Alb10-12 Engl.

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LADA

110

111

112

Illustration album

CONTENTS

VAZ-2110, VAZ-21102, VAZ-21103 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

VAZ-2111 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

VAZ-2112 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Instruments and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2110 and 2111 engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2112 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Crank mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2110 timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2112 timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Injection system diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Carburettor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Carburettor operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Gearchange linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Gearbox operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Front wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Rear suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Braking system operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Injection system wiring diagram (GM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Wiring diagram for engine 2111 management system, multipoint fuel injection to meet EURO-2 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111, 21122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Wiring diagram for engine 2112 management system, sequential fuel injection to meet EURO-2 emission standards (ecm m1.5.4n and January-5.1), designed for vehicles VAZ-21103, 21113, 2112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Wiring diagram for engine 2111 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111,21122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Wiring diagram for engine 2112 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21103, 2113, 2112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Breakerless ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Headlight unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Bodywork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Bodywork trim and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Body mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Interior heating and ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Äé AvtoVAZ • City of Togliatti • Russia

2001

VAZ-2110, VAZ-21102, VAZ-21103 layout

Specification

VAZ-2110 VAZ-21102 VAZ-21103

Number of seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . .

Payload , kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475 . . . . . . . . . .

Kerb weight, kg . . . . . . . . . . . . . . . . . 1010 . . . . . 1020 . . . . . .1035

Engine . . . . . . . . . . . . . . . . . . . . . . . . 2110 . . . . . 2111 . . . . . . .2112

Maximum speed, km/h . . . . . . . . . . . . 165 . . . . . . 167 . . . . . . . .185

Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle 14 . . . . . . . 14 . . . . . . .12.5

Dimensions, mm:

- overall length. . . . . . . . . . . . . . . . . . . . . . 4265

- overall width . . . . . . . . . . . . . . . . . . . . . . 1680

- overall height. . . . . . . . . . . . . . . . . . . . . . 1420

Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . 2492

Front wheel track, mm . . . . . . . . . . . . . . . . . . . 1400

Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . 1370

1. Headlight unit

2. Cold air intake

3. Engine

4. Air cleaner

5. Steering

6. Fluid reservoir for brake hydraulic system

7. Door mirror

8. Interior rearview mirror

9. Inboard rear light

10. Boot lid

11. Rear seat

12. Outboard rear light

13. Main silencer

14. Spare wheel

15. Coil spring / rear suspension shock absorber

16. Rear brakes

17. Rear axle beam

18. Fuel tank

19. Intermediate silencer

20. Front seat

21. Instrument panel

22. Direction indicator side repeater light

23. Cooling system expansion tank

24. Front brakes

25. Front suspension strut

26. Windscreen washer fluid reservoir

27. Battery

28. Towing eye

29. Front bumper

30. Number plate

31. Radiator grille

3

VAZ-2111 layout

Specification

Number of seats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Payload, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500

Kerb weight, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1040

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2110

Maximum speed, km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec . . . . . . . . . . . . . . . . . 14

4

Dimensions, mm:

Overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4265

Overall width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1680

Overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1460

Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2492

Front wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400

Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1370

1. Headlight unit

2. Air cleaner

3. Engine

4. Plegnum

5. Tailgate washer fluid reservoir

6. Fluid reservoir for brake hydraulic system

7. Cooling system expansion tank

8. Door mirror

9. Instrument panel

10. Steering wheel

11. Interior rearview mirror

12. Sunvisor

13. Roof rack rail

14. Rear seat

15. Tailgate

16. Rear light unit

17. Spare wheel

18. Main silencer

19. Coil spring / rear suspension shock absorber

20. Rear brakes

21. Fuel tank

22. Front seat

23. Intermediate silencer

24. Direction indicator side repeater light

25. Front suspension strut

26. Front brakes

27. Gearbox

28. Windscreen / headlight washer fluid reservoir

29. Battery

VAZ-2112 layout

Specification

Number of seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Payload, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .475

Kerb weight, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1010

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2112

Maximum speed, km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec . . . . . . . . . . . . . . . .12.5

Dimensions, mm: overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4170

overall width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1680

overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1435

Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2492

Front wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400

Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1370

1. Headlight unit

2. Canister

3. Engine

4. Air cleaner

5. Tailgate washer fluid reservoir

6. Fluid reservoir for brake hydraulic system

7. Cooling system expansion tank

8. Door mirror

9. Instrument panel

10. Steering wheel

11. Interior rearview mirror

12. Sunvisor

1á. Sunroof

14. Rear seat

15.Tailgate spoiler

16. Rear light unit

17. Spare wheel

18. Main silencer

19. Coil spring / rear suspension shock absorber

20. Rear brakes

21. Fuel tank

22. Front seat

23. Intermediate silencer

24. Gearchange lever

25. Direction indicator side repeater light

26. Catalytic converter

27. Front suspension strut

28. Front brakes

29. Gearbox

30. Windscreen / headlight washer fluid reservoir

31. Battery

5

Instruments and controls

1. Exterior light switch

2. Front foglight switch

3. Instrument cluster

4. Foglight switch and warning lamp

5. Heated rear window switch and warning lamp

6. Instrument lighting switch (rheostat)

7. Immobilizer warning sender

8. Wiper / washer stalk switch

9. Centre facia ventilation nozzles

10. Air recirculation switch

11. Heater flap control lever

12. A/C switch

6

13. Temperature control knob

14. Fan control knob

15. Hazard flasher warning switch

16. Headlight wiper / washer switch

17. Side window demister nozzle

18. Driver’s / passenger’s side facia ventilation nozzles

19. Glovebox lid

20. Glovebox lid pushlock

21. Clock (digital or normal type) or trip computer as an option

22. On-board control system display cluster

23. Cover, radio/cassette player aperture

24. Cigarette lighter

25. Front ashtray

26. Floor tunnel cover

27. Handbrake lever

28. Gearchange lever

29. Accelerator pedal

30. Inspection light socket

31. Brake pedal

32. Clutch pedal

33. Ignition switch

34. Steering column tilt adjuster lever

35. Bonnet release handle

36. Horn

37. Fusebox cover

38. Boot lid (tailgate) release knob

39. Fusebox lock button

40. Headlight hydraulic adjuster

41. Turn indicator and main / dipped beam stalk switch

42. Coolant temperature gauge

43. Tachometer

44. Left turn warning light

45. Right turn warning light

46. Speedometer

47. Odometer

48. Low fuel / fuel reserve warning light

49. Fuel gauge

50. Main beam warning light

51. Hazard flashers warning light

52. Braking system failure warning light

53. Trip recorder reset knob

54. Trip recorder

55. CHECK ENGINE light

56. Battery charge warning light

57. Handbrake ‘on’ warning light

58. Oil pressure warning light

59. Extra

60. Sidelights ’on’ warning light

61. Front left-hand door open LED

62. Front right-hand door open LED

63. Bulb failure LED

64. Brake pad wear LED

65. Driver’s seat belt reminder LED

66. Rear right-hand door open LED

67. Rear left-hand door open LED

68. Coolant level LED

69. Washer fluid level LED

70. Engine oil level LED

71. Electric mirror control unit

72. Selector position LEDs

73. Selector switch

74. Electric mirror adjustment pushbutton switch

75. Electric window control unit

76. Electric window pushbutton, front left

77. Electric window pushbutton, front right

78. Electric window pushbutton, rear left

79. Electric window pushbutton, rear right

80. Front seat heating control unit

81. Seat heating LEDs

82. Right-hand seat heating switch

83. Left-hand seat heating switch

*

2110 and 2111 engines

Specification

Engine model. . . . . . . . . . . . . . . . . . . . . . . . . . . 2110 . . . . .

2111

Cylinder bore and piston stroke, mm . . . . . . . . . . . . .82 ı 71

Capacity, l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5

Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.9

Rated power as per GOST 14846 (net) and IS0 1585, kW . . . . . . . . . . . . . . . . . . . . . . . . . 54 . . . . .

