SMART Position Sensor, 100 and 180 Arc Configurations DESCRIPTION The Honeywell SMART Arc Position Sensor is one of the most durable, adaptable, lightweight, and non-contact position sensors available, enabling absolute position sensing with enhanced accuracy. This simple, robust, arc position sensor offers an IP69K sealed package, eliminating mechanical failure mechanisms, reducing wear and tear, improving reliability and durability, and minimizing downtime. The SMART Arc Position Sensor is a non-contact sensing solution, providing highly accurate motion control and improving operation efficiency and safety. This Honeywell position sensor utilizes magnetoresistive technology to detect the position of a magnet relative to the sensor in one of two available sensing ranges: 0º to 100º 0º to 180º These devices use a patented combination of an ASIC (Application-Specific Integrated Circuit) and an array of MR (magnetoresistive) sensors to accurately and reliably determine the position of a magnet attached to a moving object so that the object’s position can be determined or controlled. The MR array measures the output of the MR sensors mounted along the magnet’s direction of travel. The output and the MR sensor sequence determine the nearest pair of MR sensors to the center of the magnet location. The output of these two MR sensors is then used to determine the position of the magnet between them. With this sensor, Honeywell has utilized MR technology through the ASIC at a level never before accomplished. Other configurations are in development. Why is the SMART Position Sensor smart? SMART means that this is a sensor that can essentially think for itself. SMART Position Sensors provide a self-diagnostics feature and data gathering for enhanced reliability and closed-loop feedback control. VALUE PROPOSITIONS ( = competitive differentiator) Reliable, durable: Non-contact design reduces wear and tear, improving reliability and durability, minimizing downtime Easy to install: Installation takes four steps (1: position device; 2: drill holes; 3: mount sensor; 4: locate magnet/connect sensor) vs. up to 14 steps some competitive products require, simplifying installation and reducing set-up costs Rugged: Honeywell utilizes unique package materials with no moving parts within the sensor, making it resistant to vibration, shock, and extreme temperatures Flexible: Air gap tolerance of 7,8 ±2,5 mm [0.307 ±0.098 in] or 9,2 ±2,5 mm [0.36 ±0.09 in] (100°) and 8,5 ±2,5 mm [0.338 ±0.098 in] (180°) between sensor and magnet expands application use Cost effective: Adaptable, non-contacting design allows customers to eliminate unnecessary connections for installation, reducing installation steps/time and components Accurate: 100° configuration accurately measures values down to 0.06° while the 180° configuration accurately measures values down to 0.11° Adaptable: Electronics on board allow for flexible packaging and component compatibility with existing systems Lightweight: Lighter in weight than optical encoders Self-diagnostics feature can reduce equipment downtime by providing predictive maintenance input Combined patented MR sensor and ASIC technology provide enhanced differentiation and performance IP67, IP69K sealing allow use in many harsh applications RoHS-compliant materials meet Directive 2002/95/EC Transportation Aerial work lift platform, front end loader and digger/excavator boom position Scissor lift position Refuse truck lift and automatic reach arm position Mobile crane steering Timber harvester/processor equipment cutter arm angle On-board loader weighing system position Industrial Telescoping conveyor elevation Power generation contact angle Rail-road crossing arms position Military Remote weapon systems elevation Chassis suspension systems position height Military vehicle door position Aerospace: Ground-based solar panels elevation and azimuth Ground-based satellite dish elevation and azimuth Medical: Robotically-assisted surgery equipment position Patient bed elevation For more information on these potential applications, please see the application note “SMART Position Sensor, 100 and 180 Arc Configurations”. Table 1. Specifications Characteristic Sensing range Sensing location on arc Resolution Supply voltage Output Supply current Linearity Reverse polarity Sensitivity Measurement frequency Termination Operating temperature Storage temperature Air gap Sealing Shock Vibration Housing material Approvals Mounting: screws recommended torque Material Strength Parameter 100 Arc 180 Arc Component SPS-A100D- SPS-A100D- SPS-A100D- SPS-A100X- SPS-A180D- SPS-A180DHAMS VAMS HAWS LAAS0401 HAMS VAMS 0 to 100 0 to 180 inside outside inside 0.06 0.11 6 Vdc 18 Vdc 6 Vdc 6 Vdc 18 Vdc 5 Vdc to 24 Vdc to 40 Vdc to 24 Vdc to 24 Vdc to 40 Vdc 0.5 Vdc to 4.5 Vdc (10% to 90% of 5 Vdc) sensor 