TED50 THERMALLY EFFICIENT, INSULATED BLADE DAMPER

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Patent Pending
3900 Dr. Greaves Rd.
•
Kansas City, MO 64030
•
(816) 761-7476
•
FAX (816) 765-8955
TED50
THERMALLY EFFICIENT, INSULATED BLADE DAMPER
APPLICATION
Ruskin model TED50 is a low leak, thermally efficient damper with
insulated extruded aluminum blades specially designed for reliable
performance in climates prone to heavy condensation. Each blade
has a thermal break that is strategically placed between twin blade
edge seals. The twin seals create a neutral zone to ensure there is
no thermal path. This feature eliminates thermal transfer and reduces
potential for condensation. TED50 satisfies the leakage requirements
of the IECC (International Energy Conservation Code).
STANDARD CONSTRUCTION
FRAME
5" (127) x 1" (25) x .125 (3) thick 6063T6 high yield aluminum.
6” (152) x 13/8” (35) x .125 (3) thick 6063T6 high yield aluminum
with optional quick connect “T” flange frame.
6" (152) x 1" (25) thick 6063T6 high yield aluminum with optional
thermal break frame.
BLADE(S)
5/64" (2) 6063T6 high yield aluminum with opposed blade action
and thermal break.
AXLES
1/2" (13) nominal hexagonal plated steel.
BEARINGS
Dual action polycarbonate internal hex rotating inside an Acetyl
Copolymer outer sleeve.
BLADE SEALS
Mechanically fastened extruded bulb Ruskiprene™.
JAMB SEALS
Combination compression/ribbed extruded Ruskiprene™.
LINKAGE
Swedgelock™ assembly plated steel concealed out of airstream.
OUTPUT SHAFT
1/2" (13) dia. x 6" (152) long plated steel shaft single section units.
1/2" (13) dia. jackshaft on multi-section assemblies up to 121/2 ft. 2
(3. 8m2).
1" (25) dia. jackshaft multi-section assemblies over 121/2 ft.2
(3. 8m2).
PRESSURE
Up to 8.0" water gage (2 kPa) pressure.
VELOCITY
Up to 4,000 fpm (20.3 m/s).
LEAKAGE
Class 1A at 1" water gage (.25 kPa).
Class 1 at 4" water gage (1 kPa).
TEMPERATURE RANGE
-45°F to 185°F (-43°C to 85°C).
MINIMUM SIZE
Parallel blade unit: 6" x 6" (152 x 152).
Opposed blade unit: 6" x 111/2" (152 x 292).
MAXIMUM SIZE
Single section: 60" x 72" (1524 x 1829) single section.
Multi-section: multiple factory assembled 48" x 72" (1219 x
1829) sections with unlimited overall dimensions.
NOTES:
1.Values shown in parentheses ( ) are millimeters unless otherwise indicated.
2. Refer to Installation Instructions for additional details.
3. Units furnished approximately 1/4" (6mm) smaller than given opening dimensions when standard frame is ordered.
4.Units ordered with “T” flange or thermal break frame option are
furnished with dimensions I.D. of frame and actual size.
Spec TED50-414/Replaces TED50-813
•
•
•
•
•
FEATURES
345% Thermal efficiency
Extrusions with over 30% higher yield stress
6063T6 High yield extruded aluminum construction
Twin blade seals with neutral zone thermal break
Dual action injection molded bearing and bearing surface frame
insert
• Ruskin Swedgelock™ linkage system
VARIATIONS
Ruskin model TED50 is available with the following variations at
additional cost
• Front or rear flange frame
• Thermal break in frame
• Quick connect “T” flange frame (reduces pressure drop)
• Stainless steel linkage
• Stainless axles
• Clear anodized finish
• Factory furnished and commissioned actuators
ALL STATED SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE OR OBLIGATION.
©Ruskin April 2014
DIMENSIONAL DETAILS
“A” Width
Isolated
Thermal
Break
Blade Detail
“B”
Height
Blade to Blade Detail
Opposed
Front View
Blade action detail
(See Notes 3 & 4 on Page 1)
(Shown with thermal break frame option)
NOTE: To provide maximum free area and lowest pressure drop, Ruskin model TED50 utilizes
varying blade widths. In some cases, the blade
extends beyond the frame a maximum of 3.06"
(78).
“B”
Ref.
“B”
Ref.
1" (25)
(typical)
5"
(127)
1.38"
(35)
Channel Frame Detail
(A and B are O.D. Frame)
6"
(152)
11/2" (38)
(typical)
”
“A f.
Re
Quick Connect “T” Flange Frame Detail
(A-Width and B -Height are I.D. Frame)
“B”
Ref.
