GL1800C: Fog Lamp Attachment

Accessory
INSTALLATION
INSTRUCTIONS
Application
Publication No.
MII 14918
FOG LAMP ATTACHMENT
GL1800C
P/N 08V70-MJR-670
Issue Date
March 2014
LED FOG LAMP
Sold separately
PARTS LIST
(12)
(11)
(7)
(3)
(3)
(4)
(2)
(6)
(13)
(5)
(16)
(7)
(11)
(8)
(5)
(6)
(1)
(1)
(13)
(12)
(17)
(4)
No.
Description
Qty
(1)
Installation Instruction URL
1
(2)
Fog lamp harness
1
(3)
Wire tie (narrow)
3
(4)
Wire tie (wide)
2
(5)
Connector cover
1
(6)
Power relay
1
(7)
Fog lamp switch
1
(8)
3 mm screw
2
(2)
(15)
(10)
(9)
(8)
(14)
Disregard the included Installation Instructions.
© 2014 Honda Motor Co., Ltd. - All Rights Reserved.
1 of 11
87943-MJR-6702
No.
Description
INSTALLATION
Qty
(1)
Right LED fog lamp
1
(2)
Left LED fog lamp
1
(3)
Right bracket
1
(4)
Left bracket
1
(5)
Collar (short)
1
(6)
Collar (long)
1
(7)
Collar (medium)
2
(8)
Switch (Not used.)
1
(9)
Fog lamp sub harness (Not used.)
4
(10)
Flange collar (small)
4
(11)
Grommet
6
(12)
Flange collar (large)
6
(13)
Washer
6
(14)
Wire tie
3
(15)
5 mm screw
4
(16)
6 mm SH flange bolt (short)
3
(17)
6 mm SH flange bolt (long)
3
CAUTION
• To prevent burns, allow the engine, exhaust system,
radiator, etc., to cool before installing the accessory.
NOTE:
• The LED fog lamp is required for the installation of
this accessory.
• Disconnect the negative (-) cable from the battery
before installing this accessory.
• The memory of the clock will be erased when
you disconnect the battery. Reset the clock after
reconnecting the battery.
• Reinstall the removed parts on the motorcycle and
make sure that the wires and harnesses are not
pinched.
• Trim the excess ends off the wire ties after attaching
them to the wire harnesses. Do not allow the cut part
of the wire tie to interfere with another harness or
brake hose.
TOOLS AND SUPPLIES REQUIRED
1.
Socket (8 mm)
Ratchet
Phillips ® screwdriver
Side cutters
Ruler
Electrical tape
Scissors
File
Torque wrench
Remove the left side cover and disconnect the
negative (-) cable from the battery.
<Left side>
NEGATIVE (-) BATTERY CABLE
TORQUE CHART
Tighten all screws, bolts, and nuts to their specified
torque values. Refer to the Service Manual for the torque
values of the removed parts.
Item
N·m
kgf·m
Ibf·ft
5 mm screw
4.2
0.4
3.1
6 mm SH flange bolt
10
1.0
7
LEFT SIDE COVER
2 of 11
2.
Remove the front upper cowl as shown.
4.
Cut out the front lower cowl as shown.
• Remove the any burrs from the edge of the
hole.
SIDE CUTTERS
Cut out.
CLIP
CLIP
FRONT UPPER
COWL
SCREW
FILE
File off the cutout surface.
3.
Remove the front lower cowl as shown.
FRONT LOWER COWL
SCREW
SCREW
3 of 11
FRONT LOWER COWL
5.
6.
Remove the left radiator side panel as shown.
<Left side>
Install the three grommets in the holes of the left
bracket as shown.
Remove the fuel lid cable from the key cylinder.
GROMMET
FUEL LID CABLE
LEFT BRACKET
LEFT RADIATOR
SIDE PANEL
(BACKSIDE)
KEY CYLINDER
7.
Install the three grommets in the holes of the right
bracket as shown.
RIGHT BRACKET
GROMMET
BOLT
8.
LEFT RADIATOR SIDE PANEL
Install the flange collars to the left bracket as shown.
• Repeat on the right side.
LEFT BRACKET
FLANGE COLLAR
(large)
4 of 11
9.
Remove the bolts as shown.
12. Install the right bracket as shown.
<Left side>
RIGHT FRONT INNER
LOWER COVER (Reuse)
BOLT (Save)
COLLAR (short)
ASSEMBLED RIGHT
BRACKET
WASHER
6 mm SH FLANGE BOLT (short)
13. Wind the tape on to the left LED fog lamp harness as
shown.
• Repeat on the right side.
10. Install the left bracket as shown.
COLLAR (medium)
COLLAR (long)
LEFT LED FOG LAMP
6 mm SH FLANGE
BOLT (long)
LEFT LED FOG LAMP
HARNESS
WASHER
COLLAR (medium)
ASSEMBLED LEFT
BRACKET
LEFT FRONT INNER
LOWER COVER (Reuse)
ELECTRICAL TAPE
Wrap the base of the harness.
11. Remove the bolts as shown.
<Right side>
14. Secure the right LED fog lamp harness with the wire
tie as shown.
BOLT (Save)
RIGHT LED FOG LAMP
HARNESS
RIGHT LED FOG LAMP
5 of 11
WIRE TIE
(Included with the LED fog lamp.)
Secure the right LED fog lamp
harness to the stay.
15. Secure the left LED fog lamp harness with the wire
tie as shown.
