MC33063A, MC34063A Calculation for Vin=3v-6.4v Vout=9V 500mAh Conditions for requirement Vout=9V Iout=500mA Fmin=24 KHz Vin=3V Vripple (p-p)=100mV-Don’t mind the voltage ripple as the solenoid and Hbridge can work at high voltage Vsat=0.45V- VF=900mV- Calculation to work out the correct passive components 1. Determine the ratio of switch conduction ton versus diode conduction toff time. ton / toff =( Vout + VF - Vin ) / (Vin - Vsat) =(9 + 0.9 –3) / (3 - 0.45) ton / toff = 6.9/2.55=2.7 2. The cycle time of the LC network is equal to ton+ toff. ton+ toff. = 1 / Fmin = 1 / (24 * 103) = 41.6 µS 3. Calculate ton and toff from the ratio of ton/toff in #1 and the sum of ton + toff in #2. toff = (41.6 * 10-6) / (2.7+1) =11.24µS ton = 41.6µS – 11.24µS =30.36µS 4. The maximum on−time, ton (max), is set by selecting a value for CT. CT= 4 * 10-5 ton -5 -6 = 4 * 10 * (37.7 * 10 ) CT =1508pF=1.508nf 5. The peak switch current is: Ipk(switch) = 2 * Iout((ton / toff)+1) =2(0.5) * (2.7+1) =3.7A 6. A minimum value of inductance can be calculated since the maximum on−time and peak switch current are known. Lmin= ( (Vin-Vsat)/ Ipk(switch) ) * ton Lmin= ((3-0.45) / 3.7) * (30.42*10-6) Lmin=20.93µ H 7. Value for the current limit resistor, Rsc, can now be determined by using the current level of Ipk(switch) when Vin = 6.4 V(battery full charged). Should Vin be the minimum possible or Max? Lipk(switch)=((Vin-Vsat)/Lmin)*ton(max) = ((3V – 0.45) /(20.93*10-6))*30.36 * 10-6 =3.7A Rsc = 0.33/3.7 =0.0890Ω 8. An approximate value for an ideal output filter capacitor is: CO= (Iout / Vripple(p-p))* ton =(0.50/0.1)* (30.36 * 10-6) =153UFDoes it seems correct? 9. The nominal output voltage is programmed by the R1, R2 divider. Vout=1.25(1+(R2/R1)) R1=2.2k 9V=1.25(1+(R2/2.2)) 6.2= (R2/2.2) R2=13.64K