Flange Frame Detail
(A and B are O.D. Frame)
5"
(127)
NOTE: Thermal break frame option is similar to graphic
above. The 6" (152) x 1" (25) x .125" (3) frame is dimensioned from the inside (I.D.) and furnished actual size. Refer
to Note 4 on Page 1.
air performance data
TED50 air performance testing is performed in accordance with AMCA Standard 500-D configurations 5.2, 5.3 and 5.5 as illustrated below. All data
has been corrected to standard air density of .075 lb/ft3 (1.201 kg/m3).
5D
D
√
4(W) (H)
3.14
Figure 5.2
12 x 12
(305x x305mm)
305)
12x12
(305mm
24
x 24
(610xx610mm)
610)
24x24
(610mm
36 x 36
(914x x914mm)
914)
36x36
(914mm
12
x 48
(305xx1219mm)
1219)
12x48
(305mm
Velocity
(fpm)
Pressure
Drop
(in.wg)
Velocity
(fpm)
Pressure
Drop
(in.wg)
Velocity
(fpm)
Pressure
Drop
(in.wg)
Velocity
(fpm)
Pressure
Drop
(in.wg)
500
Figure
5.2
0.09
500
0.03
500
0.02
500
1000
0.38
1000
0.11
1000
0.08
1000
1500(305mm x 305mm)
0.85
12x12
1500(610mm x 610mm)
0.25
24x24
1500(914mm x 914mm)
0.18
36x36
2000
Velocity
3000
500
1.50
Pressure
Drop
2.35
(in.wg)
3.41
0.09
4.64
3500(305mm x 305mm)
12x12
2000
Velocity
2500
(fpm)
3000
500
3500
0.44
Pressure
Drop
0.69
(in.wg)
1.00
0.03
1.36
24x24 (610mm x 610mm)
2000
Velocity
2500
(fpm)
3000
500
3500
0.33
Pressure
Drop
0.51
(in.wg)
0.74
0.02
1.02
36x36 (914mm x 914mm)
1000
4000
Velocity
1500
(fpm)
2000
0.38
6.06
Pressure
0.85
Drop
(in.wg)
1.50
1000
4000
Velocity
1500
(fpm)
20005D
0.11
1.78
Pressure
0.25
Drop
(in.wg)
0.44
1000
4000
Velocity
1500
(fpm)
2000
0.08
1.33
Pressure
0.18
Drop
(in.wg)
0.33
500
2500
0.09
2.35
0.03
0.69
500
2500
0.02
0.51
2500
Figure
(fpm)5.2
Figure 5.3
500
2500
1000
0.38
3000
3.41
12x12 (305mm x 305mm)
1000
0.11
3000
1.00
24x24 (610mm x 610mm)
1000
0.08
3000
0.74
36x36 (914mm x 914mm)
1500
3500
Velocity
2000
4000
(fpm)
2500
500
3000
1500
3500
Velocity
2000
4000
(fpm)
2500
500
3000
1500
3500
Velocity
2000
4000
(fpm)
2500
500
3000
Figure 5.3
1000
3500
0.85
4.64
Pressure
1.50
Drop
6.06
(in.wg)
2.35
0.06
3.41
0.24
4.64
0.54
121500
x 12
(305x x305mm)
305)
4000
6.06
12x12
(305mm
2000
Velocity
3000
500
0.97
Pressure
Drop
1.51
(in.wg)
2.18
0.06
2.96
1000
4000
Velocity
1500
(fpm)
2000
0.24
3.86
Pressure
0.54
Drop
(in.wg)
0.97
500
2500
0.06
1.51
2500
Figure
(fpm)5.3
3500(305mm x 305mm)
12x12
Figure 5.5
0.25
1.36
Pressure
0.44
Drop
1.78
(in.wg)
0.69
0.01
1.00
0.06
1.36
1000
3500
1500
0.13
24
x 24
(610xx610mm)
610)
4000
1.78
24x24
(610mm
2000
0.22
Pressure
Velocity
Drop
2500
0.34
(fpm)
(in.wg)
3000
0.49
500
0.01
3500
0.65
1000
3500
0.18
1.02
Pressure
0.33
Drop
1.33
(in.wg)
0.51
0.01
0.74
0.03
1.02
0.08
361500
x 36
(914x x914mm)
914)
4000
1.33
36x36
(914mm
24x24 (610mm x 610mm)
2000
Velocity
2500
(fpm)
3000
500
3500
0.13
Pressure
Drop
0.20
(in.wg)
0.29
0.01
0.39
36x36 (914mm x 914mm)
1000
4000
Velocity
1500
(fpm)
2000
0.06
0.86
Pressure
0.13
Drop
(in.wg)
0.22
1000
4000
Velocity
