STYLE 6036 CAN DIRECTION INDICATOR INSTALLATION

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STYLE 6036 CAN DIRECTION INDICATOR
INSTALLATION, OPERATION & MAINTENANCE MANUAL
123067
TABLE OF CONTENTS
PRODUCT SUMMARY·································································································································································· 2
6036 CAN DIRECTION INDICATOR······························································································································································· 3
INSTALLATION INSTRUCTIONS··················································································································································· 4
TOOLS & MATERIALS REQUIRED····································································································································································································4
MECHNICAL INSTALLATION·········································································································································································· 4
ELECTRICAL INSTALLATION INSTRUCTIONS··············································································································································· 7
OPERATING INSTRUCTIONS ··················································································································································· 10
NORMAL OPERATION···················································································································································································· 10
MAINTENANCE INSTRUCTIONS·················································································································································· 12
TROUBLESHOOTING··································································································································································· 13
AKROVIEW SOFTWARE··········································································································································································· 13
REVISION HISTORY····································································································································································· 14
LIST OF ILLUSTRATIONS
Figure 1 – Surface Mounting Hole Layout··························································································································································· 5
Figure 2 – Flush Mount Hole Layout··································································································································································· 6
Figure 3 – Adapter Plate Hole Layout································································································································································· 6
Figure 4 – Connector Label················································································································································································· 7
Figure 5 - Typical Electrical Connections···························································································································································· 8
Figure 6 – Typical J1939 Wiring············································································································································································ 9
Figure 7 – Landscape Label·················································································································································································· 10
Figure 8 – Portrait Label······················································································································································································· 11
2
SAFETY SUMMARY
SIGNAL WORD DEFINITION
Per the ANSI Z535.4 standard, the following signal words and definitions are used to indicate hazardous situations:
DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices.
GENERAL SAFETY PRECAUTIONS
The following are general safety precautions that are not related to any specific procedures and therefore do
not appear elsewhere in this publication. These are recommended precautions that personnel must
understand and apply during many phases of operation and maintenance.
WARNING For fire fighting use only by trained fire fighters.
Although the enclosure for the Direction Indicator is water-resistant, it is important to keep water out of the enclosure. Prolonged exposure to water will cause damage. When the cover of the enclosure is removed, make sure the seal under the cover is intact and free of dirt and debris.
This product must be wired in adherence with the SAE J1939/11 specification. Failure to do so may result in sporadic operation or non-operation.
While this device is designed to reside on a standard J1939 CAN network, it is recommended that Akron
Brass CAN products operate on their own CAN network isolated from the other CAN networks on
the vehicle.
3
PRODUCT SPECIFICATIONS
6036 CAN DIRECTION INDICATOR
• Power - 8 to 33 volts DC, <.25 amperes
• Operating Temperature - -40°C. to +85°C.
• Storage Temperature - -50°C. to +85°C.
• Communications – J1939/11 CAN Network
4
INSTALLATION INSTRUCTIONS
TOOLS & MATERIALS REQUIRED
• Medium Phillips screwdriver • Small flat screwdriver
• Metric Allen Wrench Set
• Deutsch Crimping Tool
• Deutsch DTM06-4S-CE13 or equivalent and associated crimp terminals
• Optional Akron Brass 721579 pre-wired connector/harness
MECHANICAL INSTALLATION
The 6036 CAN Direction Indicator comes with a mounting kit that allows either surface or flush mounting.
For a surface mount application, carefully remove the lid of the Direction Indicator by loosening the four screws on each corner of the
lid. Drop one each of the M2.5 X 14 mm cap screws head first into the four holes in the main enclosure body directly under the four
small holes in the lid. Replace and reattach the lid. Using the appropriate Allen wrench, attach the flush mount bezel to the Direction
Indicator. See Figure 1 for recommended panel cutout.
For a flush mount application, three methods may be utilized. When access to the back of the mounting surface is available, use four
M5 screws from behind to directly mount the Direction Indicator to the surface. See Figure 2 for recommended hole layout.
A second flush mount method utilizes the included adapter plate. Use the included M5 flat head screws to attach the adapter plate
to the bottom of the Direction Indicator. Next, utilizing four screws of the customer’s choosing, attach the Direction Indicator to the
mounting surface. See Figure 3 for recommended hole layout.
A third flush mount method is achieved by inserting four screws through the top of the lid all the way through the CAN Direction
Indicator to threaded holes located underneath in the mounting surface.
Although the enclosure for the Direction Indicator is water-resistant, it is important to keep water out of
the enclosure. Prolonged exposure to water will cause damage. When the cover of the enclosure is removed, make sure the seal under the cover is intact and free of dirt and debris.
5
Figure 1
4-23/32
2-23/64
R3/16 MAX.
FLUSH MOUNT
(SHOWN WITH LANDSCAPE LABEL)
1-41/64
1-1/4
4-23/32
3-9/32
2-1/2
2-1/2
2-13/64
4-13/32
RECOMENDED OPENING
FOR FLUSH MOUNTING
.206
Ø .200 THRU
TYP(4)
2-15/32
4-23/32
3/64
2-7/32
R3/16 MAX.
