Phil Weeks Welding Machines
Warrior 200
240V, 250A, Inverter MIG Welder
The Warrior 200 MIG welder is a very reliable, easy to use,
high quality inverter MIG Welder.
Highly portable, it only weighs 33kg (including a 5kg wire
spool).
Highly efficient design, allowing it to run off a 5kVA generator.
Specification
Input voltage 240V
Weight 33kg
20-250A for 3 foot of continuous welding
20-200A for 6 foot of continuous welding
Stepless power control
Variable spatter control (inductance)
Soft start
Digital readout of current and voltage
Can take up to 15kg spools
Wire range 0.6, 0.8, 1.0, 1.2 mm diameter
Warranty - Three years parts and labour warranty.
Plate thickness
t (mm)
0.8
Gap
g (mm)
0
1.2
0
1.0
1.6
2.0
0
0
0-0.5
Settings for butt welding
Wire Diameter Welding current Welding voltage Welding speed Gas flow
(mm)
(A)
(V)
(cm/min)
(l/min)
0.8-0.9
60-70
16-16.5
50-60
10
0.8-0.9
75-85
17-17.5
50-60
10-15
1.0
80-100
18-19
45-55
10-15
50-55
10-15
1.0
1.0
100-110
1.0 or 1.2
130-150
2.3
0.5-1.0
1.0 or 1.2
4.5
1.2-1.5
1.2-1.5
3.2
1.0-1.2
70-80
110-130
150-170
17-18
19-20
19-20
19-21
21-23
45-55
40-55
40-50
40-50
Voltage
Adjustment
10
t
10-15
Voltmeter
g
Current
Adjustment
10-15
10-15
Ammeter
Settings for flat fillet welding
Inductance
Adjustment
Plate thickness Corn size Wire Diameter Welding current Welding voltage Welding speed Gas flow
t (mm)
l (mm)
(mm)
(A)
(V)
(cm/min)
(l/min)
1.0
2.5-3.0
0.8-0.9
70-80
17-18
50-60
10-15
1.2
2.5-3.0
2.0
3.0-3.5
1.6
2.3
3.2
4.5
1.0
70-100
18-19
50-60
10-15
1.0-1.2
100-130
19-20
50-60
10-20
2.5-3.0
1.0-1.2
2.5-3.0
1.0-1.2
3.0-4.0
4.0-4.5
1.0-1.2
1.2
90-120
120-140
130-170
190-230
18-20
19-21
19-21
22-24
50-60
50-60
45-55
45-55
Power
Indicator
Wire feed
Button
10-15
10-20
Protection
Indicator
t
10-20
Earth Coupling
Socket
l
10-20
Settings for fillet welding in the vertical position
Plate thickness Corn size Wire Diameter Welding current Welding voltage Welding speed Gas flow
t (mm)
l (mm)
(mm)
(A)
(V)
(cm/min)
(l/min)
1.2
2.5-3.0
1.0
70-100
18-19
50-60
10-15
1.6
2.5-3.0
1.0-1.2
2.3
3.0-3.5
1.0-1.2
2.0
4.0-4.5
50-60
10-15
120-140
19-21
50-60
10-20
1.0-1.2
100-130
1.0-1.2
130-170
1.2
200-250
Welding
Position
A
1.6
A
1.0-1.2
100-120
B
1.0-1.2
120-140
2.0
2.3
3.2
4.5
A
A or B
B
B
20-22
23-26
50-60
45-55
45-55
10-20
10-20
Quick Start Tips
10-20
Settings for lap welding
Plate thickness
t (mm)
0.8
1.2
19-20
t
4.5
3.0-4.0
18-20
l
3.2
3.0-3.5
90-120
Welding Torch
Output Socket
Wire Diameter Welding current Welding voltage Welding speed Gas flow
(mm)
(A)
(V)
(cm/min)
(l/min)
0.8-0.9
60-70
16-17
40-45
10-15
1.0
1.0-1.2
1.0-1.2
1.2
80-100
100-130
130-160
150-200
18-19
18-20
18-20
19-21
19-22
21-24
45-55
45-55
45-55
45-50
45-50
40-45
10-15
A
10-15 deg
10-15
B
25-35 deg
15-20
15-20
15-20
15-20
t
Turn on the machine using the circuit breaker mounted on the
back of the machine.
The machine is fitted with a soft start feature, which means wire
feed will always start slowly and speed up once the welding arc
is initiated.
When feeding wire through the torch use the red wire feed button
on the front of the machine.
When starting, set the three variable controls to the same position
to get an acceptable weld starting position. The 3 position is a
good starting point.
Initially set the argon regulator / flowmeter to 5 litres per minute.
The inductance control controls splatter.
Do not overtighten the wire feed roller.
151 Locksbrook Road, Bath BA1 3EU. Tel: 01225 312177 Fax: 01225 333304
email: weldingmachines@tiscali.co.uk www.philweeksweldingmachines.co.uk