Push Button Door Lock
Fitting Instructions
Tools Required
Push button door lock (Model P-DL01 and
Required Cross Head
Drill Bits: Screwdriver
Ø10mm
Ø25mm
Drill
Pack Contents
1. Exterior Code Pad Assembly
The world’s favourite lock since 1843
3.
2.
1.
1
6
2
7
3
8
4
9
5
0
X
Z
Y
C
2. Interior Handle Assembly
3. Neoprene Seals. x 2
4. Latchbolt (60mm standard)
5. Spindles x 3 (only one is used)
6. Interior handle assembly fixing bolts
(2 x 50mm)
(2 x 36mm)
7. Wood Screws x 4. Use with
Latchbolt and Strike plate
8. Latchbolt Support Post
School Street, Willenhall, West Midlands WV13 3PW
www.yale.co.uk Tel: +44 (0) 1902 364647 E-mail: info@yale.co.uk
9. Spare Colour Code Tumblers x 4
10. Tweezers
11. Strike Plate
5.
4.
12. Strike Box
13. Code Card
14. Exterior Code Pad Fixing lugs x 2
Issue No: 01-2012
6.
8.
7.
9.
10.
x2
12.
11.
13.
x2
Record your factory
14.
pre-set code here
Fitting Instructions
Before commencing installation check that all parts are
working correctly.
• Exterior Code Pad Assembly: Enter code from the
pre-set factory code card, and turn the knob to the right.
The knob should turn and return freely under spring
pressure. IF YOU INTEND TO CHANGE THE CODE
YOU SHOULD DO IT NOW. Refer to code changing
instructions.
• Interior Handle Assembly: Make sure that the lever
handle turns freely.
• Latchbolt: Check that the spring latch and spindle hub
move freely.
New Installation:
1) Check the hand of your door
INSIDE
LEFT HAND
RIGHT HAND
OUTSIDE
Viewed from the outside
(Code Pad side) your
door is left handed if the
hinges are on the right.
2) Apply the template
Select the desired position on the
door. Fold the template along the
dotted 60mm line and tape to the
door.
• Mark and drill all six 10mm holes as shown on the template.
• Use a chisel to clear the line of 4 x10mm holes into a
single slot.
• Mark the central point on the "centre line of latch" on the
edge of the door and drill a 25mm hole to a depth of 95mm
for the latchbolt.
• Insert the latchbolt into the the edge of the door and mark
around the face plate.
• Remove the latchbolt and cut a 3mm rebate so that the face
plate fits flush with the edge of the door.
• Fit the latchbolt with 2 wood screws.(Ensure that
the bevelled face of the latchbolt faces the door frame)
3) Fit latchbolt support post
Screw the Latchbolt Support Post in
the back of the Exterior Code
Pad Assembly. Hole A for left
hand hung door and Hole B for
right hand hung door.
A
B
4) Fit exterior code pad fixing lugs
Screw the fixing lugs into the back of the Exterior Code Pad
at the top and bottom.
5) Handing the code pad assembly
BLUE
SCREWS
HANDING
PIN
COVER
PLATE
The Exterior Code Pad
Assembly is usually factory set
for left hand door handing.
(The outer knob will turn freely
in an anticlockwise direction
and resist clockwise turning).
To change for a right hand door:
HANDING
PIN
LOCATE
HANDING
PIN HERE
FOR LEFT
HAND DOOR
• Remove the two BLUE screws
and handing pin cover plate.
• Remove the handing pin and
replace it in the hole
horizontally opposite.
• Replace handing pin cover
plate.
8) Mounting the lock
Select the fixing bolts to suit the door thickness.
• For door thicknesses
less than 48mm use
the shorterġ bolts
(36mm).
• Fit the neoprence
seals to both the
Exterior Code Pad
and Interior Handle
Assemblies.
• Hold the Exterior
Code Pad Assembly onto the door with the
spindle in position ensuring that the latchbolt support post
engages the hole in the latchbolt.
• Locate the Interior Handle Assembly on the inside of the
door engaging the spindle in the handle hub.
• Screw both sides together using the fixing bolts top and
bottom.
• Before final tightening of the fixing bolts make sure the lock
is vertical. Test the mechanism to ensure that the lock
functions correctly and moves easily.
DO NOT overtighten the fixing screws - this may cause ġ
distortion and lead to poor operation.
ġ
IMPORTANT :
CHECK THAT THE CODE WORKS TO AVOID A LOCKOUT
BEFORE CLOSING THE DOOR.
9) Fitting the strike plate
Fig. 1
Check that the outer knob now turns freely in a clockwise
direction and resists anticlockwise turning.
