STYLE 6036 CAN DIRECTION INDICATOR INSTALLATION, OPERATION & MAINTENANCE MANUAL 123067 TABLE OF CONTENTS PRODUCT SUMMARY·································································································································································· 2 6036 CAN DIRECTION INDICATOR······························································································································································· 3 INSTALLATION INSTRUCTIONS··················································································································································· 4 TOOLS & MATERIALS REQUIRED····································································································································································································4 MECHNICAL INSTALLATION·········································································································································································· 4 ELECTRICAL INSTALLATION INSTRUCTIONS··············································································································································· 7 OPERATING INSTRUCTIONS ··················································································································································· 10 NORMAL OPERATION···················································································································································································· 10 MAINTENANCE INSTRUCTIONS·················································································································································· 12 TROUBLESHOOTING··································································································································································· 13 AKROVIEW SOFTWARE··········································································································································································· 13 REVISION HISTORY····································································································································································· 14 LIST OF ILLUSTRATIONS Figure 1 – Surface Mounting Hole Layout··························································································································································· 5 Figure 2 – Flush Mount Hole Layout··································································································································································· 6 Figure 3 – Adapter Plate Hole Layout································································································································································· 6 Figure 4 – Connector Label················································································································································································· 7 Figure 5 - Typical Electrical Connections···························································································································································· 8 Figure 6 – Typical J1939 Wiring············································································································································································ 9 Figure 7 – Landscape Label·················································································································································································· 10 Figure 8 – Portrait Label······················································································································································································· 11 2 SAFETY SUMMARY SIGNAL WORD DEFINITION Per the ANSI Z535.4 standard, the following signal words and definitions are used to indicate hazardous situations: DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices. GENERAL SAFETY PRECAUTIONS The following are general safety precautions that are not related to any specific procedures and therefore do not appear elsewhere in this publication. These are recommended precautions that personnel must understand and apply during many phases of operation and maintenance. WARNING For fire fighting use only by trained fire fighters. Although the enclosure for the Direction Indicator is water-resistant, it is important to keep water out of the enclosure. Prolonged exposure to water will cause damage. When the cover of the enclosure is removed, make sure the seal under the cover is intact and free of dirt and debris. This product must be wired in adherence with the SAE J1939/11 specification. Failure to do so may result in sporadic operation or non-operation. While this device is designed to reside on a standard J1939 CAN network, it is recommended that Akron Brass CAN products operate on their own CAN network isolated from the other CAN networks on the vehicle. 