SPECIAL REPORT New Energy-Related Technologies Capacitive Coupling Powers Transmission Module This method, which was employed in designing the wireless transmission module, promotes high positioning flexibility, high design flexibility, and high power efficiency. M urata Manufacturing Co., Ltd. advances the development of capacitive coupling wireless power transmission systems. It started mass production of the LXWS Series of modules that provided wireless power transmission of 10W in August 2011. Used in a wireless charging set for iPad2 by Apple Corp., the LXWS Series has already been on the market. Murata Manufacturing has further increased the transmitted power and developed a wireless power transmission module that outputs 20W of power or more. This article summarizes the technology used in the modules developed by Murata, as well as samples of their application to notebook PCs, and development steps in the future. Capacitive Coupling Method Murata’s capacitive coupling wireless power transmission system Fig. 2: Block diagram of the capacitive coupling wireless transmission system is characterized by its two sets of asymmetric dipoles consisting of active and passive electrodes positioned on the power transmitting and receiving sides. Power is transmitted using an induction Utilizing the electrostatic induction phenomenon generated by coupling two dipoles High positioning flexibility Electrode (Passive Electrode) Load Power receiving side Induction field Electrode (active electrode) Electric power transmission Power transmitting side Oscillator Electrode (passive electrode) field generated by coupling these two sets of asymmetric dipoles (See Fig. 1). This configuration achieves a highefficiency wireless power transmission with high positioning flexibility. Fig. 2 shows the block diagram of the entire system. The power transmitting side consists of a power transmitting module and power transmitting electrodes, and the power receiving side consists of power receiving electrodes and a power receiving module. Among the advantages of the capacitive coupling method include (1) high positioning flexibility; (2) an electrode unit with high design flexibility; and (3) an electrode unit that do not generate heat. The third advantage, that is, an electric unit that do not generate heat, is effective in achieving higher power. This also allows the electrodes to be placed near the battery in the equipment. Patent No - PCT/FR2006/000614 Murata Manufacturing Co., Ltd. holds a patent for this configuration,and also provides a wireless power transmission system based on this patent technology. Fig. 1: Basic configuration of a power transmission system using the capacitive coupling method 20 AEI November 2012 Copyright©2012 Dempa Publications, Inc. As Integrated in Notebook PCs As shown in Fig. 3 and Fig. 4, a power receiving module and power receiving electrodes are incorporated in a notebook PC, and a power transmitting mod- SPECIAL REPORT New Energy-Related Technologies Photo of the inside of the notebook PC Photo of the bottom of the notebook PC Active electrode on the power receiving side (50 x 100 mm) Power receiving module 25mm 200mm Passive electrode on the power receiving side 60mm 300mm Fig 3: Incorporating the module and electrodes in a notebook PC (on the notebook PC side) Fig 4: Incorporating the module and electrodes in a notebook PC (on the charging pad side) ule and power transmitting electrodes in a charging pad. Electrode unit Notebook PCs have been getting thinner over the years, and those with a thickness of less than 10mm are on the market. This makes it difficult for the equipment design to accept the increase in thickness of notebook PCs due to incorporation of wireless power transmission functions. For this reason, a 0.1mm-thick metal board is used as an electrode. One of the characteristics of the capacitive coupling method is that such a thin electrode can be used. The distance between the active electrode on the power transmitting side and that on the power receiving side is approximately 2mm. On the power transmitting side, the active electrode with a size of 50 × 100mm is surrounded by the passive electrode. This structure can curb field emission 22 AEI November 2012 Copyright©2012 Dempa Publications, Inc. from the active electrode. On the power receiving side, the active electrode with a size of 50 × 100mm is surrounded by the passive electrode, just like the power transmitting side. Power transmitting module The power transmitting module consists of an inverter circuit that supports an output power of approximately 30W, a microcontroller for