Installation Instructions Allen-Bradley 1336/1336VT 1336 PLUS/PLUS II/FORCE/IMPACT Chopper Module Cat. Nos. 1336 -WA018, WB009 & WC009 -WA070, WB035 & WC035 -WA115, WB110 & WC085 Table of Contents What This Option Provides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Where This Option is Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 What These Instructions Contain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 How Dynamic Braking Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 How the Chopper Module Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Select a Chopper Module and Dynamic Brake Resistor. . . . . . . . . . . . . . . . . . . . . . 5 Selecting a Chopper Module and the Dynamic Brake Resistance . . . . . . . . . . . . . . . . . . . 6 Example Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ordering Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Chopper Module Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Chopper Module Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 WA018, WB009 and WC009 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 WA070, WB035 and WC035 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 WA115, WB110 and WC085 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 1336 and 1336VT Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1336IMPACT Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1336FORCE Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1336PLUS Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 26 26 26 Brake Fault Contact Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Brake Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Brake Module Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 WA018, WB009 and WC009 Terminal Block, Fuse and Jumper Locations . . . . . . . . . . . . 28 WA070, WB035 and WC035 Terminal Block, Fuse and Jumper Locations . . . . . . . . . . . . 29 WA115, WB110 and WC085 Terminal Block, Fuse and Jumper Locations . . . . . . . . . . . . 30 WA018, WB009 and WC009 Single Brake Wiring Scheme 1336F – BRF and 1336S – BRF Drives Only . . . . . . . . . . . . 31 Multiple Brake Wiring Scheme 1336F – BRF and 1336S – BRF Drives Only . . . . . . . . . . 32 WA070, WB035 and WC035 — WA115, WB110 and WC085 Single Brake Wiring Scheme 1336F – BRF Drives Only . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Multiple Brake Wiring Scheme 1336F – BRF Drives Only . . . . . . . . . . . . . . . . . . . . . . . . . 34 WA018, WB009 and WC009 Single Brake Wiring Scheme 1336 (VT, S, F, T, E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Multiple Brake Wiring Scheme 1336 (VT, S, F, T, E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 WA070, WB035 and WC035 — WA115, WB110 and WC085 Single Brake Wiring Scheme 1336 (VT, S, F, T, E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Multiple Brake Wiring Scheme 1336 (VT, S, F, T, E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 1336-5.65 — March, 2007 2 Heavy Duty Dynamic Braking What This Option Provides The brake chopper module is an open style assembly that together with customer supplied braking resistors can increase the braking torque capability of a 1336, 1336VT, 1336PLUS, 1336PLUSII, 1336FORCE or 1336IMPACT drive from approximately 10 to 100%. Where This Option is Used B003-B250 and C003-C250 1336 Drives. B003-B250 1336VT Drives. AQF05-A125, BRF05-B600 and CWF10-C600 1336PLUS and 1336PLUSII Drives. A001-A125, B001-B600 and C001-C650 1336FORCE and 1336IMPACT Drives. 1336 — W B 009 1336 1336VT 1336PLUS 1336PLUS II 1336FORCE Brake Chopper Module Voltage Rating Continuous Amp Rating A = 230VAC 018 = 375VDC, 18.0ADC 070 = 375VDC, 70.0ADC 115 = 375VDC, 115.0ADC B = 380/415/460VAC 009 = 750VDC, 9.0ADC 035 = 750VDC, 35.0ADC 110 = 750VDC, 110.0ADC C = 575VAC What These Instructions Contain 009 = 935VDC, 9.0ADC 035 = 935VDC, 35.0ADC 085 = 935VDC, 85.0ADC These instructions contain the necessary information to select, configure and install dynamic braking. By completing Selecting a Chopper Module and the Maximum Dynamic Brake Resistance first you will be able to determine: 1. Whether or not dynamic braking is required for your application. 2. If dynamic braking is required, the rating and quantity of chopper modules required as well as the size and type of braking resistors required. How Dynamic Braking Works When an induction motor’s rotor is turning slower than the synchronous speed set by the drive’s output power, the motor is transforming electrical energy obtained from the drive into mechanical energy available at the drive shaft of the motor. This process is referred to as motoring. When the rotor is turning faster than the synchronous speed set by the drive’s output power, the motor is transforming mechanical energy available at the drive shaft of the motor into electrical energy that can be transferred back into the utility grid. This process is referred to as regeneration. Most AC PWM drives convert AC power from the fixed frequency utility grid into DC power by means of a diode rectifier bridge or controlled SCR bridge before it is inverted into variable frequency AC power. Diode and SCR bridges are cost effective, but can only handle power in the motoring direction. Therefore, if the motor is regenerating, the bridge cannot conduct 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 3 the necessary negative DC current, the DC bus voltage will increase and cause a Bus Overvoltage trip at the drive. Expensive bridge configurations use SCRs or transistors that can transform DC regenerative electrical energy into fixed frequency utility electrical energy. A more cost effective solution is to provide a Transistor Chopper on the DC Bus of the AC PWM drive that feeds a power resistor which transforms the regenerative electrical energy into thermal energy. This is generally referred to as Dynamic Braking. How the Chopper Module Works Figure 1 shows a simplified schematic of a Chopper Module with Dynamic Brake Resistor. The Chopper Module is shown connected to the positive and negative conductors of an AC PWM Drive. The two series connected Bus Caps are part of the DC Bus filter of the AC Drive. A Chopper Module contains five significant power components: Protective fuses are sized to work in conjunction with a Crowbar SCR. Sensing circuitry within the Chopper Transistor Voltage Control determines if an abnormal conditions exist within the Chopper Module, such as a shorted Chopper Transistor. When an abnormal condition is sensed, the Chopper Transistor Voltage Control will fire the Crowbar SCR, shorting the DC Bus, and melting the fuse links. This action isolates the Chopper Module from the DC Bus until the problem can be resolved. The Chopper Transistor is an Insulated Gate Bipolar Transistor (IGBT). The Chopper Transistor is either ON or OFF, connecting the Dynamic Brake Resistor to the DC Bus and dissipating power, or isolating the resistor from the DC Bus. There are several transistor ratings that are used in the various Chopper Module ratings. The most important rating is the collector current rating of the Chopper Transistor that helps to determine the minimum ohmic value used for the Dynamic Brake Resistor. Chopper Transistor Voltage Control (hysteretic voltage comparator) regulates the voltage of the DC Bus during regeneration. The average values of DC Bus voltages are: • 375V DC (for 230V AC input) • 750V DC (for 460V AC input) • 937.5V DC (for 575V AC input) Voltage dividers reduce the DC Bus voltage to a value that is usable in signal circuit isolation and control. The DC Bus feedback voltage from the voltage dividers is compared to a reference voltage to actuate the Chopper Transistor. The Freewheel Diode (FWD), in parallel with the Dynamic Brake Resistor, allows any magnetic energy stored in the parasitic inductance of that circuit to be safely dissipated during turn off of the Chopper Transistor. 1336-5.65 — March, 2007 4 Heavy Duty Dynamic Braking Figure 1 Schematic of Chopper Module and Dynamic Brake Resistor + DC Bus Fuse Bus Caps FWD To Voltage Dividers Voltage Divider Dynamic Brake Resistor To Voltage Control Signal Common Chopper Transistor FWD Chopper Transistor Voltage Control Crowbar SCR Voltage Divider Fuse To Crowbar SCR Gate To Voltage Control Bus Caps To Voltage Control – DC Bus Chopper Modules are designed to be applied in parallel if the current rating is insufficient for the application. One Chopper Module is the designated Master Chopper Module, while any other Modules are the designated Follower Modules. Two lights are provided on the front of the enclosure to indicate operation. • DC Power light illuminates when DC power has been applied to the Chopper Module. • Brake On light flickers when the Chopper Module is operating (chopping). 