Technical Data 8. Bearing Internal Clearance and Preload 8.1 Bearing internal clearance 8.2 Bearing internal clearance (initial clearance) is the amount of internal clearance a bearing has before being installed on a shaft or in a housing. As shown in Fig. 8.1, when either the inner ring or the outer ring is fixed and the other ring is free to move, displacement can take place in either an axial or radial direction. This amount of displacement (radially or axially) is termed the internal clearance and, depending on the direction, is called the radial internal clearance or the axial internal clearance. When the internal clearance of a bearing is measured, a slight measurement load is applied to the raceway so the internal clearance may be measured accurately. However, at this time, a slight amount of elastic deformation of the bearing occurs under the measurement load, and the clearance measurement value (measured clearance) is slightly larger than the true clearance. This discrepancy between the true bearing clearance and the increased amount due to the elastic deformation must be compensated for. These compensation values are given in Table 8.1. For roller bearings the amount of elastic deformation can be ignored. Internal clearance selection The internal clearance of a bearing under operating conditions (effective clearance) is usually smaller than the same bearing’s initial clearance before being installed and operated. This is due to several factors including bearing fit, the difference in temperature between the inner and outer rings, etc. As a bearing’s operating clearance has an effect on bearing life, heat generation, vibration, noise, etc.; care must be taken in selecting the most suitable operating clearance. Effective internal clearance: The initial clearance differential between the initial clearance and the operating (effective) clearance (the amount of clearance reduction caused by interference fits, or clearance variation due to the temperature difference between the inner and outer rings) can be calculated by the following formula: δ eff = δ o − (δ f + δ t )LLLLLLLLLL(8.1) where, δeff : Effective internal clearance mm δo : Bearing internal clearance mm δf : Reduced amount of clearance due to interference mm δt : Reduced amount of clearance due to temperature differential of inner and outer rings mm The internal clearance values for each bearing class are shown in Tables 8.3 through 8.10. δ2 δ Reduced clearance due to interference: When bearings are installed with interference fits on shafts and in housings, the inner ring will expand and the outer ring will contract; thus reducing the bearings’ internal clearance. The amount of expansion or contraction varies depending on the shape of the bearing, the shape of the shaft or housing, dimensions of the respective parts, and the type of materials used. The differential can range from approximately 70% to 90% of the effective interference. δ1 Radial clearance = δ δ f = (0.70 ~ 0.90) • ∆ deff LLLLLLLL(8.2) Axial clearance = δ1+δ2 Fig. 8.1 Internal clearance where, Table 8.1 Adjustment of radial internal clearance based on measured load Unit µm Nominal Bore Diameter (mm) d over incl. 10 18 50 18 50 200 Measuring Load Radial Clearance Increase Reduced internal clearance due to inner/outer ring temperature difference: (N) 24.5 49 147 δf : Reduced amount of clearance due to interference mm ∆deff : Effective interference mm C2 Normal C3 C4 C5 3~4 4~5 6~8 4 5 8 4 6 9 4 6 9 4 6 9 A-64 During operation, normally the outer ring will be from 5° to 10° cooler than the inner ring or rotating parts. However, if the cooling effect of the housing is large, the shaft is connected to a heat source, or a heated substance is conducted through the hollow shaft; the temperature difference between the two rings can be even greater. The amount of internal clearance is thus further reduced by the differential expansion of the two rings. δ t = α • ∆ T • Do