Leading Solution LS Ultracapacitor Next-generation Energy Storage Devices with Low Resistance and Great Reliability Leading Solution LG Cable, LG Industrial Systems and LG-Nikko Copper, Gaon Cable, E1 and Yesco are starting with a new name, Leading Solution, LS. New Dream, New Start To become a leader in the competitive global market, LG has been divided into three groups, electronic and chemical for LG, energy and distribution for GS, Industrial electric·electronics and material for LS based on their business specialties. Industrial Electric· Electronic, Energy & Material Electronic & Chemical Energy & Retail Your good partner LG Cable is making a fresh start as LS Cable LS Cable is No.1 cable maker in Korea and its business fields are component, energy & telecom, machinery. Also, LS Cable is creating new businesses particularly in component and materials industry. LS Cable makes its best to accomplish the vision, 'Your No.1 Creative Partner' and be one of the world leaders with high technology and best level of service. Business of LS Cable Component Electronic Parts Ultracapacitor l Connector l Lead Frame l Antenna l ACF l Elastomer Circuit Material Copper Foils l FCCL l Polymer Switch Special wire & Cable Electronic wire & cable l Automotive wire & cable l Tube Automotive Parts Automotive rubber hose Energy & Telecom Power Cable Extra-high Voltage Cable System l Over Head Transmission Line l Medium & Low Voltage Cable l Special Rubber Cable l Bus Duct Telecommunication Optical Cable l LAN Cable l RF Feeder Cable l FTTH Copper & Aluminum Products Copper Rod l Magnet Wires l Aluminum Materials Machinery Tractor Air-Conditioning System Injection Molding Machine LS Ultracapacitor Electric Double Layer Capacitor Overview LS Ultracapacitor is promising energy storage device that positioned between conventional electrolytic capacitor and rechargeable battery. High power, high energy and long-term reliability feature of LS Ultracapacitor enables this component to use in various applications as backup power unit, auxiliary power unit, instantaneous power compensation, peak power compensation and energy storage as well. ■ Rated Voltage : up to 2.8 V ■ High Power Performance (vs. Battery) ■ High Energy Performance (vs. Conventional electrolytic capacitor) ■ Environmental Friendliness ■ Maintenance-free ■ Wide operating temperature range (-40˚C ~ 60˚C) Application Transportation >> Power Solutions : UPS, etc. >> - Auxiliary power for the regenerative braking of railroads - Peak power compensation for heavy machinery - Instantaneous power compensation of precise devices - Fast operation of office automation machines Automotive >> Military and aerospace devices >> - Output load compensation for FCEV - Auxiliary power for the regenerative braking of HEV - Highly reliable power for military and aerospace fields New & Renewable Energy >> - Emergency power for wind power generation - Energy storage for solar power generation system - Output load compensation for fuel cell batteries >> Introduction to LS Ultracapacitor Cell Structure Ultracapacitor is consisted of two electrodes immersed in an electrolyte and separator prevents the charge from moving between two electrodes having different polarity. LS Cable provides optimum design of package to have the best performance and reliability. Operating Principle Ultracapacitor stores energy relied on electrostatic charges on opposite electrode surface of the electric double layer, which is formed between each of the electrodes and the electrolyte. Randomly distributed ions in electrolyte move toward the electrode surface of opposite polarity under electric field when charged. It is purely physical phenomena rather than through a chemical reaction and highly reversible process, which result in high power, high cycle life, long shelf life, and maintenance-free product. >> Difference among LS Ultracapacitor & other energy storage devices High Energy & High Power Ultracapacitor is unique energy storage device to offer high power and high energy simultaneously compared with conventional electrolytic capacitor and battery. The high content of energy stored by Ultracapacitor in comparison to conventional electrolytic capacitor is came from activated carbon electrode material having the extremely high surface area and the short distance of charge separation created by the opposite charges in the interface between electrode and electrolyte. High power, long shelf and cycle life performance of Ultracapacitor originate in the energy storage mechanism differing from battery. In battery, energy is stored and released via chemical reaction inside electrode material that cause degradation of overall system. On the other side, Ultracapacitor uses physically charge separation phenomena between charge on electrode and ions in electrolyte at the interface. Since charge and discharge process are purely physical and highly reversible, Ultracapacitor can release energy much faster (with more power) than a battery that relies on slow chemical reactions and can be cycled hundreds of thousands of times without deep effect on performance. Charge & Discharge Ultracapacitor is an energy storage device that has different charge & discharge characteristics compared with rechargeable battery. Battery has voltage plateau region but Ultracapacitor shows only linear relationship with voltage during charge and discharge. The linear