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking How to Select a Chopper Module and Dynamic Brake Resistor 5 As a rule, a Chopper Module can be specified when regenerative energy is dissipated on an occasional or periodic basis. In general, the motor power rating, speed, torque, and details regarding the regenerative mode of operation will be needed in order to estimate what Chopper Module rating and Dynamic Brake Resistor value to use. If a drive is consistently operating in the regenerative mode of operation, serious consideration should be given to equipment that will transform the electrical energy back to the fixed frequency utility. In order to select the appropriate Chopper Module and Dynamic Brake Resistor for your application, the following data must be calculated. Peak Regenerative Power of the Drive (Expressed in watts of power.) This value is used to determine: • The minimum current rating of the Chopper Module Choose the actual current rating from the selection tables. • The estimated maximum ohmic value of the Dynamic Brake Resistor If this value is greater than the maximum imposed by the peak regenerative power of the drive, the drive can trip off due to transient DC Bus overvoltage problems. Minimum Dynamic Brake Resistance If a Dynamic Brake Resistance value that is less than the minimum imposed by the choice of the Chopper Module is applied, damage can occur to the Chopper Transistor. Dynamic Brake Resistor’s Allowable Ohmic Value Range (Use the Chopper Module current rating to determine this range.) These values range between the minimum value set by the Chopper Transistor current rating and the maximum value set by the peak regenerative power developed by the drive in order to decelerate or satisfy other regenerative applications. Wattage Rating of the Dynamic Brake Resistor This rating is estimated by applying what is known about the drive’s motoring and regenerating modes of operation. The average power dissipation of the regenerative mode must be estimated and the wattage of the Dynamic Brake Resistor chosen to be greater than the average regenerative power dissipation of the drive. Dynamic Brake Resistors with large thermodynamic heat capacities, defined as thermal time constants less than 5 seconds, are able to absorb a large amount of energy without the temperature of the resistor element exceeding the operational temperature rating. Thermal time constants in the order of 50 seconds and higher satisfy the criteria of large heat capacities for these applications. If a resistor has a small heat capacity, the temperature of the resistor element could exceed maximum temperature limits during the application of pulse power to the element. 1336-5.65 — March, 2007 6 Heavy Duty Dynamic Braking Selecting a Chopper Module and the Maximum Dynamic Brake Resistance The following calculations are demonstrated using The International System of Units (SI). Gather the following information: • Power rating from motor nameplate in watts, kilowatts, or horsepower • Speed rating from motor nameplate in rpm or rps (radians per second) • Motor inertia and load inertia in kg-m2 or lb-ft2 • Gear ratio (GR) if a gear is present between the motor and load • Motor shaft speed, torque, and power profile of the drive application Figure 2 shows the speed, torque, and power profiles of the drive as a function of time for a particular cyclic application that is periodic over t4 seconds. The desired time to decelerate is known or calculable and is within the drive performance limits. In Figure 2, the following variables are defined: ω(t) = Motor shaft speed in radians per second (rps) ω✕ 2πN Rad = 60 s N(t) = Motor shaft speed in Revolutions Per Minute (RPM) T(t) = Motor shaft torque in Newton-meters 1.0 lb-ft = 1.355818 N-m P(t) = Motor shaft power in watts 1.0 HP = 746 watts -Pb 1336-5.65 — March, 2007 = Motor shaft peak regenerative power in watts Heavy Duty Dynamic Braking 7 Figure 2 Application Speed, Torque and Power Profiles ω(t) ωb ωo 0 t1 t2 t3 t4 t 1 + t4 t 0 t1 t2 t3 t4 t 1 + t4 t t1 t2 t3 t4 t 1 + t4 t T(t) P(t) 0 -Pb 1336-5.65 — March, 2007 8 Heavy Duty Dynamic Braking Step 1 — Determine Gear Ratio Turns of Load Turns of Motor GR= GR = _________ Step 2 — Determine the Total Inertia JT = Jm + GR2 ✕ JL JT = Total inertia reflected to the motor shaft (kg-m2 or lb-ft2) Jm = Motor inertia (kg-m2 or lb-ft2) GR = Gear ratio of any gear between motor and load (dimensionless) JL JT = [ + = Load inertia (kg-m2 or lb-ft2) 1.0 lb-ft2 = 0.04214011 kg-m2 ]✕[ JT = __________ kg-m2 or lb-ft2 ] Step 3 — Calculate the Peak Braking Power Pb = JT ✕ ωb (ωb - ωo) (t3 - t2) JT = Total inertia reflected to the motor shaft (kg-m2) ωb = Rated angular rotational speed (Rad / s = 2πNb / 60) ωo = Angular rotational speed, Nb less than rated speed down to zero (Rad / s) = Rated motor speed (RPM) t3 - t2 = Deceleration time from ωb to ωo (seconds) Pb Pb = = Peak braking power (watts) 1.0 HP = 746 watts [ ✕ [ ( – )] ] Pb = __________watts Compare the peak braking power to that of the rated motor power. If the peak braking power is greater that 1.5 times that of the motor, then the deceleration time (t3 - t2) needs to be increased so that the drive does not go into current limit. 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 9 Step 4 — Calculate the Maximum Dynamic Brake Resistance Value Vd 2 Rdb1 = Rdb1 = Maximum allowable value for the dynamic brake resistor (ohms) Vd = DC Bus voltage the chopper module regulates to (375V DC, 750V DC, or 937.5V DC) Pb = Peak braking power calculated in Step 2 (watts) Pb [ Rdb1 = ] ✕ [ ] Rdb1 = _________ ohms The choice of the Dynamic Brake resistance value should be less than the value calculated in Step 4. If the resistance value is greater than the value calculated in Step 4, the drive can trip on DC Bus overvoltage. Step 5 — Calculate the Minimum Chopper Module Current Rating Id1 = Vd Id1 = Minimum current flow through Chopper Transistor Rdb1 Vd = Value of DC Bus voltage chosen in Step 3 Rdb1 = Value of Dynamic Brake Resistor calculated in Step 3 Id1 = [ [ ] ] Id1 = __________ amps The value of Id1 sets the minimum current rating for the Chopper Module. When choosing a Chopper Module, the current rating for the Chopper Transistor must be greater than or equal to the value calculated for Id1. Step 6 — Calculate the Minimum Dynamic Brake Resistor Value Rdb2 = Rdb2 = Rdb2 = Minimum ohmic value of the Dynamic Brake Resistor Vd 0.75 ✕ Id2 [ [ ] ] Vd = Value of DC Bus voltage chosen in Step 3 Id2 = Value of Chopper Module current rating Rdb2 = __________ ohms This step calculates the minimum resistance value that the Dynamic Brake Resistor can have. If a lower resistance were to be used with the Chopper Module of choice, the IGBT could be damaged from overcurrent. 1336-5.65 — March, 2007 10 Heavy Duty Dynamic Braking Step 7 — Choose the Dynamic Brake Resistance Value Use to Table 1a, 2a, or 3a to choose the correct table based on the Chopper Module’s regulating voltage. 1. Find the column that lists the value of Dynamic Brake Resistance for the various Dynamic Brake Resistor assemblies. 2. Choose the resistor value that lies between Rdb1 and Rdb2. Preferred resistance values are as close Rdb1 as possible. Step 8 — Estimate the Minimum Wattage Requirements for the Dynamic Brake Resistor It is assumed that the application exhibits a periodic function of acceleration and deceleration. If (t3 - t2) equals the time in seconds necessary for deceleration from rated speed to 0 speed, and t4 is the time in seconds before the process repeats itself, then the average duty cycle is (t3 - t2)/t4. The power as a function of time is a linearly decreasing function from a value equal to the peak regenerative power to 0 after (t3 - t2) seconds have elapsed. The average power regenerated over the interval of (t3 - t2) seconds is Pb/2. The average power in watts regenerated over the period t4 is: Pav = [t3 - t2] t4 ✕ Pb 2 ( ωb + ωo ωb ) Pav = Average dynamic brake resister dissipation (watts) t3 - t2 = Deceleration time from ωb to ωo (seconds) t4 = Total cycle time or period of process (seconds) Pb = Peak braking power (watts) ωb = Rated motor speed (Rad / s) ωo = A lower motor speed (Rad / s) Pav = [ – [ ] ] ✕ [ ] 2 Pav = _________ watts The Dynamic Brake Resistor power rating, in watts, that is chosen should be equal to or greater than the value calculated in Step 8. Example Calculation Application Information A 100 HP, 460 Volt motor and drive is accelerating and decelerating as depicted in Figure 2. • Cycle period (t4) is 60 seconds • • • • Rated speed is 1785 RPM Deceleration time from rated speed to 0 speed is 6.0 seconds Motor load can be considered purely as an inertia All power expended or absorbed by the motor is absorbed by the motor and load inertia • Load inertia is directly coupled to the motor • Motor inertia plus load inertia is given as 9.61 kg-m2 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 11 Calculate Application Values Use the Application Information to calculate the necessary values to choose an acceptable Chopper Module and Dynamic Brake Resistor. Rated Power of Motor = 100 HP × 746 = 74.6 kW This information is given and must be known before the calculation process begins. If this rating is given in horsepower, convert to watts before using in the equations. Rated Speed = 1785 RPM = 2π × 1785/60 = 186.93 Rad/s = ω This information is given and must be known before the calculation process begins. If this rating is given in RPM, convert to radians per second before using in the equations. Total Inertia = 9.61 kg-m2 = JT If this value is given in lb-ft2 or Wk2, convert to kg-m2 before using in the equations. Total inertia is given and does not