Twin Tec Buell Blast Tech Note CAUTION: CAREFULLY READ INSTRUCTIONS BEFORE PROCEEDING. NOT LEGAL FOR SALE OR USE IN CALIFORNIA OR ON ANY POLLUTION CONTROLLED VEHICLES. OVERVIEW The Model 1005 ignition module can be used on single cylinder Buell® Blast models with minor modifications as described in this tech note. REQUIRED PARTS You will require the following parts: 1. Twin Tec Model 1005 ignition module P/N 1005 2. Twin Tec 3 ohm mini coil P/N MINI-COIL 2. The timing cover has a boss that must be relieved to provide clearance for the Model 1005 ignition module as shown in Figure 2. Final orientation of the ignition module is shown in Figure 3. Remove the minimum amount of material so that the ignition module may be rotated freely from end-to-end of the slots once the mounting standoffs are installed. Caution: if you remove too much material, oil leakage may occur. Figure 2 – Timing Cover Modification 3. H-D timing rotor P/N 32402-83 or an equivalent aftermarket part such as Twin Tec P/N ROTOR32402 4. VOES switch (highly recommended for all applications except drag racing) such as Twin Tec P/N VOES-KIT-MC7. INSTALLATION 1. The timing rotor requires a modification as shown in Figure 1 below. Flatten or grind off the existing index notch. Punch a new index notch oriented 45 degrees counterclockwise from the original notch. Figure 1 – Timing Rotor Modification Figure 3 – Ignition Module Orientation Daytona Twin Tec LLC, 933 Beville Road, Suite 101-H, S. Daytona, FL 32119 (386) 304-0700 www.daytona-twintec.com Page 1 Buell® Blast Tech Note 5/2015 3. Follow the Model 1005 installation instructions, except use the wiring diagram shown in Figure 4. The unit must be operated in single fire mode. Note that the blue wire is used for the coil connection. The unused pink wire should be taped up. Figure 4 – Buell® Blast Wiring Diagram ENGINE STOP/RUN SWITCH TO +12V TWIN TEC 3 OHM MINI COIL TO FRONT SPARK PLUG BLUE OPTIONAL VOES (VACUUM SWITCH) WHITE/BLACK PURPLE/WHITE TAPE UP WIRE IF VOES NOT USED OPTIONAL TACH ADJUST MODE ADVANCE RPM LIMIT SELECT SLOPE X1000 X100 901 901 78 901 78 78 901 23 456 23 456 23 456 456 23 78 STATUS WEATHER PACK CONNECTORS FEMALE TERMINAL MALE TERMINAL VOES TwinTec Internal Ignition Model 1005 RPM BROWN MODE SETTINGS FOR SINGLE FIRE 2 STREET ADVANCE CURVES, MULTI-SPARK DISABLED 3 STREET ADVANCE CURVES, MULTI-SPARK ENABLED 6 RACE ADVANCE CURVES, MULTI-SPARK DISABLED 7 RACE ADVANCE CURVES, MULTI-SPARK ENABLED TIMING PROCEDURE The Buell® Blast engine has a straight line as the TDC timing mark. You can follow the same static timing procedure as explained in the Model 1005 instructions. For precise timing or checking custom advance curves, use a dial-back timing light referenced back to the TDC timing mark. All standard dial-back TO PC SERIAL PORT OPTIONAL CABLE CONNECTED TO BROWN TACH WIRE DURING PC LINK timing lights should work properly with this single cylinder application. Make sure you disable multi-spark when using the timing light. Daytona Twin Tec LLC, 933 Beville Road, Suite 101-H, S. Daytona, FL 32119 (386) 304-0700 www.daytona-twintec.com Page 2 Buell® Blast Tech Note 5/2015