HVAC SPECIFICATIONS Page 1 HVAC SPECIFICATIONS GENERAL .01 Furnish and install a Heating, Ventilating and Air Conditioning system in accordance with these plans and State of Wisconsin and local codes, in acceptable working order, using new equipment except where noted. .02 Scope of HVAC work includes all equipment, duct work, piping, controls, and balancing; equipment curbs, supports, and pads, and roof penetrations. Owner will provide electrical work and precast wall penetration, and roof repairs.. .03 Secure and pay for all permits applicable to the work, and pay all State and Federal taxes imposed. .04 Submit 5 copies of certified drawings for all equipment to Engineer for approval. At completion of project, submit (2) bound sets of submittals along with operating and maintenance instructions for all equipment to Owner. Guarantee all equipment and workmanship 1 year from date of acceptance. .05 Perform all cutting and patching necessary for installation of HVAC work and to restore existing surfaces to their previous condition. Cutting and patching necessary to expose defective work for repair will be done at HVAC installer’s expense. .06 If a manufacturer other than that whose equipment is shown on the plans is used, installer is responsible for redesign of the structure, foundations, utilities, piping, wiring or of any other part of the Work. The cost of all such redesign, drawings, detailing and accompanying additional costs of any item of the Work shall be paid for by the installer and such redesign shall be subject to the approval of the Engineer .07 Plans and specifications are intended to conform to governing codes and standards. If non-conformities are discovered, bring same to attention of the Engineer for clarification before submitting a bid or proceeding with the work. Code compliance of work installed without such consultation will be the installer’s responsibility. INSULATION .01 Ducts: Apply external insulation as noted below. Fasten with weld pins. Secure seams with foil face tape approved by insulation manufacturer. a. Outside air ducts: 1-1/2” 3.0 pcf rigid insulating board with FSK facing (min. R-value 6.5). .02 All insulation installed inside building shall have 25 or less flame spread, 50 or less smoke developed rating. HVAC Modifications to Metal Shop for Omro High School HVAC SPECIFICATIONS Page 2 NATURAL GAS PIPING .01 Piping installation shall meet requirements of International Fuel Gas Code and local gas utility. .02 Provide piping from existing gas main to make-up air unit. Install dirt legs and shutoff valves at all equipment. Final connections to heating equipment by HVAC installer. .03 Pipe and fittings (for up to 5 PSIG distribution): Schedule 40 carbon steel, 150 lb. malleable iron threaded fittings. Type L copper with brazed fittings is also acceptable for sizes 2" and under. HEATING, VENTILATING, AIR CONDITIONING EQUIPMENT .01 Furnish and install HVAC equipment as noted or scheduled on plans. Be responsible for receiving and storage. Provide structural steel brackets, supports, and stands as required, and concrete pads as noted on plans. a. Acceptable manufacturers - Fans: Loren Cook, Greenheck, New York Blower, Penn b. Acceptable manufacturers – Make-up Air units: Absolut Aire, Applied Air Systems .02 Label all equipment and piping using stencils, snap-on labels, or adhesive-backed labels. DUCTWORK .01 Metal Ductwork, rectangular: G60 galvanized steel. Transverse joints - standing "S" and drive slips to 18", flange system over 18". Seal all ducts to SMACNA Class “B” (transverse joints and longitudinal seams sealed) or better, using mastic type duct sealer equal to Foster 32-14 or 32-17. Cross-break or bead all ducts over 18". .02 Sizes on plans are inside dimensions. .03 Fabricate duct using gauges and reinforcement per SMACNA tables for 2" static pressure or use the following (based on 2" pressure class): DUCT DIM. GAUGE 0-10" 26 11-12" 26 13-18" 26 19-22" 24 23-26" 24 27-30” 24 31-36" 22 37-42" 22 43-48" 22 .04 CLASS & TYPE JOINT REINFORCEMENT SPACING None A Flat drive slip 5' A Flat drive slip 5' B 1" x 24 ga. Flange 8' C 1" x 24 ga. Flange 8' C 1" x 24 ga. Flange 8' D 1" x 24 ga. Flange 8' E 1-3/8" x 24 ga. Flange 8' F 1-3/8" x 20 ga. Flange 5' Metal ductwork, round: Spiral lockseam or welded longitudinal seam construction. Use smooth formed elbows through 8" dia., welded segmented elbows over 8" and other fittings. Joints: couplings with sheet metal screws; seal after installation with approved HVAC Modifications to Metal Shop for Omro High School HVAC SPECIFICATIONS Page 3 duct sealer. Provide gauges per SMACNA recommendations for 2" positive pressure. .05 Provide manual dampers at major duct branches, all branch takeoffs and (in addition to automatic damper) outside air intakes. .06 Follow procedures noted in SMACNA Thermoplastic Duct (PVC) Construction manual for installation of PVC duct. CONTROLS AND CONTROL SEQUENCES .01 All equipment will be manually energized. .02 Provide a variable mixture control system (80/20) for the makeup unit, controlled by a building static pressure sensor, to maintain a slightly positive building pressure as exhaust fans cycle on and off. .03 Provide a digital discharge temperature control system for the make-up air unit, with sensor in the discharge plenum TESTING & BALANCING .01 General: Start up, test and balance entire system. Testing personnel shall be NEBB qualified or under supervision of AABC certified agency. Advise Engineer of problems encountered during balancing procedure before continuing. .02 Air side balancing: Adjust central fan equipment to from +5 to +10% of specified air flows from pitot tube traverses of main supply, return, and exhaust ducts, then adjust all air outlets to from 0 to -10% of values shown using a calibrated flow hood. For VAV systems, set VAV maximum and minimum flows to scheduled values using VAV box airflow sensor. .03 Complete AABC or NEBB test report forms at conclusion of activities and include in operation and maintenance manual. HVAC Modifications to Metal Shop for Omro High School