need further calculations as outlined in Step 2. Deceleration Time = 6.0 seconds = (t3 - t2) Period of Cycle = 60 seconds = t4 DC Bus Voltage = 750 Volts = Vd This is known because the drive is rated at 460 Volts rms. If a drive is rated 230 Volts rms, Vd = 375 Volts. If a drive is rated 575 Volts rms, Vd = 937.5 Volts. Select the Correct Chopper Module Peak Braking Power = JTω2/(t3 - t2) = 55.96 kW = Pb This is 75% rated power and is less than the maximum drive limit of 150% current limit. This calculation is the result of Step 3 and determines the peak power that must be dissipated by the Dynamic Brake Resistor. Maximum Dynamic Brake Resistance = Vd2/Pb = 10.5 ohms = Rdb1 This calculation is the result of Step 4 and determines the maximum ohmic value of the Dynamic Brake Resistor. Note that a choice of Vd = 750 Volts DC was made based on the premise that the drive is rated at 460 Volts. Minimum Current Flow = Vd/Rdb1 = 74.62 amps = Id1 This calculation is the result of Step 5. This is the minimum value of current that will flow through the Dynamic Brake Resistor when the Chopper Module Transistor is turned on. Refer to Table 2b in the Installation Instructions for the Brake Chopper Module, Publication 1336-5.65. Choose the Brake Chopper Module whose peak current capacity is greater than 74.62 amps. The correct choice must be the WB035 Chopper Module because it has a current rating greater than 74.62 amps. 1336-5.65 — March, 2007 12 Heavy Duty Dynamic Braking Minimum Dynamic Brake Resistance = Vd/Id2 = 10 ohms = Rdb2 This is the result of Step 6 and is also included as a value in Table 2b. Choose the 10.4 ohms resistor, type T10F4R2K97, rated at 2.97 kW from Table 2a. Average Power Dissipation = [(t3 - t2)/t4]Pb/2 = 2.8 kW = Pav This is the result of calculating the average power dissipation as outlined in Step 8. Verify that the power rating of the Dynamic Brake Resistor chosen in Step 7 is greater than the value calculated in Step 8. Note that the actual resistor wattage rating is much greater than what is needed. The type T10F4R2K97 assembly is the best choice based on resistance and wattage values. Ordering Resistors Resistor assemblies listed are manufactured by IPC Power Resistors International Incorporated and Powerohm Resistors Incorporated and have been tested with Allen-Bradley Chopper Modules. Available resistor assembly options include an overtemperature switch (see Wiring Schemes), auxiliary terminal blocks and custom enclosures. For purchase information, contact: IPC Power Resistors International Inc. 167 Gap Way Erlanger, KY 41018 Tel. 859-282-2900 Fax. (859) 282-2904 www.ipcresistors.com Powerohm Resistors Inc. 5713 13th Street Katy, TX 77493 Tel. 800-838-4694 Fax. (859) 384-8099 www.powerohm.com 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 13 Chopper Module Selection Ohms Watts Catalog Watt Seconds Manufacturer Ohms Watts Catalog Watt Seconds Manufacturer 956 956 956 956 956 695 695 695 695 695 695 615 615 615 615 615 615 546 546 546 546 546 546 439 439 439 439 439 439 364 364 364 364 364 364 342 342 342 342 342 342 283 283 283 283 283 283 237 237 237 237 237 237 196 196 196 196 196 196 181 181 181 181 181 181 242 400 597 605 915 248 333 553 825 832 1258 180 242 404 602 605 915 316 424 707 1055 1059 1601 254 339 568 847 848 1281 477 635 1065 1588 1590 2402 329 435 734 1088 1096 1645 614 817 1372 2043 2048 3089 473 628 1057 1570 1577 2373 890 1180 1987 2950 2965 4460 620 822 1385 2055 2068 3108 552-1 555-1A 550-1A 555-1 550-1 552-2A 552-2 555-2A 550-2A 555-2 550-2 442-1A 442-1 445-1A 440-1A 445-1 440-1 552-3A 552-3 555-3A 550-3A 555-3 550-3 442-2A 442-2 445-2A 445-2 440-2A 440-2 552-4A 552-4 555-4A 555-4 550-4A 550-4 442-3A 442-3 445-3A 445-3 440-3A 440-3 552-5A 552-5 555-5A 555-5 550-5A 550-5 442-4A 442-4 445-4A 445-4 440-4A 440-4 552-6A 552-6 555-6A 555-6 550-6A 550-6 442-5A 442-5 445-5A 445-5 440-5A 440-5 4225 6260 6260 6260 6260 4929 4929 7981 7981 7981 15258 4225 4225 4225 13302 13615 13302 5634 12050 12050 23004 23004 36619 2973 2973 2973 11267 9389 24647 3990 15336 24412 38496 38496 39514 3677 3677 14397 23473 22534 36306 19092 19092 30046 48120 47338 76680 5321 15649 25351 38496 39748 61422 20970 33567 53519 83096 83096 130669 19248 19248 30985 77853 77853 77775 IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC 154 154 154 154 154 154 150 150 150 150 150 150 150 150 150 150 150 150 128 128 128 128 128 128 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 117 117 117 117 117 117 117 117 110 110 110 110 110 110 100 100 100 100 100 100 100 100 100 100 100 100 182 242 408 604 610 913 400 800 1200 1600 2000 2400 2800 3200 3600 4000 5200 5600 874 1162 1951 2906 2912 4395 400 800 1200 1386 1600 1850 2000 3095 3600 4000 4620 4625 6994 7200 7600 300 600 900 1200 1500 2100 2700 3000 255 338 570 845 850 1278 400 800 1200 1600 2000 2400 2800 3600 4000 4800 5200 5600 222-1A 222-1 225-1A 225-1 220-1A 220-1 PF150R400W PF150R800W PF150R1K20 PF150R1K60 PF150R2K00 PF150R2K40 PF150R2K80 PF150R3K20 PF150R3K60 PF150R4K00 PF150R5K20 PF150R5K60 442-6A 442-6 445-6A 445-6 440-6A 440-6 PF125R400W PF125R800W PF125R1K20 552-7A PF125R1K60 552-7 PF125R2K00 555-7A PF125R3K60 PF125R4K00 550-7A 555-7 550-7 PF125R7K20 PF125R7K60 T117R300W T117R600W T117R900W T117R1K2 T117R1K5 T117R2K1 T117R2K7 T117R3K0 222-2A 222-2 225-2A 225-2 220-2A 220-2 PF100R400W PF100R800W PF100R1K20 PF100R1K60 PF100R2K00 PF100R2K40 PF100R2K80 PF100R3K60 PF100R4K00 PF100R4K80 PF100R5K20 PF100R5K60 6416 6416 6416 16431 16431 16431 7700 12100 30000 54200 53500 82500 132000 136500 196200 192400 333400 329100 22065 32863 55397 86382 82626 138024 6500 18300 25200 32863 44200 51954 68700 130903 161600 277800 208131 208131 212513 341300 344600 7950 10100 10600 12500 15800 18600 14300 20800 7511 7511 18779 18779 18779 46947 5200 20000 35300 55000 89800 130800 125700 211600 205200 285500 275000 273100 IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm IPC Powerohm IPC Powerohm IPC Powerohm Powerohm IPC IPC IPC Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm 1336-5.65 — March, 2007 14 Heavy Duty Dynamic Braking Ohms Watts Catalog Watt Seconds Manufacturer Ohms Watts Catalog Watt Seconds Manufacturer 100 100 100 97 97 97 97 97 97 97 97 97 97 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 81 81 81 81 81 81 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 77 77 6800 8000 9200 300 600 900 1200 1500 2100 2700 3000 3600 4200 326 400 438 730 800 1089 1094 1200 1600 1654 2000 2056 2720 2800 3600 4592 5200 5600 6800 6801 6854 7200 10000 10285 11200 1389 1837 3102 4592 4629 6944 300 400 600 800 900 1200 1200 1500 2000 2100 2700 3000 3600 4000 4200 4500 5700 7600 8000 9000 9300 300 600 PF100R6K80 PF100R8K00 PF100R9K20 T97R300W T97R600W T97R900W T97R1K2 T97R1K5 T97R2K1 T97R2K7 T97R3K0 T97R3K6 T97R4K2 222-3A PF85R400W 222-3 225-3A PF85R800W 220-3A 225-3 PF85R1K20 PF85R1K60 220-3 PF85R2K00 552-8A 552-8 PF85R2K80 PF85R3K60 555-8A PF85R5K20 PF85R5K60 PF85R6K80 555-8 550-8A PF85R7K20 PF85R10K0 550-8 PF85R11K2 442-7A 442-7 445-7A 445-7 440-7A 440-7 T80R300W PF80R400W T80R600W PF80R800W T80R900W T80R1K2 PF80R1K20 T80R1K5 PF80R2K00 T80R2K1 T80R2K7 T80R3K0 T80R3K6 PF80R4K00 T80R4K2 T80R4K5 T80R5K7 PF80R7K60 PF80R8K00 T80R9K0 T80R9K3 T77R300W T77R600W 450100 692400 676300 10300 13400 13800 16500 20800 15400 19100 16800 22400 19100 9076 6900 9076 23004 17200 36384 36384 46200 75400 57901 109000 57588 92016 179500 173600 233795 379200 383300 588500 231135 231135 578500 934100 361490 923100 34975 55084 55319 224640 221432 221276 8530 6500 10900 16000 18500 13700 44600 17500 102600 19100 24600 22100 18500 229300 25100 23300 29400 545700 897500 209000 230000 8210 10600 Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm IPC IPC Powerohm IPC IPC Powerohm Powerohm IPC Powerohm IPC IPC Powerohm Powerohm IPC Powerohm Powerohm Powerohm IPC IPC Powerohm Powerohm IPC Powerohm IPC IPC IPC IPC IPC IPC IPC Powerohm IPC Powerohm IPC IPC Powerohm IPC Powerohm IPC IPC IPC IPC Powerohm IPC IPC IPC Powerohm Powerohm IPC IPC IPC IPC 77 77 77 77 77 77 77 77 77 77 77 77 70 70 70 70 70 70 70 70 70 70 70 70 65 65 65 65 65 65 65 65 65 65 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 59 59 59 59 59 59 56 56 56 56 56 56 55 55 52 52 52 900 1200 1500 2100 2700 3000 3600 4200 4500 5700 9000 9300 400 800 1200 2400 2527 3303 4800 5643 8258 8424 9600 12489 400 800 1200 2000 2400 3600 4000 7200 7600 16640 300 400 600 800 900 1200 1500 2000 2700 3600 4000 4500 6900 8000 11000 15896 473 631 1056 1576 1577 2384 2010 2657 4490 6642 6702 10045 400 800 400 800 1200 T77R900W T77R1K2 T77R1K5 T77R2K1 T77R2K7 T77R3K0 T77R3K6 T77R4K2 T77R4K5 T77R5K7 T77R9K0 T77R9K3 PF70R400W PF70R800W PF70R1K20 PF70R2K40 552-9A 552-9 PF70R4K80 555-9A 555-9 550-9A PF70R9K60 550-9 PF65R400W PF65R800W PF65R1K20 PF65R2K00 PF65R2K40 PF65R3K60 PF65R4K00 PF65R7K20 PF65R7K60 PF65R16K6 T60R300W PF60R400W T60R600W PF60R800W T60R900W T60R1K2 T60R1K5 PF60R2K00 T60R2K7 T60R3K6 PF60R4K00 T60R4K5 T60R6K9 PF60R8K00 T60R11K0 PF60R15K8 222-4A 222-4 225-4A 225-4 220-4A 220-4 442-8A 442-8 445-8A 445-8 440-8A 440-8 PF55R400W PF55R800W PF52R400W PF52R800W PF52R1K20 17900 20800 16400 19100 23800 21300 28100 24200 22400 28700 209000 230000 5700 25000 62000 153900 76680 144048 308300 189665 297173 295765 