17. Remove the tape from the connector as shown.
<Left side>
WIRE TIE
Remove the motorcycle’s
2-pin waterproof connector
(Gray) as shown.
LEFT BRACKET
LEFT LED FOG LAMP
HARNESS
MOTORCYCLE’S
2-PIN WATERPROOF
CONNECTOR (Gray)
WIRE TIE
(Included in the LED fog lamp.)
Loosely secure the harness.
ELECTRICAL TAPE
Remove.
18. Remove the dummy connector as shown.
LEFT LED FOG
LAMP
LEFT LED FOG LAMP HARNESS
16. Install the left LED fog lamp as shown.
• Repeat on the right side.
LEFT BRACKET
MOTORCYCLE’S
2-PIN WATERPROOF
CONNECTOR (Gray)
LEFT LED FOG
LAMP
2-PIN WATERPROOF
DUMMY CONNECTOR
(Gray) (Save)
19. Connect the left LED fog lamp harness as shown.
5 mm SCREW
FLANGE COLLAR (small)
LEFT LED FOG
LAMP STAY
LEFT BRACKET
SPRING
LEFT LED FOG
LAMP
SCREW
LEFT LED FOG LAMP
HARNESS
2-PIN WATERPROOF
CONNECTOR (Gray)
6 of 11
20. Secure the left LED fog lamp harness.
23. Connect the right LED fog lamp harness as shown.
2-PIN WATERPROOF
CONNECTOR (Gray)
CLAMP (Reuse)
Secure the
motorcycle’s harness.
ELECTRICAL TAPE
Wind around the left LED
fog lamp harness.
LEFT LED
FOG LAMP
RIGHT LED FOG LAMP
LEFT LED FOG LAMP
HARNESS
RIGHT LED FOG
LAMP HARNESS
21. Remove the tape from the connector as shown.
24. Remove the dummy cap as shown.
<Right side>
MOTORCYCLE’S
2-PIN WATERPROOF
CONNECTOR (Gray)
SCREW (Save)
DUMMY CAP (Save)
ELECTRICAL TAPE
Remove.
LEFT RADIATOR SIDE PANEL
22. Remove the dummy connector as shown.
MOTORCYCLE’S
2-PIN WATERPROOF
CONNECTOR (Gray)
25. Turn over the connector cover as shown.
2-PIN WATERPROOF
DUMMY CONNECTOR
(Gray) (Save)
CONNECTOR COVER
7 of 11
26. Cut the connector cover as shown.
28. Pass the connector cover over the fog lamp switch
harness as shown.
CONNECTOR COVER
CONNECTOR COVER
Cut four holes with the dimensions shown.
FOG LAMP
SWITCH HARNESS
29. Connect the fog lamp switch harness as shown.
5 mm
7.5
Discard.
Cut.
FOG LAMP
SWITCH HARNESS
5 mm
mm
7.5
mm
3 mm
FOG LAMP HARNESS
3 mm
3-PIN WATERPROOF
CONNECTOR (Blue)
27. Return the connector cover and cut it as shown.
CONNECTOR COVER
30. Connect the power relay as shown.
25 mm
FOG LAMP HARNESS
SCISSORS
5-PIN CONNECTOR (White)
POWER RELAY
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31. Install the fog lamp switch as shown.
33. Secure the connector cover with the wire ties as
shown.
3 mm SCREW
CONNECTOR COVER
3 mm SCREW
FOG LAMP
SWITCH
LEFT RADIATOR
SIDE PANEL (Reuse)
FOG LAMP SWITCH
WIRE TIE (narrow)
Secure the
connector cover
to the fog lamp
switch.
34. Wind the connector cover with electrical tape as
shown.
ELECTRICAL TAPE
CONNECTOR COVER
32. Fit the connector cover as shown.
CONNECTOR COVER
35. Pass the wire tie through the power relay.
FOG LAMP SWITCH
POWER RELAY
WIRE TIE (wide)
9 of 11
36. Connect the fog lamp switch harness as shown.
4-PIN CONNECTOR (Black)
38. Install the left radiator side panel in the reverse order
of removal.
• When installing the left radiator side panel,
secure the key cylinder so that it does not
interfere with the harness boot. Check that the
key operation works properly.
LEFT RADIATOR SIDE PANEL
HARNESS BOOT
Store the 3-pin waterproof
connector (Blue) in the boot.
3-PIN WATERPROOF
CONNECTOR (Blue)
FOG LAMP SWITCH
HARNESS
LEFT RADIATOR SIDE PANEL
37. Secure the power relay as shown.
Place the opening of the power relay downward as
shown.
FRAME
WIRE TIE (wide)
Secure the power
relay to the frame.
39. Connect the negative (-) cable to the battery and
check that each light functions.
40. Perform ADJUSTING AND AMING THE FOG LAMP.
41. Install the removed parts in the reverse order of
removal.
• Confirm that no wire harness is caught or too
tight.
POWER RELAY
CLEAR APERTURE
HARNESS BOOT
10 of 11
ADJUSTING AND AIMING THE FOG LAMP
1.
2.
3.
Place the motorcycle on a level surface, 5 m away
from the aiming screen. Turn on the fog lamps.
Measure the mounting height of the fog lamp from
the floor.
Aim the fog lamps so that the cut-off line of the light
pattern on the aiming screen is the same distance
above the floor as the fog lamp mounting height.
MOUNTING
HEIGHT of
FOG LAMP
5m
CUT-OFF LINE
MOUNTING
HEIGHT of
FOG LAMP
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