Telcordia GR-1089, Issue 6 Calls for New Protection and Testing of Ethernet Ports White Paper: Telcordia GR-1089, Issue 6 Calls for New Protection and Testing of Ethernet Ports For several years communication system designers have been using Issue 5 of the Telcordia GR-1089 specification in the design of Ethernet ports, and surge protection for those ports. To correct some ambiguities and other shortcomings of that spec, Telcordia and several companies supplying equipment to the communications industry worked on revisions, which have now been published as GR-1089, Issue 6. The new spec defines additional port types, surge suppression required for them, and testing to verify the effectiveness of that suppression. In particular, Ethernet ports, including PoE, and associated surge suppression testing have been redefined and expanded in Issue 6. These changes require that all Ethernet interfaces be subjected to metallic and longitudinal lightning surge and power fault testing, with the exception of Type 2 Ethernet ports. This white paper explains what that means for communications equipment suppliers, and how their engineers must design and test Ethernet ports and interfaces to meet the requirements of GR-1089, Issue 6. GR-1089 Issue 6 Summary Let’s begin with a brief overview of the standard. Issue 6 contains ten chapters: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) Introduction System-Level ESD and EFT EMI Lightning and Power Fault Steady-State Power Induction DC Potential Difference Electrical and Optical Safety Criteria Corrosion Bonding and Grounding Criteria for Telcom Load Equipment DC Power Port This generic requirements document covers EMC (Electro Magnetic Compatibility) and electrical safety needed for equipment to operate in a safe and reliable manner. This document covers equipment used at Central Offices (COs), outside plant (OSP) locations, and customer premises (CPs) locations. Interestingly, it does NOT cover on-hook leakage limits, off-hook input impedance criteria, loop DC resistance, nor does it cover loop capacitance except for the inclusion on first level criteria that states equipment must continue to operate after applied events. The main reasons for this new version of the standard are: 1) Simplify and condense the requirements contained in Section 4 Lightning and Power Faults 2) Address technical issues related to lightning throughout the document 3) Address ground resistivity and ground potential rise (GPRs), fast rise time surges, and GDT interaction 4) Revise Section 5 Steady-State Power Induction 5) Add Appendix A Definition of DoubleExponential Impulse Waveform 6) Add Appendix B Application Guidelines 7) Add Appendix F Wireless 8) Radiated and magnetic EMI requirements were revised to eliminate test frequencies below 30 MHz. Waveshape Lightning Surge Definition It has six appendices: A) Definition of Double-Exponential Impulse Waveform B) Application Guidelines C) References D) Definitions E) Acronyms F) Wireless ©2011 Littelfuse, Inc 1 Telcordia GR-1089, Issue 6 Calls for New Protection and Testing of Ethernet Ports 1.2x50 and 10x700 Voltage Waveshape Lightning Surge Definition Section 4 Lightning and Power Fault was edited extensively. Intra-building applications are exposed to transient events due to ground potential rises (GPRs). This updated version now covers the case when outside plant (OSP) wiring becomes short-circuited. Seven port type definitions were added to this Issue 6 revision (3a, 3b, 4a, 5a, 5b, 8a, and 8b). Port Types Port Type Number 1 2 3 Description Issue 5 Network inter-building Network intra-building Customer premises (CP) inter-building 3a 3b 4 Cell site location added Intra-cell site CP ports Short reach OSP CP ports Customer premises intra-building 4a 5 5a 5b 6 7 8 8a 8b Issue 6 Customer side ONT intra-building port OSP Inter-building Intra-cell site Short reach OSP ports Antenna ports AC power ports Local DC power ports DC power to antenna Intra-cell site DC power 1) Type 1 port is CO equipment (inter-building) that connects to outside plant (OSP). 2) Type 2 port is CO equipment (intra-building) that does NOT connect to outside plant. 3) Type 3 port is customer located equipment or cellsite equipment that connects to OSP. ©2011 Littelfuse, Inc 4) Type 3a and 5a ports (intra-cell site location)are located at cell sites or similar sites with large antennas and are considered intra-building types and IF they do have cables that run outdoors it runs ONLY short distances. 