1249300 482144 9500 23600 59300 138900 141100 178100 291700 712100 709900 690800 10300 8700 13000 21400 13700 16400 20800 128300 18500 22000 269300 28000 164000 659400 448000 690800 10094 25038 39201 64161 64161 99762 61344 154455 245062 245375 245375 388094 8000 30800 10400 28600 65400 IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm IPC IPC Powerohm IPC IPC IPC Powerohm IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC Powerohm IPC Powerohm IPC IPC IPC Powerohm IPC IPC Powerohm IPC IPC Powerohm IPC Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 15 Ohms Watts Catalog Watt Seconds Manufacturer Ohms Watts Catalog Watt Seconds Manufacturer 52 52 52 52 52 52 52 52 52 52 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 1600 2400 2800 3200 4800 5600 6000 9600 13312 18625 300 400 600 800 900 1200 1200 1500 2000 2700 3000 3600 3600 4200 5670 6600 12600 19100 20400 300 600 617 827 1200 1378 1500 2056 2066 2100 2700 3000 3125 3600 3883 5138 6000 8672 12600 12846 12943 19100 19427 400 800 1200 2000 2561 2800 3381 3600 4000 5600 5720 7200 7600 8454 8537 PF52R1K60 PF52R2K40 PF52R2K80 PF52R3K20 PF52R4K80 PF52R5K60 PF52R6K00 PF52R9K60 PF52R13K3 PF52R18K6 T48R300W PF48R400W T48R600W PF48R800W T48R900W T48R1K2 PF48R1K20 T48R1K5 PF48R2K00 T48R2K7 T48R3K0 T48R3K6 PF48R3K60 T48R4K2 T48R5K67 T48R6K6 T48R12K6 T48R19K1 T48R20K4 T45R300W T45R600W 222-5A 222-5 T45R1K2 225-5A T45R1K5 220-5A 225-5 T45R2K1 T45R2K7 T45R3K0 220-5 T45R3K6 552-10A 552-10 T45R6K0 555-10A T45R12K6 555-10 550-10A T45R19K1 550-10 PF44R400W PF44R800W PF44R1K20 PF44R2K00 442-9A PF44R2K80 442-9 PF44R3K60 PF44R4K00 PF44R5K60 445-9A PF44R7K20 PF44R7K60 445-9 440-9A 111200 149600 142400 233400 352900 569300 577000 598400 621800 583500 13100 9600 16500 26400 17500 20800 61600 16600 98500 23300 21100 28000 86200 23800 131000 131000 359000 656000 716000 12300 15800 30828 30828 19100 49529 24900 124800 124800 28100 22000 19800 197177 26600 120810 308128 125000 370410 359000 409420 409420 656000 563362 8800 39500 57700 126100 121670 197900 190604 79000 300900 477000 184031 793400 775400 305624 302807 Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC Powerohm IPC Powerohm IPC IPC Powerohm IPC Powerohm IPC IPC IPC Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm IPC Powerohm IPC Powerohm Powerohm Powerohm IPC Powerohm Powerohm IPC IPC 44 44 44 44 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 36 36 36 36 36 36 36 36 36 36 36 36 36 36 35 35 34 34 34 34 34 34 34 34 34 34 34 34 34 34 32 32 32 32 32 32 32 32 32 32 32 11264 12784 15000 23276 300 400 800 900 1200 1200 1800 2000 3200 4000 4000 6000 10000 10240 11000 11429 16000 16000 17000 19000 22000 22858 400 800 1200 1600 2000 2400 4000 4400 9216 11298 16517 16863 19044 24978 5058 6423 300 900 1800 2400 3600 4000 8000 9000 13000 15000 17000 18000 19000 26000 300 400 600 800 875 900 1162 1200 1500 1600 1955 PF44R11K2 440-9 PF44R15K0 PF44R23K2 T40R300W PF40R400W PF40R800W T40R900W T40R1K2 PF40R1K20 T40R1K8 PF40R2K00 PF40R3K20 T40R4K0 PF40R4K00 PF40R6K00 T40R10K0 PF40R10K2 T40R11K0 PF40R11K4 T40R16K0 PF40R16K0 T40R17K0 T40R19K0 T40R22K0 PF40R22K8 PF36R400W PF36R800W PF36R1K20 PF36R1K60 PF36R2K00 PF36R2K40 PF36R4K00 PF36R4K40 PF36R9K21 555-11A 555-11 550-11A PF36R19K0 550-11 552-11A 552-11 T34R300W T34R900W T34R1K8 T34R2K4 T34R3K6 T34R4K0 T34R8K0 T34R9K0 T34R13K0 T34R15K0 T34R17K0 T34R18K0 T34R19K0 T34R26K0 T32R300W PF32R400W T32R600W PF32R800W 222-6A T32R900W 222-6 PF32R1K20 T32R1K5 PF32R1K60 225-6A 483600 369388 495000 1263600 10900 8000 35900 14300 17300 83400 18500 114700 277000 105000 448800 727000 309000 414500 333000 440000 521000 638700 574000 568000 1202000 1130600 12900 32400 77000 103200 99000 79200 395700 399000 414500 316618 449907 449907 1064100 1321116 157272 249757 14700 19100 25100 30100 93000 98600 262000 285000 456000 456000 990000 1017000 1048000 1591000 13800 11400 17500 41100 35054 19100 55162 70600 28100 91800 88573 Powerohm IPC Powerohm Powerohm IPC Powerohm Powerohm IPC IPC Powerohm IPC Powerohm Powerohm IPC Powerohm Powerohm IPC Powerohm IPC Powerohm IPC Powerohm IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm IPC Powerohm IPC IPC IPC Powerohm IPC Powerohm IPC 1336-5.65 — March, 2007 16 Heavy Duty Dynamic Braking Ohms Watts Catalog Watt Seconds Manufacturer Ohms Watts Catalog Watt Seconds Manufacturer 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 29 29 29 29 29 29 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 27 27 27 27 27 27 27 27 27 27 27 27 25 2000 2100 2400 2700 2800 2906 2918 3600 4000 4395 4500 4800 5200 8420 9144 10368 12700 13545 17100 18000 18286 21632 26000 27090 28000 3800 5130 8487 12667 12826 19396 400 800 1200 1600 2000 2800 4000 4400 5600 6096 7501 8258 9072 11200 13615 15001 18928 20321 20646 23548 30001 30492 36288 300 600 900 1200 1500 2100 3300 8420 11500 15000 21600 27400 300 PF32R2K00 T32R2K1 PF32R2K40 T32R2K7 PF32R2K80 225-6 220-6A PF32R3K60 T32R4K0 220-6 T32R4K5 PF32R4K80 PF32R5K20 T32R8K42 PF32R9K14 PF32R10K3 T32R12K7 PF32R13K5 T32R17K1 T32R18K0 PF32R18K2 PF32R21K6 T32R26K0 PF32R27K0 T32R28K0 442-10A 442-10 445-10A 440-10A 445-10 440-10 PF28R400W PF28R800W PF28R1K20 PF28R1K60 PF28R2K00 PF28R2K80 PF28R4K00 PF28R4K40 PF28R5K60 552-12A PF28R7K50 552-12 PF28R9K07 PF28R11K2 555-12A PF28R15K0 PF28R18K9 550-12A 555-12 PF28R23K5 PF28R30K0 550-12 PF28R36K2 T27R300W T27R600W T27R900W T27R1K2 T27R1K5 T27R2K1 T27R3K3 T27R8K42 T27R11K5 T27R15K0 T27R21K6 T27R27K4 T25R300W 143600 20200 113100 25200 220200 82626 82626 102600 83300 222215 105000 581600 583400 246000 345400 385000 410000 511000 931000 1017000 931100 1203600 1591000 2541900 2304000 127069 199993 253840 359925 359925 615920 15400 35900 57300 77000 124100 314200 502600 493600 320400 299521 345400 237463 330000 447100 359925 846300 1132800 1100930 1033301 2224200 3042600 2138364 4610000 18500 15400 24900 18800 23700 27300 73900 358000 391000 931000 1346000 2075000 17200 Powerohm IPC Powerohm IPC Powerohm IPC IPC Powerohm IPC IPC IPC Powerohm Powerohm IPC Powerohm Powerohm IPC Powerohm IPC IPC Powerohm Powerohm IPC Powerohm IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC Powerohm IPC Powerohm Powerohm IPC Powerohm Powerohm IPC IPC Powerohm Powerohm IPC Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 24 24 24 24 24 24 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 20 400 600 800 900 1200 1200 1500 1600 2000 2400 2800 3200 3300 3900 6876 8420 10158 13751 21025 25600 32400 40632 55001 7340 9635 16393 24086 24468 36710 300 600 800 900 1200 1500 1600 2000 2100 3600 4982 6310 6469 7452 7490 10200 11125 15548 16172 29808 400 800 1200 1600 2000 2400 3200 4000 5626 7426 8400 11251 17661 22501 33600 45001 70644 300 PF25R400W T25R600W PF25R800W T25R900W T25R1K2 PF25R1K20 T25R1K5 PF25R1K60 PF25R2K00 PF25R2K40 PF25R2K80 PF25R3K20 T25R3K3 T25R3K9 PF25R6K87 T25R8K42 PF25R10K1 PF25R13K7 PF25R21K0 PF25R25K6 PF25R32K4 PF25R40K6 PF25R55K0 552-13A 552-13 555-13A 555-13 550-13A 550-13 T23R300W T23R600W PF23R800W T23R900W PF23R1K20 T23R1K5 PF23R1K60 PF23R2K00 T23R2K1 PF23R3K60 442-11A T23R6K31 442-11 PF23R7K45 T23R7K49 T23R10K2 445-11A PF23R15K5 445-11 PF23R29K8 PF21R400W PF21R800W PF21R1K20 PF21R1K60 PF21R2K00 PF21R2K40 PF21R3K20 PF21R4K00 PF21R5K62 PF21R7K42 PF21R8K40 PF21R11K2 PF21R17K6 PF21R22K5 PF21R33K6 PF21R45K0 PF21R70K6 T20R300W 13800 14300 55600 23000 27700 71400 22000 55000 173100 130800 277000 272600 73900 190000 276400 328000 383200 752200 2012300 2789000 4149000 1445600 2926300 211079 299938 533797 1173670 1871068 844315 15800 20800 51300 21300 63500 20200 82600 157300 23100 185800 254295 179000 399830 275000 328000 310000 492736 900900 825698 3841600 18900 47100 57700 75400 143600 107700 373400 240800 236100 234800 319400 564200 1694600 2282000 5992900 2394200 6778300 13700 Powerohm IPC Powerohm IPC IPC Powerohm IPC Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC Powerohm IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC Powerohm IPC Powerohm IPC Powerohm Powerohm IPC Powerohm IPC IPC IPC Powerohm IPC IPC IPC Powerohm IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 17 Ohms Watts Catalog Watt Seconds Manufacturer Ohms Watts Catalog Watt Seconds Manufacturer 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15 15 15 15 15 15 15 15 15 15 15 15 600 900 1372 1500 1860 3063 4572 4650 5940 7031 8920 10700 15200 16605 20600 24910 28400 34600 400 800 1200 1600 2000 2800 3200 4864 6716 8213 9540 10051 12170 13613 16425 19456 21305 30400 31798 31965 40204 47709 63916 77824 6184 8266 13810 20612 20664 30910 800 1200 2400 5063 10410 20251 41642 300 600 900 1500 4210 6160 7132 8570 9919 11400 12112 15927 T20R600W T20R900W 222-7A T20R1K5 222-7 225-7A 220-7A 225-7 T20R5K94 220-7 T20R8K92 T20R10K7 T20R15K2 440-11A T20R20K6 440-11 T20R28K4 T20R34K6 PF19R400W PF19R800W PF19R1K20 PF19R1K60 PF19R2K00 PF19R2K80 PF19R3K20 PF19R4K86 PF19R6K71 PF19R8K21 552-14A PF19R10K0 552-14 PF19R13K6 PF19R16K4 PF19R19K4 555-14A PF19R30K4 550-14A 555-14 PF19R40K2 550-14 PF19R63K9 PF19R77K8 442-12A 442-12 445-12A 440-12A 445-12 440-12 PF15F4R800W PF15F4R1K20 PF15F4R2K40 PF15F4R5K06 PF15F4R10K4 PF15F4R20K2 PF15F4R41K6 T15R300W T15R600W T15R900W T15R1K5 T15R4K21 T15R6K16 442-13A T15R8K57 442-13 T15R11K4 552-15A 445-13A 17300 18500 87086 28000 55084 138493 222215 221432 