relationship with voltage can change to constant voltage by simply connecting DC-DC converter. The amount of energy stored in Ultracapacitor can be easily calculated by measuring voltage. Energy Equation for Ultracapacitor Different unit between Ultracapacitor(Farad) and battery(Ampere hour) make user to confuse when adopting Ultracapacitor in their system. The amount of energy stored in Ultracapacitor can be easily calculated by using following equation. Energy (Joule) = 1/2 x Capacitance (Farad) x Voltage2 (Volt) It can be converted from Farad for Ultracapacitor to Watt hour unit which is normally used for conventional rechargeable battery. Energy (Watt hour) = Energy (Joule) / 3600 (sec) LS Cable recommends to operate Ultracapacitor from maximum voltage to half voltage and release 3/4 of total energy. >> Introduction to LS Ultracapacitor Module LS Ultracapacitor Module provides leading solution for high voltage and current required application by connecting 3000F Ultracapacitor unit cell in series. Higher voltage and capacitance module can be built simply by connecting the modules. Low internal resistance and high working voltage features of module maximize its available energy while keeping maintenance free, high reliability and wide operating temperature features of LS Ultracapacitor unit cell. Features • Low Internal Resistance • Balancing and Overvoltage Protection of Individual Cell • Easy Build-up Design for High Voltage Module • Efficient Heat Transfer to Outside • Pressure / Moisture Control Vent LS Ultracapacitor Module is suitable for energy storage system to various application. Applications • Next Generation Vehicle (HEV, FCEV) & Heavy Duty Vehicle • New & Renewable Energy System • Other application required short-term power back-up LS Cable will provide customer oriented Leading LS Ultracapacitor Module Solution with LS products (LS Cable : Automotive Cable, Connector, Aluminum Products / LS Industrial System : Inverter, EV Relay) and technology. Electric Double Layer Capacitor LS Ultracapacitor Single Cells High Voltage Series Capacitance Design Rated Voltage 100 F Snap-in 2.8 V ESR (DC) 11 mΩ Ф22 x L45 mm Dimension 120 F Snap-in 2.8 V 9 mΩ Ф25 x L45 mm 350 F Snap-in 2.8 V 3.5 mΩ Ф35 x L61 mm 3,000 F Prismatic 2.8 V 0.5 mΩ W55 mm x D55 mm x H155 mm Capacitance Design Rated Voltage ESR (DC) 3 F Radial 2.7 V 100 mΩ Ф8 x L20 mm AN Series Dimension 5 F Radial 2.7 V 75 mΩ Ф10 x L20 mm 10 F Radial 2.7 V 50 mΩ Ф10 x L31 mm 25 F Radial 2.7 V 35 mΩ Ф16 x L26 mm 50 F Radial 2.7 V 25 mΩ Ф18 x L42 mm 100 F Snap-in 2.7 V 13 mΩ Ф22 x L45 mm Capacitance Design Rated Voltage 2.5 F Radial 2.5 V 110 mΩ Ф8 x L20 mm PC Series ESR (DC) Dimension 4 F Radial 2.5 V 100 mΩ Ф10 x L20 mm 9 F Radial 2.5 V 70 mΩ Ф10 x L31 mm 22 F Radial 2.5 V 40 mΩ Ф16 x L26 mm 50 F Radial 2.5 V 25 mΩ Ф18 x L42 mm 90 F Snap-in 2.5 V 10 mΩ Ф22 x L45 mm ※ Specification of LS Ultracapacitor cell/module may change without prior notice for production improvement. Please contact LS Cable Ultracapacitor team for further details. Electric Double Layer Capacitor LS Ultracapacitor Module Type 6 Series 12 Series 18 Series 24 Series 30 Series Rated Capacitance (F) 500 250 166 125 100 Max. Voltage (V) 16.8 33.6 50.4 67.2 84 ESR, DC (mΩ) 3 6 9 12 15 Item Dimension-W (mm) 130 130 130 130 130 Dimension-D (mm) 180 355 530 700 870 Dimension-H (mm) 220 220 220 220 220 ※ Specification of LS Ultracapacitor cell/module may change without prior notice for production improvement. Please contact LS Cable Ultracapacitor team for further details. ※ LS Ultracapacitor's module design specialists are ready to prepare your custom module. Technical Information for Major Products (High Voltage Series) Specification Unit Item 120F 350F 3000F Rated Voltage F 120 350 3,000 Capacitance Tolerance % -10 / +10 -10 / +10 -10 / +10 Rated Voltage, VR V 2.8 2.8 2.8 Leakage Current (12hr) mA < 2.5 < 3 < 15 AC mΩ 7 (1kHz) 3 (1kHz) 0.4 (100Hz) DC mΩ 9 3.5 0.5 Wh/kg 5.23 5.86 5.19 Internal Resistance (ESR) Specific Energy Density Gravimetric Volumetric Wh/L 5.92 6.50 6.97 Gravimetric W/kg 8,711 8,615 6,222 Volumetric W/L 9,864 9,547 8,360 ℃ -40 ~ 60 -40 ~ 60 -40 ~ 60 Storage Temperature ℃ -40 ~ 70 -40 ~ 70 -40 ~ 70 Cycle Life (25℃, VR) cycles 500,000 500,000 500,000 Life Time (25℃, VR) year 10 10 10 Dimension mm Ф25 x L45 Ф35 x L61 W55 x D55 x L155 Weight g 25 65 630 Volume ml 22 59 469 Specific Power Density Operating Temperature ※ Specification of LS Ultracapacitor cell/module may change without prior notice for production improvement. Please contact LS Cable Ultracapacitor team for further details. Technical Data CHART 1 Environment Test (Temperature Effect) - Item : LSUC High Voltage Series CHART 2 Calendar Life - Item : LSUC High Voltage Series CHART 3 Voltage Profile - Item : LSUC 2.8V / 3000F Global Network LSIC (Beijing Office) : LS International [Shanghai] Ltd. #05 B-17th Fl. Global Trade Center, 36 Beisanhuan-Dong Rd Dongcheng Dt. Beijing, China Tel. +86-10-5825-6011 Fax. +86-10-5825-6015 Russia Office Park Place Moscow 113/1 Leninsky Prospect E-711, Moscow 117198 Russia Tel. +7-495-956-5814 Fax. +7-495-956-5811 India Office Jordan Office C-1, 3rd Fl. Community Centre (Opp. I.I.T Gate) Safdarjung Development Area, New Delhi 110016 India Tel. +91-11-4602-1657,1658 Fax. +91-11-4602-1659 #307 4th Fl. Mid Town Plaza, Sweifieh-Subhi Al-Omari St. P.O. 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