SMART Position Sensor, 100 and 180 Arc Configurations

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SMART Position Sensor,
100 and 180 Arc
Configurations
DESCRIPTION
The Honeywell SMART Arc Position Sensor is one of the most
durable, adaptable, lightweight, and non-contact position
sensors available, enabling absolute position sensing with
enhanced accuracy. This simple, robust, arc position sensor
offers an IP69K sealed package, eliminating mechanical failure
mechanisms, reducing wear and tear, improving reliability and
durability, and minimizing downtime.
The SMART Arc Position Sensor is a non-contact sensing
solution, providing highly accurate motion control and
improving operation efficiency and safety. This Honeywell
position sensor utilizes magnetoresistive technology to detect
the position of a magnet relative to the sensor in one of two
available sensing ranges:
0º to 100º
0º to 180º
These devices use a patented combination of an ASIC
(Application-Specific Integrated Circuit) and an array of MR
(magnetoresistive) sensors to accurately and reliably
determine the position of a magnet attached to a moving object
so that the object’s position can be determined or controlled.
The MR array measures the output of the MR sensors
mounted along the magnet’s direction of travel. The output and
the MR sensor sequence determine the nearest pair of MR
sensors to the center of the magnet location. The output of
these two MR sensors is then used to determine the position of
the magnet between them.
With this sensor, Honeywell has utilized MR technology
through the ASIC at a level never before accomplished.
Other configurations are in development.
Why is the SMART Position Sensor smart? SMART means
that this is a sensor that can essentially think for itself. SMART
Position Sensors provide a self-diagnostics feature and data
gathering for enhanced reliability and closed-loop feedback
control.
VALUE PROPOSITIONS ( = competitive differentiator)
 Reliable, durable: Non-contact design reduces wear and


tear, improving reliability and durability, minimizing
downtime
Easy to install: Installation takes four steps (1: position
device; 2: drill holes; 3: mount sensor; 4: locate
magnet/connect sensor) vs. up to 14 steps some
competitive products require, simplifying installation and
reducing set-up costs
Rugged: Honeywell utilizes unique package materials
with no moving parts within the sensor, making it resistant
to vibration, shock, and extreme temperatures
Flexible: Air gap tolerance of 7,8 ±2,5 mm [0.307
±0.098 in] or 9,2 ±2,5 mm [0.36 ±0.09 in] (100°) and 8,5
±2,5 mm [0.338 ±0.098 in] (180°) between sensor and
magnet expands application use
 Cost effective: Adaptable, non-contacting design allows



customers to eliminate unnecessary connections for
installation, reducing installation steps/time and
components
Accurate: 100° configuration accurately measures values
down to 0.06° while the 180° configuration accurately
measures values down to 0.11°
Adaptable: Electronics on board allow for flexible
packaging and component compatibility with existing
systems
Lightweight: Lighter in weight than optical encoders
Self-diagnostics feature can reduce equipment
downtime by providing predictive maintenance input
Combined patented MR sensor and ASIC technology
provide enhanced differentiation and performance
IP67, IP69K sealing allow use in many harsh applications
RoHS-compliant materials meet Directive 2002/95/EC
Transportation
Aerial work lift platform, front end loader and
digger/excavator boom position
Scissor lift position
Refuse truck lift and automatic reach arm position
Mobile crane steering
Timber harvester/processor equipment cutter arm angle
On-board loader weighing system position
Industrial
Telescoping conveyor elevation
Power generation contact angle
Rail-road crossing arms position
Military
Remote weapon systems elevation
Chassis suspension systems position height
Military vehicle door position
Aerospace:
Ground-based solar panels elevation and azimuth
Ground-based satellite dish elevation and azimuth
Medical:
