a b s la ai ze s! Av si ap w W T No NE orm in d F n le The Original Tested Trusted Most Productive MultiTAP is the ONE! by The industry’s first general purpose, high performance tap. MultiTAP will cut a wide range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass, and bronze. MultiTAP is also uniquely designed to produce threads within both 2B and 3B classes of fit, eliminating the guesswork required when calculating H-limits. Emuge is widely known for manufacturing high performance application specific taps, thread mills and end mills for high production output. However, now Emuge has designed MultiTAP to offer job shops and other manufacturers an affordable, yet high performance tapping solution. MultiTAP is the ideal tap for a job shop or a manufacturer who works with short- and medium-run threading applications across a wide spectrum of materials. It will significantly improve thread quality and boost output while reducing production costs, because one high performance MultiTAP will handle most common materials and applications. MultiTAP eliminates the need to stock numerous types of taps in the tool crib. Made in Germany by Emuge 2 What MultiTAP users are saying... TM Since Emuge introduced MultiTAP, the industry’s first high-performance multi-purpose tap, imitators are trying to follow. But MultiTAP users know what works best. Multitap is the ONE. “ MultiTAP is the most productive tool we have. After 700 holes in A572 plate grade 50, the tap looked new. An investment under $0.045 per hole.” “ After weeks of intensive testing, MultiTAP scored highest in performance and tool life. It is the truest general purpose tap available.” “ We tested MultiTAP and had great results. With less downtime and tap replacement, it offers significant cost savings and handles a wider range of applications.” “ The MultiTAP has far outperformed other form taps that prematurely failed on us.” MultiTAP is guaranteed! TM Put it to the test yourself: If MultiTAP doesn’t outperform your current taps in a range of common materials, Emuge will refund your money. “ With MultiTAP I don’t worry about calculating H limits. One tap handles 2B and 3B classes of fit. We’ve also reduced the number of taps stocked in our crib.” See MultiTAP in action online at: www.emuge.com/multitap 3 Spiral Point and Spiral Flute Taps MultiTAP is the result of collective years of Emuge’s extensive tapping expertise and application research. It features a completely new, innovative geometric design and a special base material and surface treatment, allowing it to handle numerous materials and applications. TM n n n MultiTAP is constructed of a proprietary grade of high speed steel (HSS-E), nitrided with an Ne2 surface treatment technical characteristics Tool type straight flute, spiral point spiral flute, right hand Surface treatment Ne2 Ne2 Tool material HSS-E HSS-E Threads in chamfer 4-5 2-3 Ideal thread depth up to 2.5D up to 2.5D Ideal material hardness up to 35Rc up tp 35Rc Class of fit 2B / 3B 2B / 3B Hole type All taps are made with Emuge’s trademark long shanks – DIN length for extra reach. UNC and UNF taps are DIN length – ANSI shanks, metric taps are DIN length – DIN shanks Full range of tap sizes for UNC or UNF threads, from a #4-40 to 1"-12 for inch sizes, to metric sizes from M 4x0.7 to M 16x2.0 MultiTAP MATERIAL SAMPLING Main Group Sub-Group Example Aluminum Casting Cast Iron Grey iron 356T6, 380, 390, 6061, 7075 G10, GG25, GG30 High strength Nodular, Ductile Carbon, all grades 1010, 1018, 1045 Free cutting 12L14, 1215 Constructual A36, T1 plate Alloyed 4140, 4130, 8620 Steel Cast, or Forged Stainless Steel One MultiTAP cuts a wide range of materials. Copper 4 Tool / Mold / Die D2, S7, P20, H13 Austenitic 303, 304, 316 Ferritic 405, 409, 430 Martensitic 416, 420, 440 Zinc alloy Brass Tin alloy Bronze MultiTAP – SPIRAL POINT – DIN LENGTH #4-40 #5-40 #6-32 #8-32 #10-24 #12-24 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1"-8 #4-48 #6-40 #10-32 #12-28 1/4-28 Order Number UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNF UNF UNF UNF UNF BU4973005003 BU4973005004 BU4973005005 BU4973005006 BU4973005007 BU4973005008 BU4973005009 BU4973005010 BU4973005011 CU4973005012 CU4973005013 CU4973005014 CU4973005015 CU4973005016 CU4973005017 CU4973005018 BU4973005037 BU4973005039 BU4973005041 BU4973005042 BU4973005043 Size 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF 5/8-18 UNF 3/4-16 UNF 7/8-14 UNF 1"-12 UNF SPIRAL POINT METRIC / COARSE M 4X0.7 M 5X0.8 M 6X1.0 M 8X1.25 M 10X1.5 M 12X1.75 M 16X2.0 Order Number BU4973005044 BU4973005045 CU4973005046 CU4973005047 CU4973005048 CU4973005049 CU4973005050 CU4973005051 CU4973005052 NEW NEW NEW Size B15773000040 B15773000050 B15773000060 B15773000080 B15773000100 C15773000112 C15773000116 • Inch taps handle 2B and 3B classes of fit • Metric taps handle 6H class of fit MultiTAP – SPIRAL FLUTE – DIN LENGTH #4-40 #5-40 #6-32 #8-32 #10-24 #12-24 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1"-8 #4-48 #6-40 #10-32 #12-28 1/4-28 Order Number UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNC UNF UNF UNF UNF UNF BU5332005003 BU5332005004 BU5332005005 BU5332005006 BU5332005007 BU5332005008 BU5332005009 BU5332005010 BU5332005011 CU5332005012 CU5332005013 CU5332005014 CU5332005015 CU5332005016 CU5332005017 CU5332005018 BU5332005037 BU5332005039 BU5332005041 BU5332005042 BU5332005043 5 Size Order Number 5/16-24 UNF 3/8-24 UNF 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF 5/8-18 UNF 3/4-16 UNF 7/8-14 UNF 1"-12 UNF SPIRAL FLUTE METRIC / COARSE BU5332005044 BU5332005045 CU5332005046 CU5332005047 CU5332005048 CU5332005049 CU5332005050 CU5332005051 CU5332005052 M 4X0.7 M 5X0.8 M 6X1.0 M 8X1.25 M 10X1.5 M 12X1.75 M 16X2.0 B49332000040 B49332000050 B49332000060 B49332000080 B49332000100 C49332000112 C49332000116 • Inch taps handle 2B and 3B classes of fit • Metric taps handle 6H class of fit NEW NEW NEW Size -Form Roll Form Taps Now the industry’s first general purpose, high performance tap is available in a full line of form taps featuring a new innovative geometric design, special base material and TiN coating. This allows one MultiTAP-Form to handle numerous materials and applications at unsurpassed performance levels. n n n n 40 Constructed of a proprietary grade of high speed steel (HSS-E) and TiN coated for exceptionally long life and versatility Increased static and dynamic strength of thread n Elevated tapping speeds are possible -Form 200 400 600 800 1000 1200 1400 1600 Number of Holes In lab tests, MultiTAP far outperformed a leading brand forming tap. Test Data: Material AISI 1045 Holder PGR25-KSN3-SSY-DDU4 Coolant 10% water soluble Machine vertical machining center Thread M10 Depth 20mm (2xD) Coating TiN Drill Diameter 9.35mm Test results: Making threads without chips has many advantages, including: n 15 0 All taps made with Emuge’s trademark long shanks-DIN length for extra reach. UNC and UNF taps are DIN lengthANSI shanks, metric taps are DIN length-DIN shanks No risk of poor threads due to axial “miscutting” 20 0 Form both 2B and 3B threads with the same tap, eliminating the guesswork of calculating H-limits n 25 5 Lubrication grooves allow coolant flow-to-form action, ideal for holes with long thread length Excellent thread surface quality Leading Roll Form Tap Brand 30 10 Short chamfer lead of 1.5-2 pitch, ideal for bottom tapping n EMUGE MultiTAP-Form 35 Torque (N m) n Dramatic PerFORMance Increases A Leading Roll Form Tap Brand n Breakage at 265 holes EMUGE MultiTAP-Form n Torque too high at 1639 holes 6 MultiTAP-Form MATERIAL SAMPLING* Main Group Sub-Group Example Aluminum Casting Steel Carbon, all grades Free cutting 356T6, 380, 390, 6061, 7075 1010, 1018, 1045 12L14, 1215 Constructual A36, T1 plate Alloyed 4140, 4130, 