Strain Gages 1 Strain Gages General Purpose For Waterproof & Concrete Applications For Composite Materials, PC Boards & Plastics Ultra-small Strains for High, Low Temperature High Elongation & Bending Strain Gages For Hydrogen Gas Environment Gages with a Protector Crack Gages Adhesives & Coating Agents Note When using for special purposes, contact us. For prices and delivery date, contact us. 1 -1 STRAIN GAGES Strain Gages ■Strain, Stress, and Poisson's Ratio D P ΔL 2 D− ΔD − ΔD 2 Fig. 1 − ΔD 2 STRAIN GAGES When a material receives tensile force P, it has stress σ that corresponds to the applied force. In proportion to the stress, the cross section contracts and the length elongates byΔL from the length L the material had before receiving the tensile force (See illustration in Fig. 1) below. P For example, if tensile force makes 100 mm long material elongate by 0.01 mm, the strain initiated in the material is as follows: ε= ΔL L σ = Eε ΔD 2 D Δ − L 2 D+Δ D ΔD 2 P L− ΔL P Δ − L 2 L (Compression) The ratio of the elongation to the original length is called a tensile strain and is expressed as follows: ε= ΔL L ε:Strain L:Original length ΔL:Elongation See the lower illustration in Fig. 1. If the material receives compressive force, it bears compressive strain expressed as follows: ε= -ΔL L 1-1 σ: Stress E: Young's modulus ε: Strain L+Δ L (Tension) 0.01 = 0.0001 = 100 μm/m 100 Thus, strain is an absolute number and is expressed with a numeric value with x10 -6 strain, με or μm/m suffixed. Based on Hooke's law, the relation between stress and the strain initiated in a material by the applied force is expressed as follows: ΔL 2 L = Stress is thus obtained by multiplying strain by the Young's modulus. When a material receives tensile force P, it elongates in the axial direction while contracting in the transverse direction. Elongation in the axial direction is called longitudinal strain and contraction in the transverse direction, transverse strain. The absolute value of the ratio between the longitudinal strain and transverse one is called Poisson's ratio, which is expressed as follows: ε2 ν= ε1 ν:Poisson's ratio ε1:Longitudinal strain ΔLL ΔL(See Fig. 1) or L Δ D Δ D (See Fig. 1) ε2:Transverse strain - D or D Poisson's ratio differs depending on the material. For major industrial materials and their mechanical properties including Poisson's ratio, refer to page 9-1. 1 -2 A strain gage detects a minute dimensional change (strain) as an electric signal. By measuring strain strain gage is used in various industries including machinery, automobile, electric, civil engineering, medical, and food. The strain gage is also adopted as a sensing element of force, pressure, acceleration, vibration, displacement, and torque transducers used for various purposes including measurement and control of production lines. Kyowa produced the first Japanese-made strain gages in 1951, and based on the abundant STRAIN GAGES with the gage bonded to a material or structure, the strength or safety can be known. Thus, the experience and technology accumulated for these years, the company manufactures a variety of high-performance, environmentally friendly strain gages. ■Structure of Foil Strain Gage Each metal has its specific resistance. If external tensile force (compressive force) increases (decreases) the resistance by elongating (contracting) it. Suppose the original resistance is R and the strain-initiated change in resistance is ΔR. Then, the following relation is concluded: The foil strain gage has metal foil photo-etched in a grid pattern on the electric insulator of the thin resin and gage leads attached, as shown in Fig. 2 below. ΔR R = Ks · ΔL L The strain gage is bonded to the measuring object with a dedicated adhesive. Strain occurring on the measuring site is transferred to the strain sensing element via the gage base. For accurate measurement, the strain gage and adhesive should match the measuring material and operating conditions including temperature. For the bonding method and dampproof treatment, refer to page 9-9. = Ks ε · where, Ks is a gage factor, expressing the coefficient of strain gage sensitivity. General purpose strain gages use copper-nickel or nickel-chrome alloy for the resistive element, and the gage factor provided by these alloys