HVTECK SPECIFICATIONS CSA HVTECK AL 3/C 90EPR TS PVC AIA PVC 5KV 100% 133% PRODUCT HIGHLIGHTS Southwire's 5KV HVTECK is a CSA approved armoured cable for industrial and commercial medium voltage applications. FT4, -40C, HL and 105°C rated for use in harsh Canadian environments. Rated for installation in cable trays, duct banks, direct burial, troughs, continuous rigid cable supports, and concrete encaseable. CONSTRUCTION Conductor: • Class B compact stranded 8000 Series aluminum ACM Copper Tape Shield: • Helically wrapped 5 mil copper tape with 25% overlap Conductor Shield: • Extruded semi-conducting thermosetting polymeric layer • Class B compressed or compact stranded bare copper Grounding Conductor: - in accordance with ASTM B3 and B8 Insulation: Fillers: • Non-wicking, non-hygroscopic • No-Lead EPR (ethylene propylene rubber) • Thickness: 0.090" (2.3 mm) - nominal • Insulation Level: 100% / 133% - ungrounded system • 105°C rated Print Legend: • SOUTHWIRE [symbol - lightning bolt] #P# CSA 3/C Inner Jacket: [AWG 2 to 750 kcmil] CPT AL 90EPR AIA 5KV 100% / 133% INS LEVEL 25%TS, SUN RES 105°C FT4 HL LTGG [-40°C] RoHS YEAR (NESC) SEQUENTIAL METER MARKS • Black PVC Insulation Shield: • Thickness: - #2AWG to #2/0 AWG = 0.080" (2.0 mm) - #3/0 AWG to 500 kcmil = 0.110" (2.8 mm) - 750 kcmil = 0.145" (3.7 mm) • Extruded semi-conducting thermosetting polymeric layer • CSA 68.10 - Shield removal/termination requirements are printed on the surface • Phase identification as per ICEA Method 3, using printed Overall Jacket: • Orange PVC (optional colours available) • Thickness: - #2AWG to 4/0AWG kcmil = 0.060" (1.5 mm) - 250 kcmil to 500 kcmil = 0.075" (1.9 mm) - 750 kcmil = 0.085" (2.2mm) Armour: circuit numbers • Meets requirement of ICEA, but built to CSA standards • Aluminum Interlocked Armour (AIA) • Optional Galvanized Steel Interlocked Armour (GSIA) WEIGHTS & MEASUREMENTS Diameter Over Insulation Diameter Over Ground Insulation Shield Wire Size inches 0.48 0.51 0.55 0.59 0.63 0.69 0.74 0.84 0.96 1.14 inches 0.54 0.57 0.61 0.65 0.69 0.75 0.80 0.90 1.02 1.22 mm 12.1 12.9 13.9 14.9 16.1 17.4 18.8 21.2 24.3 28.9 mm 13.7 14.5 15.4 16.4 17.6 18.9 20.3 22.8 25.8 30.9 AWG 6 6 6 4 4 4 4 3 2 1 Inner Jacket Diameter inches 1.40 1.45 1.54 1.60 1.79 1.90 2.00 2.21 2.49 3.00 mm 35.5 36.8 39.2 40.7 45.5 48.4 50.9 56.2 63.2 76.1 Armour Diameter Approx. Overall Diameter inches 1.70 1.73 1.88 1.96 2.13 2.24 2.35 2.56 2.83 3.34 mm 43.1 44.0 47.9 49.8 54.2 57.0 59.8 65.0 71.9 84.7 inches 1.83 1.86 2.01 2.08 2.26 2.37 2.51 2.73 2.99 3.52 mm 46.4 47.2 51.2 52.9 57.5 60.3 63.8 69.4 75.9 89.3 Approx. Weight of Cable lbs / 1000ft. kg / km 1449 2156 1567 2332 1777 