260000 169227 267000 582000 924000 825698 1602000 1781970 1066000 1148000 17100 39000 84900 68300 213200 339300 344700 207300 220000 272600 410613 564200 410613 700700 1497400 2155200 1514674 5393600 3029900 2913365 2128200 5953399 6142800 8113500 152850 234734 660558 1336477 1336477 899814 42400 106000 123100 165000 600600 2612300 2407200 16400 20800 22000 38800 143000 232000 179963 466000 328491 734000 550465 1158280 IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC Powerohm IPC Powerohm Powerohm Powerohm IPC Powerohm IPC IPC Powerohm IPC Powerohm Powerohm IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14 14 14 14 14 14 14 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11 11 11 11 11 11 10.4 10.4 10.4 10.4 10.4 18173 23772 23894 27060 35663 40388 40587 60579 300 600 900 1200 1800 2012 2657 4495 6160 6642 6708 10045 11400 12700 800 1600 2800 5457 11000 9641 12398 13780 20673 21531 30776 32136 32297 45934 46170 48204 68911 400 800 1600 2000 2944 3726 4600 6083 7774 9671 11776 14904 18400 24334 31096 59616 110001 2561 3381 5720 8454 8537 12784 300 600 900 1500 2970 552-15 440-13A 445-13 555-15A 440-13 550-15A 555-15 550-15 T14R300W T14R600W T14R900W T14R1K2 T14R1K8 222-8A 222-8 225-8A T14R6K16 225-8 220-8A 220-8 T14R11K4 T14R12K7 PF13R800W PF13R1K60 PF13R2K80 PF13R5K45 PF13R11K0 442-14A 442-14 552-16A 552-16 445-14A 555-16A 440-14A 445-14 550-16A 555-16 440-14 550-16 PF11F5R400W PF11F5R800W PF11F5R1K60 PF11F5R2K00 PF11F5R2K94 PF11F5R3K72 PF11F5R4K60 PF11F5R6K08 PF11F5R7K77 PF11F5R9K67 PF11F5R11K7 PF11F5R14K9 PF11F5R18K4 PF11F5R24K3 PF11F5R31K0 PF11F5R59K6 PF11F5R110K0 222-9A 222-9 225-9A 225-9 220-9A 220-9 T10F4R300W T10F4R600W T10F4R900W T10F4R1K5 T10F4R2K97 1158280 719851 719851 719851 1313963 1300276 1313963 7591398 15400 19400 20700 24500 27800 61344 154455 117367 232000 172138 172138 523728 734000 1038000 58400 111200 238800 191600 1048200 440372 890985 890985 599876 1924486 1040221 1040221 1040221 2387466 2247026 1314510 10015318 25700 41300 102600 206500 146900 140900 191600 321100 500500 898500 1254700 1955300 3196300 1330100 1840800 7683200 11663100 121123 100080 237243 407344 407344 890985 17300 22900 24500 25400 95100 IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC 1336-5.65 — March, 2007 18 Heavy Duty Dynamic Braking Ohms Watts Catalog Watt Seconds Manufacturer Ohms Watts Catalog Watt Seconds Manufacturer 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.1 10.1 10.1 10 10 10 10 10 9.5 9.5 9.5 9.5 9.5 9.5 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 8 8 8 8 8 8 8 8 8 8 7.3 7.3 7.3 7.3 7.3 7.3 7 7 7 7 5360 6040 8890 11000 15500 18900 26000 35600 43900 72300 400 800 1200 17713 26569 39559 59043 59339 11926 17890 26636 39755 39955 59635 400 800 1200 1600 2000 2355 2981 3751 4867 6601 7737 9421 11923 15001 19467 24876 30948 37683 47693 58880 69635 90001 132480 14093 21143 23427 31474 35138 46977 47219 52321 70477 78475 3826 5095 8545 12738 12754 19264 400 800 1200 1600 T10F4R5K36 T10F4R6K4 T10F4R8K89 T10F4R11K0 T10F4R15K5 T10F4R18K9 T10F4R26K0 T10F4R35K6 T10F4R43K9 T10F4R72K3 PF10F1R400W PF10F1R800W PF10F1R1K20 552-17A 552-17 555-17A 550-17A 555-17 442-15A 442-15 445-15A 440-15A 445-15 440-15 PF9F2R400W PF9F2R800W PF9F2R1K20 PF9F2R1K60 PF9F2R2K00 PF9F2R2K35 PF9F2R2K98 PF9F2R3K75 PF9F2R4K86 PF9F2R6K60 PF9F2R7K73 PF9F2R9K42 PF9F2R11K9 PF9F2R15K0 PF9F2R19K4 PF9F2R24K8 PF9F2R30K9 PF9F2R37K6 PF9F2R47K6 PF9F2R58K8 PF9F2R69K6 PF9F2R90K0 PF9F2R132K2 442-16A 442-16 552-18A 445-16A 552-18 440-16A 445-16 555-18A 440-16 555-18 222-10A 222-10 225-10A 225-10 220-10A 220-10 PF7R400W PF7R800W PF7R1K20 PF7R1K60 329000 489000 801000 359000 1742000 1991000 2002000 1230000 1367000 4620000 20600 35900 112100 479901 903350 1956117 1950414 1950414 316618 479901 3000513 2851152 1079776 1820386 18900 32400 102200 75500 161600 98000 116700 135600 282100 341800 748700 1075400 1520800 545200 1064100 1416000 2965500 4056800 6146600 10387700 6672400 9127700 23372300 401656 693480 1211023 1564893 2494758 2966898 1560331 1559677 3325398 5345909 164245 267369 566990 359925 359925 656981 19300 35900 123900 77000 IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.4 6.4 6.4 6.4 6.4 6 6 6 5.7 5.7 5.7 5.7 5.7 5.7 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 2268 2800 3703 4732 6240 7383 9307 11251 14812 18928 23548 28672 36912 45001 55001 64512 81648 110001 127575 157500 2106 2600 3438 4394 5466 6656 8424 17529 26292 39148 58430 58718 28008 42015 62551 4938 6525 11029 16314 16461 24694 1670 2680 5080 5780 7280 12000 20300 22000 37700 48100 51900 104000 400 800 1600 2704 3448 4290 5408 6610 8160 10791 13790 17156 27501 32640 PF7R2K26 PF7R2K80 PF7R3K70 PF7R4K73 PF7R6K23 PF7R7K38 PF7R9K30 PF7R11K2 PF7R14K8 PF7R18K9 PF7R23K5 PF7R28K6 PF7R36K9 PF7R45K0 PF7R55K0 PF7R64K5 PF7R81K6 PF7R110K0 PF7R127K7 PF7R157K7 PF6F5R2K10 PF6F5R2K60 PF6F5R3K43 PF6F5R4K39 PF6F5R5K46 PF6F5R6K65 PF6F5R8K42 442-17A 442-17 445-17A 440-17A 445-17 552-19A 552-19 555-19A 222-11A 222-11 225-11A 225-11 220-11A 220-11 T5F4R1K67 T5F4R2K68 T5F4R5K8 T5F4R5K78 T5F4R7K28 T5F4R12K0 T5F4R20K3 T5F4R22K0 T5F4R37K7 T5F4R48K1 T5F4R51K9 T5F4R104K0 PF5F1R400W PF5F1R800W PF5F1R1K60 PF5F1R2K70 PF5F1R3K44 PF5F1R4K29 PF5F1R5K40 PF5F1R6K60 PF5F1R8K16 PF5F1R10K7 PF5F1R13K7 PF5F1R17K1 PF5F1R27K5 PF5F1R32K6 77800 107500 199600 300300 599000 765100 1303500 436200 802700 1132800 2330100 3042600 4610000 7990600 5083700 6845800 10141900 17978700 21021300 34493700 92600 90400 188100 256400 599000 717000 1086300 574859 719851 1231840 4818224 4929414 1960167 1981674 2135190 260816 421193 905640 880744 880744 1781970 55700 185000 401000 169000 328000 699000 738000 717000 2310000 1845000 1953000 3444000 35400 41100 141300 158300 212400 449300 537700 869000 1412200 564200 800800 1694600 3380700 5992900 Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 19 Ohms Watts Catalog Watt Seconds Manufacturer Ohms Watts Catalog Watt Seconds Manufacturer 5.1 5.1 5 5 5 5 5 5 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.5 4.5 4.5 4.5 4.5 4.5 4 4 4 4 3.9 3.9 3.9 3.8 3.8 3.8 3.8 59486 114750 22848 30978 34269 46464 51028 76534 2580 4590 5490 8880 10900 19200 25800 34600 58200 61000 99300 132000 400 800 1200 1600 1630 1801 2433 3120 3869 4710 7360 9733 12438 15600 18841 23846 34817 66240 149040 6184 8266 13810 20612 20715 30918 28207 42308 44057 66084 32736 49108 62996 7227 9788 16139 24089 PF5F1R59K4 PF5F1R114K4 442-18A 552-20A 442-18 552-20 445-18A 445-18 T4F8R2K58 T4F8R4K59 T4F8R5K49 T4F8R8K88 T4F8R10K9 T4F8R19K2 T4F8R25K8 T4F8R34K6 T4F8R58K2 T4F8R61K0 T4F8R99K3 T4F8R132K0 PF4F6R400W PF4F6R800W PF4F6R1K20 PF4F6R1K60 PF4F6R1K62 PF4F6R1K80 PF4F6R2K43 PF4F6R3K12 PF4F6R3K86 PF4F6R4K71 PF4F6R7K36 PF4F6R9K73 PF4F6R12K4 PF4F6R15K6 PF4F6R18K8 PF4F6R23K8 PF4F6R34K8 PF4F6R66K2 PF4F6R149K9 222-12A 222-12 225-12A 220-12A 225-12 220-12 442-19A 442-19 552-21A 552-21 442-20A 442-20 445-19A 222-13A 222-13 225-13A 220-13A 7375900 25239300 1603773 1651395 959801 3891643 1733701 3651418 185000 401000 169000 260000 359000 586000 984000 2310000 3696000 3916000 6159000 8077000 16200 37800 53900 125900 61800 71700 133100 168500 383500 537700 1412200 564200 683600 1497400 2028400 3073300 3495100 11386500 37346900 152850 239950 660558 1425576 1425576 1486256 1321116 1386961 3441020 1799627 2405659 3246136 8013142 182571 328491 430346 751149 Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC 3.8 3.8 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 2.7 2.7 2.7 2.7 2.7 2.6 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.2 2.2 2.2 2.2 2.1 2.1 2.1 2.1 2.1 2.1 2.1 1.88 1.88 1.88 1.5 24212 36138 1200 1876 2230 2775 3379 4299 6982 9251 11101 13516 21489 24977 38491 47520 75001 106920 150001 214582 10500 15750 23452 35003 35178 44505 800 1200 1600 1664 1934 2356 2980 3680 7737 9420 14720 17408 27501 33273 55001 74520 13370 20053 29860 44785 1200 1420 1767 2151 2722 3361 4443 15350 23026 34281 19884 225-13 220-13 PF3F3R1K20 PF3F3R1K87 PF3F3R2K23 PF3F3R2K77 PF3F3R3K37 PF3F3R4K29 PF3F3R6K98 PF3F3R9K25 PF3F3R11K1 PF3F3R13K5 PF3F3R21K4 PF3F3R24K9 PF3F3R38K4 PF3F3R47K5 PF3F3R75K0 PF3F3R106K6 PF3F3R150K0 PF3F3R214K4 222-14A 222-14 225-14A 220-14A 225-14 442-21A PF2F3R800W PF2F3R1K20 PF2F3R1K60 PF2F3R1K66 PF2F3R1K93 PF2F3R2K35 PF2F3R2K98 PF2F3R3K68 PF2F3R7K73 PF2F3R9K42 PF2F3R14K7 PF2F3R17K4 PF2F3R27K5 PF2F3R33K2 PF2F3R55K0 PF2F3R74K5 222-15A 222-15 225-15A 225-15 PF2F1R1K20 PF2F1R1K42 PF2F1R1K76 PF2F1R2K15 PF2F1R2K72 PF2F1R3K36 PF2F1R4K44 222-16A 222-16 225-16A 222-17A 1321116 2672955 61000 105500 124600 317800 380400 556400 376100 512700 1197900 1530100 3595800 2541900 5071000 8390100 15984900 26362500 41191400 70836500 521631 520110 1173670 2164091 2187360 1126723 63000 56900 165200 112400 211900 253600 365700 723300 767000 1075400 2824300 1588700 3688000 5992900 11778400 18673500 316618 1603773 1685270 1724576 84900 83100 168000 253600 365700 599300 266100 782447 1570711 2138364 1308926 IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm Powerohm IPC IPC IPC IPC 1336-5.65 — March, 2007 20 Heavy Duty Dynamic Braking Chopper Module Characteristics Drive Voltage (Volts AC) Turn-On Voltage (Volts DC) 230 375 460 750 575 935 1336-5.65 — March, 2007 Catalog Number WA115 WA070 WA018 WB110 WB035 WB009 WC085 WC035 WC009 Chopper Peak Transistor Current Rating (Amps) Minimum Dynamic