High Precision Copper Alloys

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Alloys available in sheet, strip, plate, welded tube and foil forms.

High Precision Copper Alloys

For Reliable

Cost-Effective Connectors

PMX Industries

5300 Willow Creek Drive SW

Cedar Rapids, IA 52404

Telephone 319-368-7700

Toll Free 800-531-5268

Fax 319-368-7721

Web www.ipmx.com

©2013, PMX Industries

ISO 9001 ISO/IEC17025:2005

High Precision Copper Alloy Guide

Alloys available in sheet, strip, plate, welded tube and foil forms.

UNS/CDA Number

ASTM Spec Number

PMX Alloy Number

Chemistry (nominal)*

Copper (Cu) (including Ag)

Oxygen (O)

Zinc (Zn)

Tin (Sn)

Nickel (Ni)

Iron (Fe)

Phosphorus (P)

Silicon (Si)

Zirconium (Zr)

Magnesium (Mg)

Aluminum (Al)

Manganese (Mn)

* Nominal chemistry shown for reference, not as specification

Physical Properties

Density lb/cu. in. @ 68˚ F

Modulus of Elasticity x 1000 Ksi (10 6 psi)

Electrical Conductivity % I.A.C.S. @ 68˚ F(Annealed)

Thermal Conductivity Btu/sq.ft./ft./hr./˚F @ 68˚ F

Coef. of Thermal Expansion x 10 6 in./in./˚F (68˚ to 572˚ F)

Tensile Strength x Ksi (Kgf/mm 2 =Ksi x .7031)

Annealed (S0XX) (TM00)

1/4 Hard (H01) (TM00S)

1/2 Hard (H02) (TM02)

3/4 Hard (H03) (TM03)

Hard (H04) (TM04)

Extra Hard (H06) (TM06)

Spring (H08) (TM08)

Extra Spring (H10)

Yield Strength x Ksi (0.2% offset)(kgf/mm 2 =Ksi x .7031) Nominal

Annealed (S0XX) (TM00)

1/4 Hard (H01) (TM00S)

1/2 Hard (H02) (TM02)

3/4 Hard (H03) (TM03)

Hard (H04) (TM04)

Extra Hard (H06) (TM06)

Spring (H08) (TM08)

Extra Spring (H10)

Elongation

(% in 2 inches) Nominal or Indicated

Annealed (S0XX) (TM00)

1/4 Hard (H01) (TM00S)

1/2 Hard (H02) (TM02)

3/4 Hard (H03) (TM03)

Hard (H04) (TM04)

Extra Hard (H06) (TM06)

Spring (H08) (TM08)

Extra Spring (H10)

Dash = Not Applicable

0.323

17

99

221

9.8

35

23

20

14

9

4

3

3 max

-

-

XP 5

Bal

.005 max

C11000

B152

110

C15100

B747

151

C18665

-

MSP 1

C19010

B422

XP 150

C19002 19015

B422 B422

19010 M 19015M

C19210

B465

XP 10

C19400

B465

194

C19700

B465

197

C22000

B36

220

C26000

B36

260

C26800

B36

268

C27200 C42200

B36

272

B591

422

C42500

B591

425

C64725 C64750

B422 B422

MAX 251C PMC 26

C65500

B96-01

655

C70250

B422

7025

C70260

B422

7026

C70310

-

70310

Bal

.05 max

Bal

0.1

Bal

0.005

0.7

Bal

1.3

0.032

0.25

Bal

0.1

1.5

0.01

0.25

0.005

Bal

1

0.02

0.15

0.02

Bal

0.1

0.032

Bal

0.12

2.35

0.032

Bal

0.8

0.25

0.05

90

10

70

30

66

34

63

36

87.5

11.5

1

88.5

9.5

2

96

1 max

.5 max

2

0.5

Bal

0.9 max

0.65

2

.