58

Crankshaft rate at rated power, RPM . . . . . . . . 5600 . . . . .

4800

1. 1st main bearing cap

2. Camshaft pulley

3. Alternator pulley

4. Crankshaft front oil seal

5. Oil pump

6. Connecting rod

7. Piston

8. Exhaust valve

9. Inlet valve

10. Camshaft pulley

11. Timing belt front cover

12. Camshaft oil seal

13. Camshaft drivebelt

14. Timing belt rear cover

15. Camshaft bearing housing

16. Valve cover

17. Camshaft

18. Oil separator screen, crankcase ventilation

19. Oil separator cover

20. Camshaft bearing housing, rear

21.

* Ignition distributor*

22. Engine ancillary attachments

23. Water jacket outlet manifold

24. Spark plug

25. Cylinder head

26. Cylinder block

27. Crankshaft rear oil seal / retainer

28. Flywheel

29. Oil sump

30. Oil level dipstick

31. Crankshaft

32. Power unit

33. Rear mounting bracket

34. Rear mounting flexible unit stop

35. Engine rear mounting flexible unit

36. Bracket, left-hand mounting

37. Lower stop, flexible unit

38. Engine left-hand mounting flexible unit

39. Bracket, left-hand chassis arm

40. Upper stop, flexible unit

41. Flexible unit securing nut

42. Bracket, right-hand mounting

43. Spacer washer

44. Flexible unit, right-hand mounting

45. Bracket, right-hand chassis arm

‡. Fuel pump drive eccentric

* Not fitted to 2110 engines

7

2112 engine

Specification

Engine model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2112

Cylinder bore and piston stroke, mm . . . . . . . . . . . . . . . . . . 82 ı 71

Capacity, l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5

Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

Rated power at crankshaft speed of 5600 RPM as per GOST 14846 (net) and ISO 1585-82, kW . . . . . . . . . . . . . . . . . 68

8

1. Oil pump

2. Damper

3. Crankshaft

4. Camshaft pulley

5. Alternator drivebelt

6. Connecting rod

7. Piston

8. Chain tensioner roller

9. Cylinder head

10. Output camshaft

11. Camshaft oil seal

12. Ftont timing cover

13. Rear timing cover

14. Camshaft bearing housing

15. Valve cover

16. Plegnum

17. Guide pipe

18. Input camshaft

19. Screen

20. Coupling

21. Crankcase breather hose

22. Intake pipe

23. Injector

24. Crankshaft oil seal retainer

25. Flywheel

26. Cylinder block

27. Oil sump

28. Oil level dipstick

29. Body bracket

30. Nut

31. Arm with rubber/metal units

32. Bracket, cylinder block

33. Power unit

34. Left-hand mounting bracket

35. Bottom stop, flexible unit

36. Flexible unit, engine left-hand mounting

37. Bracket, left-hand chassis arm

38. Top stop, flexible unit

39. Retaining nut, flexible unit

40. Right-hand mounting bracket

41. Spacer washer

42. Flexible unit, right-hand mounting

43. Bracket, right-hand chassis arm

44. Bracket, cylinder block

45. Arm with rubber/metal units

46. Body bracket

Crank mechanism

1. Big-end cap

2. Connecting rod

3. Retaining bolt, big end cap

4. Bush, small end

5. Circlip, gudgeon pin

6. Thermoregulator plate

7. Piston, 8-valve engine

8. Oil ring

9. Bottom compression ring

10. Top compression ring

11. Expander spring

12. Gudgeon pin

13. Big-end bearing shell

14. Piston, 16-valve engine

15. Thrust half-rings, centre main bearing

16. Main bearing- to -big-end bearing oil galleries

17. Main bearing shells

18. Crankshaft rear oil seal retainer

19. Crankshaft rear oil seal

20. Scale in clutch bellhousing window

21. Nut, flywheel retaining bolt

22. Dowel, clutch

23. Starter ring gear

24. Flywheel

25. Crankshaft

26. Crankshaft oil gallery plug

27. Crankshaft front oil seal

(pressed onto oil pump cover)

28. Crankshaft sprocket

29. Alternator drive pulley

A . No I and IY cylinder piston TDC mark

B.

Piston class mark according to gudgeon pin hole

C.

Piston class mark according to outer diameter

D.

Piston oversize mark

E.

Locating arrow

F.

No I and IY piston TDC mark (notch in flywheel)

G. No I and IY piston TDC mark on ring gear

I. Timing marks

II. Marks on crankshaft main bearing caps

(bearings numbered from engine front onwards)

9

2110 timing gear

1. Crankshaft sprocket to drive camshaft

2. Camshaft timing belt

3. Coolant pump pulley

4. Timing belt tensioner

5. Camshaft sprocket

6. Camshaft bearing front housing

10

7. Camshaft bearing rear housing

8. Camshaft

9. Valve collets

10. Top valve spring seat

11. Outer valve spring

12. Inner valve spring

13. Bottom valve spring seat

14 Inlet valve

15. Guide, inlet valve

16. Guide, outlet valve

17. Outlet valve

18. Circlip

19. Oil deflector cap

20. Tappet bucket

21. Shim

22. Cylinder head

23. Valve seat

24. Spacer washer

A. TDC mark on crankshaft sprocket

B. Alignment mark on oil pump cover

C. Pointer (lug) on rear timing cover

D.

Timing mark on camshaft sprocket

E. Camshaft eccentric, fuel pump drive

I. Checking the timing belt tension

II. Cylinder head bolt tightening sequence

III. Sequence to tighten camshaft bearing housing securing nuts

2112 timing gear

1. Crankshaft sprocket, camshaft drive

2. Camshaft timing belt

3. Coolant pump pulley

4. Tension pulley

5. Ehxaust camshaft sprocket

6. Rear timing cover

7. Input camshaft sprocket

8. Disc, cam phaser

9. Guide roller

10. Output camshaft

11. Valve cover

12. Input camshaft

13.Tappet

14. Piston

15. Ball

16. Plunger guide

17. Plunger

18. Valve spring guide

19. Camshaft bearing housing

20. Hydraulic valve lifter assy

21. Valve spring

22. Oil deflector cap

23. Valve guide

24. Valve seat

25. Inlet valve

26. Cylinder head

27. Return valve

28. Cam phaser

A. TDC mark on crankshaft sprocket

B. Alignment mark on oil pump cover

C. Notch in rear timing cover

D. Timing mark on exhaust camshaft pulley

E. Timing mark on input camshaft pulley

F. Notch in rear timing cover

G. Original ring of input camshaft

H.