is approximately 2. STRAIN GAGES ■Principle of Strain Gages ■Types of Strain Gages Types of strain gages include foil strain gage, wire strain gage, and semiconductor strain gage. Fig. 2 Example of KFG gage Base length Grid length (strain sensing part) Laminate Base Base width Grid width (Gage length) Center mark Base Metal foil Laminate film Bonded surface Solder Gage leads (Silver-clad copper wire, 0.12 to 0.16 mm and 25 mm long) 1-2 1 -3 STRAIN GAGES STRAIN GAGES Strain initiated resistance change is extremely small. Thus, for strain measurement a Wheatstone bridge is formed to convert the resistance change to a voltage change. Suppose in Fig. 3 resistances (Ω) are R1, R2, R3 and R4 and the bridge voltage (V) is E. Then, the output voltage eo (V) is obtained by the following equation: e0 = R 1R 3 − R 2 R 4 ·E (R1+R 2) (R 3+R 4) Suppose the resistance R1 is a strain gage and it changes by ΔR due to strain. Then, the output voltage is, e0 = (R1+ΔR)R3 -R2R4 ·E (R1+ΔR+R2) (R3+R4) If R1 = R2 = R3 = R4 = R in the initial condition, 2 2 e0 = R +RΔR-R · E (2R+ΔR) 2R Since R may be regarded extremely larger thanΔR , ΔR 1 e0 ≒ 41 · · E = · Ks ·ε· E 4 R Thus obtained is an output voltage that is proportional to a change in resistance, i.e. a change in strain. This microscopic output voltage is amplified for analog recording or digital indication for strain measurement. 1-3 Fig. 3 R1 R2 Strain gage R4 R3 Output voltage e0 ■Principle of Strain Measurement Bridge voltage E ■Strain Gage Wiring System A strain gage Wheatstone bridge is configured with a quarter, half, or full bridge according to the measuring purpose. The typical wiring systems are shown in Figs. 4, 5 and 6. For varied strain gage bridge formation systems, refer to pages 9-7, 9-8. ●Quarter bridge system (1-gage system) With the 1-gage system, a strain gage is connected to one side of the bridge and a fixed resistor is connected to each of the other 3 sides. This system can easily be configured, and thus it is widely used for general stress or strain measurement. The 1-gage 2-wire system shown in Fig. 4-1 is largely affected by leads. Therefore, if a big temperature change is expected or if the lead wire length is long, then the 1-gage 3-wire system shown in Fig. 4-2 must be used. For the 1-gage 3-wire system, refer to "Compensation Method of Temperature Effect of Lead Wires" (page 9-4). 1 -4 STRAIN GAGES Fig. 5-2 Fig. 4-1 R gage ( Strain Active gage) eo Rg R R R Rg1 eo Fig. 4-2 R E R Rg R Opposite side 2-active-gage 2-wire system R ●Full bridge system (4-gage system) E ●Half bridge system (2-gage system) With the 2-gage system, 2 strain gages are connected to the bridge, one each to adjacent or opposite sides with fixed resistor inserted in the other sides. See Figs. 5-1 and 5-2. There exist the active-dummy system, where one strain gage serves as a dummy gage for temperature compensation, and the activeactive system, where both gages serve as active gages. The 2-gage system is used to eliminate strain components other than the target strain; according to the measuring purpose, 2 gages are connected to the bridge in different ways. For details, refer to "How to Form Strain Gage Bridges" (pages 9-7. 9-8). Fig. 5-1 See Fig. 6. The 4-gage system has 4 strain gages connected one each to all 4 sides of the bridge. This circuit ensures large output of strain gage transducers and improves temperature compensation as well as eliminates strain components other than the target strain. For details, refer to "How to Form Strain Gage Bridges" (pages 9-7. 9-8). Fig. 6 Rg2 Rg1 eo Rg3 Rg4 Rg2 Rg1 eo gage ( Strain Active gage) E eo Strain gage gage (Strain Active gage) Rg2 STRAIN GAGES Strain gage ( Strain gage Dummy gage or active gage ) E R R E 2-gage system 1-4 1 -5 STRAIN GAGES ■Self-temperature-compensation Gages (SELCOM Gages) STRAIN GAGES When receiving a temperature change, a strain gage bonded to a measuring object generates an apparent strain due to a difference in linear expansion coefficient between the measuring object and the resistive element of the strain gage, and a thermally-induced resistance change of the gage element. The SELCOM gage has a resistance temperature coefficient of the resistive element adjusted to match with the measuring object, thereby minimizing the apparent