LLLLLLLLLLL(8.3) where, δt : Amount of reduced clearance due to heat differential mm α : Bearing steel linear expansion coefficient 12.5×10-6/°C ∆T : Inner/outer ring temperature differential °C Do : Outer ring raceway diameter mm Outer ring raceway diameter, Do, values can be approximated by using formula (8.4) or (8.5). Table 8.2 Examples of applications where bearing clearances other than normal clearances are used Applications With heavy or shock load, clearance is great. Railway vehicle axles C3 Vibration screens C3 With direction indeterminate load, both inner and outer rings are tight-fitted. Railway vehicle traction motors Tractors and final speed regulators For roller bearings (except self-aligning), Do = 0.25( d + 3.0 D)LLLLLLLLL(8.5) where, 8.3 Bearing internal clearance selection standards C4 C3, C4 Rolling mill table rollers C3 Clearance fit for both inner and outer rings. Rolling mill roll necks C2 To reduce noise and vibration when rotating. Micromotors C2 To reduce shaft runout, clearance is adjusted. Main spindles of lathes (Double-row cylindrical roller bearings) C9NA, C0NA d : Bearing bore diameter mm D : Bearing outside diameter mm C4 Paper making machines and driers Shaft or inner ring is heated. For ball bearings and self-aligning roller bearings, Do = 0.20( d + 4.0 D)LLLLLLLLL(8.4) Selected clearance Operating conditions Theoretically, to maximize life, the optimum operating internal clearance for any bearing would be a slight negative clearance after the bearing had reached normal operating temperature. Unfortunately, under actual operating conditions, maintaining such optimum tolerances is often difficult at best. Due to various fluctuating operating conditions this slight negative clearance can quickly become a further negative, greatly lowering the life of the bearing and causing excessive heat to be generated. Therefore, an initial internal clearance which will result in a slightly greater than negative internal operating clearance should be selected. Under normal operating conditions (e.g. normal load, fit, speed, temperature, etc.), a standard internal clearance will give a very satisfactory operating clearance. Table 8.2 lists non-standard clearance recommendations for various applications and operating conditions. A-65 Technical Data Table 8.3 diameter over — 2.5 6 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 710 800 900 1000 1120 Table 8.5 C2 d mm incl. 2.5 6 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 800 900 1000 1120 1250 min over — 10 18 30 50 80 100 120 150 180 Note: Normal max 0 0 0 0 0 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 10 10 20 20 20 20 20 6 7 7 9 10 11 11 11 15 15 18 20 23 23 25 30 35 40 45 55 60 70 80 90 100 110 140 160 170 180 190 min C3 max 4 2 2 3 5 5 6 6 8 10 12 15 18 18 20 25 25 30 35 40 45 55 60 70 80 90 120 140 150 160 170 11 13 13 18 20 20 20 23 28 30 36 41 48 53 61 71 85 95 105 115 125 145 170 190 210 230 290 320 350 380 410 min 10 8 8 11 13 13 15 18 23 25 30 36 41 46 53 63 75 85 90 100 110 130 150 170 190 210 270 300 330 360 390 C4 max 20 23 23 25 28 28 33 36 43 51 58 66 81 91 102 117 140 160 170 190 210 240 270 300 330 360 450 500 550 600 650 min C5 max — — 14 18 20 23 28 30 38 46 53 61 71 81 91 107 125 145 155 175 195 225 250 280 310 340 430 480 530 580 630 — — 29 33 36 41 46 51 61 71 84 97 114 130 147 163 195 225 245 270 300 340 380 420 470 520 630 700 770 850 920 min — — 20 25 28 30 40 45 55 65 75 90 105 120 135 150 175 205 225 245 275 315 350 390 440 490 600 670 740 820 890 C1 d mm incl. min 10 18 30 50 80 100 120 150 180 200 C2 Normal C3 max min max min max min 8 8 10 10 11 13 15 16 18 20 6 6 6 8 11 13 15 16 18 20 12 12 12 14 17 22 30 33 35 40 8 8 10 14 17 22 30 35 35 40 15 15 20 25 32 40 50 35 60 65 15 15 20 25 32 40 50 55 60 65 3 3 3 3 3 3 3 3 3 3 The clearance group in the table is applied only to contact angles in the table below. Contact angle symbol Nominal contact angle C A1) B 15° 30° 