Oilway to hydraulic tappet

I. Cylinder head bolt tightening sequence

II. Hydraulic valve lifter assy

11

Engine lubrication system

1. Oilway in cylinder head

2. Oil gallery in cylinder head

3. Camshaft

4. Pipe to draw crankcase emission to the side of air cleaner

5. Oil filler neck cap

6. Pipe to draw crankcase emission on carburettor / throttle body

12

7. Oilway to camshaft bearing

8. Oil pressure warning light switch

9. Sealing ring

10. Valve spring

11. Relief valve

12. Oil pump housing

13. Oil pump cover

14. Oil pick-up pipe

15. Oil pump - to - oil filter oilway

16. Oil filter - to - main oil gallery oilway

17. Check valve

18. Oil drain plug

19. Sump

20. Paper filter element

21. By-pass valve

22. Main bearing - to - big end bearing oilway

23. Oilway to main bearing

24. Main oil gallery

25. Oilway in cylinder block to cylinder head

26. Inlet pipe

27. Throttle valve plate

28. Carburettor

29. Air cleaner

30. Crankcase ventilation hose to air cleaner

31. Hose to draw crankcase emission on carburettor / throttle body

32. Oil separator strainer gause

33. Ventilation hose

34. Oil level dipstick

Engine cooling system

1. Expansion tank cap

2. Coolant level sender

3. Expansion tank

4. Radiator - to - expansion tank hose

5. Cylinder head outlet manifold

6. Radiator outlet hose

7. Radiator inlet hose

8. Cooling fan motor thermoswitch

9. Left-hand fluid cooler

10. Cooling fan motor

11. Cooling fan

12. Fan cowl

13. Inlet elbow (from radiator)

14. Main thermostat valve

15. Thermostat by-pass valve

16. Thermostat housing

17. Inlet pipe (from engine)

18. Solid heat sensitive filling

19. Rubber washer

20. Piston

21. Retainer

22. Outlet pipe (to pump)

23. Thermostat cover

24. Radiator cooling pipes

25. Radiator cooling plates

26. Right-hand fluid cooler

27. Drain tap

28. Coolant pump shaft bearing

29. Coolant pump sprocket

30. Coolant pump shaft

31. Oil seal

32. Coolant pump impeller

33. Oil seal thrust ring

34. Coolant pump housing

35. Coolant pump

36. Timing belt

37. Cap exhaust valve

38. Cap inlet valve

39. Cap valve housing

40. Coolant pump intake pipe

41. Coolant supply hose to carburettor choke pull-down

42. Coolant supply hose to throttle body heating

43. Coolant return hose from carburettor

44. Coolant supply hose to heater

45. Coolant feed hose from heater

46. Coolant return hose to expansion tank

47. Coolant temperature gauge sender

(used in electronic ignition system)

48. Thermostat

49. Heater radiator discharge hose

I. Thermostat operation diagram:

A - coolant temperature over 102 ° C;

B - coolant temperature within 87 to 102 ° C;

C - coolant temperature below 87 ° C.

13

Injection system diagram

1. Air cleaner

2. Mass airflow meter (MAF sensor)

3. Diagnostic plug

4. CHECK ENGINE light

14

5. Idle speed adjuster

6. Throttle position sensor

7. Throttle body

8. Tachometer

9. Speedometer

10. Fuel level gauge

11. Trip computer

12. Immobilizer control unit

13. Ignition module

14. Electronic control unit

15. Cooling fan relay

16. Cooling electric fan

17. Check valve

18. Gravity valve

19. Fuel pump relay

20. Two-way valve

21. Fuel vapour separator

22. Fuel filter

23. Cam phaser

24. Fuel pressure regulator

25. Fuel injector

26. Knock sensor

27. Electric fuel pump and sender

28. Speed sender

29. Crankshaft position sensor

30. Spark plug

31. Coolant temperature sender

32. Canister and electromagnetic purge valve

33. Oxygen sensor

34. Catalytic converter

35. Ignition switch

36. Battery

37. Ignition relay

1. Air pipe

2. Air cleaner housing

3. Air cleaner cover

4. Fuel rail

5. Fuel injector

6. Fuel return pipe

7. Fuel supply pipe

Injection system

8. Fuel pressure regulator

9. Filter element

10. Airflow meter

11. Fuel pump and fuel level sender

12. Intake pipe hose (connected to throttle body)

13. Fuel return line

14. Fuel supply line

15. Crankcase emission inlet hose (from cylinder head cover)

16. Fuel tank

17. Injector wiring harness

18. Coolant temperature sensor

19. Throttle body

20. Fuel filter

21. Throttle valve control cable

22. Hose to draw crankcase emission at idle

23. Throttle position sensor

24. Idle speed adjuster

25. Vacuum hose to fuel pressure regulator

26. Plegnum

27. Cap, pressure gauge connector

28. Crankshaft position sensor

29. Fuel pressure regulator valve

30. Fuel pressure regulator diaphragm

31. Mounting bracket

32. Intake pipe

33. Suppor bracket

34. Fluid discharge hose, throttle body

35. Fluid feed hose, throttle body heating

36. Fuel evap hose, canister

37. Inlet valve

A. Air suction to plegnum

B. Fuel return to fuel tank

C. Fuel supply from fuel rail

15

Fuel system

1. Cold air intake

2. Air duct

3. Camshaft eccentric

4. Pushrod

5. Fuel pump thermal insulating spacer

6. Gasket, thermal insulating spacer

7. Fuel pump gasket

8. Termoregulator

16

9. Air cleaner body

10. Air cleaner cover

11. Gause

12. Filter housing securing plate

13. Filter element

14. Perforated shell of filter element

15. Delivery pipe

16. Inner spacer

17. Seat, delivery valve

18. Delivery valve

19. Fuel pump cover

20. Filter

21. Suction valve

22. Suction line

23. Top cover

24. Top diaphragms

25. Bottom diaphragm

26. Bottom cover

27. Rocker arm

28. Shaft

29. Rocker

30. Eccentric

31. Pullrod

32. Priming lever

33. Outer spacer

34. Vapour separator

35. Filler cap

36. Vapour separator vent hose and sealing ring

37. Filler pipe

38. Fuel tank - to - vapour separator hose

39. Vent hose

40. Fuel tank

41. Vent pipe

42. Fuel gauge sender unit

43. Drain pipe

44. Return flow line

45. Supply line

46. Non-return valve

47. Fine filter

48. Fuel pump

49. Carburettor

50. Inlet air temperature control unit

51. Pushrod

52. Follower

53. Operating rod

54. Hot air intake

55. Flap valve

Carburettor

1. Part throttle heater

2. Primary throttle

3. Crankcase emission pipe

4. Accelerator pump operating lever

5. Accelerator pump rocker cam

6. Diaphragm

7. Part throttle enrichment fuel jet

8. Carburettor body

9. Part throttle enrichment diaphragm

10. Electromagnetic shut-off valve

11. Idling fuel jet

12. Carburettor top cover

13. Primary barrel main air jet

14. Choke plate

15. Accelerator pump nozzle and fuel delivery valve

16. Pull-down diaphragm

17. Throttle stop screw

18. Vacuum pipe to ignition distributor vacuum control unit

19. Idle mixture adjustment screw

20. Throttle operating lever

21. Cam, throttle valve control

22. Fluid barrel

23. Pull-down diaphragm pushrod

24. Pull-down unit cover

25. Bi-metal coil

26. Cam

27. Cover, semi-automatic pull-down unit

28. Closed throttle switch lead (overrun)

29. Choke lever

30. Main air jet, secondary barrel

31. Emulsion tube

32. Primary main fuel atomizer

33. Fuel supply pipe

34. Return to fuel tank

35. Fuel filter

á6. Float needle valve

37. Secondary throttle plate

38. Main fuel atomizer, secondary barrel

39. Secondary throttle adjustment screw

40. Secondary throttle arm

41. Choke pull-down gap adjustment screw

42. Primary throttle opening adjustment screw

43. Secondary throttle operating lever

44. Float

17

I II

Carburettor operation diagram

1. Pull-down diaphragm

2. Pushrod

3. Electromagnetic cut-off valve

4. Idling fuel jet

5. Main air jet, primary barrel

6. Idling air jet

7. Choke valve plate

8. Main fuel jet, primary barrel

9. Acceleration pump nozzles

10. Main fuel atomizer, secondary barrel

11. Econostat injection tube, full throttle enrichment

12. Main air jet, secondary barrel

18

13. Fuel correction jet, secondary barrel

14. Carburettor top cover

15. Needle valve

16. Jet, fuel return to tank

17. Return line to fuel tank

18. Fuel filter

19. Fuel supply pipe

20. Diaphragm, part throttle enrichment

21. Fuel jet, part throttle enrichment

22. Ball valve, part throttle enrichment

23. Float

24. Fuel jet and tube, full throttle enrichment

25. Fuel correction jet and tube, secondary barrel

26. Emulsion tube, secondary barrel

27. Main fuel atomizer, secondary barrel

28. Carburettor body

29. Secondary throttle plate

30. Primary throttle plate

31. Idle mixture adjustment screw

32. Part throttle channel heater

33. Crankcase breather

34. Vacuum pipe to ignition distributor vacuum control

35. Main fuel jet, primary barrel

36. Emulsion tube, primary barrel

37. Accelerator pump, ball valve

38. Accelerator pump rocker arm

39. Accelerator pump diaphragm

40. Accelerator pump operating lever

41. Bi-metal coil

42. Arm, bi-metal coil

43. Choke valve operating rod

44. Cam

45. Adjustment screw

46. Cam, throttle operating arm

47. Throttle valve lever, primary barrel

48. Arm, stop

49. Throttle valve adjustment screw

50. Throttle valve control rod

51.Throttle operating arm

52. Choke lever a. Idling air passage b. Float chamber balance orifice c. Air passage, part throttle enrichment d. Fuel passage, part throttle enrichment e. Outlet correcting ports, secondary barrel f. Air passage, pull-down unit g. Idling air passage orifice h. Correcting port, primary barrel i. Idling emulsion passage