6) Handing the interior handle assembly
BLACK
HANDING
SCREWS
(POSITION A)
(POSITION B)
Interior Handle
Assembly
The Interior Handle
Assembly is usually factory set
for left hand door handing.
(The handle will turn freely in
an anticlockwise direction only).
To change for a right hand door:
• Remove BLACK handling
screw from position A and
relocate it in position B.
Check that the inside handle now turns freely in a anti-clockwise
direction only.
7) Positioning the spindle
Viewed from
the outside
DOOR HUNG ON RIGHT
SPINDLE SHOULD ENGAGE
THE LATCH AS ABOVE
Fig. 3
• For door thicknesses less than 35mm use the shorter
spindle (75mm).For door thicknesses of 35-50mm use
the longer spindle (85mm) or (100mm).
• Position the spindle centrally through the latch bolt hub to suit
door handing as shown in the diagram above.
• Close the door against the door frame
and transfer the centre of
the latchbolt onto the door frame.
Fig. 2 • Position the strike plate on the door so
that it fits against the flat
of the latchbolt,with deadlatch
pluger depressed(Fig. 1).
•
Close
the door and mark the position
"PLUNGER"
of the strike plate on the door frame.
"LATCHBOLT"
• Using the strike plate as a template,align it with the position marks
in the door frame and mark the inner and outer edges of the strike plate
on the door frame.
• Cut a 1mm deep rebate so that the strike plate fits flush with the door
frame(Fig 2).
• Drill and chisel out the latchbolt hole to accommodate the
strike box(Fig 3).
• Fit the strike plate and strike box using only one wood screw at first
to ensure that it is positioned accurately.
• The latchbolt only and not the deadlatch plunger should enter the
aperture freely and be held without excessive play.
• When correctly positioned secure with the second wood screw
and check lock set for smooth operation.
10) Push button lock with hold open function
( Model P-DL02 only )
DOOR HUNG ON LEFT
SPINDLE SHOULD ENGAGE
THE LATCH AS ABOVE
Three spindles are provided. Select the spindle length to
suit the door thickness.
Changing the code number
LATCH
STOPPER
If your door is left
hand, turn the handle
90 degrees to the left
and slide the latch stopper to keep
up the handle.
The hold open function
is now working.
LATCH STOP
RED
CODE
PLATE
SCREWS
CODE
PLATE
1) Remove the lock from the door.
2) Remove the 4 red code plate retaining screws from
the back of the Exterior Code Pad Assembly. Take extra care
to keep the lock body on a flat surface when removing
the code plate to avoid spilling the small code
module components.
3) From the factory code setting, there are 5 RED
coloured key active code tumblers and 8 BLUE
coloured "keyless" code tumblers plus 1 neutral
code tumbler in the "C" position. (this is the code
clearing tumbler and must not be removed.)
4) Push and hold the "C" button. Never attempt to remove the "C"
button code tumbler. With the "C" button held down, remove
one or more code tumblers using the tweezer supplied.
5) Note the different shapes of the code tumblers before
re-inserting them into the code module.
6
1
7
2
8
3
9
4
0
5
RED and BLUE code tumblers have the square cut low and
high respectively. WHEN REPLACING CODE TUMBLERS THE
SQUARE CUT MUST ALWAYS FACE THE OUTSIDE OF THE
LOCK BODY.
square
cut
BLUE
BLUE
KEYLESS
TUMBLER
RED
RED KEY
TUMBLER
square cut
outside
square
cut
push button
6) Establish and write down your new code and insert the
appropriate coloured tumbler next to the code numbers in
the module. DO NOT LEAVE ANY TUMBLER POSITION
EMPTY. With the spare tumblers provided in the screw pack
you can reduce or increase your code to 4 or 6 digits.
7) Replace the code plate and secure with the 4 red retaining
screws.
8) Check the code by pressing the "C" button followed by the
code number.
9) The knob should turn freely in both directions if not return
to step 4 and confirm that the instructions have been fully
followed.
10) Reinstall the lock and place the spare colour code tumblers in a
safe place with the instructions and code.
RED
6
square
cut
1
7
2
8
3
9
4
Z
X
0
5
Z
X
C
Y
C
Y
RED
BLUE
BLUE
square cut
square cut
IMPORTANT:
Before changing codes the "C" button must be depressed and
held in the down position throughout code changing
procedure. Failure to do this will damage the code module.
Similar damage will occur if codes are not re-inserted
correctly. Please refer to code change instructions.
IMPORTANT:
square cut
Before changing codes the "C" button must be depressed and
held in the down position throughout code changing
procedure. Failure to do this will damage the code module.
Similar damage will occur if codes are not re-inserted
correctly. Please refer to code change instructions.
outside
number