Brake Resistance Value (Ohms) 400 200 50 400 100 25 400 75 25 1.25 2.3 9.0 2.5 9.0 37.0 3.0 15.5 46.0 Heavy Duty Dynamic Braking 21 WA018, WB009 and WC009 Dimensions and Weights A E B BRAKE ON A–B P\N 74101-778-XX REV DC POWER BULLETIN 1336 BRAKING CHOPPER 1336-WB009 SER A INPUT 750 VDC 9.0 ADC (RMS) FOR USE WITH 460 VAC A.F. DRIVES CAT D MADE IN U.S.A. C GND R1 (4 places) (Front) R2 (Side) (Bottom) Dimensions and Weights in Millimeters (Inches) and Kilograms (Pounds) Chopper Module WA018 WB009 WC009 A B C D E 241.3 (9.50) 230.1 (9.06) 177.8 (7.00) 203.2 (8.00) 104.4 (4.11) R1 Dia. 5.6 (0.22) R2 12.7 (0.50) Weight 3.18 (7.0) 1336-5.65 — March, 2007 22 Heavy Duty Dynamic Braking WA070, WB035 and WC035 Dimensions and Weights A E B A–B P\N 151076 REV 01 DC POWER BULLETIN 1336 BRAKING CHOPPER 1336-WB035 SER A INPUT 750 VDC 35.0 ADC (RMS) FOR USE WITH 460 VAC A.F. DRIVES CAT BRAKE ON D MADE IN U.S.A. C GND 1 2 E11 R1 (4 places) 3 5 4 6 E12 (Front) R2 (Side) (Bottom) Dimensions and Weights in Millimeters (Inches) and Kilograms (Pounds) Chopper Module WA070 WB035 WC035 1336-5.65 — March, 2007 A B C D E R1 Dia. R2 Weight 241.3 (9.50) 230.1 (9.06) 177.8 (7.00) 203.2 (8.00) 123.4 (4.86) 5.6 (0.22) 12.7 (0.50) 4.08 (9.0) Heavy Duty Dynamic Braking 23 WA115, WB110 and WC085 Dimensions and Weights E A B BRAKE ON INPUT A–B P\N 151076 REV 01 DC POWER BULLETIN 1336 BRAKING CHOPPER 1336-WB110 SER A 750 VDC 110.0 ADC (RMS) 460 VAC A.F. DRIVES CAT FOR USE WITH MADE IN U.S.A. D C R2 R1 (4 places) (Side) (Front) (Bottom) Dimensions and Weights in Millimeters (Inches) and Kilograms (Pounds) Chopper Module WA115 WB110 WC085 A B C D E R1 Dia. R2 Weight 290.6 (11.44) 279.4 (11.00) 228.6 (9.00) 304.8 (12.00) 239.8 (9.44) 5.6 (0.22) 38.1 (1.50) 11.34 (25.0) 1336-5.65 — March, 2007 24 Heavy Duty Dynamic Braking Specifications Braking Torque & Duty Cycle (Refer to pages 5-10) Input Power DC power supplied from DC Bus. Brake Fault Contact (1) N.C. contact, TTL compatible, closed when power is applied to the brake module, open when a brake fault or loss of power occurs. UL/CSA Rating: 1.0 Amps, 125VAC. 1.0 Amps, 110VAC. 2.0 Amps, 30VDC. CE Certification: Low Voltage EN 60204-1. PREN 50178. Initial Contact Resistance: 100mOhms maximum. Operating Temperature Chopper: -10°C to 40°C (14°F to 104°F). Resistors: -10°C to 50°C (14°F to 122°F). Storage Temperature Chopper: -40°C to 70°C (-40°F to 158°F). Resistors: -40°C to 70°C (-40°F to 158°F). Humidity 5% to 95% non-condensing. Atmosphere Noncorrosive/nonhazardous dust, vapor or gas. Altitude Derating 1,000 meters (3,300 feet) maximum without derating. Enclosure Type IP00 (Open) Watts Dissipated 1 WA018, WB009, WC009:75W at 100% Duty Cycle WA070, WB035, WC035:115W at 100% Duty Cycle WA115, WB110, WC085:190W at 100% Duty Cycle Minimum Brake Resistance WA018 = 9.0 Ohms WB009 = 37.0 Ohms WC009 = 46.0 Ohms WA070 = 2.5 Ohms WB035 = 9.0 Ohms WC035 = 15.5 Ohms WA115 = 1.25 Ohms WB110 = 2.5 Ohms WC085 = 3.0 Ohms 1 Watts Dissipated at 100% (Continuous Duty Cycle) are approximately equal to the average watts dissipated at 20 and 50% Duty Cycles. Installation Requirements ! 1336-5.65 — March, 2007 ATTENTION: Electric Shock can cause injury or death. Remove all power before working on this product. For all chopper module ratings, DC brake power is supplied from the drive DC Bus. Hazards of electrical shock exist if accidental contact is made with parts carrying bus voltage. A DC power indicator on the brake enclosures provides visual indication that bus voltage is present. Before proceeding with any installation or troubleshooting activity, allow at least one minute after input power has been removed for the bus circuit to discharge. Bus voltage should be verified by using a voltmeter to measure the voltage between the +DC and -DC terminals on the drive power terminal block. Do not attempt any servicing until the DC power indicating light has extinguished and bus voltage has been verified to be zero volts. Heavy Duty Dynamic Braking 25 Mounting Requirements IMPORTANT: The National Electrical Code (NEC) and local regulations govern the installation and wiring of the brake chopper modules, dynamic braking resistors and enclosure selection. DC power wiring, AC power wiring, control wiring and conduit must be chosen, sized and installed in accordance with these codes and the information supplied on the following pages. Air Flow (Front) Brake chopper modules must only be installed in the vertical position. Select an enclosure and a location using the guidelines below and on the following page. (Bottom) (Front) 1. Allow a minimum clearance of 152.4 mm (6 in.) Between brake modules inside an enclosure and all other equipment including the drive. All brake resistor banks should be mounted external to the enclosure on a non combustible surface. 152.4 mm (6 in.) Minimum 152.4 mm (6 in.) Minimum 152.4 mm (6 in.) Minimum 152.4 mm (6 in.) Minimum GND 152.4 mm (6 in.) Minimum 152.4 mm (6 in.) Minimum 152.4 mm (6 in.) Minimum (Front) (Bottom) 2. If more than one module is required, all modules must be mounted within 3.0 m (10 ft.) of the drive. The wires used to connect each module to the drive must be the same length. Resistors must be located within 30 m (100 ft.) of the chopper module. The minimum distance between each resistor bank and all other enclosures or equipment is application dependent and must be determined by the user. 30 m (100 ft.) Maximum Drive 3.0 m (10 ft.) Maximum 30 m (100 ft.) Maximum 30 m (100 ft.) Maximum Resistor Bank Resistor Bank Resistor Bank Each of these wires must be of equal length. 1336-5.65 — March, 2007 26 Heavy Duty Dynamic Braking Setup ! ATTENTION: Each brake chopper module contains a thermostat to guard against overheating and component damage. If the duty cycle, torque setting and/or ambient temperature exceeds the specifications listed in this publication, the thermostat is designed to trip and disable the brake modules until components cool to rated temperature. During the cooling period, only 10% braking torque will be available to the motor. If reduced braking torque represents a potential hazard to personnel, auxiliary stopping methods must be considered in the machine and/or control circuit design. 1336 and 1336VT Parameter Settings Parameter 11 — Decel Frequency Hold — must be set to OFF when dynamic braking is installed. Refer to your 1336 or 1336VT Programming Manual for programming procedures and record the changes for future reference. 1336IMPACT Parameter Settings When dynamic braking is installed: • Parameter 76 [Regen Power Lim] typically should be set to its factory default of “-200.0%”. A lower Regen Power Lim may be required to protect the load during decel. • Set Bit 10 of Parameter 13 [Bus Options]. Refer to your 1336IMPACT User Manual for programming procedures and record the changes for future reference. 1336FORCE Parameter Settings When dynamic braking is installed: • A lower Regen Power Lim may be required to protect the load during decel. Parameter 178 [Regen Power Lim] typically should be set to the required negative % of torque. • Clear Bit 11 of Parameter 88 [VP Flt/Warn Cfg]. Refer to your 1336FORCE User Manual for programming procedures and record the changes for future reference. 1336PLUS and 1336PLUSII Parameter Settings When dynamic braking is installed: • Parameter 11 [Bus Limit En] must be set to “Disabled”. • Braking for deceleration requires that the drive be programmed for “Ramp-to-Stop”. Braking for overhauling loads may or may not be stop mode specific. Program Parameters 10 and 52 per the application. Refer to your 1336PLUS User Manual for programming procedures and record the changes for future reference. 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 27 Brake Fault Contact Monitoring For all brake module ratings a fault contact has been provided to provide a remote output signal. Should a brake fuse fail or the brake thermostat trip, the brake fault contact will open. Interconnection wiring for remote brake monitoring is provided in the Wiring Schemes section. Brake Fuses All brake modules are internally fused to protect brake components. When replacing brake fuses, use only the type and size specified below. Dynamic Brake Fuse Brake Module Jumper Settings Fuse Type Rating WA018 WB009 WC009 F1 & F2 F1 & F2 F1 & F2 Ferraz Shawmut A60Q or Equivalent A60Q or Equivalent A60Q or Equivalent 30A, 600V 15A, 600V 15A, 600V WA070 WB035 WC035 F1 & F2 F1 & F2 F1 & F2 Ferraz Shawmut A70QS or Equivalent A70QS or Equivalent A70QS or Equivalent 125A, 700V 60A, 700V 60A, 700V WA115 WB110 WC085 F1 & F2 F1 & F2 F1 & F2 Ferraz Shawmut A70QS or Equivalent A70QS or Equivalent A70QS or Equivalent 200A, 700V 200A, 700V 200A, 700V For the Mounting Requirements shown previously as well as the Wiring Schemes, there can be only one master brake module to control dynamic braking. When multiple brake modules are used, only one brake module can serve as the master brake to control the remaining slave brake modules. Slave/Master Jumper Set to Master BRAKE MODE MASTER SLAVE BRAKE MODE SLAVE MASTER W1 W1 (3)(2) 1 1 (2)(3) Cat. No. WA018 WB009 WC009 BRAKE MODE W1 (3)(2)(1) SLAVE MASTER Cat. No. WA070 WB035 WC035 Cat. No. WA115 WB110 WC085 Slave/Master Jumper Set to Slave BRAKE MODE MASTER SLAVE BRAKE MODE SLAVE MASTER W1 W1 1 (2)(3) Cat. No. WA018 WB009 WC009 (3)(2) 1 BRAKE MODE W1 (3)(2)(1) SLAVE MASTER Cat. No. WA070 WB035 WC035 Input Voltage Jumper Set to 460V VOLTAGE SELECT 380V 460V W2 (3)(2) 1 Cat. No. WB009 VOLT SELECT W2 (3)(2)(1) 380V 460V Cat. No. WB035 WB110 Cat. No. WA115 WB110 WC085 Master Brake Module Jumper Settings For the master brake module, leave slave/master jumper W1 factory set to master (jumper positions 1 & 2). Slave Brake Module Jumper Settings For each slave module, reset jumper W1 to slave (jumper positions 2 & 3). Input Voltage Jumper Settings Set jumper W2 on 460V models to correspond to the nominal drive input voltage. Setting the jumper between positions 1 & 2 will select an input voltage of 415/460 volts. Setting the jumper between positions 2 & 3 will select an input voltage of 380 volts. Only models WB009, WB035 & WB110 have input voltage jumpers. 