2645 2002 2979 2337 3478 2600 3869 2936 4370 3526 5248 4347 6469 6065 9026 Max. Reel Weight (reel and cable)** lbs 7,350 7,823 8,663 9,563 9,967 9,874 10,070 10,370 10,249 10,653 kg 3334 3548 3930 4338 4521 4479 4568 4704 4649 4832 Max. Reel Diameter** in 108 108 108 108 108 108 108 108 108 108 NOTE: These are minimum dimensions as per CSA Standards. * Other conductor sizes and outer jacket colours are available upon request. (#s in brackets represent # of strands / conductor) ** These are typical sizes and capacity. Non-Standard sizes are available upon request - Reel sizes are not guaranteed. The factory reserves the right to make changes as necessary to optimize manufacturing requirements. © 2013 Southwire Company, All Rights Reserved. m 2.74 2.74 2.74 2.74 2.74 2.74 2.74 2.74 2.74 2.74 Max. Reel Width** in 70.5 70.5 70.5 70.5 70.5 70.5 70.5 70.5 70.5 70.5 m 1.79 1.79 1.79 1.79 1.79 1.79 1.79 1.79 1.79 1.79 Max. Length of Cable on Reel** feet 4000 4000 4000 4000 3600 3200 2900 2500 2000 1500 m 1219 1219 1219 1219 1097 975 884 762 610 457 SPS_C40_INDUSTRIAL-E(13-07) HVTECK Product Code AL305C40-002 AL305C40-001 AL305C40-010 AL305C40-020 AL305C40-030 AL305C40-040 AL305C40-250 AL305C40-350 AL305C40-500 AL305C40-750 Conductor Conductor Size* Diameter AWG or Kcmil inches mm 2 (6) 0.27 6.8 1 (8) 0.30 7.6 1/0 (10) 0.34 8.5 2/0 (12) 0.38 9.6 3/0 (16) 0.42 10.7 4/0 (19) 0.48 12.1 250 (22) 0.52 13.2 350 (35) 0.62 15.6 500 (35) 0.74 18.7 750 (58) 0.91 23.1 HVTECK SPECIFICATIONS CSA HVTECK AL 3/C 90EPR TS PVC AIA PVC 5KV 100% 133% DESIGN Qualification Standards: • CSA C68.10 - Shielded Power Cables for Commercial and Industrial Applications - 5 - 46 KV • CSA C68.3 - Shielded & Concentric Neutral Power Cable 5 to 46 kV • CSA C22.2 No. 174 - Cables in Hazardous Locations • ICEA S-93-639 (NEMA WC 74) 5 to 46 kV - Shielded Power Cable • AEIC CS-8 - Qualification Testing Requirements Flame Test Ratings: • FT1 - Flame Test (1,706 BTU/Hr nominal - Vertical Wire Flame Test) • FT4 - Flame Test (70,000 BTU/Hr - Vertical Tray Flame Test) • IEEE 1202 - Flame Test (70,000 BTU/Hr - Vertical Tray Test) • IEEE 383 - Flame Test (70,000 BTU/Hr) • ICEA T-29-520 - Vertical Cable Tray Flame Test (210,000 BTU/Hr) Product Ratings: • CSA C22.2 No. 2556 & No. 0.3. - Wire and Cable Test Methods • CSA LTGG [-40°C] - as per C68.10 - for Cold Bend and Impact rating • CSA HL - for Hazardous Locations rating • CSA FT4 - for Flame Retardancy rating • CSA SUN RES - for Sunlight Resistant rating ALUMINUM CONDUCTOR Operating Temperatures: • -40°C - CSA Cold Bend and Impact Temp. • -25°C - Min. Installation Temp. • 105°C - Max. Continuous Operating Temp. • 140°C for Emergency