Pipe Bending Machine 36-48 - CRC

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Pipe Bending Machine 36-48”

One source. One proven solution.

CRC-Evans is the industry’s largest manufacturer of pipeline construction equipment. Designed in-house to precise customer specifications, our welding machines, pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to complete more than 60,000 miles of pipeline in more than 100 countries.

CRC-Evans builds today’s most comprehensive line of onshore and offshore pipeline construction equipment.

All equipment is manufactured within a Quality

Management System certified to the internationally recognized ISO 9001:2008 standard and CRC-Evans’ own Quality Policy.

For pipe from 36” (965mm) to 48” (1,219mm). CRC-

Evans state-of-the-art bending machines.

Hydraulic controls give one operator complete command of all machine operations from a convenient platform.

Hydraulically driven winch moves pipe through the machine. Pipe moves easily on contoured rollers.

Calibrated indicator rod allows operator to make consistently uniform bends.

Pin-up shoe automatically grips pipe to prevent distortion.

Conversion to another pipe size within machine range is made simply by fitting an alternative bending set.

Machine is capable of bending all grades of currently available API-5L pipe within its range.

Machine frame constructed from high-strength steel to ensure long life without fatigue failure.

Unitized construction makes for easy maintenance and repair.

Towing eye is attached to hydraulically actuated stiff back and may be raised and lowered to facilitate attachment to towing tractor.

Machine may be towed on the right-of-way by a suitable tractor (normally the side boom feeding the pipe to the bending machine).

For each pipe size to be bent, a bending set, bending die, mandrel, and bending belt are required.

Machines uses two stage pump to increase productivity.

CRC-Evans Pipeline Equipment

General Data

Control Panel 36-48”

ENGINE

Mfg

Model

Net Power

Speed

CAT- Perkins

C7.1 ACERT Tier 4

250/186.4

2,200

Number of

Bore x Stroke

6

4.33x5.0/110x127

Displacement 442/7.2

Fuel Tank Capacity 145/548

Units

hp/kW rpm inch/mm cu.inch/l gal/l

HYDRAULIC

Pump Type

Maximum Flow

Fixed Volume,2-

132/502

Operating Pressure 3,000/207

Valve Type

No. Sections

Relief Valves

Filtration

Hyrd. Tank

Manual

5

5 + 1 Main relief

10 Micron

250/946

Units

gpm/lpm psi/Bar gal/l

HYDR. MANDREL CONNECTIONS

Qty.

Size

4

3/4”

HYDRAULIC

Outboard

Bore

Stroke

Qty.

Inboard

Bore

Stroke

Qty.

Pin Up

Bore

Stroke

Qty.

14/356

18/457

4

10/254

6/152

4

6/152

51/1,295

1

Units

inch/mm inch/mm inch/mm inch/mm inch/mm inch/mm

WINCH

Type

Drive

Pulling Force

Cable Diamter

Planetary

Hydraulic

15,000/66

0.563/14

Units

Lbf/kN inch/mm

ELECTRICAL

Voltage

No. Batteries

Total Rating

Alternator

Starter

12

2

190

95

5.5

UNDERCARRIAGE

Type Track

Units

VDC

Amp Hr @ 20

Amp kW

50 ton

Pipe Bending Data [Metric]

Nominal

Pipe OD Maximum Wall Thickness by Grade

mm X52 X60 X65 X70 X80 X100

914

965

1,016

1,067

1,118

1,168

1,219

50.80

50.80

50.80

50.80

50.80

50.80

50.80

50.80

50.80

50.80

50.80

50.80

50.80

50.80

50.80

49.02

50.80

50.80

47.63

43.74

50.80

46.84

42.77

39.37

49.73

42.32

38.71

35.69

50.80

50.80

47.40

50.80

47.40

42.04

42.04

37.64

37.64

33.99

33.99

30.84

30.84

29.97

914mm - 1,219mm PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS

Based on 85% efficiency and maximum strength = 1. 2 x X# x 1000.