40° Applicable clearance group C1, C2 C2, Normal, C3 Normal, C3, C4 1) Usually not to be indicated A-66 max — — 37 45 48 53 64 73 90 105 120 140 160 180 200 230 265 300 340 370 410 460 510 570 630 690 840 940 1040 1150 1260 Unit µm Radial internal clearance of double row and duplex angular contact ball bearings Nominal bore diameter Unit µm Radial internal clearance of deep groove ball bearings Nominal bore C4 max 22 24 32 40 50 60 75 80 90 100 min 22 30 40 55 75 95 110 130 150 180 max 30 40 55 75 95 120 140 170 200 240 Table 8.6 Radial internal clearance of cylindrical roller bearings, needle roller bearings Table 8.6 (1) Cylindrical Bore Interchangeable Radial Clearance ISO Cylindrical Roller Bearings ONLY Nominal bore diameter over 0 10 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 C2 d mm incl. 10 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 1400 min Normal max 0 0 0 5 5 10 10 15 15 15 20 25 35 45 45 55 55 65 100 110 110 120 140 145 150 180 200 220 230 270 25 25 25 30 35 40 45 50 55 60 70 75 90 105 110 125 130 145 190 210 220 240 260 285 310 350 390 430 470 530 min 20 20 20 25 30 40 40 50 50 60 70 75 90 105 110 125 130 145 190 210 220 240 260 285 310 350 390 430 470 530 C3 max min 45 45 45 50 60 70 75 85 90 105 120 125 145 165 175 195 205 225 280 310 330 360 380 425 470 520 580 640 710 790 35 35 35 45 50 60 65 75 85 100 115 120 140 160 170 190 200 225 280 310 330 360 380 425 470 520 580 640 710 790 Unit µm C4 max 60 60 60 70 80 90 100 110 125 145 165 170 195 220 235 260 275 305 370 410 440 480 500 565 630 690 770 850 950 1050 min 50 50 50 60 70 80 90 105 125 145 165 170 195 220 235 260 275 305 370 410 440 480 500 565 630 690 770 850 950 1050 C5 max 75 75 75 85 100 110 125 140 165 190 215 220 250 280 300 330 350 385 460 510 550 600 620 705 790 860 960 1060 1190 1310 min max — 65 70 80 95 110 130 155 180 200 225 250 275 305 330 370 410 455 510 565 625 — — — — — — — — — — 90 95 105 125 140 165 190 220 245 275 300 330 365 395 440 485 535 600 665 735 — — — — — — — — — Unit µm Table 8.6 (2) Tapered Bore Interchangeable Radial Clearance Nominal bore diameter over 0 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 C2 d mm incl. 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 Normal min max 15 20 20 25 30 35 40 50 55 60 75 85 95 105 115 130 145 165 185 205 40 45 45 55 60 70 75 90 100 110 125 140 155 170 185 205 225 225 285 315 C3 min max min 30 35 40 45 50 60 70 90 100 110 125 140 155 170 185 205 225 255 285 315 55 60 65 75 80 95 105 130 145 160 175 195 215 235 255 280 305 345 385 425 40 45 55 60 70 85 95 115 130 145 160 180 200 220 240 265 290 330 370 410 A-67 C4 max 65 70 80 90 100 120 130 155 175 195 210 235 260 285 310 340 370 420 470 520 C5 min max 50 55 70 75 90 110 120 140 160 180 195 220 245 270 295 325 355 405 455 505 75 80 95 105 120 145 155 180 205 230 245 275 305 335 365 400 435 495 555 615 min max — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Technical Data Table 8.7 Radial internal clearance of cylindrical roller bearings, needle roller bearings (Non-interchangeable) Bearing with cylindrical bore Nominal bore diameter d mm over — 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 incl. 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 C1NA NA1) C2NA C3NA min max min max min max min 5 5 5 5 5 5 5 10 10 10 15 15 15 20 20 25 25 30 30 35 45 50 10 10 10 10 12 15 15 20 25 25 30 35 35 40 45 50 55 60 65 75 85 95 10 10 10 10 12 15 15 20 25 25 30 35 35 40 45 50 55 60 65 75 85 95 20 20 20 25 25 30 35 40 45 50 60 65 75 80 90 100 110 120 135 150 170 190 20 20 20 25 25 30 35 40 45 50 60 65 75 80 90 100 110 120 135 150 170 190 30 30 30 35 40 45 50 60 70 80 90 100 110 120 135 150 165 180 200 225 255 285 35 35 35 40 45 50 55 70 80 95 105 115 125 140 155 170 185 205 225 255 285 315 C4NA max 45 45 45 50 55 65 75 90 105 120 135 150 165 180 200 215 240 265 295 330 370 410 C5NA min max min max 45 45 45 50 55 65 75 90 105 120 135 150 165 180 200 215 240 265 295 330 370 