How to reduce the energy consumption of your air-cooled chillers by up to 25% without breaking the bank? Condenser Fan Pak Bob Gray HVAC/R Segment Manager Agenda - HVAC/R Market trends - Condenser Fan Pak – Offer - Energy Savings Calculator (Mobile App) - Sales Tools -Q&A Schneider Electric - Division - Name – Date 2 Trends driving the retrofit market ●Facility managers are ●Striving to reduce energy consumption/reduce costs ●Partnering with mechanical installation/service contractors ●Finding ways to decrease buildings total operating and energy costs ●Lack of capital for large HVAC/R equipment replacement projects ●Remote energy monitoring and equipment control for LEED building certifications ●Tax incentives and utility rebates are available but difficult to understand and obtain by the facility Managers ●Energy projects require a 5 year ROI or less or positive cash flow to be considered Schneider Electric - Division - Name – Date 3 What is the Condenser Fan Pak? ● An easy to install, pre-engineered energy retrofit solution for air-cooled chillers ● Air Conditioning systems ● Incorporates Floating High Pressure control and VSD fan operation ● Works in conjunction with existing OEM controller ● Applies to existing installed base of air cooled chillers ● Trane, Carrier, McQuay, JCI (York) and others ● 50 – 500 Tonnage rated chillers ● Typical ROI in 3 years or less Schneider Electric - Division - Name – Date 4 Features/benefits of the CFP… •Reduced energy consumption of 20% - 30% •Low ambient control • Keeps compressors on-line during cold outside air and low building load conditions • Optional panel heater protects the internal components during extreme low ambient conditions •Extends the life of the air-cooled chiller • Reduces stress and wear on the compressors by reducing short cycling •Reduced condenser fan noise • Continuous smooth and reduced speed operation •Service mode switch • Reverses fan direction for cleaning of the condenser coils •Option to connect to the Building Automation System • Option for Bacnet, Modbus •Option to remotely monitor the energy consumption • Verifies energy savings Schneider Electric - Division - Name – Date 5 Why apply Floating High (Head) Pressure Control ● Reduces Compressor Lift ● Saves energy ● Optimizes the head pressure per outside air temperature and load ● Take advantage of lower ambient design temperatures (Which is about 95% of the time) ● Stabilizes the head pressure ● Minimize compressor short-cycling during low ambient conditions. ● Reduces condenser fan noise ● Extends the useful life of the chiller Schneider Electric - Division - Name – Date 6 Condenser Fan Pak Offer ● Plug and Play ● Fast ROI ● Up to 30% energy savings! ● Floating High Pressure Control ● VSD control of condenser fans ● Low Ambient control ● Easy installation (Typically 1 day) ● Maintenance dedicated function ● Simple start-up and commissioning ● Energy Savings calculation ● Model number reference definition ● Full documentation ● Each Panel customized to the chiller Schneider Electric - Division - Name – Date Complete software platform Application Function Blocks For HVAC/R M168 – Machine Level controller Packaged solution, simple and fast installation (no programming expertise required by installer) Easy to use Web platform Energy Calculator tool Fast Payback (ROI) 7 CFP Technical Specifications ● Two Sizes (NEMA 3R) ● Size 1 up to 8 condenser fans ● Size 2, up to 16 condenser fans ● CFP Design Ratings: ● 208/230V, or 480V, 3-Phase ● Refrigerant Types: R22, 134A, 404, 407C, 410A ● Condenser Fan – 1HP to 3HP ● SCCR – 100kA ●Options: ● VSD ByPass - Returns condenser fan control back to existing equipment controls, ● Cold Weather Cabinet Heater - Lower operating range = -25 °F ● VSD Load Filter ● Network Connectivity to BAS: • BACnet MS/TCP • BACnet IP • Modbus TCP Schneider Electric - Division - Name – Date 8 Energy Saving Calculator - iPad App ● Provides energy savings estimate for End User ROI calculation ● Uses local weather data ● User inputs: ● Costs for KWH ● Equipment run-time schedule ● Chiller tonnage ● Location ● Refrigerant type Schneider Electric - Division - Name – Date 9 Sales Resources • • • • • • • Handout Webpage HVAC/R Machine Control Website HVAC/R Machine Retrofit Paks Marketing Overview Videos Energy Savings Calculator app Download the FHP White Paper Contact: Bob Gray HVAC/R BU Segment Manager 919-266-8813 Bob.gray@schneider-electric.com Schneider Electric - Division - Name – Date 10 Questions? Schneider Electric - Division - Name – Date 11