strain. Virtually all Kyowa's strain gages are SELCOM gages, and if bonded to suitable materials, the thermallyinduced apparent strain is within 1.8 μm/m per °C in a temperature range of 10 to 80°C. As shown in Fig. 7, the thermally-induced apparent strain of KFG gages is within μm/m per °C in a temperature range of 20 to 40°C in which they are most frequently used. For the principle of SELCOM gages, refer to page 9-4. For the models and applicable materials, refer to page 1-6. ■Typical characteristic curve of thermally-induced Thermally-induced apparent strain output (μm/m) apparent strain with KFG gage 140 er ℃ mp m/ .8μ 1 + 120 100 80 60 +1μm/m per ℃ 40 20 0 -20 -40 -60 Temp.(℃) 10 20 30 40 50 -1μm/m per ℃ -80 -100 -120 Adhesive:CC-33A -140 Fig. 7 1-5 60 70 80 -1.8 μm /m per ℃ 90 100 ■The following are described in Technical Notes(pages from 9-1) · Mechanical properties of industrial materials · Linear expansion coefficients of materials · Examples of strain gage measurement · Tensile and compressive stress measurement · Bending stress measurement · Equations to obtain strain on beams · Torsional and shearing stress measurement · Temperature effect of lead wires with 2-wire system · Effect of insulation resistance · Resistance change of strain gages bonded to curved surfaces · Compensation of gage factors · Misalignment effect · Compensation of lead wire extension effect · Compensation of nonlinearity of 1-gage system · Method of obtaining the magnitude and direction of principal stress (Rosette analysis) · Generating calibration values based on tip parallel resistance method. 1 -6 ■Strain Gage Model Name Coding System Applicable linear expansion coefficient Gage Length (mm) Suffix N indicates base and grid widths are narrow. Type and Length of lead wire Cable Series Designation KFG-2-120-C1-11 L1M3R Applicable linear expansion coefficient ( x10–6/°C ) KFG: General-purpose Foil Strain Gages KFGT: Foil Strain Gages with a Temperature Sensor KFR: Foil Strain Gages KFW: Waterproof Foil Strain Gages KFWS: Small-sized Waterproof Foil Strain Gages KCW: Weldable Waterproof Foil Strain Gages KC: Wire Strain Gages KM: Embedded Strain Gages A1: Uniaxial, leads at one end (KC, KTB gages) Amber (1.1) C2: Uniaxial 90°, lead at both ends Diamond (1.2) C3: Uniaxial 0°, lead at both ends C9: Uniaxial, leads at one end (KFN gage) Silicon (2.3) C12: Uniaxial, 2-element, 2 mm thick (KFF gage) Sulfur (2.7) C15: Uniaxial right 45°, for shearing strain, leads at one end C16: Uniaxial left 45°, for shearing strain, leads at one end C20: Uniaxial, leads at a side (For bolt axial tension) KFRS Foil Strain Gages for Printed Boards D1: Biaxial 0/90°, lead at both ends KFP: Foil Strain Gages for Plastics D2: Biaxial 0/90°, lead at both ends (For torque) D3: Triaxial 0/90/45°, lead at both ends, plane arrangement KSP: Semiconductor Strain Gages D4: Triaxial 0/120/240°, plane arrangement KSN: Self-temperature-compensation D6: Quadraxial 0/30/90/150°, plane arrangement D9: Uniaxial 5-element 90° D16: Biaxial 0/90° stacked rosette, round base KSPL: Ultra Linear Semiconductor Strain Gages D17: Triaxial 0/90/45° stacked rosette, round base KHCX: Encapsulated Strain Gages D19: Uniaxial 5-element 0° KHCV: Encapsulated Strain Gages D20: Biaxial 0/90° (KFN gage) KHCR: Encapsulated Strain Gages D22: Triaxial 0/90/45°, plane arrangement KHCS: Encapsulated Strain Gages D25: Triaxial 0/90/45°, plane arrangement D28: Triaxial 0/135/90°, plane arrangement (For boring) KHC: Encapsulated Strain Gages D31: Biaxial 0/90°, leads at one end (For torque) KFU: High-temperature Foil Strain Gages D34: Biaxial 0/90°, plane arrangement KH: High-temperature Foil Strain Gages KFH: High-temperature Foil Strain Gages KFL: Low-temperature Foil Strain Gages KFEM: Ultrahigh-elongation Foil Strain Gages KFEL: High-elongation Foil Strain Gages D35: Triaxial 0/90/45°, plane arrangement D39: Biaxial 5-element 0/90°, stacked rosette E3: Uniaxial, lead at both ends (semiconductor gage) E4: Uniaxial, leads at one end (semiconductor gage) E5: Uniaxial, lead at both ends with no base (semiconductor gage) KFN: Non-inductive Foil Strain Gages F2: Uniaxial 2-element (semiconductor gage) KFS: Shielded Foil Strain Gages F3: Biaxial 0/90° (semiconductor gage) KFV: Foil Strain Gage for Hydrogen Gas