410 55 55 55 60 70 80 90 110 125 145 160 180 200 220 240 265 295 325 360 405 455 505 — 65 65 70 80 95 110 130 155 180 200 225 250 275 305 330 370 410 455 510 565 625 — 75 75 80 95 110 130 150 180 205 230 260 285 315 350 380 420 470 520 585 650 720 1) For bearings with normal clearance, only NA is added to bearing numbers. Ex. NU310NA, NN03020KNAP5 Table 8.4 Radial internal clearance of self-aligning ball bearings Bearing with cylindrical bore Nominal bore diameter over 2.5 6 10 14 18 24 30 40 50 65 80 100 120 140 d mm incl. 6 10 14 18 24 30 40 50 65 80 100 120 140 160 C2 Normal C3 min max min max min 1 2 2 3 4 5 6 6 7 8 9 10 10 15 8 9 10 12 14 16 18 19 21 24 27 31 38 44 5 6 6 8 10 11 13 14 16 18 22 25 30 35 15 17 19 21 23 24 29 31 36 40 48 56 68 80 10 12 13 15 17 19 23 25 30 35 42 50 60 70 A-68 C4 max 20 25 26 28 30 35 40 44 50 60 70 83 100 120 min 15 19 21 23 25 29 34 37 45 54 64 75 90 110 C5 max 25 33 35 37 39 46 53 57 69 83 96 114 135 161 min 21 27 30 32 34 40 46 50 62 76 89 105 125 150 max 33 42 48 50 52 58 66 71 88 108 124 145 175 210 Table 8.7 (Cont.) Radial internal clearance of cylindrical roller bearings, needle roller bearings (Non-interchangeable) Unit µm Bearing with tapered bore C0NA2) C9NA min 5 5 5 5 5 5 5 10 10 10 15 15 15 20 20 25 25 30 30 35 45 50 C1NA2) Nominal bore C2NA max min max min max min 5 10 10 10 12 15 15 20 25 25 30 35 35 40 45 50 55 60 65 75 85 95 7 7 7 10 10 10 10 15 20 20 25 30 30 30 35 40 40 45 45 50 60 70 17 17 17 20 20 20 20 30 35 35 40 45 45 50 55 65 65 75 75 90 100 115 10 10 10 10 12 15 15 20 25 25 30 35 35 40 45 50 55 60 65 75 85 95 20 20 20 25 25 30 35 40 45 50 60 65 75 80 90 100 110 120 135 150 170 190 20 20 20 25 25 30 35 40 45 50 60 65 75 80 90 100 110 120 135 150 170 190 NA1) max 30 30 30 35 40 45 50 60 70 80 90 100 110 120 135 150 165 180 200 225 255 285 min 35 35 35 40 45 50 55 70 80 95 105 115 125 140 155 170 185 205 225 255 285 315 C3NA max 45 45 45 50 55 65 75 90 105 120 135 150 165 180 200 215 240 265 295 330 370 410 min max 45 45 45 50 55 65 75 90 105 120 135 150 165 180 200 215 240 265 295 330 370 410 55 55 55 60 70 80 90 110 125 145 160 180 200 220 240 265 295 325 360 405 455 505 diameter d mm over incl. — 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 10 18 24 30 40 50 65 80 100 120 140 160 180 220 225 250 280 315 355 400 450 500 2) C9NA, C0NA and C1NA are applied only to precision bearings of class 5 and higher. Unit µm Bearing with tapered bore C2 min — — — — 7 9 12 14 18 23 29 35 40 45 Normal max min — — — — 17 20 24 27 32 39 47 56 68 74 — — — — 13 15 19 22 27 35 42 50 60 65 max — — — — 26 28 35 39 47 57 68 81 98 110 Nominal bore C3 min — — — — 20 23 29 33 41 50 62 75 90 100 C4 max — — — — 33 39 46 52 61 75 90 108 130 150 min — — — — 28 33 40 45 56 69 84 100 120 140 A-69 diameter C5 max — — — — 42 50 59 65 80 98 116 139 165 191 min — — — — 37 44 52 58 73 91 109 130 155 180 max — — — — 55 62 72 79 99 123 144 170 205 240 d mm over incl. 2.5 6 10 14 18 24 30 40 50 65 80 100 120 140 6 10 14 18 24 30 40 50 65 80 100 120 140 160 Technical Data Table 8.8 Axial internal clearance of metric double row and duplex tapered roller bearings (Except series 329X, 322C, 323C) Contact angle α≤27° (e≤0.76) Nominal bore diameter d mm C2 Normal C3 C4 over incl. min max min max min max min max 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 500 25 25 25 20 20 20 45 45 45 60 80 100 120 160 180 200 220 260 300 75 75 95 85 85 110 150 175 175 200 220 260 300 360 400 440 480 560 600 75 75 95 85 110 130 150 175 175 200 240 260 300 360 400 440 500 560 620 125 125 165 150 175 220 260 305 305 340 380 420 480 560 620 680 760 860 920 125 145 165 175 195 240 280 350 390 400 440 500 560 620 700 780 860 980 1100 170 195 235 240 260 325 390 480 520 540 580 660 740 820 920 1020 1120 1280 1400 170 195 210 240 280 325 390 455 500 520 600 660 720 820 920 1020 1120 1280 1440 220 245 280 305 350 410 500 585 630 660 740 820 900 1020 1140 1260 1380 1580 1740 Note: Radial