I. Choke linkage

II. Secondary throttle linkage

Exhaust system

1. Exhaust manifold, 8 - valve engine

2. Bracket, front exhaust pipe

3. Gasket

4. Exhaust manifold, 16 - valve engine

5. Bracket clamp

6. Catalytic converter ceramic substrate

7. Catalytic converter

8. Intermediate silencer

9. Clasp

10. Sealing ring

11. Intermediate silencer housing

12. Exhaust perforated pipe

13. Baffle plate

14. Intake perforated pipe

15. Front exhaust pipe

16. Oxygen sensor

17. Nut locking plate

18. Flange, exhaust downpipe

19. Joint sealing ring

20. Flange, intermediate silencer pipe (or catalytic converter)

21. Suspension rings

22. Left-hand perforated pipe

23. Front perforated pipe

24. Centre baffle plate

25. Rear perforated pipe

26. Main silencer housing

27. Rear baffle plate

28. Right-hand perforated pipe

29. Front baffle plate

I. Exhaust system, 8 - valve engine

II. Exhaust system, 16 - valve engine

19

Clutch

1. Clutch bellhousing

2. Clutch release bearing

3. Bearing bush, clutch release fork pivot

4. Clutch release fork

20 5. Diaphragm spring

6. Clutch disc

7. Flywheel

8. Pressure plate

9. Scale to check ignition timing

10. Clutch - to - flywheel securing bolt

11. Clutch cover

12. Diaphragm spring fulcrum ring

13. Guide sleeve, clutch release bearing spring

14. Gearbox input shaft oil seal

15. Input shaft bearing

16. Input shaft

17. Sleeve, clutch release fork pivot

18. Clutch release fork boot

19. Adjustment nut

20. Cable protective boot

21. Outer cable end, bottom

22. Outer cable

23. Outer cable end, top

24. Cable

25. Clutch pedal bracket

26. Clutch pedal shaft

27. Pedal

28. Clutch pedal spring

29. Clutch release fork / bearing spring

30. Clutch release bearing assy

31. Clutch cover - to - pressure plate connection plate

32. Damper spring

33. Clutch disc hub

34. Rivet / damper tip

Gearbox

1. Gearbox housing

2. Drain plug

3. Differential taper roller bearing

4. Shim

5. Oil seal

6. Front left-hand roadwheel drive

7. Output shaft 1st driven gear

8. 1st, 2nd speed and reverse gear synchro sleeve

9. Output shaft 2nd speed driven gear

10. Output shaft 3rd speed driven gear

11. 3rd and 4th synchro sleeve hub

12. Output shaft 4th driven gear

13. Thrust washer

14. Output shaft ball bearing

15. Output shaft 5th speed driven gear

16. 5th synchro sleeve hub

17.Thrust washer

18. Output shaft

19. Gearbox housing end cover

20. Input shaft 5th speed driving gear

21. Input shaft

22. Input shaft ball bearing

23. 3rd / 4th synchro baulk ring

24. 3rd / 4th synchro sleeve

25. Detent ball

26. Interlock plungers

27. Input shaft roller bearing

28. Clutch release arm

29. Breather

30. Clutch release fork

31. Clutch release fork shaft sleeve

32. Clutch housing

33. Clutch release bearing

34. Output shaft roller bearing

35. Crown wheel

36. Pinion

37. Pinion shaft

38. Halfshaft gear

39. Speedometer drive gear

40. Speed sender

41. Speedometer driven gear

42. Front right-hand roadwheel drive

43. Boot, gearshift linkage joint

21

Gearchange linkage

1. Gearchange lever grip

2. Gearchange lever

3. Gearchange lever shaft

4. Gear lever shaft bushes

5. Spacer

6. Gaiter

7. Clamping plate

8. Stop, gearchange lever shaft

9. Circlip, ball socket

10. Cap, ball socket

11. Ball socket, gearchange lever

12. Spherical finger, gearchange lever

13, Spring, gearchange lever

14. Buffer, gearchange lever

22

15. Retainer, ball socket

16. Restrainer plate, ball socket retainer

17. Ball socket retainer - to - body floor securing bolt

18. Reverse locking bracket

19. Reverse locking bracket strap

20. Torque rod

21. Gearbox control rod

22. Clamp, gearbox control rod

23. Joint end

24. Joint sleeve

25. Joint shaft

26. Joint housing, gearbox control rod

27. Joint retaining taper screw

28. Joint gaiter

29. Shift rod oil seal housing

30. Oil seal

31. Bush, shift rod

32. Shift rod

33. Clutch housing

34. Relay lever (forward gears)

35. Lock clips

36. 1st / 2nd gear selector fork rod

37. 3rd / 4th gear selector fork rod

38. 5th gear selector fork rod

39. Lock clip guide pivot

40. Reverse relay lever

41. Reverse selector fork

42. Relay shaft

43. Gear selector mechanism housing

44. Torque rod securing bracket

45. Torque rod joint eye

46. Torque rod joint damper

47. Torque rod shaft

48. Torque rod end

49. Torque rod clamp

I. Reverse gear selection

II. 1st - 2nd gear line selection

III. Torque rod securing bracket, option

IV. Gearchange lever position with reverse gear engaged

Gearbox operation diagram

1. Gearbox housing end cover

2. 5th speed driving gear

3. Gearbox housing

4. 4th speed driving gear

5. Detent ball

6. Detent spring

7. Detent plunger

8. 3rd speed driving gear

9. 2nd speed driving gear

10. Reverse driving gear

11. 1st speed driving gear

12. Clutch bellhousing

13. Gearbox input shaft

14. Axle drive gear

15. Output shaft

16. Pinion shaft

17. Pinion

18. Halfshaft gear

19. Oil seal

20. Speedometer drive gear

21. Differential case

22. Crown wheel

23. Shift rod

24. Lever, shift rod

25.Three - shoulder relay lever

26. Reverse fork lock

27. Reverse fork

28. Reversing light switch

29. Reverse idler gear

30. Reverse idler gear shaft

31. Shim

32. 1st speed driven gear

33. 1st, 2nd speed and reverse synchro sleeve

34. 2nd speed driven gear

35. 3rd speed driven gear

36. 3rd / 4th synchro baulk ring

37. 3rd / 4th synchro sleeve hub

38. 3rd / 4th synchro sleeve

39. 4th speed driven gear

40. 5th speed driven gear

41. 5th synchro sleeve

A. Baulk ring projection a, b, c - Gaps

I. Synchronizer operation diagram

II.