FLUSH MOUNT
(SHOWN WITH LANDSCAPE LABEL)
Surface Mounting Hole Layout
SURFACE MOUNT
(SHOWN WITH LANDSCAPE LABEL)
3-5/16
4-23/32
1-41/64
3-9/32
2-15/16
2-1/2
3/64
4-13/32
4-11/32
2-11/32
OMENDED OPENING
FLUSH MOUNTING
.206
Ø .200 THRU
TYP(4)
3-5/16
2
6
Figure2
Flush Mount Hole Layout
3.86
FLUSH MOUNT
(SHOWN WITH LANDSCAPE LABEL)
SURFACE MOUNT
(SHOWN WITH LANDSCAPE LABEL)
4-23/32
1.77
2
RU
YP(4)
Figure3
Adapter Plate Hole Layout
Ø
.206
TYP(4)
.200
4-11/32
M5 x 0.8 SCREW
2-1/2
4-23/32
7
ELECTRICAL INSTALLATION INSTRUCTIONS
The following is intended to provide the basic instructions for electrical installation of the 6036 CAN Direction Indicator. Refer to
Figure 4, Figure 5, and Figure 6 for additional information. Wiring must be in compliance with SAE J1939 for proper operation.
Step 1 Connect Battery Positive to Pin #1 (use of Akron Brass Harness stub part number 721579 is recommended)
Step 2 Connect Battery Negative to Pin #2
Step 3 Connect CAN HI to Pin #3 (Akron Brass Harness stub part number 721579 already has this pin properly connected to a J1939 CAN network stub connector)
Step 4 Connect CAN LO to Pin #4 (Akron Brass Harness stub part number 721579 already has this pin properly connected to
a J1939 CAN network stub connector)
Step 5 Add a terminating resistor if this device is at the end of the network.
This product must be wired in adherence with the SAE J1939/11 specification. Failure to do so may result in
sporadic operation ornon-operation.
While this device is designed to reside on a standard J1939 CAN network, it is recommended that Akron Brass CAN products operate on their own CAN network isolated from the other CAN networks on the vehicle.
Figure 4
Connector Label
1-VEHICLE BATTERY (+)
2-VEHICLE BATTERY (-)
3-CAN BUS, DATA (+)
4-CAN BUS DATA, (-)
1
1
2
2
4
4
3
3
AKRON BRASS COMPANY
WOOSTER, OHIO
www.akronbrass.com
8
9
6037 CAN-BUS WIRELESS INTERFACE
NOTES:
16AWG.
DIGITAL_OUT2
2) SEE DRAWING D-44723
FOR ADDITIONAL INFORMATION
ON "CAN" WIRING.
1) J1939 CAN REQUIRES 120 OHM
TERMINATING RESISTORS AT EACH
END OF NETWORK.
16AWG.
DIGITAL_OUT1
CAN_H
CAN_L
16AWG.
16AWG.
16AWG.
16AWG.
16AWG.
16AWG.
20AWG.
20AWG.
+V BAT
-V BAT
VMUX_B
VMUX_A
DIGITAL_IN1
DIGITAL_IN2
DIGITAL_IN3
DIGITAL_IN4
(PIN GAUGE)
12AWG.
12AWG.
RELAY COIL
11
12
11
12
CAN-H
NOTE #1
TO VEHICLE BATTERY (+)
TO VEHICLE BATTERY (+)
(OR)
(OR)
CENTER OFF TOGGLE SW.
TO VEHICLE BATTERY
OTHER CAN DEVICES SUCH AS
6036 DIRECTION INDICATOR
23
CAN-L
24
CUSTOMER WIRING USES DEUTSCH #DTM06-12SA-E007
RELAY COIL
9
TYPICAL SWITCH
10
8
8
9
7
7
NOTE #1
TO VEHICLE BATTERY (+) (+12V OR +24V)
10
6
6
3
4
3
4
5
2
2
5
1
J1
1
UNIVERSAL II
PILOT LIGHT
PILOT LIGHT
4
3
2
1
VEHICLE BATT. (+)
VEHICLE BATT. (-)
CAN HI
CAN LO
TO VEHICLE BATTERY (+)
TO VEHICLE BATTERY (+)
CUSTOMER WIRING USES
DEUTSCH #DT06-4S
TO VEHICLE BATTERY
Figure 5
6036 CAN
DIRECTION
INDICATOR
Typical Electrical Connections
VEHICLE CAN LO
23
YELLOW
24
24
GREEN
25
25
120 ohm
23
C
VEHICLE CAN HI
10
B
C
B
C
MUST NOT EXCEED 1 METER LENTGH
B
C
B
C
E
A
A
- KEY CODE
E
- KEY CODE
C
B
C
B
A
D
12
E
C
B
A
- KEY CODE
MUST NOT EXCEED 1 METER LENTGH
G
GREEN
YELLOW
NETWORK LENTGH (TERMINATOR TO TERMINATOR) NOT TO EXCEED 40 METERS
G
C
B
GREEN
A
C
C
A
1
YELLOW
B
B
A
- KEY CODE
G
ITEM
A
B
C
D
E
F
G
E
C
B
C
B
A
D
120 ohm
- KEY CODE
C
A-B PART NUMBER
707581
742204 / 784201
742205
758306
742204 / 784200
707427 / 785025
**INSTEAD OF TERMINATING RESISTOR,
MAY CONTINUE ON TO REMAINING
VEHICLE CAN NETWORK**
C
B
A
12
SUGGESTED PARTS LIST 12 13
- KEY CODE
C
B
A
C
C
A
B
A
- KEY CODE
TO BATTERY
POSITIVE (+)
B
A
B
F
MANUFACTURER
DESCRIPTION
Deutsch IPD
HDP26-24-29SE PLUG
Deutsch IPD
DT06-3S-EP11 PLUG w/ W3S-P012 WEDGE LOCK
Deutsch IPD
DT06-3S-P006 TERMINATING RESISTOR ASSEMBLY
Deutsch IPD
DT04-3P-P007 "Y" RECEPTACLE
Deutsch IPD