internal clearance is approximately obtained from: e ∆r = ∆a 1.5 A-70 where ∆r =radial internal clearance, µm ∆a =axial internal clearance, µm e =constant, see bearing tables Table 8.8 (Cont.) Axial internal clearance of metric double row and duplex tapered roller bearings (Except series 329X, 322C,Unit 323C) µm Contact angle α>27° (e>0.76) C2 Normal Nominal bore C3 min max min max min max 10 10 10 10 10 10 20 20 20 30 — — — — — — — — — 30 30 40 40 40 50 70 70 70 100 — — — — — — — — — 30 30 40 40 50 60 70 70 70 100 — — — — — — — — — 50 50 70 70 80 100 120 120 120 160 — — — — — — — — — 50 60 70 80 90 110 130 150 160 180 — — — — — — — — — 70 80 100 110 120 150 180 200 210 240 — — — — — — — — — Table 8.10 Radial internal clearance of bearings for electric motor Unit µm Nominal bore diameter d mm over 103) 18 24 30 40 50 65 80 100 120 140 160 180 incl. 18 24 30 40 50 65 80 100 120 140 160 180 200 Radial internal clearance CM1) Deep groove ball bearings min 4 5 5 9 9 12 12 18 18 24 24 — — Cylindrical2) roller bearings max min 11 12 12 17 17 22 22 30 30 38 38 — — — — 15 15 20 25 30 35 35 40 50 60 65 diameter C4 max — — 30 30 35 40 45 55 60 65 80 90 100 1) Suffix CM is added to bearing numbers. 2) Non-interchangeable clearance. 3) This diameter is included in the group. A-71 min 70 80 90 110 130 150 180 210 210 240 — — — — — — — — — max 90 100 120 140 160 190 230 260 260 300 — — — — — — — — — d mm over incl. 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 500 Technical Data Table 8.9 Radial internal clearance of spherical roller bearings Bearing with cylindrical bore Nominal bore diameter over 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 d mm C2 Normal C3 incl. min max min max min 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 1400 10 10 15 15 20 20 30 35 40 50 60 65 70 80 90 100 110 120 130 140 140 150 170 190 210 230 260 290 320 350 20 20 25 30 35 40 50 60 75 95 110 120 130 140 150 170 190 200 220 240 260 280 310 350 390 430 480 530 580 640 20 20 25 30 35 40 50 60 75 95 110 120 130 140 150 170 190 200 220 240 260 280 310 350 390 430 480 530 280 640 35 35 40 45 55 65 80 100 120 145 170 180 200 220 240 260 280 310 340 370 410 440 480 530 580 650 710 780 860 950 35 35 40 45 55 65 80 100 120 145 170 180 200 220 240 260 280 310 340 370 410 440 480 530 580 650 710 780 860 950 A-72 C4 C5 max min max min max 45 45 55 60 75 90 110 135 160 190 220 240 260 290 320 350 370 410 450 500 550 600 650 700 770 860 930 1020 1120 1240 45 45 55 60 75 90 110 135 160 190 220 240 260 290 320 350 370 410 450 500 550 600 650 700 770 860 930 1020 1120 1240 60 60 75 80 100 120 145 180 210 240 280 310 340 380 420 460 500 550 600 660 720 780 850 920 1010 1120 1220 1330 1460 1620 60 60 75 80 100 120 145 180 210 240 280 310 340 380 420 460 500 550 600 660 720 780 850 920 1010 1120 1220 1330 1460 1620 75 75 95 100 125 150 180 225 260 300 350 390 430 470 520 570 630 690 750 820 900 1000 1100 1190 1300 1440 1570 1720 1870 2080 Table 8.9 Unit µm (Cont.) Radial internal clearance of spherical roller bearings Bearing with tapered bore C2 Normal Nominal bore C3 C4 min max min max min max — 15 20 25 30 40 50 55 65 80 90 100 110 120 140 150 170 190 210 230 260 290 320 350 390 440 490 530 570 620 — 25 30 35 45 55 70 80 100 120 130 140 160 180 200 220 240 270 300 330 370 410 460 510 570 640 710 770 830 910 — 25 30 35 45 55 70 80 100 120 130 140 160 180 200 220 240 270 300 330 370 410 460 510 570 640 710 770 830 910 — 35 40 50 60 75 95 110 135 160 180 200 220 250 270 300 330 360 400 440 490 540 600 670 750 840 930 1030 1120 1230 — 35 40 50 60 75 95 110 135 160 180 200 220 250 270 300 330 360 400 440 490 540 600 670 750 840 930 1030 1120 1230 — 45 55 65 80 95 120 140 170 200 230 260 290 320 350 390 430 470 520 570 630 680 760 850 960 1070 1190 1300 1420 1560 C5 min max min max — 45 55 65 80 95 120 140 170 200 230 260 290 320 350 390 430 470 520 570 630 680 760 850 960 1070 1190 1300 1420 1560 — 60 75 85 100 120 150 180 220 260 300 340 370 410 450 490 540 590 650 720 790 870 980 1090 1220 1370 1520 1670 1830 2000 — 60 75 85 100 120 150 180 220 260 300 340 370 410 450 490 540 590 650 720 790 870 980 1090 1220 1370 1520 1670 1830 2000 — 75 95 105 130 160 200 230 280 330 380 430 470 520 570 620 680 740 820 910 1000 1100 1230 1360 1500 1690 1860 2050 2250 2470 A-73 diameter d mm over 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 incl. 