Neutral

III. Engaging 4th gear

IV. Completed angular speed trimming for gear 39 and shaft 15

V. 4th gear complete engagement

23

24

Front wheel drive

1. Left-hand front wheel drive

2. Right-hand front wheel drive

3. Boot inner clip

4. Boot outer clip

5. Right-hand roadwheel driveshaft

6. Halfshaft gear circlip

7. Inner joint housing

8. Splash guard

9. Shaft buffer

10. CV joint hub circlip

11. CV joint ball

12. CV joint cage

13. CV joint hub

14. Thrust ring

15. Inner joint retaining clip

16. CV joint boot

17. Left-hand roadwheel driveshaft

18. Outer joint housing

Front suspension

1. Telescopic strut mounting, upper

2. Coil spring upper seat

3. Compression buffer

4. Telescopic strut bellows

5. Coil spring

6. Coil spring lower seat

7. Swing arm

8. Telescopic strut

9. Adjustment bolt

10. Eccentric washer

11. Control arm

12. Anti-roll bar bracket

13. Anti-roll bar mounting rubber

14. Anti-roll bar

15. Anti-roll bar strut

16. Brake disc

17. Circlips

18. Outer joint housing splined shank

19. Wheel hub bearing

20. Tie - rod

21. Front suspension cross-member

22. Balljoint housing

23. Balljoint bearing

24. Ballpin

25. Spacer

26. Ballpin boot

27. Compression buffer mounting

28. Suspension strut piston rod

29. Upper mounting bearing

30. Upper mountng rubber

31. Cover

32. Front suspension cross-member securing bolt

33. Front tie-rod joint mounting rubber

34. Shim

35. Front tie-rod joint bush

36. Stub axle

37. Suspension arm - to - body bracket

38. Suspension arm joint rubber bush

39. Suspension arm joint spacer

40. Anti-roll bar joint

41. Rear tie-rod joint

25

Rear suspension

1. Rear wheel hub

2. Rear suspension arm

3. Suspension arm securing bracket

4. Joint rubber bush

26

5. Spacer sleeve

6. Securing bolt, rear suspension arm

7. Body bracket

8. Upper mounting, coil spring

9. Retaining washer, shock absorber piston rod

10. Spacer sleeve

11. Coil spring packing

12. Retaining rubbers, shock absorber piston rod

13. Compression buffer

14. Shock absorber piston rod

15. Bellows

16. Rear suspension coil spring

17. Lower coil spring seat

18. Shock absorber

19. Link bar

20. Rear brake backplate

21. Circlip

22. Hub bearing

23. Washer

24. Wheel hub securing nut

25. Wheel hub shaft

26. Sealing ring

27. Hub cap

28. Splash guards

29. Suspension arm flange

30. Arm bracket with shock absorber lug

31. Shock absorber rubber bush

Steering

1. Track-rod end

2. Track-rod balljoint

3. Steering lever

4. Tie-rod adjuster pin

5. Left-hand track rod

6. Track rod - to - rack securing bolts

7. Right-hand track rod

8. Ballpin liner

9. Protective cap

10. Ballpin

11. Clip

12. Steering rubber mounting

13. Bellows

14. Needle bearing

15. Spider

16. Steering box

17. Pinch bolt

18. Flexible coupling

19. Middle shaft

20. Steering wheel mounting bracket

21. Spacer sleeve

22. Clamp bolt

23. Steering rack

24. Rack pad

25. Damper rings

26. Silent block

27. Connection plate

28. Upper shaft

29. Adjuster bush

30. Steering column tilt adjuster lever

31. Circlip

32. Upper column shroud

33. Steering shaft bearing

34. Horn push pad

35. Steering wheel

36. Lower column shroud

37. Roller bearing

38. Pinion

39. Ball bearing

40. Protective bush

41. Sealing ring

42. Nut, bearing

43. Dust cover

44. Sealing ring

45. Damper slipper

46. Nut

A. Mark on the steering box

B. Mark on the dust cover

27

Braking system

1. Brake disc

2. Carrier

3. Caliper

4. Brake pads

5. Wheel cylinder

6. Piston

28

7. Pad wear indicator

8. Sealing ring

9.Wheel cylinder - to - guide pin securing bolt

10. Dust cover

11. Guide pin

12. Splash guard

13. Friction linings

14. Wheel hub

15. Guide studs

16. Brake hose

17. Pad spring

18. Piston dust cover

19. Stub axle - to - wheel cylinder securing bolt

20. Bleed screw

21. Caliper mounting bolt

22. Rear brake shoes

23. Hold-down spring

24. Expander strut

25. Upper return spring

26. Wheel cylinder dust seal

27. Stop screw

28. Bleed screw

29. Rear brake backplate

30. Retainer

31. Thrust ring

32. Spring

33. Brake fluid inlet union

34. Hold-down cup

35. Seal

36. Wheel cylinder piston

37. Abutment plate

38. Pin, shoe manual operation lever

39. Shoe manual operation lever

40. Handbrake cable

41. Cable spring

42. Cable end piece

43. Lower return spring

44. Brake shoe mount

45. Guide plate

46. Rivets

47. Cast iron ring a. Vents b. Threaded holes for drum removal

Braking system operation diagram

1. Carrier

2. Guide pin

3. Disc brake pads

4. Caliper

5. ‘Left-hand front - to - right-hand rear’ brake hose

6. Front brake wheel cylinder

7. Wheel cylinder piston

8. Piston seal

9. Front brake disc

10. Piston stroke limiter screw

11. Sealing ring

12. Thrust cup

13. Piston return spring

14. ‘Right-hand front - to - left-hand rear’ brake operating piston

15. Spring, sealing ring

16. Spacer

17. Master cylinder fluid reservoir

18. ‘Left-hand front - to - right-hand rear’ brake operating piston

19. Seal

20. Vacuum valve

21. Valve body

22. Diaphragm

23. Vacuum servo unit piston

24. Vacuum servo unit valve

25. Valve spring

26. Input rod return spring

27. Air filter

28. Input rod

29. Brake pedal return spring

30. Rear pressure regulator piston

31. Bush, piston

32. Seal

33. Spring, piston

34. Sealing rings

35. Valve disc

36. Valve spring

37. Plug

38. Valve

39. Spring

40. Plunger

41. Piston head seal

42. ‘Left-hand front - right-hand rear’ hydraulic circuit

43. Stop - light switch end

44. Brake pedal

45. Dust cover

46. Output rod

47. Valve housing return spring

48. Shoe return spring

49. Rear brake shoe

50. Rear brake wheel cylinder piston

51. Piston seal

52. Thrust rings

A. Vacuum cavity

B. Atmospheric cavity

C. Atmosphere - to - valve inner cavity port

D. Vacuum - to - valve inner cavity port

E, G. Pressure regulator chambers connected to master cylinder

F. Pressure to the piston from related drive componenets

L, N.

Pressure regulator chambers connected to wheel cylinders

K, M, H.

Gaps

P1 Fluid pressure in master cylinder

P2 Fluid pressure in wheel cylinder

29

Wiring diagram

1. Headlight unit

2. Front brake pad wear sensor

3. Reversing light switch

4. Cooling fan motor thermo-switch

5. Engine cooling fan motor

6. Horn

7. Carburettor electromagnetic valve

8. Closed throttle switch

9. Oil level sender

10. Oil pressure warning light sender

11. Coolant temperature gauge sender

12. Speed sender

13. Starter motor

14. Battery

30 15. Alternator

16. Windscreen washer motor

17. Washer fluid level sender

18. Coolant level sender

19. Windscreen wiper gear motor

20. Exhaust gas recirculation (EGR) valve

21. Micro gear motor, heater shutter control

22. Heater unit motor

23. Ignition coil

24. Ignition distributor

25. Spark plug

26. Control module

27. Carburettor electromagnetic valve control unit

28. Heater motor additional resistor

29. Brake fluid level sender

30. Exterior lighting switch

31. Instrument cluster

32. Foglight switch

33. Foglight warning light

34. Heated rear window warning light

35. Heated rear window switch

36. Steering column combination switch

37. Instrument lighting switch

38. Ignition switch

39. Fusebox

40. Fuel level gauge sender

41. EGR valve switch

42. Inspection light socket

43. Heater control unit

44. On-board control system display cluster

45. Hazard warning flashers switch

46. Clock

47. Heater controls illumination lamp

48. Glovebox light

49. Direction indicators side repeaters

50. Glovebox light switch

51. Handbrake ‘on’ warning light switch

52. Cigarette lighter

53. Driver’s seat belt reminder sender

54. Ashtray lamp

55. Stop-light switch

56. Reading light

57. Interior light

58. Temperature sensor for heating system

59. Switches in front door pillars

60. Switches in rear door pillars

61. Outboard rear lights

62. Inboard rear lights

63. Number plate light

64. Luggage compartment light

K1. Bulb failure relay

K2. Windscreen wiper relay

K3. Intermittent relay, direction indicator / hazard flashers

K4. Headlight dipped beam relay

K5. Headlight main beam relay

K6. Extra relay

K7. Heated rear window relay

K8. Not used (not fitted to vehicles of VAZ -2110 family)

