Accessory INSTALLATION INSTRUCTIONS Application Publication No. MII 14918 FOG LAMP ATTACHMENT GL1800C P/N 08V70-MJR-670 Issue Date March 2014 LED FOG LAMP Sold separately PARTS LIST (12) (11) (7) (3) (3) (4) (2) (6) (13) (5) (16) (7) (11) (8) (5) (6) (1) (1) (13) (12) (17) (4) No. Description Qty (1) Installation Instruction URL 1 (2) Fog lamp harness 1 (3) Wire tie (narrow) 3 (4) Wire tie (wide) 2 (5) Connector cover 1 (6) Power relay 1 (7) Fog lamp switch 1 (8) 3 mm screw 2 (2) (15) (10) (9) (8) (14) Disregard the included Installation Instructions. © 2014 Honda Motor Co., Ltd. - All Rights Reserved. 1 of 11 87943-MJR-6702 No. Description INSTALLATION Qty (1) Right LED fog lamp 1 (2) Left LED fog lamp 1 (3) Right bracket 1 (4) Left bracket 1 (5) Collar (short) 1 (6) Collar (long) 1 (7) Collar (medium) 2 (8) Switch (Not used.) 1 (9) Fog lamp sub harness (Not used.) 4 (10) Flange collar (small) 4 (11) Grommet 6 (12) Flange collar (large) 6 (13) Washer 6 (14) Wire tie 3 (15) 5 mm screw 4 (16) 6 mm SH flange bolt (short) 3 (17) 6 mm SH flange bolt (long) 3 CAUTION • To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. NOTE: • The LED fog lamp is required for the installation of this accessory. • Disconnect the negative (-) cable from the battery before installing this accessory. • The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery. • Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched. • Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose. TOOLS AND SUPPLIES REQUIRED 1. Socket (8 mm) Ratchet Phillips ® screwdriver Side cutters Ruler Electrical tape Scissors File Torque wrench Remove the left side cover and disconnect the negative (-) cable from the battery. <Left side> NEGATIVE (-) BATTERY CABLE TORQUE CHART Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. Item N·m kgf·m Ibf·ft 5 mm screw 4.2 0.4 3.1 6 mm SH flange bolt 10 1.0 7 LEFT SIDE COVER 2 of 11 2. Remove the front upper cowl as shown. 4. Cut out the front lower cowl as shown. • Remove the any burrs from the edge of the hole. SIDE CUTTERS Cut out. CLIP CLIP FRONT UPPER COWL SCREW FILE File off the cutout surface. 3. Remove the front lower cowl as shown. FRONT LOWER COWL SCREW SCREW 3 of 11 FRONT LOWER COWL 5. 6. Remove the left radiator side panel as shown. <Left side> Install the three grommets in the holes of the left bracket as shown. Remove the fuel lid cable from the key cylinder. GROMMET FUEL LID CABLE LEFT BRACKET LEFT RADIATOR SIDE PANEL (BACKSIDE) KEY CYLINDER 7. Install the three grommets in the holes of the right bracket as shown. RIGHT BRACKET GROMMET BOLT 8. LEFT RADIATOR SIDE PANEL Install the flange collars to the left bracket as shown. • Repeat on the right side. LEFT BRACKET FLANGE COLLAR (large) 4 of 11 9. Remove the bolts as shown. 12. Install the right bracket as shown. <Left side> RIGHT FRONT INNER LOWER COVER (Reuse) BOLT (Save) COLLAR (short) ASSEMBLED RIGHT BRACKET WASHER 6 mm SH FLANGE BOLT (short) 13. Wind the tape on to the left LED fog lamp harness as shown. • Repeat on the right side. 10. Install the left bracket as shown. COLLAR (medium) COLLAR (long) LEFT LED FOG LAMP 6 mm SH FLANGE BOLT (long) LEFT LED FOG LAMP HARNESS WASHER COLLAR (medium) ASSEMBLED LEFT BRACKET LEFT FRONT INNER LOWER COVER (Reuse) ELECTRICAL TAPE Wrap the base of the harness. 11. Remove the bolts as shown. <Right side> 14. Secure the right LED fog lamp harness with the wire tie as shown. BOLT (Save) RIGHT LED FOG LAMP HARNESS RIGHT LED FOG LAMP 5 of 11 WIRE TIE (Included with the LED fog lamp.) Secure the right LED fog lamp harness to the stay. 15. Secure the left LED fog lamp harness with the wire tie as shown. 17. Remove the tape from the connector as shown. <Left side> WIRE TIE Remove the motorcycle’s 2-pin waterproof connector (Gray) as shown. LEFT BRACKET LEFT LED FOG LAMP HARNESS MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (Gray) WIRE TIE (Included in the LED fog lamp.) Loosely secure the harness. ELECTRICAL TAPE Remove. 