Environment G4: Uniaxial, leads at one end (KH-G4) KFF: Foil Strain Gages for Bending Strain Measurement G8: Uniaxial active-dummy 2-element, Inconel (For KHC) KCH: Foil Strain Gages with a Protector KMP: Embedded Gage KV: Crack Gage G9: Uniaxial active-dummy 2-element, SUS (For KHC) 5: Composite materials such as GFRP Tungsten (4.5) Lumber (5.0) Molybdenum (5.2) Zirconium (5.4) Kobar (5.9) 6: Composite materials such as GFRP 28 Tantalum (6.6) 9: Composite materials such as CFRP, GFRP Titanium alloy (8.5) Platinum (8.9) Soda-lime glass (9.2) 11: Common steel (11.7) SUS631 (10.3) STRAIN GAGES KSPH: High-output Semiconductor Strain Gages KHCM: Encapsulated Strain Gages 3: Composite materials such as GFRP C11: Uniaxial, 2-element, 1 mm thick (KFF gage) KMC: Concrete-embedded Strain Gages Semiconductor Strain Gages 1: Composite materials such as CFRP C1: Uniaxial, leads at one end (Foil gage) KFRP: Foil Strain Gages for Composite Materials KFML: Foil Strain Gages for low-elasticity Materials STRAIN GAGES Gage Pattern Resistance (Ω) SUS630 (10.6) Cast iron (10.8) Nickel-molybdenum steel (11.3) Beryllium (11.5) Inconel X (12.1) 13: Corrosion and heat-resistant alloys such as NCF Nickel (13.3) Printed board (13.0) 16: Stainless steel SUS304 (16.2) G10: Uniaxial (For KCW) Beryllium steel (16.7) G12: Uniaxial active-dummy 2-element (For KHCS) Copper (16.7) G13: Uniaxial active-dummy 2-element (For KHCX) G15: Uniaxial active-dummy 2-element (For KHCM) 23: 2014-T4 aluminum (23.4) G16: Uniaxial active-dummy 2-element (For KHCR) Brass (21.0) G17: Uniaxial active 1-element (For KHCV) Tin (23.0) H1: Uniaxial (For KM-30) 2024-T4 aluminum (23.2) H2: Uniaxial (For KM-120) H3: Uniaxial (For KMC) H4: Uniaxial with T thermocouple (For KMC) 27: Magnesium alloy (27.0) Composite material, GFRP (35.0) J1: Uniaxial (For KFS) 65: Acrylic resin (65.0) Polycarbonate (66.6) For choosing strain gages, refer to pages 1-7, 1-8. For special custom-made gage patterns, refer pages 1-52, 1-53. Note: Combination of codes is limited and menu options cannot freely be selected. 1-6 1 -7 Strain Gages Selection Chart Selecting strain gage types matching to measurement purpose and environment. STRAIN GAGES KFG-2-120Series Designation Gage Length (mm) Resistance (Ω) Series Designation Gage Length (mm) Gage Resistance Selecting strain gage types matching the kind of material and the temperature of the environment. Selecting gage length types matching the kind of material and the environment of space. STRAIN GAGES E.g. · Outdoor environment, measurement in underwater KFW Main Application Strain measurement for mortar & concrete Waterproof foil strain gages Strain measurement for wood & glass · Measurement under high temperature KFU Strain measurement for common steel & acrylic High-temperature foil strain gages Concentrated stress measurement · Concrete internal strain measurement Strain measurement in narrow space. Strain Gage Length (mm) 30 to 120 5 to 30 Embedded strain gages Strain measurement in fast phenomenon (Impact-shock, etc.) Application Resistance Bending compensation 60Ω Generalpurpose strain measurement 120Ω For transducers 350 to 1000Ω 1 to 6 0.15 to 2 0.2 to 1 KM 0.2 to 1 For special custom-made gage patterns, refer pages 1-52, 1-53. Note: Combination of codes is limited and menu options cannot freely be selected. 1-7 Selecting strain gage resistance matching the measurement application. 1 -8 STRAIN GAGES C1-11 L1M3R Gage Pattern Applicable Linear Expansion Coefficient Pattern of strain gages Linear expansion coefficient of strain gages Selecting a pattern matching the measurement application. Lead wire cable of strain gage Selecting a kind of lead wire cable matching the measuring condition under environments and temperature. E.g. STRAIN GAGES E.g. Selecting a pattern matching the measurement application. Type and Length of Lead Wire Type Cable 5 · Concentrated stress measurement Wood (lumber) D9 Uniaxial 5-element 90° 11 Common steel · Measurement of Poisson ratio 16 Stainless steel Biaxial 0, 90° stacked rosette, round base. 2 D16 1 3 23 Aluminum alloy 27 · Stress analysis Magnesium alloy 3 Triaxial 0, 90, and 45° stacked rosette, round base. 2 D17 1 A strain gage with a lead wire for safe labor We supply these two types: ・Gages with leads only ・Gages connected to flat vinyl lead wires of required length Gages connected to lead wires provide increases in speed and work required for adhesion. Refer to the pages for each gage for combinations of gages and lead wires. 