Robotically-assisted surgery equipment position
Patient bed elevation
For more information on these potential applications, please
see the application note “SMART Position Sensor, 100 and
180 Arc Configurations”.
Table 1. Specifications
Characteristic
Sensing range
Sensing location on arc
Resolution
Supply voltage
Output
Supply current
Linearity
Reverse polarity
Sensitivity
Measurement frequency
Termination
Operating temperature
Storage temperature
Air gap
Sealing
Shock
Vibration
Housing material
Approvals
Mounting:
screws
recommended torque
Material
Strength
Parameter
100 Arc
180 Arc
Component
SPS-A100D- SPS-A100D- SPS-A100D- SPS-A100X- SPS-A180D- SPS-A180DHAMS
VAMS
HAWS
LAAS0401
HAMS
VAMS
0 to 100
0 to 180
inside
outside
inside
0.06
0.11
6 Vdc
18 Vdc
6 Vdc
6 Vdc
18 Vdc
5 Vdc
to 24 Vdc
to 40 Vdc
to 24 Vdc
to 24 Vdc
to 40 Vdc
0.5 Vdc to 4.5 Vdc (10% to 90% of 5 Vdc)
sensor
45 mA max.
30 mA max.
45 mA max.
only
±0.4% full scale output
26.4 Vdc
40 Vdc
26.4 Vdc
N/A
26.4 Vdc
40 Vdc
40 mV/ ±4% FS
22.22 mV/ ±4% FS
312 Hz typ.
Ampseal 16
18 AWG
4-pin M12 connector
connector
4-pin M12 connector
flying leads
(p/n 776536)
sensor
-40 °C to 85 °C [-40 °F to 185 °F]
and
-40 °C to 150 °C [-40 °F to 302 °F]
magnet
7,8 ±2,5 mm
9,2 ±2,5 mm
8,58 ±2,5 mm
actuator
[0.307 ±0.098 in]
[0.36 ±0.09 in]
[0.338 ±0.098 in]
IP67, IP69K
50 G half sine wave with 11 ms duration
20 G from 10 Hz to 2000 Hz
thermoplastic
CE
magnet
actuator
only
M6 or 1/4-20
6 N m to 8 N m [53.1 in lb to 70.8 in lb]
neodymium
10,000 Gauss
Notes:
Tolerance applies for full sense range.
Device used to read analog output must have input impedance greater than 1 MOhm.
The output voltage outside of the valid measurement range will be indeterminate.
Percent linearity is the quotient of the measured output deviation from the best fit line at
the measured temperature to the full scale output span.
Mating connector: 776536-1.
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sensing.honeywell.com
NOTICE
Ferrous metal within a 100 mm [3.9 in]
radius of the magnet may affect sensor
performance.
Figure 1. Dimensional Drawings (For reference only: mm/[in].)
SPS-A100D-HAMS, SPS-A100D-VAMS
SPS-A100D-HAWS
A = Cable direction for right angle connector
B = Polyethylene conduit
Honeywell Sensing and Control
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Figure 1. Dimensional Drawings (For reference only: mm/[in], continued.)
SPS-A100X-LAAS0401
A = Magnet pin locating hole
B = Partial view
C = Rotating axis center
D = Magnetic sensitive zone: protect with a non-ferrous metal shield
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Figure 1. Dimensional Drawings (For reference only: mm/[in], continued.)
SPS-A180D-HAMS, SPS-A180D-VAMS
A = Cable direction for right angle connector
B = Polyethylene conduit
Figure 2. Connections
4 Pin M12 Connector
SPS-A100D-HAMS, SPS-A100D-VAMS
SPS-A180D-HAMS, SPS-A180D-VAMS
Pin 1 = supply voltage (+)
Pin 2 = output
Pin 3 = ground (-)
Pin 4 = inverted output
Ampseal 16 Connector
(p/n 776536)
18 AWG Flying Leads
SPS-A100D-HAWS
SPS-A100X-LAAS0401
Pin 1 = supply voltage (+)
Pin 2 = output
Pin 3 = ground (-)
Pin 4 = inverted output
Red wire = supply voltage (+)
Green wire = output
Black wire = ground (-)
Blue wire = inverted output
Honeywell Sensing and Control
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Figure 3. Sensor Output Performance Chart Showing Ideal Outputs (Applies to all catalog listings.)