3 PRODUCT SPECIFICATIONS 6036 CAN DIRECTION INDICATOR • Power - 8 to 33 volts DC, <.25 amperes • Operating Temperature - -40°C. to +85°C. • Storage Temperature - -50°C. to +85°C. • Communications – J1939/11 CAN Network 4 INSTALLATION INSTRUCTIONS TOOLS & MATERIALS REQUIRED • Medium Phillips screwdriver • Small flat screwdriver • Metric Allen Wrench Set • Deutsch Crimping Tool • Deutsch DTM06-4S-CE13 or equivalent and associated crimp terminals • Optional Akron Brass 721579 pre-wired connector/harness MECHANICAL INSTALLATION The 6036 CAN Direction Indicator comes with a mounting kit that allows either surface or flush mounting. For a surface mount application, carefully remove the lid of the Direction Indicator by loosening the four screws on each corner of the lid. Drop one each of the M2.5 X 14 mm cap screws head first into the four holes in the main enclosure body directly under the four small holes in the lid. Replace and reattach the lid. Using the appropriate Allen wrench, attach the flush mount bezel to the Direction Indicator. See Figure 1 for recommended panel cutout. For a flush mount application, three methods may be utilized. When access to the back of the mounting surface is available, use four M5 screws from behind to directly mount the Direction Indicator to the surface. See Figure 2 for recommended hole layout. A second flush mount method utilizes the included adapter plate. Use the included M5 flat head screws to attach the adapter plate to the bottom of the Direction Indicator. Next, utilizing four screws of the customer’s choosing, attach the Direction Indicator to the mounting surface. See Figure 3 for recommended hole layout. A third flush mount method is achieved by inserting four screws through the top of the lid all the way through the CAN Direction Indicator to threaded holes located underneath in the mounting surface. Although the enclosure for the Direction Indicator is water-resistant, it is important to keep water out of the enclosure. Prolonged exposure to water will cause damage. When the cover of the enclosure is removed, make sure the seal under the cover is intact and free of dirt and debris. 5 Figure 1 4-23/32 2-23/64 R3/16 MAX. FLUSH MOUNT (SHOWN WITH LANDSCAPE LABEL) 1-41/64 1-1/4 4-23/32 3-9/32 2-1/2 2-1/2 2-13/64 4-13/32 RECOMENDED OPENING FOR FLUSH MOUNTING .206 Ø .200 THRU TYP(4) 2-15/32 4-23/32 3/64 2-7/32 R3/16 MAX. FLUSH MOUNT (SHOWN WITH LANDSCAPE LABEL) Surface Mounting Hole Layout SURFACE MOUNT (SHOWN WITH LANDSCAPE LABEL) 3-5/16 4-23/32 1-41/64 3-9/32 2-15/16 2-1/2 3/64 4-13/32 4-11/32 2-11/32 OMENDED OPENING FLUSH MOUNTING .206 Ø .200 THRU TYP(4) 3-5/16 2 6 Figure2 Flush Mount Hole Layout 3.86 FLUSH MOUNT (SHOWN WITH LANDSCAPE LABEL) SURFACE MOUNT (SHOWN WITH LANDSCAPE LABEL) 4-23/32 1.77 2 RU YP(4) Figure3 Adapter Plate Hole Layout Ø .206 TYP(4) .200 4-11/32 M5 x 0.8 SCREW 2-1/2 4-23/32 7 ELECTRICAL INSTALLATION INSTRUCTIONS The following is intended to provide the basic instructions for electrical installation of the 6036 CAN Direction Indicator. Refer to Figure 4, Figure 5, and Figure 6 for additional information. Wiring must be in compliance with SAE J1939 for proper operation. Step 1 Connect Battery Positive to Pin #1 (use of Akron Brass Harness stub part number 721579 is recommended) Step 2 Connect Battery Negative to Pin #2 Step 3 Connect CAN HI to Pin #3 (Akron Brass Harness stub part number 721579 already has this pin properly connected to a J1939 CAN network stub connector) Step 4 Connect CAN LO to Pin #4 (Akron Brass Harness stub part number 721579 already has this pin properly connected to a J1939 CAN network stub connector) Step 5 Add a terminating resistor if this device is at the end of the network. This product must be wired in adherence with the SAE J1939/11 specification. Failure to do so may result in sporadic operation ornon-operation. While this device is designed to reside on a standard J1939 CAN network, it is recommended that Akron Brass CAN products operate on their own CAN network isolated from the other CAN networks on the vehicle. Figure 4 Connector Label 1-VEHICLE BATTERY (+) 2-VEHICLE BATTERY (-) 3-CAN BUS, DATA (+) 4-CAN BUS DATA, (-) 1 1 2 2 4 4 3 3 AKRON BRASS COMPANY WOOSTER, OHIO www.akronbrass.com 8 9 6037 CAN-BUS WIRELESS INTERFACE NOTES: 16AWG. DIGITAL_OUT2 2) SEE DRAWING D-44723 FOR ADDITIONAL INFORMATION ON "CAN" WIRING. 1) J1939 CAN REQUIRES 120 OHM TERMINATING RESISTORS AT EACH END OF NETWORK. 