5) Type 3b and 5b ports are short reach (< 500 feet) outside cables. Most commonly these are Ethernet or Power over Ethernet (PoE) type ports) therefore considered intra-building exposure. 6) Type 4 ports are non-CO intra-building types; i.e. do not connect to the outside plant but may be located at cabinets, remote terminals, cell sites, or CP. 7) Type 4a ports customer side ONT (Optical Network Terminal) and NID (Network Interface Device) ports such as POTS (Plain Old Telephone Systems) and Ethernet. 8) Type 5 ports are OSP located equipment with connections to outside plant. 9) Type 6 ports are antenna ports. 10) Type 7 AC power ports. 11) Type 8 DC power ports (but not including DC span powering used in telcom) . 12) Type 8a DC power to antenna (i.e. high exposure environment). 13) Type 8b port is an intra-cell site DC power. Issue 6 assumes a high-voltage category primary protector is always used. This allows a let-through impulse maximum voltage of 1000V peak and a 60Hz maximum let-through of 425V rms (600V peak). This replaces the prior assumption of a 3-mil-gap carbon block that would allow a 60Hz let-through of 600Vrms (850V peak). This assumption results in different maximum voltages for the first and second level power fault testing. All Ethernet interfaces shall be subjected to metallic and longitudinal lightning-surge and power-fault testing with the exceptions of Type 2 Ethernet ports. For 10/100 BaseT interfaces, some pairs may not be used for data but will have a “Bob Smith” termination circuit. These pairs are also to be tested and the termination components cannot be damaged since their failure could result in increased radiated emissions. PoE interfaces shall also have the inter-powering pair of wires surge tested. The following Type 2 Ethernet ports are subjected to longitudinal type surges only (no metallic surge testing) IF it meets the following criteria: 2 Telcordia GR-1089, Issue 6 Calls for New Protection and Testing of Ethernet Ports a) LAN cabling is not connected to external environment b) All LAN equipment powered from a single power feed c) Ground referenced SPDs are not installed d) None of the ports are TNV (telecommunication network voltage) circuit type (non-PoE types only) Two-Wire Telcom Interface Connection A1 (metallic) A2 (metallic) A3 (metallic) A4 (metallic) A5 (longitudinal) A6 (longitudinal) B (longitudinal) S1 Closed Open NA NA Closed NA Closed Connection A1 (metallic) A2 (metallic) A3 (metallic) A4 (metallic) A5 (longitudinal) A6 (longitudinal) B (longitudinal) S1A Open Open Open Open Open Open Open S2 Open Closed NA NA Open NA Open S3 Open Closed NA NA Closed NA Closed S4 Closed Open NA NA Open NA Open st S2A Open Open Open Open Open Open Open S3A Open Open Open Open Open Open Open S4A Open Open Open Open Open Open Open 1 Level Inter-Building Surges for Telcom Ports Issue 5 Surge # 1 2 3 4 5 Four-Wire Telcom Interface Connection A1 (metallic) A2 (metallic) A3 (metallic) A4 (metallic) A5 (longitudinal) A6 (longitudinal) B (longitudinal) S1 Closed Open Open Open Closed Open Closed S2 Open Closed Closed Closed Open Closed Closed S3 Open Closed Open Open Closed Open Closed S4 Closed Open Closed Closed Open Closed Closed Connection A1 (metallic) A2 (metallic) A3 (metallic) A4 (metallic) A5 (longitudinal) A6 (longitudinal) B (longitudinal) S1A Open Open Closed Open Open Closed Closed S2A Closed Closed Open Closed Closed Open Closed S3A Open Open Open Closed Open Closed Closed S4A Closed Closed Closed Open Closed Open Closed Min voltage peak value (v) Min current peak value (A) Rise/decay waveshape (µs) Reps Test Connections ± 600 100 10/1000 A ±25 ±1000 100 10/360 A ±1000 100 10/1000 A (Surge #3 may be conducted instead of surge #1 and 2) ±2500 500 2/10 ±10 B ±1000 25 10/360 ±5 B *Not required if > 95A drawn during surge #3 (1000V, 100A test condition) ** Not required for applications with primary protectors mounted within 1 meter and longest dimension of the cabinet is ≤ 1 meter. A special termination circuit is used for the 2/10 inductive kick tests to prevent excessive metallic surges due to known characteristics of 2/10 surge generators (a voltage dependent resistor is placed across the simultaneous “high” outputs). st 1 Level Surges for Remote Outside Plant Locations Port Types 3, 5 (3b/5b Surge #1) Surge # Min voltage peak value (v) Min current peak value (A) Rise/decay waveshape (µs) 1 2 