SmartVFD Frame 4 Wiring Diagrams and Dimensional Drawings SPECIFICATION DATA SmartVFD Frame Size 4 460 Vac: 1.5-7.5 HP 208/230 Vac: 0.75-4 HP CONTENTS SmartVFD Frame 4 Wiring Diagrams ........................................................................................................................................2 Frame 4, Fused Disconnect Wiring Diagrams ....................................................................................................................2 Frame 4, 2 Contactor Wiring Diagrams ...............................................................................................................................3 Frame 4, 3 Contactor Wiring Diagrams ...............................................................................................................................4 Frame 4, 3 Contactor Auto-bypass Wiring Diagrams ........................................................................................................5 SmartVFD Frame 4 Dimensional Diagrams .............................................................................................................................6 Frame 4: NEMA1, Disconnect Only and 2 Contactor .........................................................................................................6 Frame 4 NEMA 1, 3 Contactor and 3 Contactors with Auto-Bypass ................................................................................7 Frame 4 NEMA12, Disconnect Only, 2 Contactor, 3 Contactor and 3 Contactor with Auto-Bypass .............................8 Frame 4 NEMA3R, Disconnect Only, 2 Contactor, 3 Contactor and 3 Contactor with Auto-Bypass .............................9 63-4379-02 SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS U1 V1 W1 GND GND 3 SMART VFD U2 V2 3 W2 21 22 23 24 25 26 32 33 RELAY OUTPUT 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B RELAY OUTPUT 2 RO1/1 N.C. RO1/2 CM RO1/3 N.O. RO2/1 N.C. RO2/2 CM RO2/3 N.O. RO3/1 CM RO3/2 N.O. 1 1 ALL PANELS SHIPPED WITH VFD DEFAULT PROGRAMMING PARAMETERS. SET DIP SWITCHES AS NEEDED. 2 TS1, ENCLOSURE FAN1 STANDARD ON ALL NEMA 3R PANELS. ENCLOSURE FAN2 ON 30HP, 40HP, AND 100HP AT 480V. HEATER IS OPTIONAL ON ALL NEMA 3R PANELS. TRANSFORMER ONLY REQUIRED ON 3R MODELS. 3 DISCONNECT PANEL HAS FUSED MAIN DISCONNECT. DRIVE ONLY PANEL HAS WIRE TERMINALS. ON DRIVE ONLY PANEL, CUSTOMER IS RESPONSIBLE FOR BRANCH CIRCUIT AND SHORT CIRCUIT PROTECTION. ALL WIRING: USE COPPER WIRE ONLY SUITABLE FOR MIN. 75 DEG. C, FIELD WIRING, NEC CLASS 1. FIELD WIRE MOTOR AND FEEDER WIRE SIZE MUST BE IN ACCORDANCE WITH NEC. WIRE INSIDE C/PNL OPTION ON CURRENT CURRENT 2 AI2 A01 DIP SWITCHES RS485 AI1 OFF VOLTAGE VOLTAGE VOLTAGE LOCATED BEHIND COVER, RIGHT SIDE OF KEYPAD CURRENT 2 2 M34226 2 63-4379—02 RELAY OUTPUT 1 +10VREF: REFERANCE OUTPUT AI1+: AI, VOLTAGE OR CURRENT GND/AI1-: AI COMMON AI2+: AI, VOLTAGE OR CURRENT GND/AI2-: AI COMMON 24V OUT: 24V AUXILLARY VOLTAGE GND: I/O GROUND DIN1: DIGITAL INPUT 1 DIN2: DIGITAL INPUT 2 DIN3: DIGITAL INPUT 3 CM: COMMON FOR DI1 - DI3 24V OUT: 24V AUXILLARY VOLTAGE GND: I/O GROUND DIN4: DIGITAL INPUT 4 DIN5: DIGITAL INPUT 5 DIN6: DIGITAL INPUT 6 CM: COMMON FOR DI4 - DI6 AO+: ANALOG SIGNAL +OUT AO-/GND: ANALOG OUTPUT COMMON +24VIN: 24V AUXILLARY INPUT VOLTAGE RS485: NEGATIVE RS485: POSITIVE Fig. 1. Frame 4, Fused Disconnect Wiring Diagrams. SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS U1 V1 GND SMART VFD U2 V2 RO1/1 N.C. RO1/2 CM RO1/3 N.O. RO2/1 N.C. RO2/2 CM RO2/3 N.O. RO3/1 CM RO3/2 N.O. W1 21 22 23 24 25 26 32 33 GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B +10VREF: REFERANCE OUTPUT AI1+: AI, VOLTAGE OR CURRENT GND/AI1-: AI COMMON AI2+: AI, VOLTAGE OR CURRENT GND/AI2-: AI COMMON 24V OUT: 24V AUXILLARY VOLTAGE GND: I/O GROUND DIN1: DIGITAL INPUT 1 DIN2: DIGITAL INPUT 2 DIN3: DIGITAL INPUT 3 CM: COMMON FOR DI1 - DI3 24V OUT: 24V AUXILLARY VOLTAGE GND: I/O GROUND DIN4: DIGITAL INPUT 4 DIN5: DIGITAL INPUT 5 DIN6: DIGITAL INPUT 6 CM: COMMON FOR DI4 - DI6 AO+: ANALOG SIGNAL +OUT AO-/GND: ANALOG OUTPUT COMMON +24VIN: 24V AUXILLARY INPUT VOLTAGE RS485: NEGATIVE RS485: POSITIVE RELAY OUTPUT 1 W2 RELAY OUTPUT 2 RELAY OUTPUT 3 1 2 1 ALL PANELS SHIPPED WITH VFD DEFAULT PROGRAMMING PARAMETERS. SET DIP SWITCHES AS NEEDED. 2 IF CUSTOMER SAFETY INTERLOCK IS USED, REMOVE J1. 3 TS1, ENCLOSURE FAN1 STANDARD ON ALL NEMA 3R PANELS. ENCLOSURE FAN2 ON 25HP AND LARGER AT 480V. HEATER IS OPTIONAL ON ALL NEMA 3R PANELS. FIELD WIRE ALL WIRING: USE COPPER WIRE ONLY SUITABLE FOR MIN. 75 DEG. C, FIELD WIRING, NEC CLASS 1. MOTOR AND FEEDER WIRE SIZE MUST BE IN ACCORDANCE WITH NEC. WIRE INSIDE C/PNL OPTION ON CURRENT CURRENT CURRENT 3 3 A01 DIP SWITCHES RS485 AI1 AI2 OFF VOLTAGE VOLTAGE VOLTAGE LOCATED BEHIND COVER, RIGHT SIDE OF KEYPAD M34225 Fig. 2. Frame 4, 2 Contactor Wiring Diagram. 3 63-4379—02 SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS LINE VOLTAGE, 3 PHASE, 60 HZ GND T1 T1 OL1 T2 .57 L1 L2 T3 T1 BC T2 L3 .57 L1 L2 T3 SMART VFD L3 U1 V1 W1 DOC U2 TB T1 TB T2 TB T3 W2 T1 T2 T3 .53 L1 L2 L3 V2 M SEE NOTE 1 L1/1.40 TB L3/1.40 FFSI 2 1 SEE NOTE 2 J1 TB 4 SEL SW POSITION BYPASS OFF TEST VFD FU4 2 1 CLASS CC PRIMARY FUSE 2 1 CLASS CC PRIMARY FUSE FU5 1 ENERGIZED DOC DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED TB 8 .53 DOC .57 BC FU6 1 1 2 250V, MIDGET SECONDARY FUSE 6 13 DIC DE-ENERGIZED DE-ENERGIZED ENERGIZED 7 5 OL1 .11 3 8 2 A1 X1 DIC G BC LT2 A2 A2 X2 A2 TB 2 2 BYPASS CONTACTOR VFD RUN DRIVE OUTPUT CONTACTOR DRIVE INPUT CONTACTOR M34045 BYPASS RUN ENCLOSURE HEATER SEE NOTE 3 ENCLOSURE CIRC FAN1 SEE NOTE 3 TB FAN ENCLOSURE CIRC FAN2 SEE NOTE 3 AI2 AO1 