45 mA max. 30 mA max. 45 mA max. only ±0.4% full scale output 26.4 Vdc 40 Vdc 26.4 Vdc N/A 26.4 Vdc 40 Vdc 40 mV/ ±4% FS 22.22 mV/ ±4% FS 312 Hz typ. Ampseal 16 18 AWG 4-pin M12 connector connector 4-pin M12 connector flying leads (p/n 776536) sensor -40 °C to 85 °C [-40 °F to 185 °F] and -40 °C to 150 °C [-40 °F to 302 °F] magnet 7,8 ±2,5 mm 9,2 ±2,5 mm 8,58 ±2,5 mm actuator [0.307 ±0.098 in] [0.36 ±0.09 in] [0.338 ±0.098 in] IP67, IP69K 50 G half sine wave with 11 ms duration 20 G from 10 Hz to 2000 Hz thermoplastic CE magnet actuator only M6 or 1/4-20 6 N m to 8 N m [53.1 in lb to 70.8 in lb] neodymium 10,000 Gauss Notes: Tolerance applies for full sense range. Device used to read analog output must have input impedance greater than 1 MOhm. The output voltage outside of the valid measurement range will be indeterminate. Percent linearity is the quotient of the measured output deviation from the best fit line at the measured temperature to the full scale output span. Mating connector: 776536-1. 2 sensing.honeywell.com NOTICE Ferrous metal within a 100 mm [3.9 in] radius of the magnet may affect sensor performance. Figure 1. Dimensional Drawings (For reference only: mm/[in].) SPS-A100D-HAMS, SPS-A100D-VAMS SPS-A100D-HAWS A = Cable direction for right angle connector B = Polyethylene conduit Honeywell Sensing and Control 3 Figure 1. Dimensional Drawings (For reference only: mm/[in], continued.) SPS-A100X-LAAS0401 A = Magnet pin locating hole B = Partial view C = Rotating axis center D = Magnetic sensitive zone: protect with a non-ferrous metal shield 4 sensing.honeywell.com Figure 1. Dimensional Drawings (For reference only: mm/[in], continued.) SPS-A180D-HAMS, SPS-A180D-VAMS A = Cable direction for right angle connector B = Polyethylene conduit Figure 2. Connections 4 Pin M12 Connector SPS-A100D-HAMS, SPS-A100D-VAMS SPS-A180D-HAMS, SPS-A180D-VAMS Pin 1 = supply voltage (+) Pin 2 = output Pin 3 = ground (-) Pin 4 = inverted output Ampseal 16 Connector (p/n 776536) 18 AWG Flying Leads SPS-A100D-HAWS SPS-A100X-LAAS0401 Pin 1 = supply voltage (+) Pin 2 = output Pin 3 = ground (-) Pin 4 = inverted output Red wire = supply voltage (+) Green wire = output Black wire = ground (-) Blue wire = inverted output Honeywell Sensing and Control 5 Figure 3. Sensor Output Performance Chart Showing Ideal Outputs (Applies to all catalog listings.) REF POINT "C” REF POINT "B" LINEARITY ±0.4% OF FULL SCALE 4.75 4.5 Output Voltage (V) 4.0 PIN 2, GREEN WIRE LEAD NOMINAL SIGNAL OUTPUT CURVE (THROUGH REFERENCE POINTS "A" AND "B") 3.0 2.0 PIN 4, BLUE WIRE LEAD NOMINAL SIGNAL OUTPUT CURVE (THROUGH REFERENCE POINTS "C" AND "D") 1.0 LINEARITY ±0.4% OF FULL SCALE 0.5 0.25 0 REF POINT "A" 0 0 Measurement (°) Angle 100 180 REF POINT "D" Note: Diagnostic for magnet out of range: green wire lead > 4.55 Vdc; blue wire lead < 0.45 Vdc. 6 sensing.honeywell.com Order Guide Catalog Listing SPS-A100D-HAMS SPS-A100D-VAMS SPS-A100D-HAWS SPS-A100X-LAAS0401 SPS-A180D-HAMS SPS-A180D-VAMS Description SMART Position Sensor, 100 arc configuration, 0 to 100 inside sensing range, 6 Vdc to 24 Vdc supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 4-pin M12 connector, magnet actuator included SMART Position Sensor, 100 arc configuration, 0 to 100 inside sensing range, 18 Vdc to 40 Vdc supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 4-pin M12 connector, magnet actuator included SMART Position Sensor, 100 arc configuration, 0 to 100 inside sensing range, 6 Vdc to 24 Vdc supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 18 AWG flying leads, magnet actuator included SMART Position Sensor, 100 arc configuration, 0 to 100 outside sensing range, 5 Vdc supply voltage, 0.5 Vdc to 4.5 Vdc analog output, Ampseal 16 connector (p/n 776536), magnet actuator included SMART Position Sensor, 180 arc configuration, 0 to 180 inside sensing range, 6 Vdc to 24 Vdc supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 4-pin M12 connector, magnet actuator included SMART Position Sensor, 180 arc configuration, 0 to 180 inside sensing range, 18 Vdc to 40 Vdc supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 4-pin M12 connector, magnet actuator included PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. MISUSE OF DOCUMENTATION The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. SALES AND SERVICE Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or: E-mail: info.sc@honeywell.com Internet: sensing.honeywell.com Phone and Fax: Asia Pacific +65 6355-2828 +65 6445-3033 Fax Europe +44 (0) 1698 481481 +44 (0) 1698 481676 Fax Latin America +1-305-805-8188 +1-305-883-8257 Fax USA/Canada +1-800-537-6945 +1-815-235-6847 +1-815-235-6545 Fax Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 sensing.honeywell.com 000732-3-EN February 2013 Copyright © 2013 Honeywell International Inc. All rights reserved.