A. Connectors for rear window washer motor

B. To dim-dip light wiring connector

C. Connector to trip computer

D. To headlight wiper wiring connector

E. To rear window heating element

F. Connector for extra brake light

Injection system wiring diagram (GM)

1. Diagnostic plug

2. Idle speed adjuster

3. Electronic control module (ECM)

4. Knock sensor

5. Ignition module

6. Spark plugs

7. Injectors

8. Fuel electric pump and fuel level sender

9. Connector to instrument panel wiring harness

10. Oxygen sensor

11. Fuse for fuel pump, fuel pump relay and injectors

12. Fuel pump relay

13. Fuse for speed sender, oxygen sensor and MAF sensor

14. Power ‘on’ relay

15. Fuse for ECM and ignition module

16. Cooling fan motor relay

17. Engine cooling fan motor

18. Mass airflow (MAF) meter

19. Canister purge valve

20. Speed sender

21. Coolant temperature sensor

22. Throttle position sensor

23. Crankshaft position sensor

A. To battery ‘+’ terminal

31

Wiring diagram for engine 2111 management system, multipoint fuel injection to meet

EURO-2 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111, 21122:

1 - Injectors;

2 - Spark Plugs;

3 - Ignition Module;

4 - Data Link Connector (DLC);

5 - Electronic Control Module (ECM);

32 6 - Connector, to instrument panel harness;

7 - Main Relay;

8 - Fuse, to main relay;

9 - Cooling Fan Relay;

10 - Fuse, to cooling fan relay;

11 - Fuel Pump Relay;

12 - Fuse, to fuel pump relay;

13 - Mass Air Flow (MAF) Sensor;

14 - Throttle Position (TP) Sensor;

15 - Engine Coolant Temperature (ECT) Sensor;

16 - Idle Air Control (IAC) Valve;

17 - Heated Oxygen Sensor (HO2S);

18 - Knock Sensor (KS);

19 - Crankshaft Position (CKP) Sensor;

20 - EVAP Purge Solenoid;

21 - Immobilizer Control Module;

22 - Immobilizer System Key Reader;

23 - Vehicle Speed Sensor (VSS);

24 - Electric Fuel Pump with Fuel Level Sensor;

25 - Oil Pressure Control Light Sensor;

26 - Engine Coolant Temperature Gauge Sensor;

27 - Oil Level Sender;

A Connector, to internal ABS module;

B Connector, to A/C harness;

C Connector, to electric fan harness;

D wiring to ignition switch (illumination light);

E Connector, to blue/white wire disconnected from the ignition switch;

F to battery terminal «+»;

G1, G2 - Ground Connections.

Alongside letter code of wire color this diagram also has digital marking indicating the number of electrical component to which the wire should be connected, e.g. «-5-». Marking «-S7-» or «-SF-» means that the wire should be connected to component #7 or F through the connection not shown on the diagram.

Important: A different sequence of fuses may be used while assembling the vehicle.

Wiring diagram for engine 2112 management system, sequential fuel injection to meet

EURO-2 emission standards (ECM M1.5.4N

and January-5.1), designed for vehicles

VAZ-21103, 21113, 2112:

1 - Injectors;

2 - Spark Plugs;

3 - Ignition Module;

4 - Data Link Connector (DLC);

5 - Electronic Control Module (ECM);

6 - Connector, to instrument panel harness;

7 - Main Relay;

8 - Fuse, to main relay;

9 - Cooling Fan Relay;

10 - Fuse, to cooling fan relay;

11 - Fuel Pump Relay;

12 - Fuse, to fuel pump relay;

13 - Mass Air Flow (MAF) Sensor;

14 - Throttle Position (TP) Sensor;

15 - Engine Coolant Temperature (ECT) Sensor;

16 - Idle Air Control (IAC) Valve;

17 - Heated Oxygen Sensor (HO2S);

18 - Knock Sensor (KS);

19 - Crankshaft Position (CKP) Sensor;

20 - EVAP Purge Solenoid;

21 - Camshaft Position Sensor (CMP);

22 - Immobilizer Control Module;

23 - Immobilizer System Key Reader;

24 - Vehicle Speed Sensor (VSS);

25 - Electric Fuel Pump with Fuel Level Sensor;

26 - Oil Pressure Control Light Sensor;

27 - Engine Coolant Temperature Gauge Sensor;

28 - Oil Level Sender;

A Connector, to interior ABS module;

B Connector, to A/C harness;

C Connector, to electric fan harness;

D wiring to ignition switch (illumination light);

E Connector, to blue/white wire disconnected from the ignition switch;

F to battery terminal «+»;

G1, G2 - Ground Connections.

Alongside letter code of wire color this diagram also has digital marking indicating the number of electrical component to which the wire should be connected, e.g. «-4-». Marking «-S7-» or «-SF-» means that the wire should be connected to component #7 or F through the connection not shown on the diagram. Some markings also indicate pin number (after a slash), e.g. «-5/15-»

Important: A different sequence of fuses may be used while assembling the vehicle.

33

Wiring diagram for engine 2111 management system, sequential fuel injection, to meet

EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111,21122

:

1 - Injectors;

2 - Spark Plugs;

3 - Ignition Module;

4 -

34 5 -

Data Link Connector (DLC);

Electronic Control Module (ECM);

6 - Oil Pressure Control Light Sensor;

7 - Engine Coolant Temperature Gauge Sensor;

8 - Oil Level Sender;

9 - Main Relay;

10 - Fuse, to main relay;

11 - Cooling Fan Relay;

12 - Fuse, to cooling fan relay;

13 - Fuel Pump Relay;

14 - Fuse, to fuel pump relay;

15 - Mass Air Flow (MAF) Sensor;

16 - Throttle Position (TP) Sensor;

17 - Engine Coolant Temperature (ECT) Sensor;

18 - Idle Air Control (IAC) Valve;

19 - EVAP Purge Solenoid;

20 - Rough Road Sensor (G-Sensor);

21 - Catalyst Monitor Heated Oxygen Sensor (HO2S 2);

22 - Fuel Control Heated Oxygen Sensor (HO2S 1);

23 - Knock Sensor (KS);

24 - Crankshaft Position (CKP) Sensor;

25 - Immobilizer Control Module;

26 - Immobilizer System Key Reader;

27 - Camshaft Position (CMP) Sensor;

28 - Electric Fuel Pump with Fuel Level Sensor;

29 - Vehicle Speed Sensor (VSS);

30 - Connector, to instrument panel har ness;

A - Connector, to A/C harness;

B Connector, to internal ABS module;

C Connector, to electric fan harness;

D - wiring to ignition switch (illumination light);

E - Connector, to blue/white wire discon nected from the ignition switch;

F - to battery terminal «+»;

G1, G2 Ground Connections.

Alongside letter code of wire color this diagram also has digital marking indicating the number of electrical component to which the wire should be connected, e.g. «-5-». Marking «-S9-» or «-SF-» means that the wire should be connected to component #9 or F through the connection not shown on the diagram. Some markings also indicate pin number (after a slash), e.g. «-5/15-».

Important: A different sequence of fuses may be used while assembling the vehicle.

