Ciba Specialty Chemicals Performance Polymers Electro & Electronic Encapsulating ® Araldite Casting Resin System Araldite Araldite Hardener Hardener Accelerator CY 1300 GB F HY 2918 HY 905 DY 062 Casting systems for multi purpose processing at room temperature or slightly higher temperatures. Curing at high temperatures. By addition of accelerator DY 062 the casting resin system may be optimally adjusted to particular applications. Encapsulating or potting of low voltage and electronic components Casting, impregnating or vacuum impregnating Good mechanical and dielectric properties Good ageing resistance Edition: June 1998 Replaces edition: December 1996 Applications Processing Properties Product data (Guideline values) Unmodified, medium viscous, solvent free epoxy resin Araldite CY 1300 GB Viscosity (Hoeppler) Specific gravity Flash point Epoxy content at 25°C at 25°C DIN 51 758 As supplied form Hazardous decomposition products Disposal mPa s g/cm³ °C Eq/kg 13 000 1.16 >200 5.35 Pale yellow to amber liquid Carbon monoxide, carbon dioxide and other toxic gases and vapours if burned Regular procedures approved by national and/or local authorities Unmodified, medium viscous, solvent free epoxy resin Araldite F Viscosity (Hoeppler) Specific gravity Flash point Epoxy content at 25°C at 25°C DIN 51 758 As supplied form Hazardous decomposition products Disposal mPa s g/cm³ °C Eq/kg 11 000 1.17 >200 5.25 Pale yellow liquid Carbon monoxide, carbon dioxide and other toxic gases and vapours if burned Regular procedures approved by national and/or local authorities Low viscosity anhydride hardener Hardener HY 2918 Viscosity (Hoeppler) Specific gravity Flash point at 25°C at 25°C DIN 51 758 As supplied form Hazardous decomposition products Disposal Araldite CY 1300 GB/Araldite F/HY 2918/HY 905/DY 062 mPa s g/cm³ °C 65 1.2 >140 Clear, pale yellow to yellow liquid Carbon monoxide, carbon dioxide and other toxic gases and vapours if burned Regular procedures approved by national and/or local authorities June 1998 2 Product data (Guideline values) Modified, low viscosity hardener based on carboxylic acid anhydrides Hardener HY 905 Viscosity Specific gravity Flash point at 25°C at 25°C DIN 51 758 As supplied form Hazardous decomposition products Disposal mPa s g/cm³ °C 200 1.2 150 Yellow or amber liquid Carbon monoxide, carbon dioxide and other toxic gases and vapours if burned Regular procedures approved by national and/or local authorities Tertiary amine Accelerator DY 062 Viscosity (Epprecht TV) at 25°C Specific gravity at 25°C Flash point As supplied form Hazardous decomposition products Disposal Storage DIN 51 758 mPa s g/cm³ °C ≤10 0.9 59 Colourless or pale yellow liquid Carbon monoxide, carbon dioxide and other toxic gases and vapours if burned Regular procedures approved by national and/or local authorities Store the components in a dry place at 18-25°C, in tightly sealed original containers. Under these conditions, the shelf life will correspond to the expiry date stated on the label. After this date, the product may be processed only after reanalysis. Partly emptied containers should be tightly closed immediately after use. For information on waste disposal and hazardous products of decomposition in the event of a fire, refer to the Material Safety Data Sheets (MSDS) for these particular products. Araldite CY 1300 GB/Araldite F/HY 2918/HY 905/DY 062 June 1998 3 Processing The resin component should be stirred and homogenized in the original container before use. The casting mix is best prepared by heating the resin up to 40-50°C before stirring in the hardener. Brief degassing of the mix under 5-10 mbar vacuum improves the mixture homogeneity and enhances the dielectric properties of the castings. Araldite CY 1300 GB and Hardener HY 2918 are alternatives to Araldite F and Hardener HY 905 respectively. System Mix ratio Araldite CY 1300 GB Araldite F Hardener HY 2918 Hardener HY 905 Accelerator DY 062 parts by weight parts by weight parts by weight parts by weight parts by weight System Processing data (Guideline values) 1 2 3 100 − 85 − 1.3 100 − − 100 1.3 − 100 − 100 1.3 1 2 3 Initial viscosity (Hoeppler) at 25°C at 60°C mPa s mPa s 1050 90 2200 155 2125 150 Pot life (Hoeppler) to 1500 mPa s at 60°C to 15 000 mPa s at 25°C h h 31/4 >50 31/2 >30 31/2 >32 Minimum curing time h/°C 2/80+2/120 Araldite CY 1300 GB/Araldite F/HY 2918/HY 905/DY 062 June 1998 4 Properties Guideline values determined on standard test specimens cured for 2 h/80°C+2 h/120°C System 1 2 3 Shore D hardness (4 mm plate) at 25°C DIN 53 505 76 73 75 Glass transition temperature (DSC, Mettler TA 4 000) 123 109 108 at 25°C ISO/R 527 MPa at 25°C ISO/R 527 % 61 2 88 4 90 4 at 25°C ISO/R 527 MPa 3637 3436 3490 at 23°C ISO 62 at 100°C ISO 62 0.28 0.05 0.25 0.05 0.25 0.16 Tensile strength max. tensile stress elongation at break Elastic modulus from tensile test Water absorption 10 days 30 min DIN 51 005 °C % % Dielectric constant εr (50 Hz) at 23°C DIN 53 483 at 60°C at 80°C at 100°C 3.3 3.3 3.3 3.4 3.2 3.2 3.3 3.4 3.2 3.3 3.3 3.4 Dissipation factor tan δ (50 Hz) at 23°C DIN 53 483 % at 60°C at 80°C at 100°C 0.1 0.1 0.1 0.3 0.1 0.1 0.1 0.8 0.1 0.1 0.1 0.8 Volume resistivity ρ at 23°C DIN 53 482 Ω⋅cm at 60°C at 80°C at 100°C 3x10 16 2x10 16 1x10 15 1x10 3x10 16 2x10 15 6x10 14 6x10 6x10 16 3x10 15 9x10 15 1x10 A-1 A-1 16 16 16 Electrolytic corrosion DIN 53 489 grade A-1 Tracking resistance IEC 112 CTI>600 CTI>600 CTI>600 -0.2 -0.1 -0.2 Electric strength 20 s for 2 mm plate (50 Hz) Araldite CY 1300 GB/Araldite F/HY 2918/HY 905/DY 062 at 23°C IEC 243 June 1998 kV/mm 19 19 19 5 Industrial hygiene Mandatory and recommended industrial hygiene procedures should be followed whenever our products are being handled and processed. For additional information please consult the corresponding Safety Data Sheets and the brochure “Hygienic precautions for handling plastics products of Ciba(Publ. No. 24264/e). Handling precautions Safety precautions at workplace: protective clothing gloves arm protectors goggles/safety glasses respirator/dust mask yes essential recommended when skin contact likely yes no Skin protection before starting work after washing Apply barrier cream to exposed skin Apply barrier or nourishing cream Cleansing of contaminated skin Dab off with absorbent paper, wash with warm water and alkali-free soap, then dry with disposable towels. Do not use solvents Clean shop requirements Cover workbenches, etc. with light coloured paper. Use disposable beakers, etc. Disposal of spillage Soak up with sawdust or cotton waste and deposit in plastic-lined bin Ventilation: of workshop of workplace Renew air 3 to 5 times an hour Exhaust fans. Operatives should avoid inhaling vapours. First Aid Contamination of the eyes by resin, hardener or casting mix should be treated immediately by flushing with clean, running water for 10 to 15 minutes. A doctor should then be consulted. Material smeared or splashed on the skin should be dabbed off, and the contaminated area then washed and treated with a cleansing cream (see above). A doctor should be consulted in the event of severe irritation or burns. Contaminated clothing should be changed immediately. Anyone taken ill after inhaling vapours should be moved out of doors immediately. In all cases of doubt call for medical assistance. Ciba Specialty Chemicals Inc. All recommendations for use of our products, whether given by us in writing, verbally, or to be implied from results of tests carried out by us are based on the current state of our knowledge. Notwithstanding any such recommendations the Buyer shall remain responsible for satisfying himself that the products as supplied by us are suitable for his intended process or purpose. Since we cannot control the application, use or processing of the products, we cannot accept responsibility therefore. The Buyer shall ensure that the intended use of the products will not infringe any third party’s intellectual property rights. We warrant that our products are free from defects in accordance with and subject to our general conditions of supply. Performance Polymers ® Registered trademark APPROVED TO ISO 9000 ff 18 June, 1998 / CY1300-2.DOC