REF POINT "C”
REF POINT "B"
LINEARITY ±0.4% OF
FULL SCALE
4.75
4.5
Output Voltage (V)
4.0
PIN 2, GREEN WIRE LEAD
NOMINAL SIGNAL OUTPUT CURVE
(THROUGH REFERENCE POINTS
"A" AND "B")
3.0
2.0
PIN 4, BLUE WIRE LEAD
NOMINAL SIGNAL OUTPUT CURVE
(THROUGH REFERENCE POINTS
"C" AND "D")
1.0
LINEARITY ±0.4% OF
FULL SCALE
0.5
0.25
0
REF POINT "A"
0
0
Measurement (°)
Angle
100
180
REF POINT "D"
Note: Diagnostic for magnet out of range: green wire lead > 4.55 Vdc; blue wire lead < 0.45 Vdc.
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Order Guide
Catalog Listing
SPS-A100D-HAMS
SPS-A100D-VAMS
SPS-A100D-HAWS
SPS-A100X-LAAS0401
SPS-A180D-HAMS
SPS-A180D-VAMS
Description
SMART Position Sensor, 100 arc configuration, 0 to 100 inside sensing range, 6 Vdc to 24 Vdc
supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 4-pin M12 connector, magnet actuator included
SMART Position Sensor, 100 arc configuration, 0 to 100 inside sensing range, 18 Vdc to 40 Vdc
supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 4-pin M12 connector, magnet actuator included
SMART Position Sensor, 100 arc configuration, 0 to 100 inside sensing range, 6 Vdc to 24 Vdc
supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 18 AWG flying leads, magnet actuator included
SMART Position Sensor, 100 arc configuration, 0 to 100 outside sensing range, 5 Vdc supply
voltage, 0.5 Vdc to 4.5 Vdc analog output, Ampseal 16 connector (p/n 776536), magnet actuator
included
SMART Position Sensor, 180 arc configuration, 0 to 180 inside sensing range, 6 Vdc to 24 Vdc
supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 4-pin M12 connector, magnet actuator included
SMART Position Sensor, 180 arc configuration, 0 to 180 inside sensing range, 18 Vdc to 40 Vdc
supply voltage, 0.5 Vdc to 4.5 Vdc analog output, 4-pin M12 connector, magnet actuator included
PERSONAL INJURY
DO NOT USE these products as safety or emergency stop
devices or in any other application where failure of the
product could result in personal injury.
Failure to comply with these instructions could result
in death or serious injury.
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell’s
standard product warranty applies unless agreed to otherwise
by Honeywell in writing; please refer to your order
acknowledgement or consult your local sales office for specific
warranty details. If warranted goods are returned to Honeywell
during the period of coverage, Honeywell will repair or replace,
at its option, without charge those items it finds defective. The
foregoing is buyer’s sole remedy and is in lieu of all other
warranties, expressed or implied, including those of
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special,
or indirect damages.
While we provide application assistance personally, through
our literature and the Honeywell web site, it is up to the
customer to determine the suitability of the product in the
application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this
printing. However, we assume no responsibility for its use.
MISUSE OF DOCUMENTATION
The information presented in this product sheet is for
reference only. Do not use this document as a product
installation guide.
Complete installation, operation, and maintenance
information is provided in the instructions supplied with
each product.
Failure to comply with these instructions could result in
death or serious injury.
SALES AND SERVICE
Honeywell serves its customers through a worldwide network
of sales offices, representatives and distributors. For
application assistance, current specifications, pricing or name
of the nearest Authorized Distributor, contact your local sales
office or:
E-mail: info.sc@honeywell.com
Internet: sensing.honeywell.com
Phone and Fax:
Asia Pacific
+65 6355-2828
+65 6445-3033 Fax
Europe
+44 (0) 1698 481481
+44 (0) 1698 481676 Fax
Latin America
+1-305-805-8188
+1-305-883-8257 Fax
USA/Canada
+1-800-537-6945
+1-815-235-6847
+1-815-235-6545 Fax
Sensing and Control
Honeywell
1985 Douglas Drive North
Golden Valley, MN 55422
sensing.honeywell.com
000732-3-EN
February 2013
Copyright © 2013 Honeywell International Inc. All rights reserved.
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