DIP SWITCHES DETAIL “B” ON RS485 CURRENT CURRENT AI1 VOLTAGE VOLTAGE VOLTAGE LOCATED BEHIND COVER, RIGHT SIDE OF KEYPAD. CURRENT OFF FAN BUILT IN T-STAT HEATER X1 Y X2 A1 LT1 DOC A1 T1 CONTROL TRANSFORMER TB SEE NOTE 3 BC ENERGIZED DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED NOTE 1: ALL PANELS SHIPPED WITH VFD DEFAULT PROGRAMMING PARAMETERS. SET DIP SWITCHES AS NEEDED, SEE DETAIL “B” NOTE 2: IF CUSTOMER SAFETY INTERLOCK IS USED, REMOVE J1. NOTE 3: TS1, ENCLOSURE FAN1 STD ON ALL NEM3R PNLS. ENCLOSURE FAN2, ON 25HP & LARGER @ 480V. HEATER IS OPTIONAL ON ALL NEMA 3R PNLS. ENERGIZED SS1 - FOUR POSITION SEL. SW. DETAIL “A” SEE NOTE 3 TS1 X000 SS1 SEE DETAIL “A” 000X 000X OFF TEST BYPASS VFD 3 9 00X0 3 CUSTOMER SUPPLIED FREEZE/FIRE/SMOKE INTERLOCK MOTOR HP RPM AMP VFD SPEED REFERENCE USE 2 CONDUCTOR SHD, TWISTED PAIR WIRE GND SHD AT FIELD END ALL WIRING: USE COPPER WIRE ONLY SUITABLE FOR MIN. 75 DEG. C, FIELD WIRING, NEC CLASS 1. MOTOR AND FEEDER WIRE SIZE MUST BE IN ACCORDANCE WITH NEC. FIELD WIRE WIRE INSIDE C/PNL OPTION Fig. 3. Frame 4, 3 Contactor Wiring Diagram. DIS1 MAIN FUSED DISC. FU1, FU2, FU3, CLASS J, TIME DELAY DIC L1 T3 T2 .51 L2 L3 GND GND 21 22 23 24 25 26 32 33 VFDST SHIELD AI 0 - 10 VDC OR 4 - 20 mA AI 0 - 10 VDC OR 4 - 20 mA VFD START COMMAND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B RELAY OUTPUT 3 L1 L2 L3 L3 /1.41 T1 T2 T3 L1 /1.41 RELAY OUTPUT 2 RO1/1 N.C. RO1/2 CM RO1/3 N.O. RO2/1 N.C. RO2/2 CM RO2/3 N.O. RO3/1 CM RO3/2 N.O. 4 63-4379—02 RELAY OUTPUT 1 +10VREF: REFERENCE OUTPUT AI1+: AI, VOLTAGE OR CURRENT GND/AI1-: AI COMMON AI2+: AI, VOLTAGE OR CURRENT GND/AI2-: AI COMMON 24V OUT: 24V AUXILIARY VOLTAGE GND: I/O GROUND DIN1: DIGITAL INPUT 1 DIN2: DIGITAL INPUT 2 DIN3: DIGITAL INPUT 3 CM: COMMON FOR DI1 - DI3 24V OUT: 24V AUXILIARY VOLTAGE GND: I/O GROUND DIN4: DIGITAL INPUT 4 DIN5: DIGITAL INPUT 5 DIN6: DIGITAL INPUT 6 CM: COMMON FOR DI4 - DI6 AO+: ANALOG SIGNAL +OUT AO-/GND: ANALOG OUTPUT COMMON +24VIN: 24V AUXILIARY INPUT VOLTAGE RS485: NEGATIVE RS485: POSITIVE SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS LINE VOLTAGE, 3 PHASE, 60 HZ GND DIC T1 T2 T3 T1 L2 .57 L1 T3 T2 T1 OL1 .57 L1 T2 L3 BC L2 T3 SMART VFD L3 U1 V1 W1 GND GND DOC .53 DOC 22 21 VFDST U2 V2 TB T1 TB T2 TB T3 W2 T1 T2 T3 .53 L1 L2 L3 BCR .61 M SEE NOTE 1 11/1.63 4/1.63 MOTOR HP RPM AMP GND SHD AT FIELD END USE 2 CONDUCTOR SHD, TWISTED PAIR WIRE VFD SPEED REFERENCE VFD START COMMAND AI 0 - 10 VDC OR 4 - 20 mA SHIELD AI 0 - 10 VDC OR 4 - 20 mA L1/1.40 L3/1.40 SEE NOTE 2 J1 OFF TEST BYPASS VFD 2 00X0 9 4 FU4 1 2 CLASS CC PRIMARY FUSE BCR .61 BCR 4B TB 4 .61 TB .57 8 J2 .53 TB 5 7 3 /1.57 BC 2 11 /1.31 DIC DOC A1 A1 BC Y LT2 A2 DRIVE INPUT CONTACTOR BYPASS CONTROL RELAY BYPASS RUN BYPASS CONTACTOR VFD RUN DRIVE OUTPUT CONTACTOR M34046 A2 A2 X2 A2 LT1 