SYLLABUS Course title and number Term Meeting times and location: PETE 406: High Performance Drilling Fall 2015 Rich 302 MWF 12:40-1:30 pm *Stacked class with undergraduate (PETE 406) and graduate (PETE 639) students Course Description and Prerequisites The purpose of this course is to prepare the student to be able to achieve differentiating drilling performance in the most complex wells. The physics-based practices taught represent the state of the art in high-performance drilling. This includes the underlying physics of each major type of performance limiter, real time operational practices, engineering redesign practices, and effective workflows for achieving the required change in engineering and operational practices. . Prerequisites PETE 661 or 355 Instructor approval, if prerequisites are not met. Instructor Information Name Telephone number Email address Office hours Office location Fred Dupriest, Professor of Engineering Practices 713-548-7927 (C) fred.dupriest@pe.tamu.edu M 8:50-3:00 & 3:50-5:00, WF 11:10-3:00 & 3:50-5:00 pm 501L Richardson Building Fred Dupriest retired in 2012 as the Chief Drilling Engineer for ExxonMobil. He has published 20 papers on new operational practices to enhance drilling performance. These include design and operational practices to that maximize bit performance using mechanical specific energy (MSE) surveillance, elimination of differential sticking, improve borehole stability management, reduce vibrations, and enhance lost circulation and well control management. He was instrumental in developing Fast DrillTM a nd Limiter RedesignTM performance management workflows. He is an inductee in the AADE Drilling Fluids Hall of Fame and received the 2012 SPE Drilling Engineering Award. Textbook and/or Resource Material The main source of material for the course will be presentation slides and other reference material posted on eCampus in the class file. Lectures will be recorded for Distance Learning students who may view the material on line as their personal schedule allows. -1- Grading Policies Homework…………………………………………………………………………………………….. 15% Group Project…………………………………………………………………………………….…… 10% 3 Non-comprehensive Exams………………………………………………………………………. 75% Total……………………………………………………………………………………………………. 100% Grading Scale A……………………………………………………………………………………………………..90-100% B………………………………………………………………………………………………………80-89% C………………………………………………………………………………………………………70-79% D………………………………………………………………………………………………………60-69% F………………………………………………………………………………………………………..0-59% Letter grade will be based on achieving the exact lower end of the scale (i.e., 89.99 = B) Course Topics, Calendar of Activities, Major Assignment Dates Homework will be submitted on Wednesdays and returned on Fridays (10 homework assignments). Three exams will be given, which are not comprehensive. A group project will be due two weeks prior to the end of the semester which allows the student to practice the steps required to implement change in how an organization works. The class will be recorded for distance students. Late work will not be accepted without prior approval for the delay (http://student-rules.tamu.edu/rule07}. Each subject area is approached from the perspective of how it may limit performance and what must be done to change the limitation, both in real time operations and engineering redesign Lesson 1: Syllabus, Business Models Lesson 2: Performance Management Lesson 3: Basic Bit Mechanics Lesson 4: Rock Strength Lesson 5: Bit Balling Lesson 6: General Vibrations Lesson 7: Whirl Vibrations Lesson 8: A Process for Change Lesson 9: Stickslip Vibrations Lesson 10: Axial, Interfacial Severity and Bottom Hole Balling Lesson 11: Borehole Management (stability) Lesson 12: Filtercake Morphology and Management Lesson 13: Elimination of Differential Sticking Lesson 14: Hole Cleaning Lesson 15: Formation Integrity Testing and Lost Circulation Lesson 16: Lost Circulation -2- Contributions to Professional Component: Math and Science Student will learn fundamental physical principles in rock mechanics, bit mechanics, vibrations, cuttings transport and hydraulics Petroleum Engineering Provides students with the ability to effectively implement new practices that will achieve differentiating field drilling performance, even as new hires. General Education Provides a physics-based understanding of field operations that enables the student to learn from future experiences more effective, innovate in the creation of new practices, and to move new practices from one operation to another None Course Learning Outcomes and Relationship to Program Outcomes: Course Learning Outcome: At the end of the course, students will be able to… The students will learn the key attributes of Limiter RedesignTM workflow and concepts for applying it in Petroleum Engineering in general The students will learn the physical process associated with each drilling issue that may constitute a performance limiter. These include bit balling, bottom hole balling, interfacial severity, whirl vibrations, stickslip vibrations, axial vibrations, borehole stability, lost circulation, hole cleaning, filter cake management, and differential sticking Students will learn to use field data to diagnose the real time root performance limiter, the real time response the engineer must teach the driller, and the engineering redesign options that exist to extend the performance limitation Students will learn an organizational change models for achieving field implementation of new practices and use this knowledge to design an implementation plan based on a case history The students will learn new expectations for their responsibility to redesign performance limitations in an industry which is now digitally enabled The students will learn the basic mechanical principles of formation stress, formation strength, near-wellbore stress, wellbore stability, lost circulation, and formation drillability Specific practices will be learned to enable the student to conduct and interpret formation integrity tests, and manage filter cake quality Program Outcomes 5,6,11 1,3,16 1,3,5,11,15,16 1,3,6,12,16 6,12, 1,11,15 1,5,11,16 Related Program Outcomes: No. PETE graduates must have… 1 An ability to apply knowledge of mathematics, science, and engineering. An ability to design a system, component, or process to meet desired needs with realistic constraints such as economic, environmental, social, political, ethical, 3 health and safety, manufacturability and sustainability 5 An ability to identify, formulate and solve engineering problems. 6 An understanding of professional and ethical responsibility. 11 An ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. 12 An ability to recognize and take into account the constraints offered by political and social systems, including environmental considerations, in problem definition and solution. 15 Competency in math thru diff eqs, probability and statistics, fluid mechanics, strength of materials, and thermodynamics. 16 Competency in design and analysis of well systems and procedures for drilling and completing wells. -3- Americans with Disabilities Act (ADA) The Americans with Disabilities Act (ADA) is a federal anti-discrimination statute that provides comprehensive civil rights protection for persons with disabilities. Among other things, this legislation requires that all students with disabilities be guaranteed a learning environment that provides for reasonable accommodation of their disabilities. If you believe you have a disability requiring an accommodation, please contact Disability Services, in Cain Hall, Room B118, or call 845-1637. For additional information visit http://disability.tamu.edu Academic Integrity For additional information please visit: http://aggiehonor.ramu.edu “An Aggie does not lie, cheat, or steal, or tolerate those who do.” I take this quite seriously. If you are found to be cheating, the minimum response to the first offense will be a letter reduction in the semester grade, and depending on the circumstances it may be a failing grade. The department may choose to take additional action. -4-