16AWG. DIGITAL_OUT1 CAN_H CAN_L 16AWG. 16AWG. 16AWG. 16AWG. 16AWG. 16AWG. 20AWG. 20AWG. +V BAT -V BAT VMUX_B VMUX_A DIGITAL_IN1 DIGITAL_IN2 DIGITAL_IN3 DIGITAL_IN4 (PIN GAUGE) 12AWG. 12AWG. RELAY COIL 11 12 11 12 CAN-H NOTE #1 TO VEHICLE BATTERY (+) TO VEHICLE BATTERY (+) (OR) (OR) CENTER OFF TOGGLE SW. TO VEHICLE BATTERY OTHER CAN DEVICES SUCH AS 6036 DIRECTION INDICATOR 23 CAN-L 24 CUSTOMER WIRING USES DEUTSCH #DTM06-12SA-E007 RELAY COIL 9 TYPICAL SWITCH 10 8 8 9 7 7 NOTE #1 TO VEHICLE BATTERY (+) (+12V OR +24V) 10 6 6 3 4 3 4 5 2 2 5 1 J1 1 UNIVERSAL II PILOT LIGHT PILOT LIGHT 4 3 2 1 VEHICLE BATT. (+) VEHICLE BATT. (-) CAN HI CAN LO TO VEHICLE BATTERY (+) TO VEHICLE BATTERY (+) CUSTOMER WIRING USES DEUTSCH #DT06-4S TO VEHICLE BATTERY Figure 5 6036 CAN DIRECTION INDICATOR Typical Electrical Connections VEHICLE CAN LO 23 YELLOW 24 24 GREEN 25 25 120 ohm 23 C VEHICLE CAN HI 10 B C B C MUST NOT EXCEED 1 METER LENTGH B C B C E A A - KEY CODE E - KEY CODE C B C B A D 12 E C B A - KEY CODE MUST NOT EXCEED 1 METER LENTGH G GREEN YELLOW NETWORK LENTGH (TERMINATOR TO TERMINATOR) NOT TO EXCEED 40 METERS G C B GREEN A C C A 1 YELLOW B B A - KEY CODE G ITEM A B C D E F G E C B C B A D 120 ohm - KEY CODE C A-B PART NUMBER 707581 742204 / 784201 742205 758306 742204 / 784200 707427 / 785025 **INSTEAD OF TERMINATING RESISTOR, MAY CONTINUE ON TO REMAINING VEHICLE CAN NETWORK** C B A 12 SUGGESTED PARTS LIST 12 13 - KEY CODE C B A C C A B A - KEY CODE TO BATTERY POSITIVE (+) B A B F MANUFACTURER DESCRIPTION Deutsch IPD HDP26-24-29SE PLUG Deutsch IPD DT06-3S-EP11 PLUG w/ W3S-P012 WEDGE LOCK Deutsch IPD DT06-3S-P006 TERMINATING RESISTOR ASSEMBLY Deutsch IPD DT04-3P-P007 "Y" RECEPTACLE Deutsch IPD DT06-3S-EP11 PLUG w/ W3S-1939-P012 WEDGE LOCK Deutsch IPD DT06-4S w/ W4S WEDGE LOCK Champlain Wire SAEJ1939/1802SHBLK or Raychem 2018E0309 or Northwire FJ1939182-005 or Judd Wire M0702001 1 - KEY CODE A C A B C A B A GREEN 12 YELLOW 4 D 3 - KEY CODE A B GREEN B 2 G YELLOW 4 G COMMON TO BATTERY POSITIVE (+) F DIRECTION INDICATOR (6036) CUSTOMER WIRING USES DEUTSCH DT06-4S PLUG 3 SHIELD DRAIN WIRE MAY BE OPTIONALLY CONNECTED HERE. IF SO, MUST NOT BE CONNECTED ELSEWHERE TO COMMON OR BATTERY NEGATIVE (-) (SEE J1939/11 SECTION 5.2.4) A UNIVERSAL II (6032) (CONNECTOR J1) CUSTOMER WIRING USES DEUTSCH HDP26-24-29SE 2 MUST NOT EXCEED 1 METER LENTGH CAN JOYSTICK (6035) CUSTOMER WIRING USES DEUTSCH DT06-4S PLUG Figure 6 Typical J1939 Wiring OPERATING INSTRUCTIONS NORMAL OPERATION The 6036 CAN Direction Indicator is Plug and Play, and comes ready to use. During power-up, the device runs through a self-test of the LED’s. If any of the LED’s do not light at some point during this test, contact Akron Brass customer support. If at the end of the test the LED’s do not begin showing position but rather begin flashing all red LED’s, perform zeroing of the monitor (refer to the Universal II Operating Manual for further instructions). If there is only one Universal II on the network, and the monitor has been zeroed, the Direction Indicator should automatically begin displaying position with no further setup. NOTE: The 6036 CAN Direction Indicator is designed to be as benign as possible on a typical J1939 network. It performs standard ad dress claiming. It listens for CAN position messages broadcast by the 6032 Universal II. It is possible to have multiple Universal II’s and Direction Indicators on the same network. Contact Akron Brass customer support if this is a requirement. NOTE: The 6036 CAN Direction Indicator can be ordered in Portrait or Landscape mode. It is essentially the same device with a different label. There is a setup mode that the 6036 can be put into to change the mode in the field. Normally, this will not be necessary as the device comes from the factory appropriately set. For fire fighting use only by trained fire fighters. Figure 7 Landscape Label 11 Figure 8 Portrait Label 12 MAINTENANCE INSTRUCTIONS The 6036 CAN Direction Indicator has no user serviceable parts inside. If the device fails to operate properly, please contact an Akron Brass customer service representative for a replacement. Periodically examine the LEDs during the power up routine to ensure they are working properly. 13 REVISION HISTORY Revision 0 – 7/8/11 Initial release. Revision 1 – 8/10/11 General formatting and addition of Illustrations. 15 TROUBLESHOOTING AKROVIEW SOFTWARE As with all of the Akron Brass CAN product family, the 6036 CAN Direction Indicator supports the Akroview Software. The software provides additional diagnostics as well as software updating and other capabilities. Contact Akron Brass for additional information on how you can obtain a copy of Akroview software. 14 PHONE: 330.264.5678 or 800.228.1161 I FAX: 330.264.2944 or 800.531.7335 I akronbrass.com revised: 4/14 WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service. We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after delivery; damage; failure to follow our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profits) from any cause whatsoever. No person has authority to change this warranty. ISO 9001 REGISTERED COMPANY © Akron Brass Company. 2014 All rights reserved. No portion of this can be reproduced without the express written consent of Akron Brass Company.