Overload Temp. • 250°C for Short Circuit Temp. INSULATION CONDUCTOR SHIELD INSULATION SHIELD COPPER TAPE SHIELD POLY TAPE GROUND CONDUCTOR INNER PVC JACKET FILLER ALUMINUM INTERLOCK ARMOUR End View OVERALL PVC JACKET Conductor Size* HVTECK Product Code AL305C40-002 AL305C40-001 AL305C40-010 AL305C40-020 AL305C40-030 AL305C40-040 AL305C40-250 AL305C40-350 AL305C40-500 AL305C40-750 AWG or Kcmil 2 (6) 1 (8) 1/0 (10) 2/0 (12) 3/0 (16) 4/0 (19) 250 (22) 350 (35) 500 (35) 750 (58) Minimum Bend Radius inches 12.8 13.0 14.1 14.6 15.8 16.6 17.6 19.1 20.9 24.6 mm 324 331 358 370 402 422 447 486 532 625 Maximum Pulling Tension AC Resistance Rac DC Resistance Rdc Ratios @ 90°C & 60Hz @ 25°C (each conductor) Ω/ lbs Newtons 1000ft 1194 5313 0.2650 1506 6701 0.2110 1901 8455 0.1680 2396 10657 0.1330 3020 13435 0.1050 3809 16942 0.0836 4500 20017 0.0707 6300 28024 0.0505 9000 40034 0.0354 13500 60051 0.0236 Ω/ km 0.8695 0.6923 0.5512 0.4364 0.3445 0.2743 0.2320 0.1657 0.1161 0.0774 Ω/ 1000ft 0.3350 0.2660 0.2110 0.1670 0.1330 0.1070 0.0908 0.0654 0.0472 0.0333 Ω/ km 1.0991 0.8727 0.6923 0.5479 0.4364 0.3511 0.2979 0.2146 0.1549 0.1093 * Other conductor sizes and outer jacket colours are available upon request. (#s in brackets represent # of strands / conductor) † Ampacities are based on Table 4 of the 2012 Canadian Electrical Code Part I (30°C Ambient Temperature) ‡ Ampacities are based on Table D13A and Detail 1 of Diagram B4-3 of the 2012 Canadian Electrical Code Part I © 2013 Southwire Company, All Rights Reserved. Inductance L mH/ 1000ft 0.0928 0.0900 0.0872 0.0846 0.0821 0.0799 0.0791 0.0762 0.0735 0.0713 mH/ km 0.3046 0.2953 0.2860 0.2776 0.2695 0.2621 0.2595 0.2500 0.2412 0.2340 Capacitance (each phase conductor) C µF/ 1000ft 0.0849 0.0924 0.1012 0.1108 0.1219 0.1342 0.1393 0.1609 0.1879 0.2177 µF/ km 0.2787 0.3031 0.3321 0.3634 0.4000 0.4404 0.4570 0.5280 0.6166 0.7142 Inductive Reactance Capacitive Reactance Short Circuit (each phase @60Hz Current (each conductor) XC Φ conductor) XL (wrt grounded shield) @60Hz Ω/ 1000ft 0.0350 0.0339 0.0329 0.0319 0.0310 0.0301 0.0298 0.0287 0.0277 0.0269 Ω/ km 0.115 0.111 0.108 0.105 0.102 0.099 0.098 0.094 0.091 0.088 MΩ• 1000ft 0.0312 0.0287 0.0262 0.0239 0.0218 0.0198 0.0190 0.0165 0.0141 0.0122 MΩ• km 0.0095 0.0088 0.0080 0.0073 0.0066 0.0060 0.0058 0.0050 0.0043 0.0037 Amps 2940 3707 4678 5896 7434 9374 11075 15505 22150 33225 Allowable Ampacities in Raceway or Cable† Allowable Ampacities Directly Buried in Earth‡ Amps 100 115 135 150 175 205 230 280 350 435 Amps ~ ~ 190 217 242 280 304 366 440 540 SPS_C40_INDUSTRIAL-E(13-07) SLS_15KV PRIMARY UD_ENERGY-E(12-09) TABLE 2 - ENGINEERING SPECIFICATIONS