1336-5.65 — March, 2007 28 Heavy Duty Dynamic Braking WA018, WB009 and WC009 Terminal Block, Fuse and Jumper Locations BRAKE MODE MASTER SLAVE Slave/Master Jumper W1 Input Voltage Select Jumper W2 VOLTAGE SELECT 380V 460V W2 W1 1 1 DS1 DC Power ON Light BRAKE MODE MASTER SLAVE W1 Brake ON Light VOLTAGE SELECT 380V 460V DS2 W2 1 1 DS1 DS2 Brake Module Board Fuse F1 BARCODE Fuse F2 F2 Brake Frame Ground (Connect to Earth Ground) F1 GND 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Terminal Block TB1 Max/Min Wire Size = 13.3 / 0.5 mm2 (6 / 20 AWG) Max Torque = 2.26 N-m (20 lb.-in.) 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking 29 WA070, WB035 and WC035 Terminal Block, Fuse and Jumper Locations Slave/Master Jumper W1 Input Voltage Select Jumper W2 (WB035 Units Only) BRAKE MODE SLAVE MASTER W1 VOLT SELECT 380V 460V W2 1 1 DS1 DC Power ON Light Brake ON Light VOLT SELECT 380V 460V DS2 DS1 W2 1 Fuse F1 DS2 Brake Module Board BRAKE MODE SLAVE MASTER W1 BARCODE 1 Brake Frame Ground (Connect to Earth Ground) GND Fuse F2 1 E9 E10 Terminals E9-E12 2 Max/Min Wire Size = 33.6 / 2.1 mm (2 / 14 AWG) 2 Max Torque = 3.96 N-m (35 lb.-in.) for 5.3-2.1 mm (10-14 AWG) 4.52 N-m (40 lb.-in.) for 8.4 mm2 (8 AWG) 5.09 N-m (45 lb.-in.) for 21.2-13.3 mm2 (4-6 AWG) 5.65 N-m (50 lb.-in.) for 33.6 mm2 (2 AWG) 2 E11 3 4 5 6 E12 Terminal Block TB1 Max/Min Wire Size = 8.4 / 0.8 mm2 (8 / 18 AWG) Max Torque = 1.81 N-m (16 lb.-in.) 1336-5.65 — March, 2007 30 Heavy Duty Dynamic Braking WA115, WB110 and WC085 Terminal Block, Fuse and Jumper Locations BRAKE MODE Brake Module Board W1 Slave/Master Jumper W1 VOLT SELECT W2 SLAVE MASTER 380V 460V Input Voltage Select Jumper W2 (WB110 Units Only) BARCODE DS1 BRAKE MODE VOLT SELECT W1 DC Power ON Light W2 SLAVE MASTER 380V 460V Brake ON Light DS2 DS1 DS2 Fuse F1 Brake Frame Ground (Connect to Earth Groun GND 1 Fuse F2 E9 (E9) E10 (E10) Terminals E9-E12 Max/Min Wire Size = 67.4 / 21.2 mm2 (2/0 / 4 AWG) Max Torque = 14.13 N-m (125 lb.-in.) for 42.4-21.2 mm2 (1-4 AWG) 16.95 N-m (150 lb.-in.) for 67.4-21.1 mm2 (2/0-1 AWG) 1336-5.65 — March, 2007 2 E11 (E11) 3 4 5 6 E12 (E12) Terminal Block TB1 Max/Min Wire Size = 8.4 / 0.8 mm2 (8 / 18 Max Torque = 1.81 N-m (16 lb.-in.) Heavy Duty Dynamic Braking WA018, WB009 and WC009 Single Brake Wiring Scheme For Drive Catalog Numbers: 1336F – BRF75 BRF100 1336S – BRF75 BRF100 TB1 1 L1 115V AC Drive MOD-L6 or MOD-L3 Option STOP START 20 STOP 21 COM Master Brake (–) DC BUS 2 (+) DC BUS 3 (–) SLAVE IN 4 (+) SLAVE IN 5 EXT RESISTORS 6 EXT RESISTORS -BRK ➋ 19 ATTENTION: Damage to drives can result from improper wiring. Read drive nameplate to confirm catalog number and rating code to determine correct wiring diagram. L3 +DC -DC TB1 START ! L2 31 TB3 7 (+) MASTER OUT 8 (–) MASTER OUT 9 AUX CONT 10 AUX CONT ➌ ➎ ➍ 22 23 24 ➊ 25 COM 26 27 28 CUSTOMER ENABLE 29 COM 30 ENABLE -DC Brake Power Wiring +DC Brake Power Wiring Brake Resistor Wiring All Brake Power and Brake Resistor Wiring must be twisted wire run in conduit separate from Control Wiring. Size wire according to NEC and local guidelines. Control Wiring All Control Wiring must be twisted wire run in conduit separate from DC Brake Power Wiring. Interconnection Control Wiring between the brake terminals must be twisted pair, 1 mm2 (18 AWG) minimum. Typical Brake Fault Contact Wiring ➊ Connect to AUX at TB3 — Terminal 24 for L6 Option — Terminal 28 for L3 Option. ➋ MASTER OUT terminals are factory jumpered and must remain jumpered for single brake applications. For multiple brake applications, remove the jumpers in all but the last enclosure. ➌ Contact is shown in a de-energized state. Contact is closed when power is applied and relay is energized. Loss of power or a brake malfunction will open contact. ➍ Connect the brake frame to earth ground. Refer to the connected drive's User Manual for grounding instructions. ➎ Optional overtemperature switch. 1336-5.65 — March, 2007 32 Heavy Duty Dynamic Braking WA018, WB009 and WC009 Multiple Brake Wiring Scheme For Drive Catalog Numbers: 1336F – BRF75 BRF100 1336S – BRF75 BRF100 TB1 1 L1 115V AC ! L3 +DC -DC ➋ Drive MOD-L6 or MOD-L3 Option STOP 19 START 20 STOP 21 COM 4 (+) SLAVE IN 5 EXT RESISTORS 6 EXT RESISTORS 7 (+) MASTER OUT 8 (–) MASTER OUT 9 AUX CONT 10 AUX CONT TB1 23 2 (+) DC BUS 3 (–) SLAVE IN 4 (+) SLAVE IN COM 26 5 EXT RESISTORS 27 6 EXT RESISTORS ➋ 29 COM 30 ENABLE ➎ Slave Brake (–) DC BUS 24 25 ➌ ➍ 1 28 CUSTOMER ENABLE (+) DC BUS (–) SLAVE IN TB3 22 ➊ 2 3 -BRK TB1 START ATTENTION: Damage to drives can result from improper wiring. Read drive nameplate to confirm catalog number and rating code to determine correct wiring diagram. L2 Master Brake (–) DC BUS 7 (+) MASTER OUT 8 (–) MASTER OUT 9 AUX CONT 10 AUX CONT -DC Brake Power Wiring ➌ ➎ ➍ +DC Brake Power Wiring Brake Resistor Wiring All Brake Power and Brake Resistor Wiring must be twisted wire run in conduit separate from Control Wiring. Size wire according to NEC and local guidelines. TB1 1 Control Wiring All Control Wiring must be twisted wire run in conduit separate from DC Brake Power Wiring. Interconnection Control Wiring between the brake terminals must be twisted pair, 1 mm2 (18 AWG) minimum. Typical Brake Fault Contact Wiring ➊ Connect to AUX at TB3 — Terminal 24 for L6 Option — Terminal 28 for L3 Option. ➋ MASTER OUT terminals are factory jumpered and must remain jumpered for single brake applications. For multiple brake applications, remove the jumpers in all but the last enclosure. ➋ Slave Brake (–) DC BUS 2 (+) DC BUS 3 (–) SLAVE IN 4 (+) SLAVE IN 5 EXT RESISTORS 6 EXT RESISTORS 7 (+) MASTER OUT 8 (–) MASTER OUT 9 AUX CONT 10 AUX CONT ➌ ➎ ➍ ➌ Contact is shown in a de-energized state. Contact is closed when power is applied and relay is energized. Loss of power or a brake malfunction will open contact. ➍ Connect the brake frame to earth ground. Refer to the connected drive's User Manual for grounding instructions. ➎ Optional overtemperature switch. 1336-5.65 — March, 2007 Heavy Duty Dynamic Braking WA070, WB035 and WC035 WA115, WB110 and WC085 Single Brake Wiring Scheme For Drive Catalog Numbers: 1336F – BRF150 BRF200 Master Brake L1 115V AC L2 L3 +DC -DC -BRK TB1 ➋ Drive ! ATTENTION: Damage to drives can result from improper wiring. Read drive nameplate to confirm catalog number and rating code to determine correct wiring diagram. 33 MOD-L6 or MOD-L3 Option START 19 STOP START 20 STOP 21 COM TB3 E9 (+) DC BUS E10 (–) DC BUS 1 AUX CONT 2 AUX CONT 3 (–) SLAVE IN 4 (+) SLAVE IN TB1 5 (–) MASTER OUT 6 (+) MASTER OUT E11 EXT RESISTORS E12 EXT RESISTORS ➌ ➎ ➍ 22 23 24 ➊ 25 COM 26 27 28 CUSTOMER ENABLE 29 COM 30 ENABLE -DC Brake Power Wiring +DC Brake Power Wiring Brake Resistor Wiring All Brake Power and Brake Resistor Wiring must be twisted wire run in conduit separate from Control Wiring. Size wire according to NEC and local guidelines. Control Wiring All Control Wiring must be twisted wire run in conduit separate from DC Brake Power Wiring. Interconnection Control Wiring between the brake terminals must be twisted pair, 1 mm2 (18 AWG) minimum. Typical Brake Fault Contact Wiring ➊ Connect to AUX at TB3 — Terminal 24 for L6 Option — Terminal 28 for L3 Option. ➋ MASTER OUT terminals are factory jumpered and must remain jumpered for single brake applications. For multiple brake applications, remove the jumpers in all but the last enclosure. ➌ Contact is shown in a de-energized state. Contact is closed when power is applied and relay is energized. Loss of power or a brake malfunction will open contact. ➍ Connect the brake frame to earth ground. Refer to the connected drive's User Manual for grounding instructions. ➎ Optional overtemperature switch. 1336-5.65 — March, 2007 34 Heavy Duty Dynamic Braking WA070, WB035 and WC035 WA115, WB110 and WC085 Multiple Brake Wiring Scheme For Drive Catalog Numbers: 1336F – BRF150 BRF200 Master Brake L1 115V AC L2 L3 +DC -DC -BRK TB1 ➋ Drive MOD-L6 or MOD-L3 Option START ! ATTENTION: Damage to drives can result from improper wiring. Read drive nameplate to confirm catalog number and rating code to determine correct wiring diagram. 