwater-separator (check flow direction!) 4. Turn on the comp1 p2 pressed air supply. 3. Check the flow direction arrows on the top of the unit MAINTENANCE 3.1. Manual Drainage To drain condensate from the bowl, press the plastic tabs together as shown ⇒ this opens the valve. The condensate level should never be above the “Maximum” mark on the bowl. 3.2. Cleaning As soon as serious pressure drop is observed, clean the filter element and bowl. Clean the filter element with petrol, paraffin or similar and blow it out from inside to outside. The element must be completely dry before reassembly. The bowl and other plastic parts should only be cleaned with warm water and normal washing-up liquid. 6 4. DISMANTLING Warning: To avoid danger of injuries, the unit must only be dismantled with the pneumatic system completely depressurized! 1. Press down the unlocking latch of the locking ring and turn the bayonet ring † to the left. 2. Take off the bowl ‡ with the bayonet ring. 3. Unlock the deflector disc „ by turning it to the left and pull it off the spigot. 4. Pull the conical filter element ƒ from its seat. 5. Screw the deflector ring ‚ out of the housing •. 6. Take the O-ring ( 48 × 2 … out of the housing •. 5. REASSEMBLY 2 3 4 Reassembly of the unit is carried out in reverse order to dismantling. Note: 1 If new seals are fitted, grease them thoroughly before fitting. 1. Screw the deflector ring ‚ into the housing •. 2. Place the O-ring ( 35 × 2 … in the housing •. 3. Push the filter element ƒ (5µm…yellow, 30µm…white) into its seat. 4. Push the deflector disc „ with slot on to the spigot, press gently and lock it by turning to the right. 5. Insert the bowl … and bayonet ring with spigot back into the housing and lock by turning to the right. 7 5 6 7 6. FITTING THE BOWL GUARD The bowl guard kit consists of: • locking ring • bowl guard and • bayonet ring 1 Fitting: First remove the bowl, then proceed as follows: 1. Take the locking ring À out of the bayonet ring à (using some force if necessary). 2. Pull the bayonet ring à off the bowl Á. 3. Fit the bayonet ring à and the bowl guard  (from the kit) together. 4. Insert the bowl Á into the bayonet ring Ã. 5. Insert the locking ring À into the bayonet ring Ã. Note: 7. The unlocking latch (arrow) must line up with the recess in the bayonet ring. 2 3 4 DISPOSAL The method of disposal of packaging and discarded parts must comply with local regulations. 8. ASSEMBLY OF SEVERAL COMPONENTS Only components of the same size can be assembled into combined units. 1. Remove the black cover plates from the inlets and outlets of the components you wish to assemble. The coloured cover plates remain in 3 place. 2. Turn the component so that the flange surface which is to be joined to the other component is on top. 3. Lay the O-ring À from the coupling kit on the flange surface. 4. Place the hexagon nuts Á in the recesses on the component. 5. Place the other component on the flange surface. 6. Place the clamping cones à with the screws  in the recesses on components. 7. Tighten the clamping screws. 8 1 2 4 the 9. FITTING THE MOUNT ING BRACKET 1. Remove the prestamped parts which cover the through-holes on both sides of the unit. 2. Fit the mounting bracket and secure it with the screws provided. Tighten them with a screwdriver. Note: The mounting bracket can be fitted with the mounting strap either upwards or downwards. 9 SUBMICROFILTER Dear Customer, Thank you for your confidence in our product. In the following pages you will find the technical data required for the trouble-free installation and maintenance of these pneumatic components. Please read the instructions fully to ensure that the product will give you long, trouble-free service. Warning: 1. Servicing and repair work must only be carried out by a qualified technician. TECHNICAL DATA Pressures are gauge pressure Characteristics Port size Condensate drainage Installation Medium and ambient temperature range Weight (mass) Pneumatic Characteristics Operating pressure range inlet Maximum flow rate • ϑ min ϑ max °C °C kg p1min p1max 0 16 bar l/min m³/h Qmax Pressure drop at maximum ∆p flow rate Filtration efficiency at maximum flow rate G3/8 G1/2 standard: manual on request: semiautomatic with pressure relief vertical (bowl downwards) (other temperatures on +1,5 +50 at 10 bar request) 0.5 0,5 bar η % • at 6,3 bar 10 600 36 600 36 ca. 0,07 with new filter element up to ca. 0,3 in operation (saturated element) over 99,999%, solids >0,01µm (DOP or BS 3928, 2577) 2. INSTALLAT ION INSTRUCTIONS Warning: Note: The unit must only be used in industrial applications for compressed air. To avoid danger of injuries, the compressed air system must be fully depressurized while pneumatic components are being installed. A filter-water-separator with pore size 5µm (yellow) must always be installed before the submicrofilter (as close to it as possible). The bowl must not come into contact with the following materials (whether in liquid or gaseous form): acetone, benzene, brake fluid, chloroform, acetic acid, glycerine, methanol, carbon bisulphide, tri-, tetra- and per-compounds, toluene, xylene (cellulose thinners) and high flash-point synthetic oils (e.g. phosphoric ester base, etc.). If in doubt, please consult your sales contact 1. Carefully clean rust particles or other dirt out of the air line. 2. Fit a mounting bracket, if applicable. 