65 Plastics 1-8 1 -9 Strain Gages Measurement Examples STRAIN GAGES ●Stress Measurement of precast concrete such as Tetrapods® Wire strain gage KC STRAIN GAGES Universal recorder EDX-100A ●Stress measurement of plastic parts General-purpose foil strain gage KFG Sensor interface PCD-400A 1-9 1 -10 STRAIN GAGES ●Stress measurement when a PCB is mounted Foil strain gages for printed boards KFRS STRAIN GAGES Sensor interface PCD-400A ●Stress measurement during strength testing of a shutter General-purpose foil strain gages KFG Universal recorder EDX-200A 1-10 1 -11 Strain Gage Selection Chart for Each Measurement Application. Metal General Stress Measurement STRAIN GAGES Measurement Environment Under general environment Max. elongation 5% Usable at up to 150°C Models Crack Gages Pages 1-18 General-purpose Foil Strain Gages KFG 1-18 General-purpose Foil Strain Gages KFR 1-27 Foil Strain Gages KFW Less coating treatment required Simply waterproofed, long-term stability KFWS 1-30 Up to 750°C KCW 1-30 Weldable Waterproof Foil Strain Gages 1-45 Applicable to Sensing Element of Transducers Models Pages KFG STRAIN GAGES 1-24 General-purpose Foil Strain Gages 1-22 General-purpose Foil Strain Gages 1-20 1-21 Models Installation by cutting method KFG T-F7 Installation by boring method KFG-D28 Pages 1-25 General-purpose Foil Strain Gages General-purpose Foil Strain Gages Up to 650°C Up to 550°C Up to 350°C Up to 350°C Measurement under hydrogen gas environment Measurement Environment Models KFV Measurement under high-pressure hydrogen gas environment Foil Strain Gage for Hydrogen Gas Environment Pages Models KHCV Encapsulated Strain Gages KHCR Encapsulated Strain Gages KHCS Encapsulated Strain Gages KHCM Encapsulated Strain Gages KHC Encapsulated Strain Gages KFU High-temperature Foil Strain Gages KH High-temperature Foil Strain Gages KFH High-temperature Foil Strain Gages Models Measurement at KFL LHe temperature Low-temperature Foil Strain Gages (-269°C) Models Measurement KFS under high electric field accompanying induction noise Shielded Foil Strain Gages 1-38 1-38 1-38 1-38 1-38 1-39 1-39 1-40 Pages 1-41 Pages 1-43 Applicable to Ultra-small Strain Measurement and Highly-Sensitive Element of Transducers Pages Measurement of <100μm/m under less temperature change environment Measurement of <100μm/m under less temperature change environment Measurement of <100μm/m under less temperature change environment 1-44 1-38 Measurement under High Electric Field Measurement Environment KFF Foil Strain Gages for Bending Strain Measurement Encapsulated Strain Gages Pages Measurement at Low-temperature 1-44 Internal Strain Measurement Measurement Environment Up to 250°C KHCX Measurement Environment 1-25 1-46 Models Measurement Environment Residual Stress Measurement 1-11 Up to 750°C KFG-C15, 16 KFG-D2, 31 Biaxial, torque measurement General-purpose Foil Strain Gages Applicable where a strain gage cannot be bonded inside a box structure Measurement Environment Up to 800°C Small-sized Waterproof Foil Strain Gages Measurement Environment Pages Measurement at High-temperature 1-29 Simply KCH waterproofed, Foil Strain Gages rugged with a Protector Uniaxial, High-resistance 350, 500, 1000 Ω Uniaxial, for shearing strain Measurement of the progress and propagation Crack Gages speed of crack Up to 950°C Waterproof Foil Strain Gages Measurement Environment Models KV KFG Less coating treatment required Measurement Environment Models Pages KSP 1-36 Semiconductor Strain Gages KSN Self-temperature-compensation Semiconductor Strain Gages 1-36 KSPL 1-37 Ultra Linear Semiconductor Strain Gages Composite Materials, Printed Boards, and Plastics Impact Strain Measurement Models KSPH Enable measurement with no amplifier High-output Semiconductor Strain Gages used General Stress Measurement Pages 1-37 Concentrated Stress Measurement Measurement Environment Models Measurement KFG-D9, 19, 39 of stress distribution at 8mm to 12mm intervals Pitch: 2mm or 3mm Measurement KFR-D9, 19 of stress distribution at 2mm intervals -12 Pages 1-22 1-28 Measurement Environment Applicable