1500
(fpm)
2000
0.03
0.51
Pressure
0.08
Drop
(in.wg)
0.13
500
2500
0.01
0.34
500
2500
48 x 12
(1219x x305mm)
305)
48x12
(1219mm
Velocity
(fpm)
Pressure
Drop
(in.wg)
0.03
500
0.05
0.13
1000
0.21
1500
0.30
12x48
(305mm x 1219mm)
1500
48x12
(1219mm x 0.47
305mm)
2000
0.52
Pressure
Velocity
Drop
2500
0.82
(fpm)
(in.wg)
3000
1.18
500
0.03
3500
1.60
12x48
(305mm x 1219mm)
1000
0.13
4000
2.09
Pressure
Velocity
1500
0.30
Drop
(fpm)
(in.wg)
0.52
6D 2000
2000
0.83
Pressure
Velocity
Drop
2500
1.30
(fpm)
(in.wg)
3000
1.87
500
0.05
3500
48x12
(1219mm x 2.51
305mm)
1000
0.21
4000
3.28
Pressure
Velocity
1500
0.47
Drop
(fpm)
(in.wg)
2000
0.83
2500
500
0.82
0.03
2500
500
3000
1000
1.18
0.13
3000
1000
1.87
0.21
3500
1500
Velocity
4000
2000
(fpm)
2500
500
3000
1.60
0.30
Pressure
2.09
0.52
Drop
(in.wg)
0.82
3500
1500
Velocity
4000
2000
(fpm)
2500
500
3000
2.51
0.47
Pressure
3.28
0.83
Drop
(in.wg)
1.30
12x48 (305mm x 1219mm)
0.02
1.18
0.08
1.60
1000
3500
1500
0.16
12
x 48
(305xx1219mm)
1219)
12x48
(305mm
4000
2.09
2000
0.28
Pressure
Velocity
Drop
2500
0.44
(fpm)
(in.wg)
3000
0.62
500
0.02
3500
0.84
12x48
(305mm x 1219mm)
1000
0.08
4000
1.07
Pressure
Velocity
1500
0.16
Drop
(fpm)
(in.wg)
2000
0.28
1.30
0.05
48x12 (1219mm x 305mm)
1000
3500
0.03
1.87
0.10
2.51
1500
0.24
484000
x 12
(1219x 3.28
x305mm)
305)
48x12
(1219mm
2000
Velocity
2500
(fpm)
0.41
Pressure
Drop
0.54
(in.wg)
3000
0.93
500
0.03
3500
48x12
(1219mm x 1.27
305mm)
1000
0.10
4000
1.65
Pressure
Velocity
1500
0.24
Drop
(fpm)
(in.wg)
2000
0.41
0.01
0.20
2500
500
0.44
0.02
2500
500
12x12 (305mm x 305mm)
1000
3000
0.24
2.18
24x24 (610mm x 610mm)
1000
3000
0.06
0.49
36x36 (914mm x 914mm)
1000
3000
0.03
0.29
3000
1000
0.62
0.08
3000
1000
0.93
0.10
1500
3500
Velocity
2000
4000
(fpm)
2500
500
3000
0.54
2.96
Pressure
0.97
Drop
3.86
(in.wg)
1.51
1500
3500
Velocity
2000
4000
(fpm)
2500
500
3000
0.13
0.65
Pressure
0.22
Drop
0.86
(in.wg)
0.34
1500
3500
Velocity
2000
4000
(fpm)
2500
500
3000
0.08
0.39
Pressure
0.13
Drop
0.51
(in.wg)
0.20
3500
1500
Velocity
4000
2000
(fpm)
2500
500
3000
0.84
0.16
Pressure
1.07
0.28
Drop
(in.wg)
0.44
3500
1500
Velocity
4000
2000
(fpm)
2500
500
3000
1.27
0.24
Pressure
1.65
0.41
Drop
(in.wg)
0.54
12x48 (305mm x 1219mm)
48x12 (1219mm x 305mm)
0.11
2.18
1000
0.45
3500
2.96
1500
0.95
4000(305mm x 305mm)
3.86
12x12
0.05
0.49
1000
0.19
3500
0.65
1500
0.42
4000(610mm x 610mm)
0.86
24x24
0.05
0.29
1000
0.19
3500
0.39
1500
0.42
4000(914mm x 914mm)
0.51
36x36
0.05
0.62
1000
0.20
3500
0.84
1500
0.45
12x48
(305mm x 1219mm)
4000
1.07
0.07
0.93
1000
0.28
3500
1.27
1500
48x12
(1219mm x 0.62
305mm)
4000
1.65
2000
Velocity
2000
0.77
Pressure
Velocity
Drop
2500
1.17
(fpm)
(in.wg)
3000
1.67
500
0.05
3500
24
x 24
(610xx2.29
610)
24x24
(610mm
610mm)
1000
0.19
4000
2.96
Pressure
Velocity
1500
0.42
Drop
(fpm)
(in.wg)
2000
0.77
2000
0.74
Pressure
Velocity
Drop
2500
1.16
(fpm)