3. Connect the air line to the submicrofilter (check flow direction!). 4. Turn on the comp1 p2 pressed air supply. 3. Check the flow direction arrows on the top of the unit MAINTENANCE 3.1. Manual Drainage To drain condensate from the bowl, press the plastic tabs together as shown ⇒ this opens the valve. To drain condensate from the bowl, press the plastic tabs together as shown ⇒ this opens the valve. 3.2. Cleaning As soon as serious pressure drop is observed, replace the filter element. The filter element cannot be washed out and must always be replaced. The bowl and other plastic parts should only be cleaned with warm water and normal washing-up liquid. 11 4. DISMANTLING Warning: To avoid danger of injuries, the unit must only be dismantled with the pneumatic system completely depressurized! 1. Press down the unlocking latch of the locking ring and turn the bayonet ring … to the left. 2. Remove the bowl † and the bayonet ring. 3. Screw the filter insert ƒ out of the housing •. 4. Remove the gasket ‚ from the filter insert ƒ. 5. Take the O-ring ( 48 × 2 „ out of the housing •. 5. Reassembly of the unit is carried out in reverse order to dismantling. 1. 2. 3. 4. 2 3 4 REASSEMBLY Note: 1 5 If new seals are fitted, grease them lightly before fitting. Place the O-ring ( 48 × 2 „ in the housing •. Push the gasket ‚ on to the filter insert ƒ. Screw the filter insert ƒ into the housing •. Insert the bowl † and bayonet ring with spigot back into the housing and lock by turning to the right. 12 6 6. FITTING THE BOWL GUARD The bowl guard kit consists of: • locking ring • bowl guard and • bayonet ring 1 Fitting: First remove the bowl, then proceed as follows: 1. Take the locking ring À out of the bayonet ring Ã(using some force if necessary). 2. Pull the bayonet ring à off the bowl Á. 3. Fit the bayonet ring à and bowl guard  (from the kit) together. 4. Insert the bowl Á into the bayonet ring Ã. 5. Insert the locking ring À into the bayonet ring Ã. Note: 7. The unlocking latch (arrow) must line up with the recess in the bayonet ring. 2 3 4 DISPOSAL The method of disposal of packaging and discarded parts must comply with local regulations. The supplier will take over responsibility for the disposal of used filter inserts if they are returned to him. 13 8. ASSEMBLY OF SEVERAL COMPONENTS Only components of the same size can be assembled into combined units. 1. Remove the black cover plates from the inlets and outlets of the components you wish to assemble. The coloured cover plates remain in place. 2. Turn the component so that the flange surface which is to be joined to the other component is on top. 3. Lay the O-ring À from the coupling kit on the flange surface. 3 4. Place the hexagon nuts Á in the recesses on the component. 5. Place the other component on the flange surface. 6. Place the clamping cones à with the screws  in the recesses on the components. 7. Tighten the clamping screws. 9. 1 2 4 FITTING THE MOUNT ING BRACKET 1. Remove the prestamped parts which cover the through-holes on both sides of the unit. 2. Fit the mounting bracket and secure it with the screws provided. Tighten them with a screwdriver. Note: The mounting bracket can be fitted with the mounting strap either upwards or downwards. 14 ! " # ! % # ! & $ ! $ ! # ! & $ ( ! = ! # , ! ! $ $ & ! '! $ ! & # ( *) # " !( ! (# '! ! ! ! ,# $ (# # $ ! $ ( ( * & ( +" $ $ ! ( & ! ( & ! ) . % 0 !( ) # ! - ! $ ! 0 ! 6 * ( 2 2 1 5 " + 6 $ ! % 5 & *% + 0 1 ! & *% + ) ! &$ ! )! ! $ ) ! $ % %,. /9 ϑ ϑ / #$ 3 34 $ $ / 4 ( 1 7 7 " 8 1 8 /4 "4 / " 49" " :4 9"/ 4 ; ( ∆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ear Customer, Thank you for your confidence in our product. In the following pages you will find the technical data required for the trouble-free installation and maintenance of these pneumatic components. Please read the instructions fully to ensure that the product will give you long, trouble-free service. Warning: 1. Servicing and repair work must only be carried out by a qualified technician. TECHNICAL DATA Pressures are gauge pressure Characteristics Port size Installation Medium and ambient temperature range Weight (mass) Pneumatic Characteristics Operating