19 STOP START 20 STOP 21 COM (–) DC BUS 1 AUX CONT 2 AUX CONT 3 (–) SLAVE IN 4 (+) SLAVE IN TB1 5 (–) MASTER OUT 6 (+) MASTER OUT E11 EXT RESISTORS E12 EXT RESISTORS E9 (+) DC BUS 23 E10 (–) DC BUS COM 27 28 29 COM 30 ENABLE ➎ Slave Brake 22 25 ➌ ➍ 26 CUSTOMER ENABLE (+) DC BUS E10 TB3 24 ➊ E9 ➋ -DC Brake Power Wiring 1 AUX CONT 2 AUX CONT 3 (–) SLAVE IN 4 (+) SLAVE IN TB1 5 (–) MASTER OUT 6 (+) MASTER OUT E11 EXT RESISTORS E12 EXT RESISTORS ➌ ➎ ➍ +DC Brake Power Wiring Brake Resistor Wiring All Brake Power and Brake Resistor Wiring must be twisted wire run in conduit separate from Control Wiring. Size wire according to NEC and local guidelines. Slave Brake E9 (+) DC BUS E10 (–) DC BUS Control Wiring All Control Wiring must be twisted wire run in conduit separate from DC Brake Power Wiring. Interconnection Control Wiring between the brake terminals must be twisted pair, 1 mm2 (18 AWG) minimum. Typical Brake Fault Contact Wiring ➋ 1 AUX CONT 2 AUX CONT 3 (–) SLAVE IN 4 (+) SLAVE IN TB1 5 (–) MASTER OUT 6 (+) MASTER OUT ➌ ➊ Connect to AUX at TB3 — Terminal 24 for L6 Option — Terminal 28 for L3 Option. ➋ MASTER OUT terminals are factory jumpered and must remain jumpered for single brake applications. For multiple brake applications, remove the jumpers in all but the last enclosure. E11 EXT RESISTORS E12 EXT RESISTORS ➍ ➌ Contact is shown in a de-energized state. Contact is closed when power is applied and relay is energized. Loss of power or a brake malfunction will open contact. ➍ Connect the brake frame to earth ground. Refer to the connected drive's User Manual for grounding instructions. ➎ Optional overtemperature switch. 1336-5.65 — March, 2007 ➎ Heavy Duty Dynamic Braking WA018, WB009 and WC009 Single Brake Wiring Scheme For Drive Catalog Numbers: 1336 1336VT 1336S 1336F 1336T 1336E TB1 1 L1 115V AC ➋ Drive MOD-L6 or MOD-L3 Option 19 ATTENTION: Damage to drives can result from improper wiring. Read drive nameplate to confirm catalog number and rating code to determine correct wiring diagram. STOP START 20 STOP 21 COM Master Brake (–) DC BUS 2 (+) DC BUS 3 (–) SLAVE IN 4 (+) SLAVE IN 5 EXT RESISTORS 6 EXT RESISTORS L3 +DC -DC TB1 START ! L2 35 TB3 7 (+) MASTER OUT 8 (–) MASTER OUT 9 AUX CONT 10 AUX CONT ➌ ➎ ➍ 22 23 24 ➊ 25 COM 26 27 28 CUSTOMER ENABLE 29 COM 30 ENABLE -DC Brake Power Wiring +DC Brake Power Wiring Brake Resistor Wiring All Brake Power and Brake Resistor Wiring must be twisted wire run in conduit separate from Control Wiring. Size wire according to NEC and local guidelines. Control Wiring All Control Wiring must be twisted wire run in conduit separate from DC Brake Power Wiring. Interconnection Control Wiring between the brake terminals must be twisted pair, 1 mm2 (18 AWG) minimum. Typical Brake Fault Contact Wiring ➊ Connect to AUX at TB3 — Terminal 24 for L6 Option — Terminal 28 for L3 Option. ➋ MASTER OUT terminals are factory jumpered and must remain jumpered for single brake applications. For multiple brake applications, remove the jumpers in all but the last enclosure. ➌ Contact is shown in a de-energized state. Contact is closed when power is applied and relay is energized. Loss of power or a brake malfunction will open contact. ➍ Connect the brake frame to earth ground. Refer to the connected drive's User Manual for grounding instructions. ➎ Optional overtemperature switch. 1336-5.65 — March, 2007 36 Heavy Duty Dynamic Braking WA018, WB009 and WC009 Multiple Brake Wiring Scheme For Drive Catalog Numbers: 1336 1336VT 1336S 1336F 1336T 1336E TB1 1 L1 115V AC ➋ Drive MOD-L6 or MOD-L3 Option 19 ! STOP START 20 STOP 21 COM CUSTOMER ENABLE (+) DC BUS (–) SLAVE IN 4 (+) SLAVE IN 5 EXT RESISTORS 6 EXT RESISTORS 7 (+) MASTER OUT 8 (–) MASTER OUT 9 AUX CONT 10 AUX CONT TB1 22 1 (–) DC BUS 23 2 (+) DC BUS 3 (–) SLAVE IN 4 (+) SLAVE IN 26 5 EXT RESISTORS 27 6 EXT RESISTORS 28 7 (+) MASTER OUT 25 ➌ ➎ ➍ TB3 24 ➊ 2 3 L3 +DC -DC TB1 START ATTENTION: Damage to drives can result from improper wiring. Read drive nameplate to confirm catalog number and rating code to determine correct wiring diagram. L2 Master Brake (–) DC BUS COM ➋ 29 COM 8 (–) MASTER OUT 30 ENABLE 9 AUX CONT 10 AUX CONT -DC Brake Power Wiring Slave Brake ➌ ➎ ➍ +DC Brake Power Wiring Brake Resistor Wiring All Brake Power and Brake Resistor Wiring must be twisted wire run in conduit separate from Control Wiring. Size wire according to NEC and local guidelines. TB1 1 Control Wiring All Control Wiring must be twisted wire run in conduit separate from DC Brake Power Wiring. Interconnection Control Wiring between the brake terminals must be twisted pair, 1 mm2 (18 AWG) minimum. Typical Brake Fault Contact Wiring ➊ Connect to AUX at TB3 — Terminal 24 for L6 Option — Terminal 28 for L3 Option. ➋ MASTER OUT terminals are factory jumpered and must remain jumpered for single brake applications. For multiple brake applications, remove the jumpers in all but the last enclosure. ➋ Slave Brake (–) DC BUS 2 (+) DC BUS 3 (–) SLAVE IN 4 (+) SLAVE IN 5 EXT RESISTORS 6 EXT RESISTORS 7 (+) MASTER OUT 8 (–) MASTER OUT 9 AUX CONT 10 AUX CONT ➌ ➍ ➌ Contact is shown in a de-energized state. Contact is closed when power is applied and relay is energized. Loss of power or a brake malfunction will open contact. ➍ Connect the brake frame to earth ground. Refer to the connected drive's User Manual for grounding instructions. ➎ Optional overtemperature switch. 1336-5.65 — March, 2007 ➎ Heavy Duty Dynamic Braking WA070, WB035 and WC035 WA115, WB110 and WC085 Single Brake Wiring Scheme For Drive Catalog Numbers: 1336 1336VT 1336S 1336F 1336T 1336E Master Brake L1 115V AC L3 +DC -DC ➋ Drive MOD-L6 or MOD-L3 Option 19 STOP ATTENTION: Damage to drives can result from improper wiring. Read drive nameplate to confirm catalog number and rating code to determine correct wiring diagram. L2 TB1 START ! 37 START 20 STOP 21 COM TB3 E9 (+) DC BUS E10 (–) DC BUS 1 AUX CONT 2 AUX CONT 3 (–) SLAVE IN 4 (+) SLAVE IN TB1 5 (–) MASTER OUT 6 (+) MASTER OUT E11 EXT RESISTORS E12 EXT RESISTORS ➌ ➎ ➍ 22 23 24 ➊ 25 COM 26 27 28 CUSTOMER ENABLE 29 COM 30 ENABLE -DC Brake Power Wiring +DC Brake Power Wiring Brake Resistor Wiring All Brake Power and Brake Resistor Wiring must be twisted wire run in conduit separate from Control Wiring. Size wire according to NEC and local guidelines. Control Wiring All Control Wiring must be twisted wire run in conduit separate from DC Brake Power Wiring. Interconnection Control Wiring between the brake terminals must be twisted pair, 1 mm2 (18 AWG) minimum. Typical Brake Fault Contact Wiring ➊ Connect to AUX at TB3 — Terminal 24 for L6 Option — Terminal 28 for L3 Option. ➋ MASTER OUT terminals are factory jumpered and must remain jumpered for single brake applications. For multiple brake applications, remove the jumpers in all but the last enclosure. ➌ Contact is shown in a de-energized state. Contact is closed when power is applied and relay is energized. Loss of power or a brake malfunction will open contact. ➍ Connect the brake frame to earth ground. Refer to the connected drive's User Manual for grounding instructions. ➎ Optional overtemperature switch. 1336-5.65 — March, 2007 38 Heavy Duty Dynamic Braking WA070, WB035 and WC035 WA115, WB110 and WC085 Multiple Brake Wiring Scheme For Drive Catalog Numbers: 1336 1336VT 1336S 1336F 1336T 1336E Master Brake L1 115V AC ➋ Drive MOD-L6 or MOD-L3 Option 19 STOP ! L3 +DC -DC TB1 START ATTENTION: Damage to drives can result from improper wiring. Read drive nameplate to confirm catalog number and rating code to determine correct wiring L2 START 20 STOP 21 COM (–) DC BUS 1 AUX CONT 2 AUX CONT 3 (–) SLAVE IN 4 (+) SLAVE IN TB1 5 (–) MASTER OUT 6 (+) MASTER OUT E11 EXT RESISTORS E12 EXT RESISTORS E9 (+) DC BUS 23 E10 (–) DC BUS COM 27 28 29 COM 30 ENABLE ➎ Slave Brake 22 25 ➌ ➍ 26 CUSTOMER ENABLE (+) DC BUS E10 TB3 24 ➊ E9 ➋ -DC Brake Power Wiring 1 AUX CONT 2 AUX CONT 3 (–) SLAVE IN 4 (+) SLAVE IN TB1 5 (–) MASTER OUT 6 (+) MASTER OUT E11 EXT RESISTORS E12 EXT RESISTORS ➌ ➎ ➍ +DC Brake Power Wiring Brake Resistor Wiring All Brake Power and Brake Resistor Wiring must be twisted wire run in conduit separate from Control Wiring. Size wire according to NEC and local guidelines. Slave Brake E9 (+) DC BUS E10 (–) DC BUS Control Wiring All Control Wiring must be twisted wire run in conduit separate from DC Brake Power Wiring. Interconnection Control Wiring between the brake terminals must be twisted pair, 1 mm2 (18 AWG) minimum. Typical Brake Fault Contact Wiring ➋ 1 AUX CONT 2 AUX CONT 3 (–) SLAVE IN 4 (+) SLAVE IN TB1 5 (–) MASTER OUT 6 (+) MASTER OUT ➌ ➊ Connect to AUX at TB3 — Terminal 24 for L6 Option — Terminal 28 for L3 Option. ➋ MASTER OUT terminals are factory jumpered and must remain jumpered for single brake applications. For multiple brake applications, remove the jumpers in all but the last enclosure. E11 EXT RESISTORS E12 EXT RESISTORS ➍ ➌ Contact is shown in a de-energized state. Contact is closed when power is applied and relay is energized. Loss of power or a brake malfunction will open contact. ➍ Connect the brake frame to earth ground. Refer to the connected drive's User Manual for grounding instructions. ➎ Optional overtemperature switch. 1336-5.65 — March, 2007 ➎ Heavy Duty Dynamic Braking 39 NOTES 1336-5.65 — March, 2007 www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 1336-5.65 — March, 2007 Supersedes February, 2007 P/N 163435 (10) Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in USA