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 1400 Technical Data 8.4 Preload Normally, bearings are used with a slight internal clearance under operating conditions. However, in some applications, bearings are given an initial load; this means that the bearings’ internal clearance is negative before operation. This is called “preload” and is commonly applied to angular ball bearings and tapered roller bearings. 8.4.1 Purpose of preload Giving preload to a bearing results in the rolling element and raceway surfaces being under constant elastic compressive forces at their contact points. This has the effect of making the bearing extremely rigid so that even when load is applied to the bearing, radial or axial shaft displacement does not occur. Thus, the natural frequency of the shaft is increased, which is suitable for high speeds. Preload is also used to prevent or suppress shaft runout, vibration, and noise; improve running accuracy and locating accuracy; reduce smearing, and regulate rolling element rotation. Also, for thrust ball and roller bearings mounted on horizontal shafts, preloading keeps the rolling elements in proper alignment. The most common method of preloading is to apply an axial load to two duplex bearings so that the inner and outer rings are displaced axially in relation to each other. This preloading method is divided into fixed position preload and constant pressure preload. Bearing II 8.4.2 Preloading methods and amounts The basic pattern, purpose and characteristics of bearing preloads are shown in Table 8.11. The definite position preload is effective for positioning the two bearings and also for increasing the rigidity. Due to the use of a spring for the constant pressure preload, the preload force can be kept constant, even when the distance between the two bearings fluctuates under the influence of operating heat and load. Also, the standard preload for the paired angular contact ball bearings is shown in Table 8.12. Light and normal preload is applied to prevent general vibration, and medium and heavy preload is applied especially when rigidity is required. 8.4.3 Preload and rigidity The increased rigidity effect preloading has on bearings is shown in Fig. 8.5. When the offset inner rings of the two paired angular contact ball bearings are pressed together, each inner ring is displaced axially by the amount δo and is thus given a preload, Fo, in the direction shown. Under this condition, when external axial load Fa is applied, bearing I will have an increased displacement by the amount δa and bearing II’s displacement will decrease. At this time the loads applied to bearing I and II are Fi and Fii, respectively. Under the condition of no preload, bearing I will be displaced by the amount δb when axial load Fa is applied. Since the amount of displacement, δa, is less than δb, it indicates a higher rigidity for δa. Bearing I Fa Fo Fo δo Outer ring Steel ball Inner ring (1) Under free from preload Bearing II δo δo δo δa Bearing I δb δo (2) Under preloading Fo Fa δa (3) Under preloading and applied load Axial load δo Fa δa Inner ring displacement FII FI Fo Fa FII FI = FII + Fa δI δo δa Fig. 8.5 Fixed position preload versus axial displacement A-74 δII δo Axial displacement Table 8.11 Preloading methods and characteristics Method Basic pattern Applicable bearings Object Characteristics Applications Fixed position preload Precision Maintaining angular contact accuracy of ball bearings rotating shaft, preventing vibration increasing rigidity