8620 Cast, or Forged MultiTAP-Form displaces the workpiece material, increasing thread strength and quality. Stainless Steel Tool / Mold / Die Austenitic Ferritic D2, S7, P20, H13 303, 304, 316 405, 409, 430 Copper Martensitic Zinc alloy Tin alloy 416, 420, 440 Brass Bronze *Also ideal in a wide range of plastics and composites MultiTAP-Form – DIN LENGTH Size #4-40 #5-40 #6-32 #8-32 #10-24 1/4-20 5/16-18 3/8-16 #6-40 #8-36 #10-32 1/4-28 UNC UNC UNC UNC UNC UNC UNC UNC UNF UNF UNF UNF Recommended Tap Drill Size Order No. .1004 .1142 .1240 .1496 .1713 .2264 .2874 .3465 .1260 .1516 .1752 .2344 BU5914105003 BU5914105004 BU5914105005 BU5914105006 BU5914105007 BU5914105009 BU5914105010 BU5914105011 BU5914105039 BU5914105040 BU5914105041 BU5914105043 Size 7 5/16-24 3/8-24 METRIC M 2x0.4 M 3x0.5 M 4x0.7 M 5x0.8 M 6x1.0 M 8x1.25 M 10x1.5 UNF UNF Recommended Tap Drill Size Order No. .2950 .3543 BU5914105044 BU5914105045 1.85 2.8 3.7 4.65 5.6 7.4 9.3 B59914000020 B59914000030 B59914000040 B59914000050 B59914000060 B59914000080 B59914000100 • Inch taps handle 2B and 3B classes of fit • Metric taps handle 6H class of fit HIGH PERFORMANCE TOOLS ) Hardness Range Material Example HRCBHN N/mm2 Steel Materials Cold-extrusion steels, ≤ 120 ≤ 400 1008 / 1010 – Magnetic soft iron Free cutting steels, 1008 / 1010 / 12L14 / 1.2 – ≤ 180 ≤ 600 A36 General construction steels 11L17 / 1149 / 12L15 Free cutting steels, 1018 / 1060 / 4130 / Construction steels, ≤ 25 ≤ 250 ≤ 850 4140 / 41L30 1.3 Alloyed steels, Steel castings 41L45 / 86L20 / 86L40 / 1045 Crome alloy steel, Cold work 5115 / A29 / A519 / steels, ≤ 36 ≤ 320 ≤ 1100 J404 / 4130 / 8030 1.4 Heat-treatable steels, 4140 / 4330 / Nitrally Nitriding steels 125, 135, 230 Corrosion/ acid-proof steels, 303 / 304 / 316 / 1.10 ≤ 25 ≤ 250 ≤ 850 Heat-resistant steels 316L / 416 / 420 410 / 420 / Cf8m / 171.11 Corrosion/ acid-proof steels, ≤ 35 ≤ 320 ≤ 1100 Heat-resistant steels 4PH 2Cast Materials 2.1 Cast iron – ≤ 280 – ASTM A48 / SAE J431c / 1800 2.2 Cast iron with nodular – – ≤ 1000 ASTM A48 class 20, graphite 30, 35 , 40 Cast iron with vermicular 2.3 – ≤ 280 – – graphite 2.4 Malleable cast iron – – ≤ 700 ASTM A47 grade 32510, 35018 3Copper, Copper Alloys, Bronze, Brass 3.1 Pure Copper and low alloyed – ≤ 150 ≤ 500 – copper 3.2 Copper-zinc alloys (brass, – – – – long chipping) Copper-zinc alloys (brass, 3.3 – – – – short chipping) Copper-aluminum alloys (alubronze, long chipping) – – – – 3.4 Copper-tin alloys (bronze, long chipping) 3.5 Copper-tin alloys (bronze, – – – – short chipping) 5 Aluminum Alloys 5.1 Aluminum wrought alloys – – –2014 / 2117 / 5050 / 6061 / 7004 5.2 Aluminum cast alloys ≤ 5% – – –201 / 213 / 295 / Si 435.3 / 511.0 5.3 Aluminum cast alloys 5% < – – – 319 / 333 / 343 / 356 Si ≤ 12% / 369 / 380 5.4 Aluminum cast alloys 12% < – – – 390 / 393 / 413 Si ≤ 1 MultiTAPForm Material Group MultiTAP SFM MultiTAP SFM Specifications 25 - 60 35 - 85 25 - 60 35 - 85 15 - 40 35 - 75 10 - 35 15 - 40 10 - 30 15 - 45 10 - 25 15 - 45 35 - 65 N/A 15 - 50 N/A 15 - 50 N/A 35 - 65 N/A 15 - 40 35 - 100 35 - 80 35 - 100 35 - 80 35 - 100 10 - 35 20 - 50 15 - 45 35 - 85 35 - 65 35 - 100 35 - 65 35 - 100 35 - 65 35 - 100 20 - 50 35 - 85 1 1.1 Emuge Corp. has been the product technology and performance leader in their field for nearly 100 years. Emuge manufactures an extensive line of taps, thread mills, end mills, toolholders, clamping devices and other rotary cutting tools, over 100,000 items sold through distributors worldwide. Emuge also offers end-user technical support through a network of in-the-field engineers and in-house product specialists, all with extensive tooling and application experience. Scan for more information on MultiTAP. A Full Line of High Performance Cutting Tools © 2014 Emuge Corp. 7.5M-3/14MA Printed in USA 1800 Century Drive n West Boylston, MA 01583 800-323-3013 n fax: 800-393-1302 www.emuge.com