DT06-3S-EP11 PLUG w/ W3S-1939-P012 WEDGE LOCK
Deutsch IPD
DT06-4S w/ W4S WEDGE LOCK
Champlain Wire SAEJ1939/1802SHBLK or
Raychem
2018E0309 or
Northwire
FJ1939182-005 or
Judd Wire
M0702001
1
- KEY CODE
A
C
A
B
C
A
B
A
GREEN
12
YELLOW
4
D
3
- KEY CODE
A
B
GREEN
B
2
G
YELLOW
4
G
COMMON
TO BATTERY
POSITIVE (+)
F
DIRECTION INDICATOR (6036)
CUSTOMER WIRING USES
DEUTSCH DT06-4S PLUG
3
SHIELD DRAIN WIRE MAY BE OPTIONALLY
CONNECTED HERE.
IF SO, MUST NOT BE CONNECTED ELSEWHERE TO
COMMON OR BATTERY NEGATIVE (-)
(SEE J1939/11 SECTION 5.2.4)
A
UNIVERSAL II (6032) (CONNECTOR J1)
CUSTOMER WIRING USES
DEUTSCH HDP26-24-29SE
2
MUST NOT EXCEED 1 METER LENTGH
CAN JOYSTICK (6035)
CUSTOMER WIRING USES
DEUTSCH DT06-4S PLUG
Figure 6
Typical J1939 Wiring
OPERATING INSTRUCTIONS
NORMAL OPERATION
The 6036 CAN Direction Indicator is Plug and Play, and comes ready to use. During power-up, the device runs through a self-test of the
LED’s. If any of the LED’s do not light at some point during this test, contact Akron Brass customer support. If at the end of the test
the LED’s do not begin showing position but rather begin flashing all red LED’s, perform zeroing of the monitor (refer to the Universal
II Operating Manual for further instructions). If there is only one Universal II on the network, and the monitor has been zeroed, the
Direction Indicator should automatically begin displaying position with no further setup.
NOTE: The 6036 CAN Direction Indicator is designed to be as benign as possible on a typical J1939 network. It performs standard ad
dress claiming. It listens for CAN position messages broadcast by the 6032 Universal II. It is possible to have multiple Universal II’s and Direction Indicators on the same network. Contact Akron Brass customer support if this is a requirement.
NOTE: The 6036 CAN Direction Indicator can be ordered in Portrait or Landscape mode. It is essentially the same device with a different label. There is a setup mode that the 6036 can be put into to change the mode in the field. Normally, this will not be necessary
as the device comes from the factory appropriately set.
For fire fighting use only by trained fire fighters.
Figure 7
Landscape Label
11
Figure 8
Portrait Label
12
MAINTENANCE INSTRUCTIONS
The 6036 CAN Direction Indicator has no user serviceable parts inside. If the device fails to operate properly, please contact an
Akron Brass customer service representative for a replacement. Periodically examine the LEDs during the power up routine to ensure
they are working properly.
13
REVISION HISTORY
Revision 0 – 7/8/11 Initial release.
Revision 1 – 8/10/11 General formatting and addition of Illustrations.
15
TROUBLESHOOTING
AKROVIEW SOFTWARE
As with all of the Akron Brass CAN product family, the 6036 CAN Direction Indicator supports the Akroview Software. The software
provides additional diagnostics as well as software updating and other capabilities. Contact Akron Brass for additional information on
how you can obtain a copy of Akroview software.
14
PHONE: 330.264.5678 or 800.228.1161 I FAX: 330.264.2944 or 800.531.7335 I akronbrass.com
revised: 4/14
WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product
which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.
We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after delivery; damage; failure to follow
our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT,
AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or
indirect damages (including, but not limited to, any loss of profits) from any cause whatsoever. No person has authority to change this warranty.
ISO 9001 REGISTERED COMPANY
© Akron Brass Company. 2014 All rights reserved. No portion of this can be reproduced without the express written consent of Akron Brass Company.
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