Preload is accomplished by a predetermined offset of the rings or by using spacers. For the standard preload see Table 8.12 Tapered roller Increasing bearings, thrust bearing rigidity ball bearings angular contact ball bearings Preload is accomplished by Lathes, milling adjusting a threaded screw. machines, The amount of preload is set by differential measuring the starting torque or gears of axial displacement. automotives, Relationship between the printing starting torque M and preload T machines, is approximately given by the wheel axles following formulas: for duplex angular contact ball bearings: M= dp • T 330 ~ 430 Grinding machines, lathes, milling machines, measuring instruments N • mm1) for duplex tapered roller bearings: M= Constant pressure preload ∆ ∆ d p 0.8 • T 54 ~ 107 N • mm1) Angular contact ball bearings, deep groove ball bearings, precision tapered roller bearings Maintaining accuracy and preventing vibration and noise with a constant amount of preload without being affected by loads or temperature Preloading is accomplished by Internal using coil or belleville springs. grinding Recommended preloads are as machines, follows: electric motors, for deep groove ball bearings: high speed (4 to 8) d N shafts in small for angular contact ball machines, bearings: tension reels see Table 8.12 Tapered roller bearings with steep angle, spherical roller thrust bearings, thrust ball bearings Preventing smearing on raceway of non-loaded side under axial loads Preload is accomplished by Rolling mills, using coil or belleville springs. extruding Recommended preloads are as machines follows: for thrust ball bearings: T = 0.42(n • Coa ) × 10 −13 N 2) 1.9 T = 0.00083 Coa N 2) whichever is greater for spherical roller thrust bearings: T = 0.025 Coa 0.8 N 2) Note: In the above formulas, dp=pitch diameter of bearing, mm dp=(Bore+Outside dia)/2 d=bearing bore, mm n=number of revolutions, r/min T=preload, N Coa=basic static axial load rating, N The starting torque M however, is greatly influenced by lubricants and a period of run-in time. A-75 Technical Data Table 8.12 Standard preloads for angular contact ball bearings Nominal bore diameter d Bearing series mm 78C Heavy Light Normal — — 200 300 500 600 800 1000 1000 1500 1500 1500 2000 2500 3000 3000 3000 4000 4000 6000 20 20 30 50 50 100 100 150 150 150 200 200 200 300 300 500 500 500 600 600 30 30 80 150 150 200 300 400 400 400 600 600 600 800 800 1000 1000 1000 1500 1500 100 100 150 300 300 500 700 1000 1000 1000 1500 1500 1500 2000 2000 2500 2500 2500 3500 3500 150 200 300 600 700 1000 1500 2000 2000 2000 2500 2500 2500 4000 4000 6000 6000 6000 7000 7000 20 20 50 80 100 150 200 300 300 300 400 400 400 500 500 700 700 700 800 800 50 50 100 200 300 400 500 700 700 700 1000 1000 1000 1500 1500 2000 2000 2000 2500 2500 Heavy Medium — — 100 200 250 300 400 500 500 700 700 700 900 1000 1500 1500 1500 2000 2000 3000 Medium Normal — — — — 20 50 30 80 40 100 50 120 80 200 100 250 100 250 120 300 120 300 120 300 150 400 200 500 250 700 250 700 250 700 300 900 300 900 500 1300 Light — — 150 150 200 400 400 600 600 600 600 1000 1000 1300 1500 1500 2000 2000 2500 2500 72C, BNT2 Heavy — — 80 80 100 200 200 300 300 300 300 500 500 600 800 800 1000 1000 1300 1300 70C, BNT0, HSBOC Medium — — 30 30 50 100 100 150 150 150 150 200 200 300 400 400 500 500 600 600 Normal — — 10 10 20 30 30 50 50 50 50 80 80 100 150 150 150 150 200 200 Light Heavy 12 18 32 40 50 65 80 90 95 100 105 110 120 140 150 160 170 180 190 200 Medium — 12 18 32 40 50 65 80 90 95 100 105 110 120 140 150 160 170 180 190 Normal incl. 79C, HSB9C Light over Units: (N) 100 200 150 300 300 500 500 800 600 1000 800 1500 1000 2000 1500 3000 2000 4000 2000 4000 2500 5000 2500 5000 2500 5000 3000 6000 3000 6000 4500 8000 4500 8000 4500 8000 5000 10000 5000 10000 Note: Symbols /GL, /GN, /GM and GH are suffixes on NTN bearing part numbers indicating Light, Normal, Medium and Heavy preloads, respectively. A-76