(in.wg)
3000
1.66
500
0.05
3500
36
x 36
(914xx2.26
914)
36x36
(914mm
914mm)
1000
0.19
4000
2.95
Pressure
Velocity
1500
0.42
Drop
(fpm)
(in.wg)
2000
0.74
2000
0.79
Pressure
Velocity
Drop
2500
1.24
(fpm)
(in.wg)
3000
1.78
500
0.05
3500
2.42
12
x 48
(305xx1219mm)
1219)
12x48
(305mm
1000
0.20
4000
3.16
Pressure
Velocity
1500
0.45
Drop
(fpm)
(in.wg)
2000
0.79
2000
1.09
Pressure
Velocity
Drop
2500
1.71
(fpm)
(in.wg)
3000
2.46
500
0.07
3500
48
x 12
(1219x 3.35
x305mm)
305)
48x12
(1219mm
1000
0.28
4000
4.37
Pressure
Velocity
1500
0.62
Drop
(fpm)
(in.wg)
2000
1.09
1.68
Pressure
Drop
2.66
(in.wg)
3000
3.84
500
0.11
3500
12
x 12
(305xx5.22
305)
12x12
(305mm
305mm)
1000
0.45
4000
6.82
Pressure
Velocity
1500
0.95
Drop
(fpm)
(in.wg)
2000
1.68
AMCA figure 5.3 was established to
represent a fully ducted damper with
straight duct upstream and downstream. With entrance and exit losses
minimized by this straight duct arrangement, this configuration has the
lowest pressure drop of all three configurations.
0.54
0.03
Figure 5.5
2500
Figure
(fpm)5.5
AMCA figure 5.2 was established
to represent a ducted damper that
is exhausting into an open area. In
this configuration, entrance losses
are minimized by a straight duct run
upstream of the damper.
500
2500
0.11
2.66
500
2500
0.05
1.17
500
2500
0.05
1.16
2500
500
1.24
0.05
2500
500
1.71
0.07
1000
3000
0.45
3.84
1000
3000
0.19
1.67
1000
3000
0.19
1.66
3000
1000
1.78
0.20
3000
1000
2.46
0.28
1500
3500
0.95
5.22
1500
3500
0.42
2.29
1500
3500
0.42
2.26
3500
1500
2.42
0.45
3500
1500
3.35
0.62
2000
4000
1.68
6.82
2000
4000
0.77
2.96
2000
4000
0.74
2.95
4000
2000
3.16
0.79
4000
2000
4.37
1.09
2500
2.66
2500
1.17
2500
1.16
2500
1.24
2500
1.71
3000
3.84
3000
1.67
3000
1.66
3000
1.78
3000
2.46
3500
5.22
3500
2.29
3500
2.26
3500
2.42
3500
3.35
4000
6.82
4000
2.96
4000
2.95
4000
3.16
4000
4.37
Ruskin Company certifies that model TED50 shown herein is licensed to bear the AMCA seal. The
AMCA Certified Ratings Seal applies to Air Leakage, Air Performance and Energy Efficiency ratings.
The ratings shown are based on tests and procedures performed in accordance with AMCA publication
511 and comply with the requirements of the AMCA Certified Ratings Program.
AMCA figure 5.5 was established to
represent a damper installed on a
plenum wall. Sudden area changes
entering and exiting the damper create extreme losses, making this the
highest pressure drop of the three
configurations tested.
LEAKAGE data
Leakage testing is performed in accordance with ANSI/AMCA
Standard 500-D, figure 5.5
Air performance testing is performed in accordance with ANSI/
AMCA Standard 500-D, figures 5.2, 5.3 and 5.5
Data are based on a closing torque of 7 inch pounds /ft2
(.79 N.m./m2) and operation between 32°-120°F (0°-49°C).
TED50
leakage class*
Maximum
Damper Width
1" w.g.
(0.25 kPa)
4" w.g.
(1 kPa)
8" w.g.
(2 kPa)
10" w.g.