Wiring diagram for engine 2112 management system, sequential fuel injection, to meet

EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21103, 2113, 2112

:

1 - Injectors;

2 - Spark Plugs;

3 - Ignition Module;

4 - Data Link Connector (DLC);

5 - Electronic Control Module (ECM);

6 - Oil Pressure Control Light Sensor;

7 - Engine Coolant Temperature Gauge Sensor;

8 - Oil Level Sender;

9 - Main Relay;

10 - Fuse, to main relay;

11 - Cooling Fan Relay;

12 - Fuse, to cooling fan relay;

13 - Fuel Pump Relay;

14 - Fuse, to fuel pump relay;

15 - Mass Air Flow (MAF) Sensor;

16 - Rough Road Sensor (G-Sensor);

17 - Throttle Position (TP) Sensor;

18 - Engine Coolant Temperature (ECT) Sensor;

19 - Idle Air Control (IAC) Valve;

20 - EVAP Purge Solenoid;

21 - Catalyst Monitor Heated Oxygen Sensor (HO2S 2);

22 - Fuel Control Heated Oxygen Sensor (HO2S 1);

23 - Knock Sensor (KS);

24 - Crankshaft Position (CKP) Sensor;

25 - Immobilizer Control Module;

26 - Immobilizer System Key Reader;

27 - Camshaft Position (CMP) Sensor;

28 - Electric Fuel Pump with Fuel Level Sensor;

29 - Vehicle Speed Sensor (VSS);

30 - Connector, to instrument panel har ness;

A - Connector, to A/C harness;

B Connector, to internal ABS module;

C Connector, to electric fan harness;

D Wiring to ignition switch (illumination light);

E Connector, to blue/white wire discon nected from the ignition switch;

F to battery terminal «+»;

G1, G2 - Ground Connections.

Alongside letter code of wire color this diagram also has digital marking indicating the number of electrical component to which the wire should be connected, e.g. «-5-». Marking «-S9-» or «-SF-» means that the wire should be connected to component #9 or F through the connection not shown on the diagram. Some markings also indicate pin number (after a slash), e.g. «-5/15-».

Important: A different sequence of fuses may be used while assembling the vehicle.

35

36

Alternator

Specification

Maximum current at 13 v and 6000 RPM, A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Adjustable range of voltage, v . . . . . . . . . . . . . . . . . . . . 13.2 to 14.7

Engine - to - alternator ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 : 2.4

1. Housing

2. ‘B+’ terminal for power consumption

3. Interference suppression capacitor 2.2 uF

4. Common terminal of additional diodes

(connected to ‘D+’ of voltage regulator)

5. Holder for rectifier positive diodes

6. Holder for rectifier negative diodes

7. Stator winding terminals

8. Voltage regulator

9. Brush holder

10. Rear cover

11. Front cover

12. Stator core

13. Stator winding

14. Spacer

15. Washer

16. Taper washer

17. Pulley

18. Nut

19. Rotor shaft

20. Front rotor shaft bearing

21. Rotor pole ends

22. Rotor winding

23. Bush

24. Clamp screw

25. Rear rotor bearing

26. Bearing bush

27. Slip rings

28. Negative diode

29. Positive diode

30. Additional diode

31. ‘D’ t erminal (common terminal of additional diodes)

32. Battery

33. Alternator

34. Fusebox

35. Ignition switch

á6. Battery charge warning light

37. Instrument cluster

38. Brush

39. Voltage regulator earth terminal

40. Voltage regulator ‘ DF’ terminal

41.Voltage regulator ‘D+’ terminal

Starter motor

Specification

Rated power, kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.55

Current consumption at rated power, not greater, A . . . . . . . . .375

Current consumption at ‘brake-on’ state, not greater, A . . . . .700

Current consumption at idle, not greater, A . . . . . . . . . . . . . . . . .80

1. Drive shaft

2. Front cover bush

3. Stop ring

4. Pinion and free-wheel clutch inner ring

5. Clutch roller

6. Drive shaft mount and retainer

7. Planet gear shaft

8. Gasket

9. Bracket, lever

10. Operating lever

11. Front cover

12. Starter motor relay armature

13. Relay holding winding

14. Relay plunging winding

15. Solenoid yoke

16. Plunger

17. Relay core

18. Contact disc

19. Cover

20. Through-bolts

21. ‘Positive’ brush terminal

22. Clip

23. Brush holder

24. ‘Positive’ brush

25. Armature shaft

26. Pinch bolt

27. End cover and bush

28. Commutator

29. Housing

30. Permanent magnet

31. Armature core

32. Armature shaft mount and retainer

33. Planet gear

34. Centre (drive) gear

35. Carrier

36. Ring gear

37. Ring, operating lever

38. Hub and free-wheel clutch outer ring

39. Spring stop

40. Battery

41. Alternator

42. Starter motor

43. Ignition switch

I. Starter motor operation diagram:

A - starter motor is “OFF”

B, C - actuation of starter motor

D - starter motor is “ON”

II. Clutch operation:

• on the left - at engine start-up

• on the right - after engine start

37

Breakerless ignition system

1. Integrated circuit

2. Permanent magnet and circuit

3. Cover

4. Terminal for ignition coil lead

5. Centre carbon electrode

6. Side electrode and terminal

38

7. Rotor

8. Shield

9. Shaft front bearing holder

10. Baseplate

11. Steel screen

12. Centrifugal advance unit driven plate

13. Governor weight

14. Drive plate

15. Oil seal

16. Shaft

17. Coupling

18. Rear shaft end bush

19. Vacuum advance unit

20. Vacuum union

21. Diaphragm

22. Vacuum advance operating rod

23. Hall sensor

24. Ignition distributor housing

25. Bearing, baseplate

26. Bush

27. Felt ring

28. Contact stud

29. Insulator

30. Spark plug body

31. Sealing ring

32. Heat screening washer

33. Centre electrode

34. Side electrode

35. Secondary winding terminal (high tension)

36. Ignition coil secondary winding

37. Ignition coil primary winding

38. Plastic insulation

39. Core

40. Primary winding terminals (low tension)

41. Ignition distributor

42. Spark plugs

43. Ignition coil

44. Ignition control module

45. Ignition switch

I. Centrifugal advance operation diagram

II. Hall sensor operation diagram:

U voltage pulses at Hall sender output

I current pulses in ignition coil primary winding t current build-up time

III. Vacuum advance unit characteristics:

A - timing angle, degrees

P vacuum, GPa

IV.

Centrifugal advance unit characteristics:

A - timing angle, degrees n distributor shaft rotation rate

Headlight unit

1. Headlight housing

2. Cover

3. Vertical adjustment screw

4. Lens bracket

5. Horizontal adjustment screw

6. Lens mounting rim

7. Carrier plate

8. Reflector, main beam

9. Main beam bulb AKÉ 12-55

10. Sidelight bulb A12-5-1

11. Headlight glass

12. Frame

13. Lens

14. Diaphragm

15. Dipped light reflector

16. Dipped light bulb AKÉ 12-55

17. Direction indicator side repeater housing

18. Light filter

19. Direction indicator bulb A 12-21-3

20. Direction indicator glass

21. Hydraulic adjuster working cylinder

22. Spring

23. Joint

24. Slide

25. Shield

26. Arm

27. Lens retaining clamp

28. Return spring

29. Pushrod, hydraulic adjuster working cylinder

30. Seal

31. Headlight unit

32. Fusebox

33. Headlight switch

34. Exterior light switch

35. Ignition switch

36. Headlight main beam warning light, instrument cluster

A. To power supply

K4. Headlight main beam relay

K5. Headlight dipped beam relay

I. AO ‘Avtosvet’ headlight unit

II. Optical diagram of AO ‘Avtosvet’ main beam headlight unit

III. Terminal numbers in headlight connector:

1 - negative

2 - dipped beam light

3 - sidelight

4 - main beam light

IV. Bosch headlight unit (direction indicator is as in AO ‘Avtosvet’ headlight unit)

V.