3 ±1000 ±1000* ±400 to ±4000 (High lightning exposure) 200 100 50 @400V to 500 @4000V 2/10 10/1000 10/1000 Reps Test Connections A A5, A6 A ±5 * Test is performed with 5 and 25 ohm resistance added between EUT ground and surge generator return (GPR testing) to simulate high soil resistivity conditions ©2011 Littelfuse, Inc 3 Telcordia GR-1089, Issue 6 Calls for New Protection and Testing of Ethernet Ports st 1 Level Surges for Remote Outside Plant Locations Port Types 3, 5 (3b/5b Surge #1) Surge # Min voltage peak value (v) Min current peak value (A) Rise/decay waveshape (µs) 1 2 3 ±1000 ±1000* ±400 to ±4000 (High lightning exposure) 200 100 50 @400V to 500 @4000V 2/10 10/1000 10/1000 Reps Test Connections A A5, A6 A ±5 * Test is performed with 5 and 25 ohm resistance added between EUT ground and surge generator return (GPR testing) to simulate high soil resistivity conditions. st 1 Level Intra-building Surges for Port Types 2, 3a/5a, 4, 4a up to 2 Pairs Surge # 1 /or 2 /or 3 /or 4 /or Min voltage peak value (v) Min current peak value (A) Rise/decay waveshape (µs) ±800 (external 6 ohm per wire if 1.2/50 waveshape used) ±1500 (external 10 ohm per wire if 1.2/50 waveshape used) @ ±Vs (external 6 ohm per wire if 1.2/50 waveshape used) 100 400 (before external resistance is added) 2/10 1.2/50-8/20 100 750 (before external resistance is added) 2/10 1.2/50-8/20 100 @ 800V 100@ 1500V Reps Test Connections A1, A2, A3, A4 ±5 2/10 1.2/50-8/20 2/10 B A1, A2, A3, A4 The Type 2 Ethernet ports are exempted from metallic (differential) testing IF 1) the port does not contain a grounded secondary protector 2) any unused pins are not grounded (Bob Smith termination is not considered as a grounded connection in this context) Type 4 and 4a are exempted from the metallic testing until August 1, 2012. st 1 Level Surges for Customer Side ONT Interfaces (Port Type 4a) Surge # Min voltage peak value (v) Min current peak value (A) 1 ±800 (external 6 ohm per wire) ±1500(external 40 ohm per wire) <36/wire for > 4 pair @ ±Vs <42/wire for > 4 pair Rise/decay waveshape (µs) Reps Test Connections Metallic* 1.2/5-8/20 ±5 100 @ 800V 35.7@ 1500V *each wire with all other wires grounded (metallic, one at a time) ©2011 Littelfuse, Inc Reps Test Connections st Surge # 4 Rise/decay waveshape (µs) 1 Level Surges for Antenna Port (Port Type 6) Surge # Min voltage peak value (v) Min current peak value (A) Rise/decay waveshape (µs) Reps Test Connections 1 ±600 300 1.2/5-8/20 ±5 Center conductor to shield st 3 Min current peak value (A) B 1 Level Intra-building surges for Port Types 2, 3a/5a, 4, 4a with more than 4 pairs (test 1 & 3 for unshielded PoE ports) 2 Min voltage peak value (v) B Metallic* B st 1 Level Surges for AC Power Port (Port Type 7) Surge # Min voltage peak value (v) Min current peak value (A) 1 ±2000 (if external protector present) 1000 Rise/decay waveshape (µs) 1.2/5-8/20 Reps ±5 Test Connections Phase to neutral, phase to ground, & neutral to ground 4 Telcordia GR-1089, Issue 6 Calls for New Protection and Testing of Ethernet Ports 2 nd Level Surges for Port Types 1, 3 and 5 Surge # Min voltage peak value (v) Min current peak value (A) Rise/decay waveshape (µs) Reps Test Connections 1 ±5000 500 2/10 ±5 A Littelfuse, Inc. 8755 West Higgins Road, Suite 500 Chicago, IL 60631 USA Phone: (773) 628-1000 www.littelfuse.com st 1 Level Power Fault Tests (Port Types 1, 3, and 5) Test # 1 2 Min voltage RMS value (V) 50 Vs 3 4 100 Vs 5 6 7 8 9 10 200 425 Vs 1000 425 425 Min RMS current per conductor (A) 0.33 0.33 @ 50 V 0.17 0.17 @ 100 V 0.47 1 1 @ 425 V 1 0.50 0.71 Reps Duration 1 15 minutes Test Connections A 60 1s 1 5 4s 2s B A Vs tests are conducted at the primary protector maximum voltage breakdown with the primary protector removed from the circuit. . Issue 6 of GR-1089 does NOT allow the specifying of external current limiters; therefore EUTs are required to comply with the nd following 2 Level power fault tests without any current limiters in the test circuit. nd 2 Level Power Fault Tests (Port Types 1, 3 and 5) (Test also for 3a, 3b, 4, 4a, 5a, and 5b) Test # 1 2 3 4 5 Min voltage RMS value (V) 120 277 425 Vs 425 6 425 7 8 Vs Vs Min RMS current per conductor (A) Duration 25 15 minutes 40 Vs /10.6 7, 10, 12.5, 20, 25, & 30 2.2*, 2.6*, 3.0, 3.75, & 5 Vs /60.7 Vs /193.2* & 2.2* Test Connections 1.5 s 5s A 15 minutes 5s 15 minutes * wiring simulator is NOT installed for this test condition ©2011 Littelfuse, Inc 5