0.45

.1 max

.1 max

Bal

3

Bal

3.2

0.65

0.15

97.6

2

0.4

Bal

2 max

1 max

2.5

0.1 max

0.05 max

0.6

0.005

0.01 max

0.9

11

31

37

43

45

50

52

54 min

26-33

34-42

37-46

41-50

43-52

47-56

50-58

52 min

Copper Alloy Temperature Range

Up to 75˚ C 105 - 125˚ C

0.323

17

101

226

9.8

35

23

20

14

9

4

3

3 max

11

31

37

43

45

50

52

54 min

26-33

34-42

37-46

41-50

43-52

47-56

50-58

52 min

0.323

17

95

208

9.8

38

22

15

8

4

2

1 min

-

56

60

66

-

8

35

38

50

37-42

40-45

43-51

47-56

53-62

59-65

64-71

-

0.323

17

63

264

9.6

-

-

7

5

25

15

10

-

-

51

62

-

72

80

78 min

-

57

52-65

61-74

-

69-82

78-91

85 min

-

125 - 150˚ C

0.322

19

52

149

9.3

-

-

-

12 min

10 min

8 min

6 min

-

-

-

-

50 min

60 min

64 min

74 min

-

-

-

-

67-77

71-81

75-86

84 min

-

0.322

19

57

150

9.3

10 min

8 min

9 min

6 min

-

-

-

-

-

-

-

-

65 min

75 min

82 min

-

-

-

-

-

72-87

84-94

90-101

-

0.322

18

80

201

9.3

-

-

-

-

-

-

-

-

-

-

62

66

55

-

-

-

-

-

53-63

-

60-70

65-75

67 min

-

150˚ C Plus

0.323

17

90

201

9.8

32

20

5

4

3

2

1

1 max

30

28

52

56

60

64

62 min

64 min

39-54

40-55

47-60

52-62

56-66

60-70

64 min

66 min

0.322

17

60

150

9.7

23

-

17

-

7

4

2

2 max

38

-

45

-

60

67

70

73 min

40-63

-

53-63

-

60-70

67-73

70-75

73-80

7

6

5

1 min

20

-

17

-

0.319

17

80

185

9.6

-

-

61

68

56

-

-

-

-

-

53-63

-

60-70

67-73

70-76

-

0.318

17

44

109

10.2

57

63

68

70

12

33

47

53

36-43

40-50

47-57

52-62

57-66

64-72

69-77

72-80

0.308

16

28

70

11.1

72

83

86

90

21

33

46

62

45-61

49-59

57-67

64-74

71-81

83-92

91-100

95-104

0.306

15

27

67

11.3

57

67

71

73

23

34

44

53

46-61

49-59

55-65

62-72

68-78

79-89

86-95

90-99

0.305

16

26

69

11.4

<26

-

>24

>43

>62

>72

>87

-

44-54

-

51-64

59-71

70-81

80-93

>91

-

0.318

16

31

75

10.2

19

38

55

64

71

75

82

82 min

41-49

47-57

54-65

60-72

67-79

75-85

82-92

88 min

0.317

16

28

69

10.2

17

37

58

64

72

79

90

87 min

40-50

49-59

57-69

62-74

70-82

76-88

84-94

92 min

0.317

19

37

92

9.5

-

-

70-93

-

87-101

92-107

101-113

110 min

-

-

69-91

-

78-100

84-106

95-113

107 min

0.322

19

40

95

9.5

-

-

-

68 min

78 min

83 min

-

-

-

-

-

77-90

87-97

87 min

-

-

0.308

15

7

21

-

82

99

103

-

-

62

72

-

89

105

110

-

-

68

78

-

0.318

19

40

95

9.4

65 min

-

85 min

95 min

-

-

-

-

0.319

19

40

9

10

0.320

19

38

91

9.4

90-110

-

95-120

100-125

-

-

-

-

85-95

90-105

95-105

-

-

-

-

-

75-90

-

88-103

-

93-108

98-113

106-125

-

65 min

75 min

90-100

-

-

-

-

-

67 min

-

85 min

-

90 min

95 min

105 min

-

44

27

13

8

4

2

1

2 max

55

46

30

16

10

4

1

3 max

53

42

31

20

12

4

3

2 max -

-

>3

-

>38

-

>19

>8

45

29

16

7

4

2

2

2 max

48

38

20

15

9

6

4

2 max

8

-

-

-

5

3

2

1 max

-

-

-

12 min

8 min

6 min

-

-

-

-

-

-

-

-

-

-

-

-

-

-

12

-

9

4

Other alloys are available. Please provide PMX with your requirements.

The above data is for comparative purposes only and is not intended for use as definitive specifications.