Headlight operation diagram

39

Windscreen wiper

1. Bracket

2. Wiper gear motor

3. Left-hand arm connection

4. Left-hand arm spindle

5. Bush, shaft

6. Crank arm

40

7. Connection rod

8. Link arm

9. Wiper arm

10. Protective cap

11. Right-hand arm spindle

12. Right-hand arm connection

13. Crank arm

14. Cover

15. Joint housing

16. Balljoint

17. Gear motor tie-rod

18. Crank

19. Rear bush, armature shaft

20. Felt ring

21. Motor housing

22. Permanent magnet

23. Armature

24. Commutator

25. Rocker arm with brush holders, chokes and thermo bi-metal fuse

26. Front bush, armature shaft

27. Panel with interference suppression capacitors and limit switch contacts

28. Intermediate gears unit

29. Cover

30. Gear motor housing

31. Driven gear

32. Output shaft, gear motor

33. Intermediate gears unit

34. Contact ring, limit switch

35. Wiper motor

36. Thermo bi-metal fuse

37. Windscreen washer pump motor

38. Fusebox

39. Ignition switch

40. Windscreen wipe/wash switch

A. Terminal numbers in windscreen wiper connector

B. To power supply

C1, C2. Interference suppression capacitors

K2.

Windscreen wiper relay

K6.

Additional relay

L1, L2.

Chokes a.

1st speed (slow) wiper arm b.

2nd speed (fast) wiper arm

Bodywork

1. Front panel

2. Top cross-member, radiator grille

3. Right-hand front wing

4. Right-hand inner wing

5. Bonnet hinge

6. Bonnet

7. Front door inner panel

8. Windscreen pillar

9. Front roof beam

10. Right-hand rear door

11. Centre roof beam

12. Left-hand body side

13. Rear coil spring mounting

14. Cross-member

15. Rear roof beam

16. Roof panel

17. Boot lid

18. Rear floor

19. Rear screen frame

20. Rear panel

21. Left-hand rear door

22. Floor sill

23. Centre floor

24. Left-hand front door

25. Front floor

26. Left-hand front wing

27. Front coil spring mounting

28. Bracket

29. Left-hand front chassis arm

30 Bottom cross-member, radiator grille

31. Roof panel

32. Side window pillar

33. Tailgate

34. Top panel, rear body

35. Bottom panel, rear body

36. Rear body side panel

37. Centre pillar

38.Top panel, body side

39. Roof panel

40. Right-hand side panel, rear body

41.Tailgate panel

42.Upper panel, rear body

43. Centre panel, rear body

44. Bottom panel, rear body

45. Left-hand side panel , rear body

I. VAZ - 2110 bodywork

II. VAZ - 2111 bodywork

III. VAZ - 2112 bodywork

41

Bodywork trim and seals

1. Bulkhead insulation

2. Right-hand front door trim

3. Windscreen pillar trim

4. Headlining

42

5. Right-hand rear door trim

6. Upper trim, centre pillar

7. Lower trim, centre pillar

8. Rear parcel shelf

9. Rear pillar cover

10. Boot covering

11. Luggage compartment carpet

12. Wheel arch / boot trim

13. Sill trim, rear

14. Sill trim, front

15. Floor carpet

16. Tailgate trim, lower

17. Right-hand tailgate trim

18. Tailgate trim, upper

19. Headlining

20. Right-hand rear pillar trim

21. Rear screen right-hand pillar trim

22. Shelf support

23. Rear parcel shelf

24. Wheel arch / body side trim

25. Luggage compartment carpet

A - Airbox seal

B - Seal, sliding glass front guide rail

C - Sliding glass window seals, lower

D - Windowscreen seal, upper

E - Windscreen upper corner seal

F - Door weatherstrips and sliding glass upper seals

G - Seal, sliding glass rear guide rail

H - Rear window seal

I - Molding, side window

J - Boot lid seal

K - Door aperture weatherstrip, lower

L - Upper molding, side window

M - Lower molding, side window

N - Tailgate aperture weatherstrip

I. Detail, VAZ - 2111 bodywork

1. Front seat cushion

2. Front seat back

3. Headrestraint

4. Headrestraint plastic insert

5. Split pin

6. Headrestraint guide

Seats

7. Headrestraint trim

8. Right-hand rear seat back

9. Centre rear seat back

10. Left-hand rear seat back

11. Rear seat cushion

12. Seat back rake adjuster

13. Retainer

14. Gasket

15. Side trim, seat back rake adjuster

16. Seat back frame

17. Bottom part, seat back rake adjuster

18. Seat slide

19. Seat rail

20. Seat sliding adjuster

21. Frame support

22. Cushion frame

23. Springs

24. Front bracket

25. Torsion bars

26. Right-hand cushion trim, rear seat

27. Right-hand cushion panel, rear seat

28. Rear seat back lock handle

29. Right-hand rear seat back

30. Rear seat back locking catch

31. Mounting bracket

32. Rear seat back

33. Rear seat cushion

34. Rear seat cushion hinges

35. Cushion lift strap

43

Body mechanisms

1. Door lock gear motor

2. Locking rod

3. Inner lock housing

4. Outer control lever

5. Intermediate lever

6. Lock operating lever

7. Lock operation finger

44

8. Pawl

9. Ratchet

10. Exterior lock cover

11. Exterior lock housing

12. Private lock

13. Clip

14. Exterior door handle

15. Dog

16. Door exterior handle operating link

17. Private lock control rod

18. Striker plate

19. Finger

20. Door locking knob

21. Locking knob rod

22. Inner door lock housing

23. Inner handle intermediate rod

24. Inner handle crank arm

25. Interior door handle

26. Operating lever

27. Inner control lever

28. Drive lever, door locking knob

29. Inner door handle locking lever

30. Inner handle operating rod

31. Winder handle lever

32. Handle trim cover

33. Escutcheon

34. Operating shaft

35. Pinion

36. Barrel with gear wheel

37. Window regulator housing

38. Roller

39. Stud

40. Retainer

41. Strap

42. Bracket

43. Window regulator gear motor

44. Window regulator mechanism

45. Window regulator mounting

46. Roller

47. Sliding glass

48. Sliding glass holder

49. Plate

50. Guide rail

51. Cable

52. Left-hand lock housing

53. Drive link

54. Lock linkage

55. Lock handle

56. Right-hand lock housing

57. Pawl

58. Arm

59. Lock rotor

60. Striker plate

61. Reinforcement plate

62. Bonnet hook

63. Striker plate

64. Rotor

65. Operating lever

66. Ejector

67. Control cable

68. Lock handle

69. Lock housing

I. Front door lock

II. Rear door lock operation diagram

III. Front door window regulator linkage

IV. Electric window regulator

V. Check strap

VI. Window regulator

VII. Boot lock

VIII. Bonnet lock

Interior heating and ventilation

1. Left-hand air duct

2. Inner ventilation outlet

3. Driver’s footwell outlet

4. Left-hand centre facia vent

5. Inner ventilation air duct

6. Footwell control flap

7. Heater radiator cowling

8. Heater radiator

9. Micro gear motor

10. Lever

11. Heater control flap operating lever

12. Return hose

13. Supply hose

14. Rear cowl

15. Fan cowl

16. Evap hose

17. Front cowl

18. Electric fan, heater

19. Air box

20. Bulkhead insulation

21. Fresh air box outlet

22. Recirculation shutter

23. Windscreen demister nozzles

24. Outlet grilles

25. Vent nozzle control lever

26. Side window demister nozzles

27. Control lever

28. Right-hand vent control lever

29. Facia

30. Air conditioner switch

31. Recirculation switch

32. Electric fan control knob

33. A/C control knob

34. Passenger’s footwell air duct outlet

35. Right-hand air duct

36. Heater duct shutter

37. Heater control flap

38. Windscreen demister nozzle flap

39. Bracket, heater control levers

40. Intermediate lever

41. Footwell flap operating rod

42. Operating rod, windscreen demister nozzle flap

I. Heater operation diagram

II. Heater controls

45

2110-3902400-11

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