X1 G X2 A1 X1 FAN FAN TB 10 ENCLOSURE CIRC FAN2 SEE NOTE 3 CIRC FAN1 SEE NOTE 3 TB 2 ENCLOSURE HEATER SEE NOTE 3 TB 2 ENCLOSURE BCR A1 HEATER 15 BUILT IN T-STAT NOTE 3 11 .11 OL1 5 7 NOTE 3 14 8 T1 CONTROL TRANSFORMER BC ENERGIZED DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED ON RS485 CURRENT CURRENT AI1 AI2 OFF VOLTAGE VOLTAGE VOLTAGE LOCATED BEHIND COVER, RIGHT SIDE OF KEYPAD. CURRENT AO1 DIP SWITCHES DETAIL “B” CUSTOMER REMOTE BYPASS INDICATION TERMINALS SEE NOTE 4 - AUTO BYPASS OPTION TB 9 TB CUSTOMER REMOTE BYPASS CONTACT RBC TB DOC DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED SEE NOTE 4 - AUTO BYPASS OPTION 6 AUTO BYPASS JUMPER DOC 4A 1 F1U6 1 2 250V, MIDGET SECONDARY FUSE 6 TB 4 /1.31 DIC DE-ENERGIZED DE-ENERGIZED ENERGIZED ENERGIZED 13 BC 1 2 CLASS CC PRIMARY FUSE FU5 CUSTOMER SUPPLIED FREEZE/FIRE/SMOKE INTERLOCK FFSI TB 3 TB 1 3 1 4 000X 4 000X 3 3 3 4 X000 SS1 SEE DETAIL “A” TS1 NOTE 3 ENERGIZED SS1 - FOUR POSITION SEL. SW. DETAIL “A” SEL SW POSITION BYPASS OFF TEST VFD NOTE 1: ALL PANELS SHIPPED WITH VFD DEFAULT PROGRAMMING PARAMETERS AS FACTURY DEFAULT EXCEPT PARAMETERS M3.5.1.16, WHICH IS SET TO SLOT 0.1, AND M3.5.1.10 WHICH IS SET TO SLOT A.4. THESE CHANGES ARE FOR “VFD ENABLE” FOR AUTO BYPASS CONTROL. SET DIP SWITHCHES SHOWN IN DETAIL “B” AS REQUIRED. NOTE 2: IF CUSTOMER SAFETY INTERLOCK IS USED, REMOVE J1. NOTE 3: TS1, ENCLOSURE FAN1 STD ON ALL NEM3R PNLS. ENCLOSURE FAN2, ON 30 , 40 & 100HP @ 480V. HEATER IS OPTIONAL ON ALL NEMA 3R PNLS. NOTE 4: RELAY BCR, BC N.O. CONTACT (PG2), TERM’ 4, 5, 6, 7, 9, 10 - AUTO BYPASS OPTION. REMOVE JUMPER J2 FOR MANUAL BYPASS. DIN4 - RUN ENABLE, RO2 - DRIVE FAULT. ALL WIRING: USE COPPER WIRE ONLY SUITABLE FOR MIN. 75 DEG. C, FIELD WIRING, NEC CLASS 1. MOTOR AND FEEDER WIRE SIZE MUST BE IN ACCORDANCE WITH NEC. FIELD WIRE WIRE INSIDE C/PNL OPTION 63-4379—02 5 DIS1 MAIN FUSED DISC. FU1, FU2, FU3, CLASS J, TIME DELAY L1 L2 L3 .51 TB 20 21 22 23 24 25 26 32 33 RELAY OUTPUT 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B RELAY OUTPUT 3 11 L1 L2 L3 L3 /1.41 T1 T2 T3 L1 /1.41 4 RELAY OUTPUT 1 RO1/1 N.C. RO1/2 CM RO1/3 N.O. RO2/1 N.C. RO2/2 CM RO2/3 N.O. RO3/1 CM RO3/2 N.O. 20 +10VREF: REFERENCE OUTPUT AI1+: AI, VOLTAGE OR CURRENT GND/AI1-: AI COMMON AI2+: AI, VOLTAGE OR CURRENT GND/AI2-: AI COMMON 24V OUT: 24V AUXILIARY VOLTAGE GND: I/O GROUND DIN1: DIGITAL INPUT 1 DIN2: DIGITAL INPUT 2 DIN3: DIGITAL INPUT 3 CM: COMMON FOR DI1 - DI3 24V OUT: 24V AUXILIARY VOLTAGE GND: I/O GROUND DIN4: DIGITAL INPUT 4 DIN5: DIGITAL INPUT 5 DIN6: DIGITAL INPUT 6 CM: COMMON FOR DI4 - DI6 AO+: ANALOG SIGNAL +OUT AO-/GND: ANALOG OUTPUT COMMON +24VIN: 24V AUXILIARY INPUT VOLTAGE RS485: NEGATIVE RS485: POSITIVE Fig. 4. Frame 4, 3 Contractor Auto-bypass Wiring Diagrams. SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS