Bulletin EC The 1993 National Electrical Code Mandates: Elevator Circuits Must Be Selectively Coordinated 200 A Sub-Feeder 100A Branch EL-1 EL-2 EL-3 400A Feeder Utility Transformer 1600A Main “In most commercial and industrial facilities, a system blackout would be intolerable.” “Selective Coordination is always more desirable than a system blackout.” Selective Coordination What is Selective Coordination? Today, more than ever, one of the most important parts of any installation - whether it is an office building, and industrial plant, a theater, a high-rise apartment or a hospital - is the electrical distribution system. Nothing will stop all activity, paralyze production, inconvenience and disconcert people and possibly cause a panic more effectively than a major power failure. We may define selective coordination as “THE ACT OF ISOLATING A FAULTED CIRCUIT FROM THE REMAINDER OF THE ELECTRICAL SYSTEM, THEREBY ELIMINATING UNNECESSARY POWER OUTAGES. THE FAULTED CIRCUIT IS ISOLATED BY THE SELECTIVE OPERATION OF ONLY THAT OVERCURRENT PROTECTIVE DEVICE CLOSEST TO THE OVERCURRENT CONDITION.” Figure 1 illustrates a non-selective system (left) and a selectively coordinated system (right). Most designers and specifying engineers will agree that a system blackout in most commercial and industrial facilities would be intolerable. Selective Coordination and the NEC Prior to the 1993 NEC®, several sections referenced selective coordination. Section 240-12 (Electrical System Coordination) and 517-17 (Ground Fault Protection in Health Care facilities) are notable. These sections made reference to requirements for selectively coordinated systems. However, total selective coordination was not mandated. SELECTIVE COORDINATION NON-SELECTIVE COORDINATION (Total System Blackout) Not Affected A Not Affected A De-energized Portion of System Also Opens Not Affected B B Also Opens C C Not Affected Opens Opens D D Branch Circuit Fault De-energized Portion of System. (This is the only part of the system affected). Figure 1 2 Fault , Elevator Circuits Must Be Selectively Coordinated The 1993 NEC®, Section 620-15(a) states: circuits and overcurrent devices which feed elevator controllers shall be selectively coordinated. This wording is unprecedented in the NEC in that absolute selective coordination is indeed required. A design engineer must specify main, feeder, sub-feeder, and branch circuit protective devices that are selectively coordinated for all values of overloads and short circuits. To understand this new mandate, we will examine the system in Figure 2, and those circuits supplying elevator controllers, specifically down to the 100 ampere branch circuit. 200A Sub-Feeder 100A Branch EL-3 EL-2 EL-1 400A Feeder 1600A Main Utility Transformer Figure 2 This Design Violates the National Electrical Code Figure 3 consists of an Insulated Case Circuit Breaker (ICCB) and Molded Case Circuit Breakers (MCCBs). Figure 4 shows a lack of coordination for any value of current in excess of 750 amperes. Faults in excess of 16,000 amperes cause a total system blackout. Violations of section 620-51(a) exist. 400 300 200 100 80 60 1600A ICCB 40 400A MCCB 30 100A MCCB 20 200A MCCB 100A MCCB EL-3 400A MCCB 2 1 .8 .6 .4 .3 .2 .1 .08 .06 .04 .03 .02 Figure 4 3 40,000 60,000 80,000 100,000 BLACKOUT (PARTIAL) CURRENT IN AMPERES 30,000 8,000 10,000 6,000 4,000 3,000 2,000 .01 600 800 1,000 Figure 3. VIOLATION 3 100 Utility Transformer 1600A ICCB 4 300 400 EL-2 200 EL-1 TIME IN SECONDS 10 8 6 20,000 200A Sub-Feeder 1,000 800 600 BLACKOUT (TOTAL) , , This Design Meets the National Electrical Code Figure 5 consists of Class RK1 LOW-PEAK® fuses, Studying Figure 6, it can be seen that selective coordination exists for these fuses. Compliance with Section 62051(a) exists. 1,000 800 600 400 300 200 LPS-RK400SP LPS-RK200SP 100 80 60 LPS-RK100SP LPS-RK200SP KRP-C1600SP 40 30 .3 .2 .1 .08 .06 .04 .03 .02 300 400 200 100 .01 60,000 80,000 100,000 .4 30,000 40,000 1 .8 .6 20,000 2 KRP-C1600SP 8,000 10,000 Figure 5. COMPLIANCE 3 6,000 Utility Transformer 4 3,000 4,000 LPS-RK400SP 10 8 6 2,000 EL-3 TIME IN SECONDS EL-2 EL-1 600 800 1,000 LPS-RK100SP 20 CURRENT IN AMPERES Figure 6 Summary Selective coordination is always more desirable than a system blackout. An analysis of overcurrent device time-current characteristics is required to assure coordination. Selective coordination for elevator circuits is mandated in the NEC Section 620-51(a) The reader is directed to other sources for information and assistance on performing selective coordination studies: Buss Bulletin EPD-2, “Selective Coordination of Overcurrent Protective Devices for Low Voltage Systems” is a manual on selective coordination. Tron Computer Software for Power Systems Analysis consists of a package of three PC based programs, ❚ One of these, BUSSPLOT®, performs Selective Coordination Studies ❚ BUSSPLOT® analyzes fuse and circuit breaker time current curves ❚ Outputs data to a printer or a plotter. This Bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Bussmann also reserves the right to change or update, without notice, any technical information contained in this Bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Bussmann, P.O. Box 14460, St. Louis, MO 63178-4460•(314) 394-2877•Customer Satisfaction (314) 527-3877: Fax (800) 544-2570•International Fax (314) 527-1445 Bussmann Weltenburger Str. 70 W 8000 München 80 Germany Pone +(089) 92404-138 Fax +(089) 92404-200 Quality from Cooper Industries Bussmann Literbuen 5 DK-2740 Skovlunde, Copenhagen Denmark Phone +45 42-919900 Fax +45 42-911151 Bussmann Prince Edward Road No. 04-07 Finger Pier Building Singapore 0207 Republic of Singapore Phone +65-2275346 Fax +65-2275384 Bussmann Frome, Somerset BA11 1PP England Phone +44-373-464311 Fax +44-373-473175 Copyrighted April 1993 by Cooper Industries, Inc., Bussmann Division. Printed in U.S.A.