pressure range inlet ϑ min ϑ max °C °C kg p1min p1max 0 16 bar l/min m³/h Recommended flow rate • Qn Pressure drop at recommended flow rate Filtration efficiency for oil vapour G3/8 G1/2 vertical (bowl downwards) (other temperatures on +1,5 +50 at 10 bar request) 0,5 0,5 ∆p bar η % • at 6,3 bar 20 600 36 600 36 ca. 0,07 99,999%, residual oil content: 0,003ppm 2. INSTALLATION INSTRUCTIONS Warning: Note: The unit must only be used in industrial applications for compressed air, but can also be used in medical engineering applications. NOTE! The housing and activated carbon filter are not sterilized (not suitable for steam sterilization)! To avoid danger of injuries, the compressed air system must be fully depressurized while pneumatic components are being installed. A submicrofilter must always be installed before the activated carbon filter (as close to it as possible). The bowl must not come into contact with the following materials (whether in liquid or gaseous form): acetone, benzene, brake fluid, chloroform, acetic acid, glycerine, methanol, carbon bisulphide, tri-, tetra- and per-compounds, toluene, xylene (cellulose thinners) and high flash-point synthetic oils (e.g. phosphoric ester base, etc.). If in doubt, please consult your sales contact. 1. Clean out the air line carefully. 2. Fit a mounting bracket, if applicable. 3. Connect the air line to the activated carbon filter (check flow direction! ⇒ the wrong flow direction will damage the filter p1 element irreparably!). 4. Turn on the compressed air supply. p2 Check the flow direction arrows on the 1 top of the unit 2 3. MAINTENANCE 3.1. Changing the Filter Element As soon as the cleaning power of the activated carbon is exhausted the filter element must be changed. The filter element cannot be washed out. The bowl and other plastic parts should only be cleaned with warm water and normal washing-up liquid. 4. 3 4 5 DISMANTLING Warning: To avoid danger of injuries, the unit must only be dismantled with the pneumatic system completely depressurized! 21 6 1. Press down the unlocking latch of the locking ring and turn the bayonet ring … to the left. 2. 3. 4. 5. 5. Remove the bowl † and the bayonet ring. Screw the filter insert ƒ out of the housing •. Remove the gasket ‚ from the filter insert ƒ. Remove the O-ring ( 48 × 2 „ from the housing •. REASSEMBLY Reassembly of the unit is carried out in reverse order to dismantling. 1. 2. 3. 4. Place the O-ring ( 48 × 2 „ in the housing •. Push the gasket ‚ on to the filter insert ƒ. Screw the filter insert ƒ into the housing •. Insert the bowl † and the bayonet ring with spigot back into the housing and lock by turning to the right. 22 6. FITTING THE BOWL GUARD The bowl guard kit consists of: • locking ring • bowl guard and • bayonet ring 1 Fitting: First remove the bowl, then proceed as follows: 1. Take the locking ring À out of the bayonet ring à (using some force if necessary). 2. Pull the bayonet ring à off the bowl Á. 3. Fit the bayonet ring à and bowl guard  (from the kit) together. 4. Insert the bowl Á into the bayonet ring Ã. 5. Insert the locking ring À into the bayonet ring Ã. Note: The unlocking latch (arrow) must line up with the recess in the bayonet ring. 7. 2 3 4 DISPOSAL The method of disposal of packaging and discarded parts must comply with local regulations. The supplier will take over responsibility for the disposal of used filter inserts which are returned to him. 23 8. ASSEMBLY OF SEVERAL COMPONENTS Only components of the same size can be assembled into combined units. 1. Remove the black cover plates from the inlets and outlets of the components you wish to assemble. The coloured cover plates remain in place. 2. Turn the component so that the flange surface which is to be joined to the other component is on top. 3. Lay the O-ring À from the coupling kit on the flange surface. 3 4. Place the hexagon nuts Á in the recesses on the component. 5. Place the other component on the flange surface. 6. Place the clamping cones à with the screws  in the recesses on the components. 7. Tighten the clamping screws. 9. FITTING THE MOUNT ING BRACKET 1. Remove the prestamped parts which cover the through-holes on both sides of the unit. 2. Fit the mounting bracket and secure it with the screws provided. Tighten them with a screwdriver. Note: The mounting bracket can be fitted with the mounting strap either upwards or downwards. 