safety control, and a step-up transformer. It is necessary to use a step-up transformer with high volt- age resistance because it boosts voltage to 1kVp-p or so. The input voltage of the power transmitting module is set to 19V so that existing AC adopters can be used. The power transmitting module is based on the design of the already mass-produced product capable of transmitting 10W of power and uses high-voltage, highcurrent components to increase electric power. The power transmitting module measures 30 × 68 × 10(t)mm. Power receiving module The power receiving module consists of a step-down transformer, which steps down AC voltage of approximately 1kVp-p to 30Vp-p, followed by a rectifying circuit and a DC/DC converter. The voltage of output to the charging circuit of a notebook PC is set to 19V. In order to install it in a notebook PC, the module needs to be smaller and thinner. To this end, the configuration of the step-down transformer has been changed as one of the measures to achieve a lower profile. Although the existing module capable of power transmission of 10W includes a relatively large transformer, the newly developed module includes two small transformers. This has achieved a smaller and thinner power receiving module with a size of 97 × 11 × 4.6(t)mm. Highest Power Transmission The specifications of the newly developed system are shown in Table 1, and its characteristics of power transmission in Figs. 5 and 6. As shown in Fig. 5, the power transmission efficiency is designed to become the highest when 10 to 20W of power is transmitted. The highest efficiency of 73 percent is ensured when the notebook PC is placed at the center of the charging pad. In addition, a positioning flexibility of ±35mm is achieved. As shown in Fig. 6, the power transmission efficiency varies only 1 to Table 1: Specifications Item Input DC Voltage Input Current Output Voltage Spec. Min Unit Typ. Max 18.5 19 19.5 - 1.9 2.2 DCA 18.75 19 19.25 DCV W DCV Output Power - 25 - Efficiency (DC in~DC out) - 73 - % 510 525 540 kHz Operation frequency 80 80 75 Transmission efficiency [%] Transmission efficiency [%] 75 70 65 60 55 70 Output power 10W 65 18W 22W 60 50 55 45 50 24W 0 40 0 5 10 15 20 25 30 Fig 5: Power transmission characteristics in terms of output power 30 40 50 80 Aiming for a power trans75 mission efficiency of 80 percent or more, Murata 70 Output will promote the developpower ment of such a module by 10W 65 introducing a new method 18W to achieve higher efficien22W 60 cy, making full use of the 24W characteristics of the ca55 pacitive coupling method, as well as reduces power loss of the transformer, 50 0 10 20 30 40 50 rectifying circuit, and Position gap (Y direction) [mm] DC/DC converter units. Although some notebook Fig. 8: Power transmission in the Y-direction PC models consume 50W of electricity or more, the first target is to Along with the development of these support up to 50W of power. technologies, Murata will work on ensuring mutual connectivity by means of standardization, which will be required for the widespread use of wireless systems. The company has already started standardization efforts for the capacitive coupling method, developing technology standards and business bases. An important point, in terms of technology, is to develop a charging system that can be used for a variety of devices. Taking advantage of the characteristics of the capacitive coupling method, Murata aims to develop a charging system usable for devices of different amounts of power and different sizes. Transmission efficiency [%] Future Development Efforts Murata Manufacturing intends to focus on achieving the following three points to develop wireless power transmission systems capable of transmitting high power in the future: (1) higher efficiency; (2) higher power (from 25 to 50W); and (3) module size reduction. In order to develop a higher-power and smaller module, it is essential to improve the power transmission efficiency. 20 Fig. 7: Power transmission in the X-direction Output power [W] 2 percent as long as the notebook PC is placed on the charging area of the charging pad. As for heat generation, the surface temperature of the notebook PC is reduced to 40°C or less when power is transmitted. 10 Position gap (X direction) [mm] Fig. 6: Power transmission characteristics in terms of the position of a notebook PC About This Article: The author, Shinji Goma, is from the Business Development Section 3, New Business Development Department, Technology and Business Development Unit at Murata Manufacturing Co., Ltd. AEI November 2012 Copyright©2012 Dempa Publications, Inc. 23