D2 D3 LOD TEST BACK RESET OK START STOP H2 H1 OFF BYPASS VFD W2 D1* W1 D1 NEMA1 FRAME SIZE 4 DISCONNECT ONLY AND 2 CONTACTOR HP AND VOLTAGE 208/230 VAC 460 VAC 0.75-3HP 1.5-7.5HP *DEPTH OF 2 CONT ONLY DIMENSIONS CONFIGURATION W1 W2 H1 H2 DISCONNECT 8.92 4.98 31.91 2-CONTRACTOR 8.92 4.98 31.91 WEIGHT D2 D3 LB. 30.8 D1 10.36 9.04 8.01 33 30.8 *9.64 9.04 8.01 38 M31529A Fig. 5. Frame 4: NEMA1, Disconnect Only and 2 Contactor Dimensional Drawings. 63-4379—02 6 SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS D2 D3 LOD TEST BACK RESET OK START BYPASS RUN VFD RUN A G OFF BYPASS H2 STOP TEST VFD H1 O OFF I ON W2 W1 D1 NEMA1 FRAME SIZE 4 3 CONTACTOR AND 3 CONTACTOR WITH AUTO BYPASS HP AND VOLTAGE 208/230 VAC 460 VAC 0.75-3HP 1.5-7.5HP CONFIGURATION DIMENSIONS WEIGHT W1 W2 H1 H2 D1 D2 D3 3-CONTRACTOR 8.92 4.98 38.91 37.8 10.36 9.04 8.01 44 3-CONTRACTOR WITH AUTO BYPASS 8.92 4.98 38.91 37.8 10.36 9.04 8.01 46 LB. M31530A Fig. 6. Frame 4 NEMA 1, 3 Contactor and 3 Contactors with Auto-Bypass Dimensional Drawings. 7 63-4379—02 SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS W2 2 (51) BACK RESET LOC REM OK START STOP H3 H2 0 OFF I ON Bypass Run VFD Run G A Off Bypass D1 W1 M34502 HP and Voltage 4 460 Vac 0.75HP 1.5HP 1HP 2HP 1.5HP 3HP 2HP 4HP 3HP 5HP H1 VFD 2 (51) D2 D3 Frame 208/230 Vac Size SEE NOTE 1 Test Dimensions Weight Configuration H1 H2 H3 W1 W2 D1 Disconnect Only 16 5 37.5 12 4 8 2-Contactor 3-Contactor 3-Contactor with Auto-Bypass 16 5 37.5 12 4 8 D2* D3 Lb. 11 40 11 40 7.5HP 4 0.75HP 1.5HP 1HP 2HP 1.5HP 3HP 2HP 4HP 3HP 5HP 9.5 7.5HP Fig. 7. Frame 4 NEMA12, Disconnect Only, 2 Contactor, 3 Contactor and 3 Contactor with Auto-Bypass. 63-4379—02 8 SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS EXHAUST SHROUD D2 W 0 OFF I ON 2-13/64 (56) SEE NOTE 1 1 Bypass Run H1 VFD Run H G A Off Bypass Test VFD FAN SHROUD 2-13/64 (56) D D1 1 W1 QTY (1) QUARTER TURN LATCH ON FRAME 4. QTY (2) QUARTER TURN LATCH ON FRAME 5 AND 6. THREE POINT LATCHING WITH EXTERIOR DOOR HANDLE ON FRAME 7 AND 8. M34503 Frame Size 4 HP and Voltage 208/230 Vac 0.75HP, 1HP, 1.5HP, 2HP, 3HP 460 Vac 1.5HP, 2HP, 3HP, 4HP, 5HP, 7.5HP Dimensions Weight Configuration H H1 W W2 D D2 Lb. Disconnect Only 20 18.5 16 20.5 2-Contactor 24 22.5 20 24.5 10 12 43 10 10.5 49 3-Contactor 24 22.5 20 3-Contactor with Auto-Bypass 24.5 10 12 54 24 22.5 20 24.5 10 12 54 Fig. 8. Frame 4: NEMA3R, Disconnect Only, 2 Contactor, 3 Contactor and 3 Contactor with Auto-Bypass. 9 63-4379—02 SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS 63-4379—02 10 SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS 11 63-4379—02 SMARTVFD FRAME 4 WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com ® U.S. Registered Trademark © 2013 Honeywell International Inc. 63-4379—02 M.S. Rev. 03-13 Printed in United States