Recommended Bend

Degree Arc

(per meter)

1.60

1.60

1.60

1.60

1.60

1.60

1.60

Radius

(meters)

35.05

35.05

35.05

35.05

35.05

35.05

35.05

Max degree per

12 meter joint

12.46

12.46

12.46

12.46

12.46

12.46

12.46

Pipe Bending Data [Imperial]

Nominal

Pipe OD Maximum Wall Thickness by Grade

inch X52 X60 X65 X70 X80 X100

36

38

40

42

44

46

48

2.000

2.000

2.000

2.000

2.000

2.000

2.000

2.000

2.000

2.000

2.000

2.000

2.000

2.000

2.000

1.930

2.000

2.000

1.875

1.722

2.000

1.844

1.684

1.550

1.958

1.666

1.524

1.405

36 ” - 48 ” PIPE BENDING DATA - ALL DIMENSIONS IN INCHES

Based on 85% efficiency and maximum strength = 1. 2 x X# x 1000

2.000

2.000

2.000

1.866

1.866

1.655

1.655

1.482

1.482

1.338

1.338

1.214

1.214

1.180

Recommended Bend

Degree Arc

(per foot)

0.50

0.50

0.50

0.50

0.50

0.50

0.50

Radius

(feet)

115.00

115.00

115.00

115.00

115.00

115.00

115.00

Max degree per

40 foot joint

12.46

12.46

12.46

12.46

12.46

12.46

12.46

Notes Bending Tables:

For wall thickness greater than shown please contact

CRC-Evans Engineering Department.

Figures are recommendations only and do not constitute a warranty.

All bends shown include the use of CRC-Evans bending mandrels. Figures given are “average” and will vary due to:

 The wall thickness of the pipe.

Actual (as opposed to nominal) yield of the pipe.

Skill of the operator handling the bending machine and mandrel.

 Origin of pipe (pipe mill, plate mill, etc.) and quality of pipe.

 Type of pipe. Spiral seam pipe will normally accept only 75% of recommended bend.

 Type of die and/or bending set being used

(e.g., polyurethane lining or special radius dies).

Normal Unbend Tangents

An unbent end (tangent) is produced at each end of the pipe where the pipe contacts the stiff back and pin-up.

A pipe support may be required at each end of the pipe on pipe diameters of 48” and larger.

PBM 36-48

Stiff-Back End

With Pipe Support

inch/cm

7'-6"/230

Stiff-Back End

No Pipe Support

inch/cm

8'-6"/260

Pin-Up End Pin-Up End No

With Pipe Support No Pipe Support

inch/cm

7'-0"/215 inch/cm

7'-6"/230

Dimensions and Weights

DIMENSIONS

Length

Width

Height

377.2/9.58

165.6/4.21

123.3/3.13

Units

inch/meter inch/meter inch/meter

WEIGHT

Shipping

Operating

132,500/60,089

135,000/61,223

Units

lb/kg lb/kg

123.3 in

3.13 m

32.0 in

0.81 m

165.6 in

4.21 m

377.2 in

9.58 m

130.1 in

3.3 m

Options

Available at time of manufacture against additional costs.

Power units to customer specifications

Electric motor

Detachable power unit

Stationary base to replace tracks

Cold weather operating kit (-40°C or F)

Cabinet

Power unit position option

Shipping weight reduction facility

Extra-wide track pads

Extra Attachments

Available at time of manufacture against additional costs.

Bending sets for out-of-range pipe

Bending sets for specific coating

Hydraulic-power takeoffs

!

Disclaimer

Although great care has been taken in compiling the information contained in this catalogue, CRC-Evans does not accept responsibility for the consequences of any errors, nor for the effects of any subsequent changes made by the various sources of data.

Dimensions and weights provided for reference only. Dimensions, specifications and weights can vary depending upon final configuration of the equipment. Please contact CRC-Evans to confirm final weights and dimensions prior to shipment.

Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100

Netherlands: +31-36-711-7500 • www.crc-evans.com

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