(2.5 kPa)
60" (1524)
1A
1
1
1
* Leakage Class Definitions
As defined by AMCA, the maximum allowable
leakage is as follows.
Ruskin Company certifies that model TED50 shown
herein is licensed to bear the AMCA seal. The AMCA
Certified Ratings Seal applies to Air Leakage, Air Performance and Energy Efficiency ratings. The ratings
shown are based on tests and procedures performed
in accordance with AMCA publication 511 and comply
with the requirements of the AMCA Certified Ratings
Program.
Leakage Class 1A (is only defined @ 1" wg)
- 3 cfm/ft2 (.92 cmm/m2) @ 1" wg (0.25 kPa)
Leakage Class 1
- 4 cfm/ft2 (1.22 cmm/m2) @ 1" wg (0.25 kPa)
- 8 cfm/ft2 (2.44 cmm/m2) @ 4" wg (1 kPa)
- 11 cfm/ft2 (3.35 cmm/m2) @ 8" wg (2 kPa)
energy efficiency performance data
Ruskin model TED50 has an AMCA certified Thermal Efficiency Ratio of 345%
Thermal Efficiency Ratio (E) is a comparison of a tested damper's thermal performance against a known
reference damper. A tested damper is compared to the thermal performance of a v-groove blade reference damper. A damper with the same thermal efficiency as the reference damper would have an E value
of 0%, while a damper that is four times as efficient would have an E value of 200%.
Torque, seal material, blade action, and flow direction influence thermal efficiency. Consult Ruskin for
additional test data for specific application.
Torque
Ruskin model TED50 data are based on a closing torque of 7 inch pounds/ft2 (.80 N.m./m2).
Test Setup Information
In accordance with AMCA 500-D figure 5.10, Thermal Efficiency Test, a 36" x 36" (914 x 914) test sample
is placed on the test fixture. Manufacturer's published torque is applied to hold the damper closed.
SUGGESTED SPECIFICATION
Furnish and install, where shown on plans and/or as indicated in schedules thermally efficient control dampers meeting the following minimum
specifications.
Damper shall be Ruskin TED50. Damper frame shall be constructed of 6063T6 high yield extruded aluminum with a minimum wall thickness of
.125" (3) and a yield stress of no less than 30,000psi. Low pressure drop aerodynamically shaped blades shall be constructed of 6063T6 high yield
extruded aluminum with a minimum wall thickness of .125" (3) and a yield stress of no less than 30,000psi. Blades shall be filled with Polyurethane
structural foam with a minimum density of 15 pcf. Insulated blades shall include a thermal break positioned between two blade seals to completely
eliminate a thermal path from one side of the damper to the other. Thermal breaks on the blade edges shall not be visible when the damper is in the
closed position. Damper assembly shall have a symmetrical design to ensure the resistance to airflow is identical from either direction. Axles shall
be 1/2" (13) hexagonal plated steel material. Stainless steel axles shall be utilized when noted on the plans. Polycarbonate bearings shall be formed
to the shape of the axle to reduce leakage through the frame. Bearings shall rotate inside an Acetyl Copolymer outer bearing surface to reduce
torque and promote a smooth operation throughout the stroke of the damper. Zero tolerance Swedgelock™ linkage arms shall be permanently and
mechanically secured to each axle, eliminating future need for field adjustment of the linkage assembly. Linkage assembly shall be set to predetermined parameters ensuring leakage performance for the life of the product. Linkage shall be completely concealed within the damper frame, out
of the airstream. Stainless steel linkage of the same design shall be used when specified on the plans. Blade edge seals shall be extruded bulb
Ruskiprene™ and shall be mechanically fastened to the blades. Jamb seals shall be low profile, light prohibiting, extruded Ruskiprene™ secured in
extruded pockets of the damper frame. Stainless steel jamb seals creating a thermal path from one side of the blade to the other are not permitted.
Damper shall be suitable for pressures up to 8 inches water gage (2kPa), velocities up to 4,000 fpm (20.3 m/s), standard air leakage of less than 8
cfm/ft2 at 4 inches water gage (2.44 cmm/m2 at 1 kPa), temperature range of -45°F to 185°F (-43°C to 85°C) and a thermal efficiency ratio no less
than 345% on opposed blade dampers. All performance data shall be submitted to engineer of record for approval. Damper leakage, performance,
and thermal efficiency shall be developed in accordance with the latest edition of AMCA 500-D. Damper shall be licensed to bear the AMCA certified
ratings seal for Class 1A Performance.
3900 Dr. Greaves Rd.
Kansas City, MO 64030
(816) 761-7476
FAX (816) 765-8955
www.ruskin.com
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