-

-

-

-

10 min

6 min

5 min

-

PMX Industries

5300 Willow Creek Drive SW

Cedar Rapids, IA 52404

Telephone 319-368-7700

Toll Free 800-531-5268

Fax 319-368-7721

10 min

-

8 min

-

6 min

5 min

-

-

Web www.ipmx.com

©2013, PMX Industries

ISO 9001 ISO/IEC17025:2005

PMX High Precision Copper Alloys and Coatings

Alloys available in sheet, strip, plate, welded tube and foil forms.

Innovative Cost-Effective Connector Materials

With an emphasis on research and development, we are unmatched in our ability to create customized connector materials for difficult applications. As the demand for increased reliability, increased operating temperatures, and the need to push more power and more signals through less space continues to spiral upwards, the pressure to reduce connector cost and design cycle time are also increasing.

Copper materials and protective coatings from PMX are helping many connector designers meet the rigorous requirements of next generation interconnected devices. Many of our connector customers count on our high conductivity alloys to pass more current through a system with less heat build-up. Where high strength and high conductivity combined with good formability and relability of the contact are critical, we have the ability to develop cost-effective materials that can compete with many of the more expensive beryllium copper alloys. Many of our higher strength alloys offer material substitution opportunities which can reduce overall cost by allowing the connector designer to use thinner materials.

With our wide range of high precision alloys and coatings, we can provide an innovative cost-effective solution that is tailored to your specific requirements.

System Approach to Designing Alloys and Coatings

PMX uses a system approach to creating connector materials and protective coatings. To meet the increased performance requirements of interconnection devices, PMX has developed a comprehensive range of high precision alloys and coatings that are designed to work together to prevent corrosion and deliver a robust, dependable contact. For example, our connector materials and coatings have been used on automotive interconnects to achieve reliable performance during coninuous operation at temperatures of 140˚C.

Our lead-free coatings are developed for specific applications and can be applied as a hot dip, by electrolytic plating or reflow. The hot dip plating chemistry can be based on 100% tin, tin-copper, or a tin-silver alloy. Through secondary steps, we can produce electroplated formulas involving copper, tin, nickel, or gold.

To overcome some of the limitations of ordinary tin coatings, PMX has developed advanced tin coatings which when combined with our copper alloys produce a combination of low insertion force, no whiskering, and high temperature reliability.

These protective coatings are cost-effective, corrosion resistant, and provide good solderability.

Extensive Connector Qualifications

PMX connector alloys are used for interconnection components in automobiles, computers, servers, telecom equipment, networking hardware, high-voltage transmission line hardware, portable digital devices, and safety systems. The connectors, terminals, switches, and contacts that are used in some of these applications have new levels of functionality as a result of our customers forming a strong partnership with PMX technical staff.

Sn

Connector designers and manufacturers consistently challenge us to costeffectively meet their new connector specifications. From connectors to printed circuit boards, to sockets and wiring harnesses, our talented staff is experienced in developing copper alloys to meet high performance interconnection requirements.

We know that selection of the best connector material depends on our complete understanding of the application, the operating environment, the expected level of reliability, and the cost constraints.

Meeting Challenging Connector Requirements

Our approach focuses on careful planning and design backed by engineering expertise in alloy formulation, fabrication, forming and drawing. This is supported by our ISO 9001:2000 quality system and our IEC17025 laboratory certification.

PMX understands copper alloy metallurgy and knows that sometimes even minimum processing changes can result in maximum benefits.

Zn

Machinability

We do not use hazardous metals in any of our processes or packaging. PMX copper alloys meet all requirements of the international RoHS lead-free standard.

We do not add lead, cadmium, arsenic, or hexavalent chromium to our alloys.

We do not compromise on quality.

Copper Alloy Development

Strength

Al

Wear

Resistance

S

Si

Zn

Mn

Ag

Al

Sn

Si

Cu

P

Fe

Al

Sn

Ni

Si

Zr

Zn

P

O

Ni

Al

Mn

Corrosion

Resistance

Color

Sn

Ni

Fe

Put PMX Connector Alloys and Coatings To Work

Let PMX show you how to improve your connectors. Call 800-531-5268 or visit www.ipmx.com

to find out how to put our copper alloys and coatings to work on your next project.

PMX Industries

5300 Willow Creek Drive SW

Cedar Rapids, IA 52404

Telephone 319-368-7700

Toll Free 800-531-5268

Fax 319-368-7721

Web www.ipmx.com

©2013, PMX Industries

ISO 9001 ISO/IEC17025:2005

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