linear expansion coefficient 1 to 9×10 -6/°C Applicable linear expansion coefficient 13×10 -6/°C Applicable linear expansion coefficient 65×10 -6/°C For polyurethane and rubber For strain measurement inside resin Models Pages KFRP 1-33 Foil Strain Gages for composite Materials KFRS 1-34 Foil Strain Gages for Printed Boards KFP 1-35 Foil Strain Gages for Plastics KFML STRAIN GAGES Measurement Environment 1 1-35 Foil Strain Gages for Low-elasticity Materials KMP 1-45 Embedded Gage Pitch: 0.5mm Measurement under High Magnetic Field Measurement Environment Measurement under DC/AC magnetic field Pages KFL 1-41 Low-temperature Foil Strain Gages High-elongation Gages Measurement Environment Max. elongation approx. 20%-30% KFR 1-27 Max. elongation approx. 15% Foil Strain Gages KFH 1-40 Models Pages KFEM 1-42 Ultrahigh-elongation Foil Strain Gages KFEL 1-42 High-elongation Foil Strain Gages High-temperature Foil Strain Gages KFN Non-inductive Foil Strain Gages 1-43 Wood (lumber), Plaster, Paper, etc. General Stress Measurement Measurement Environment Models Lumber (applicable KFG linear expansion General-purpose coefficient 5×10-6/°C) Foil Strain Gages Concrete, Mortar, etc. STRAIN GAGES Measurement under DC magnetic field at low temperature Measurement under DC magnetic field at middle temperature Measurement under DC magnetic field at high temperature Models Metal, Plastics, Lumber and Rubber Pages 1-19 General stress Measurement Measurement Environment Less coating treatment required Less coating treatment required Surface strain meas. (small aggregate) Models Pages KFW 1-29 Waterproof Foil Strain Gages KFWS 1-30 Small-sized Waterproof Foil Strain Gages KFG General-purpose Foil Strain Gages Length: 10 to 20 mm Surface strain KC meas. (large Wire Strain Gages aggregate) Length: 60 to 120 mm KM Internal strain measurement 1-31 1-31 1-32 Embedded Strain Gages Self-shrinkage KMC strain measurement Concrete-embedded Strain Gages 1-32 Various Materials General Stress Measurement Measurement Environment Models Simultaneous KFGT measurement of strain and temperature Foil Strain Gages with a Temperature Sensor Pages 1-26 Metal Bolts Measurement of Axial Tension of Bolts Measurement Environment Models KFG-C20 measuring tightening General-purpose stress of bolts Foil Strain Gages Pages 1-25 1-12 1 -13 Major Properties of Kyowa Strain Gages STRAIN GAGES Models/ series designation Materials Resistive element Base For general purpose CC-33A CC-36 EP-340 PC-600 -196 to 120 -30 to 100 -55 to 150 -196 to 150 10 to 100 5, 11, 16, 23, 27 5.0 1.2×107 1-18 For sensing element of transducers PC-600 EP-340 -196 to 150 -55 to 150 10 to 100 11, 16, 23, 27 5.0 1.2×107 1-20 CC-35 -30 to 120 10 to 100 5.0 1.2×107 1-31 For concrete General-purpose Foil Strain Gages CuNi alloy foil KFG Concentrated stress measurement Polyimide For general stress measurement Residual stress measurement Notes For ultra-small strain measurement For composite materials, plastics and rubber STRAIN GAGES 1-13 SelfApplicable linear Strain limit Fatigue life Operating temperature ranges in combination temperature- expansion at room temp. at room temp., Pages with major adhesives compensation coefficient (Approx. %) approx. (Times) range (℃) (x10–6/℃) after curing (℃) *1 *2 *3 Bolt axial tension measurement CC-33A CC-36 EP-340 PC-600 CC-33A CC-36 EP-340 PC-600 Strain measurement at middle temperaFoil Strain Gages ture; for transducers NiCr alloy foil KFR Concentrated stress measurement Polyimide Polyimide Paper base + Waterproof Foil Strain Gages CuNi alloy foil phenol-epoxy KFW Small-sized Waterproof Foil Strain Gages CuNi alloy foil KFWS Polyimide Weldable Waterproof Foil Strain Gages NiCr alloy foil KCW Stainless steel Wire Strain Gages KC CuNi alloy wire Paper base + phenol-epoxy Embedded Strain Gages KM CuNi alloy Acrylate 10 to 100 11, 16, 23, 27 1-22 10 to 100 11, 16, 23, 27 1-25 1-25 20 to 50 11 10 to 100 11, 16, 23 3 1×106 1-26 0 to 150 11, 16, 23 2.2 1×106 1-27 0 to 150 11, 16, 23 10 to 80 11, 16, 23 2.8 3×104 1-29 10 to 80 11, 16, 23 5.0 3×104 1-30 10 to 90 11 0.9 *A 1×106 1-30 -30 to 120 10 to 60 11 1.8 1.5×105 1-31 (Embedment) -10 to 70 0 to 50 11 0.3 1-32 0.3 1-32 EP-180 Foil Strain Gages with a Temperature Sensor CuNi alloy foil KFGT -196 to 120 -30 to 100 -55 to 150 -196 to 150 -196 to 120 -30 to 100 -55 to 150 -196 to 150 11 Room temp. to 50 CC-33A CC-36 EP-340 PC-600 -10 to 120 -10 to 100 -10 to 120 -10 to 120 PC-600 CC-33A EP-340 PC-600 CC-33A EP-340 CC-33A CC-36 EP-180 -196 to 150 -196 to 120 -55 to 150 CC-33A EP-180 -10 to 80 -10 to 80 -196 to 150 -196 to 120 -55 to 150 -10 to 80 -10 to 80 -10 to 80 (Spot welding) -20 to 100 CC-35 (Embedment) Concrete-embedded Strain Gages CuNi alloy wire KMC Silicone Foil Strain Gages for Composite Materials NiCr alloy foil KFRP Polyimide EP-34B CC-33A -55 to 200 -196 to 120 Foil Strain Gages for Printed Boards NiCr alloy foil KFRS Polyimide CC-33A PC-600 -196 to 120 -30 to 120 -196 to 150 Room temp. to 70 0 to 150 1-28 1, 3, 6, 9 2.2 1×106 1-33 13 1.6 2×106 1-34 65 3.0 1×106 1-35 EP-34B CC-33A CC-36 -20 to 80 -20 to 80 -20 to 80 CuNi alloy foil Phenol-epoxy CC-33A 0 to 60 1.0 P type Si Paper base + phenol-epoxy CC-33A CC-36 -50 to 120 -30 to 100 0.3 *A 2×106 1-36 P type Si Paper base + phenol-epoxy CC-33A CC-36 -50 to 120 -30 to 100 0.3 *A 2×106 1-36 P type Si N type Si Paper base + phenol-epoxy CC-33A CC-36 -50 to 120 -30 to 100 20 to 70 11 0.3 *A 2×106 1-36 Self-temperature-compensation Semiconductor Strain Gages KSN N type Si Paper base + phenol-epoxy CC-33A CC-36 -50 to 120 -30 to 100 20 to 70 11, 16 0.3 *A 2×106 1-36 High-output Semiconductor Strain Gages KSPH P type Si Paper base + phenol-epoxy CC-33A CC-36 -50 to 120 -30 to 100 0.3 *A 2×106 1-37 Ultra Linear Semiconductor Strain Gages KSPL P type Si Paper base + phenol-epoxy CC-33A CC-36 -50 to 120 -30 to 100 0.3 *A 2×106 1-37 Paper base + Foil Strain Gages for Plastics CuNi alloy foil phenol-epoxy KFP Foil Strain Gages for Low-elasticity Materials KFML Ultra-small strain measurement Semiconductor For sensing element Strain Gages of highly sensitive transducers KSP Ultra-small strain; 2element, temperaturecompensation type 10 to 80 1-35 *1. Underlined adhesives are those used for strain limit tests at room temperature and for fatigue tests at room temperature. *2. Typical values with uniaxial gages. Strain limit is the mechanical limit where a difference between the strain reading and mechanical strain initiated by applying tension load exceeds 10%. *3. Typical values with uniaxial gages. Strain level: ±1500 μm/m ; *A: ±1000 μm/m; *B: ±500 μm/m, *C: ±100 μm/m. 1 -14 For high-temperature applications For For antimagnetic For large strain For low With Internal Hi-pressure Crack protector applications measurement temp. strain H2 Resistive element Base SelfApplicable linear Strain limit Fatigue life Operating temperature ranges in combination temperature- expansion at room temp. at room temp., Pages with major adhesives compensation coefficient (Approx. %) approx. (Times) range (℃) (x10–6/℃) after curing (℃) *1 *2 *3 Encapsulated Strain Gages KHCX Heat-resistant Heat-resistant special alloy metal wire (Spot welding) -196 to 950 Encapsulated Strain Gages KHCV Heat-resistant Heat-resistant special alloy metal wire (Spot welding) 25 to 800 Encapsulated Strain Gages KHCR Heat-resistant Heat-resistant special alloy metal wire (Spot welding) 25 to 750 Encapsulated Strain Gages KHCS Heat-resistant Heat-resistant special alloy metal wire (Spot welding) -196 to750 Encapsulated Strain Gages KHCM Heat-resistant Heat-resistant special alloy metal wire (Spot welding) Encapsulated Strain Gages KHC type 20 NiCr alloy wire Encapsulated Strain Gages KHC type 10 Heat-resistant metal -196 to 650 (Spot welding) -196 to 550 11, 13 1.0 (950℃) *C 1×106 (950℃) 1-38 (Dynamic measurement) 1.0 (800℃) *B 1×106 (800℃) 1-38 25 to 750 11, 13, 16 1.0 (750℃) *B 1×106 (750℃) 1-38 25 to 750 11, 13, 16 1.0 (750℃) *B 1×106 (750℃) 1-38 25 to 650 11, 13, 16 1.0 (650℃) *B 1×106 (650℃) 1-38 0.8 *A 4×105 0.5 *A 4×105 25 to 950 Room temp. to 500 1-38 11, 16 10 to 300 11, 16, 23 1.9 *A 1.5×105 (300℃) 1-39 -50 to 350 10 to 300 11, 16 0.5 *B 1×107 1-39 PC-600 EP-34B PI-32 -196 to 250 -55 to 200 -196 to 250 10 to 250 11, 16, 23 2.1 2×105 1-40 Polyimide PC-600 EP-270 CC-33A -269 to 150 -269 to 30 -196 to 120 -196 to 50 5, 11, 16, 23 2.2 1×106 1-41 CuNi alloy foil Polyimide CC-36 -20 to 80 20 to 30 High-elongation Foil Strain Gages KFEL CuNi alloy foil Polyimide CC-36 -10 to 80 15 1×106 1-42 Non-inductive Foil Strain Gages KFN NiCr alloy foil Polyimide PC-600 