24 1 2 4 PRESSURE REGULATOR Dear Customer, Thank you for your confidence in our product. In the following pages you will find the technical data required for the trouble-free installation and maintenance of these pneumatic components. Please read the instructions fully to ensure that the product will give you long, trouble-free service. Warning: 1. Servicing and repair work must only be carried out by a qualified technician. TECHNICAL DATA Pressures quoted as gauge pressure Characteristics Port size Medium and ambient temperature range Weight (Mass) Pneumatic Characteristics Operating pressure range Inlet Operating pressure range Outlet Minimum pressure difference Hysteresis p1=10/p2 =0 Hysteresis p1=10/p2 =8 ϑ min ϑ max °C °C kg p1min p1max p2min p2max *) G3/8 bar p1-p2 0,55 0 16 • at p2=6 bar and 25 m/s ‚ at p1=10 bar on p 2=6,3 bar, ∆p=1 bar *) according to type 25 0,5 8 on request 0,5 4 bar 0,2 bar 0,9 0,7 l/min m³/h l/min m³/h Qmax G1/2 (other temperatures on request) bar Recommended flow rate • Qn Maximum flow rate ‚ 0 +60 850 51 4200 252 0,5 10 1900 114 5700 342 2. INSTALLATION INSTRUCTIONS Warning: Note: 1. 2. 3. 4. The unit must only be used in industrial applications for compressed air. To avoid danger of injuries, the compressed air system must be fully depressurized while pneumatic components are being installed. Keep dirt out out of the regulator ð dirt can damage the unit. If required a filter is to be installed in line before pressure regulator. Clean any rust particles or other dirt out of the tubing. Fit a mounting bracket, if applicable. Fit a pressure gauge, if applicable. Connect the tubing to the regulator (check flow direction!). p1 p2 See flow direction arrows on top of unit Option „-T“ (through-p 1): The connection for the regulated pressure line is on the side of the unit. 5. Pull the handwheel upwards and turn it anticlockwise (see arrow on handwheel), to set p 2 to 0 bar. 6. Turn on the compressed air supply and turn the handwheel until the desired pres- p1 sure is obtained. Lock the handwheel. 3. p2 (G¼) p1 (G1/8) PRESSURE SETTING 1. To set the desired pressure, pull the handwheel upwards and turn it anticlockwise until the pressure is below the new desired pressure. 2. Turn the handwheel clockwise to obtain the desired pressure, then push it down again to lock it. 26 - + 4. MAINTENANCE The regulator itself is maintenance-free. However it is important that the whole compressed air system is correctly maintained (air filtered and dewatered). 5. DISMANTLING Warning: To avoid danger of injuries, the unit must only be dismantled with the pneumatic system completely depressurized! 1 5.1. Dismantling the Upper Part 1. Pull the handwheel • upwards and turn it anticlockwise to the stop. Then pull the handwheel up and off (bending the retaining claws away carefully). 2. Screw off the upper part ‚. 3. Remove the regulating spring ƒ. 4. Remove the white spacer disc „ and the diaphragm assembly … from the housing. 2 3 4 5 5.2. Dismantling the Lower Part 1. Preferably remove the regulator from the air line. 2. Screw off the bottom cover ‹ with a pin spanner. Caution: The spring ‰ falls out of the housing with the cover. 3. Pull the valve piston ˆ out of the housing†. 4. Remove the O-Ring ( 3 × 2 ‡ from the housing. 5. Remove the O-Ring ( 48 × 2 Š from the housing. 6 7 8 9 10 6. REASSEMBLY Reassembly of the unit is carried out in the reverse order—first the lower part, then the upper part. Note: If new seals are fitted, grease them thoroughly before fitting. 27 11 Reassembling the Upper Part: 1. Screw the upper part 1—2 turns into the housing. 2. Unlock the handwheel, hold the upper part with one hand and turn the handwheel 3—4 turns to the right ⇒ this centres the diaphragm to the valve piston. 3. Turn the handwheel to the left again and lock it. 4. Screw the upper part in tight up to the stop. 7. FITTING THE LOCK Note: The lock can only be used on regulators fitted with the projecting locking post to take it. 1. Position the key obliquely to the hole and place the lock on the post. 2. Turn the key clockwise and remove it. 8. DISPOSAL The method of disposal of packaging and discarded parts must comply with local regulations. 28 9. ASSEMBLY OF SEVERAL COMPONENTS Only components of the same size can be assembled into combined units. 1. Remove the black cover plates from the inlets and outlets of the components you wish to assemble. The coloured cover plates remain in place. 2. Turn the component so that the flange surface which is to be joined to the other component is on top. 3. Lay the O-ring À from the coupling 3 kit on the flange surface. 4. Place the hexagon nuts Á in the recesses on the component. 5. Place the other component on the flange surface. 6. Place the clamping cones à with the screws  in the recesses on the components. 7. Tighten the clamping screws. 10. 1 2 4 FITTING THE MOUNTING BRACKET 1. Remove the prestamped parts which cover the through-holes on both sides of the unit. 2. Fit the mounting bracket and secure it with the screws provided. Tighten them with a screwdriver. Note: The mounting bracket can be fitted with the mounting strap either upwards or downwards. 29