18. Remove the dummy connector as shown. LEFT LED FOG LAMP LEFT LED FOG LAMP HARNESS 16. Install the left LED fog lamp as shown. • Repeat on the right side. LEFT BRACKET MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (Gray) LEFT LED FOG LAMP 2-PIN WATERPROOF DUMMY CONNECTOR (Gray) (Save) 19. Connect the left LED fog lamp harness as shown. 5 mm SCREW FLANGE COLLAR (small) LEFT LED FOG LAMP STAY LEFT BRACKET SPRING LEFT LED FOG LAMP SCREW LEFT LED FOG LAMP HARNESS 2-PIN WATERPROOF CONNECTOR (Gray) 6 of 11 20. Secure the left LED fog lamp harness. 23. Connect the right LED fog lamp harness as shown. 2-PIN WATERPROOF CONNECTOR (Gray) CLAMP (Reuse) Secure the motorcycle’s harness. ELECTRICAL TAPE Wind around the left LED fog lamp harness. LEFT LED FOG LAMP RIGHT LED FOG LAMP LEFT LED FOG LAMP HARNESS RIGHT LED FOG LAMP HARNESS 21. Remove the tape from the connector as shown. 24. Remove the dummy cap as shown. <Right side> MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (Gray) SCREW (Save) DUMMY CAP (Save) ELECTRICAL TAPE Remove. LEFT RADIATOR SIDE PANEL 22. Remove the dummy connector as shown. MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (Gray) 25. Turn over the connector cover as shown. 2-PIN WATERPROOF DUMMY CONNECTOR (Gray) (Save) CONNECTOR COVER 7 of 11 26. Cut the connector cover as shown. 28. Pass the connector cover over the fog lamp switch harness as shown. CONNECTOR COVER CONNECTOR COVER Cut four holes with the dimensions shown. FOG LAMP SWITCH HARNESS 29. Connect the fog lamp switch harness as shown. 5 mm 7.5 Discard. Cut. FOG LAMP SWITCH HARNESS 5 mm mm 7.5 mm 3 mm FOG LAMP HARNESS 3 mm 3-PIN WATERPROOF CONNECTOR (Blue) 27. Return the connector cover and cut it as shown. CONNECTOR COVER 30. Connect the power relay as shown. 25 mm FOG LAMP HARNESS SCISSORS 5-PIN CONNECTOR (White) POWER RELAY 8 of 11 31. Install the fog lamp switch as shown. 33. Secure the connector cover with the wire ties as shown. 3 mm SCREW CONNECTOR COVER 3 mm SCREW FOG LAMP SWITCH LEFT RADIATOR SIDE PANEL (Reuse) FOG LAMP SWITCH WIRE TIE (narrow) Secure the connector cover to the fog lamp switch. 34. Wind the connector cover with electrical tape as shown. ELECTRICAL TAPE CONNECTOR COVER 32. Fit the connector cover as shown. CONNECTOR COVER 35. Pass the wire tie through the power relay. FOG LAMP SWITCH POWER RELAY WIRE TIE (wide) 9 of 11 36. Connect the fog lamp switch harness as shown. 4-PIN CONNECTOR (Black) 38. Install the left radiator side panel in the reverse order of removal. • When installing the left radiator side panel, secure the key cylinder so that it does not interfere with the harness boot. Check that the key operation works properly. LEFT RADIATOR SIDE PANEL HARNESS BOOT Store the 3-pin waterproof connector (Blue) in the boot. 3-PIN WATERPROOF CONNECTOR (Blue) FOG LAMP SWITCH HARNESS LEFT RADIATOR SIDE PANEL 37. Secure the power relay as shown. Place the opening of the power relay downward as shown. FRAME WIRE TIE (wide) Secure the power relay to the frame. 39. Connect the negative (-) cable to the battery and check that each light functions. 40. Perform ADJUSTING AND AMING THE FOG LAMP. 41. Install the removed parts in the reverse order of removal. • Confirm that no wire harness is caught or too tight. POWER RELAY CLEAR APERTURE HARNESS BOOT 10 of 11 ADJUSTING AND AIMING THE FOG LAMP 1. 2. 3. Place the motorcycle on a level surface, 5 m away from the aiming screen. Turn on the fog lamps. Measure the mounting height of the fog lamp from the floor. Aim the fog lamps so that the cut-off line of the light pattern on the aiming screen is the same distance above the floor as the fog lamp mounting height. MOUNTING HEIGHT of FOG LAMP 5m CUT-OFF LINE MOUNTING HEIGHT of FOG LAMP 11 of 11