CC-33A -196 to 150 -196 to 120 0 to 150 11, 16, 23 1 1×104 1-43 Shielded Foil Strain Gages KFS CuNi alloy foil (120) NiCr alloy foil (350) Polyimide PC-600 CC-33A EP-340 -196 to 150 -196 to 120 -55 to 150 10 to 100 11, 16 0.5 1×104 1-43 Foil Strain Gage for Hydrogen Gas Environment FeCr alloy foil KFV Polyimide PC-600 -30 to 80 Foil Strain Gages for Bending CuNi alloy foil Strain Measurement KFF Acrylate CC-33A EP-180 -50 to 80 -50 to 80 High-temperature Foil Strain Gages KFU NiCr alloy foil Polyimide High-temperature Foil Strain Gages KH NiCr alloy foil Stainless steel High-temperature Foil Strain Gages KFH NiCr alloy foil Polyimide Low-temperature Foil Strain Gages KFL NiCr alloy foil Ultrahigh-elongation Foil Strain Gages KFEM Foil Strain Gages with a Protector KCH CuNi alloy foil Polyimide Crack Gages KV CuNi alloy foil Paper base+ phenol-epoxy PI-32 -196 to 350 (Spot welding) Protector: Stud bolt Strain gage EP-340, CC-33A -40 to 100 CC-33A CC-36 PC-600 STRAIN GAGES Notes Materials STRAIN GAGES Models/ series designation 1-42 1-44 20 to 60 11, 16, 23 0.2 *B 4×106 1-44 11 1 *A 1.2×106 1-45 1-46 *1. Underlined adhesives are those used for strain limit tests at room temperature and for fatigue tests at room temperature. *2. Typical values with uniaxial gages. Strain limit is the mechanical limit where a difference between the strain reading and mechanical strain initiated by applying tension load exceeds 10%. *3. Typical values with uniaxial gages. Strain level: 1500 μm/m; *A: 1000 μm/m; *B: 500 μm/m, *C: 100 μm/m 1-14 1 -15 Strain Gages with Pre-Attached Lead Cables STRAIN GAGES Virtually all Kyowa strain gages are delivered with a lead wire cable pre-attached to ensure labor saving in gage bonding works by eliminating the need for soldering. Types and lengths of the lead wire cable selectable for each gage are as follows. Applicable Models of Strain Gage Length of lead wire cable Type of lead wire Cable (*) 15 cm 30 cm 1m 3m 5m Model, etc. When ordering, specify the model of the strain gage and the code of the lead wire cable with a space in between. e.g. Model of Strain Gage Code of lead wire Cable KFG-2-120-C1-11 L1M3R KFG, KFR, KFRP, KFP, KFL, KFEL, and KFEM Polyester-coated Polyester-coated 2-wire 3-wire copper cable copper cable -196 to 150°C -196 to 150°C N15C2 N30C2 N1M2 KFG, KFR, KFW, KFWS, KC, KFRP, KFP, KFEL, and KFEM Vinyl-coated flat 2-wire cable -10 to 80°C N15C3 N30C3 N1M3 Twisted in the cases of 50 cm or longer Vinyl-coated flat 3-wire cable -10 to 80°C Uniaxial Multiaxial Uniaxial Multiaxial L15C2R L30C2R L1M2R L3M2R L5M2R L15C2S L30C2S L1M2S L3M2S L5M2S L15C3R L30C3R L1M3R L3M3R L5M3R L15C3S L30C3S L1M3S L3M3S L5M3S L-6, L-9 for 6 m or longer L-7, L-10 for 6 m or longer Red (independent) White White Red Red Coating colors STRAIN GAGES Note: KFEL and KFEM are available only with 2-wire system. *For other lead wire cable lengths, contact us. Applicable Models of Strain Gage Type of lead wire cable Length of lead wire cable 15 cm 30 cm 1m 3m 5m (*) Model, etc. Coating colors KFG, KFR, KFRP, and KFL KFN, KFS KFRP, KFH, and KFL KFU, KFH Middletemperature 2-wire cable -100 to 150°C Middletemperature 3-wire cable -100 to 150°C Vinyl-coated low-noise 3-wire cable -10 to 80°C Vinyl-coated low-noise 3-wire cable -269 to 250°C Hightemperature 3-wire cable -269 to 350°C 3 strand glass-coated Ni clad copper wire RT-280°C R15C2 R30C2 R1M2 R3M2 R5M2 L-11 R15C3 R30C3 R1M3 R3M3 R5M3 L-12 J15C3 J30C3 J1M3 J3M3 J5M3 L-13 F15C3 F30C3 F1M3 F3M3 F5M3 L-3 H15C3 H30C3 H1M3 H3M3 H5M3 L-17 B15C3 B30C3 B1M3 B3M3 B5M Contact us Red(independent) Red(independent) White Black White Black Grey Grey Red(independent) Blue Blue Black(independent) Yellow Green Red(independent) Blue White *For other lead wire cable lengths, contact us. ●For concentrated stress measurement. KFR are provided standard with a lead wire cable 10 cm long. ●Encapsulated strain gages are provided standard with an MI cable 2 m long and a soft cable 50 cm long. See page 1-30 for KCW. See page 1-32 for KM. See page 1-34 for KFRS. See page 1-39 for KH. 1-15 1 Lead Wire Cables -16 ●L-type Lead Wire Cables Models Types Conductor Material Nominal Number of Cross Strands/ Section of Wire Diam. Conductor (mm) 2 (mm ) Reciprocating Coated Resistance Wire per Meter Diameter (Ω) (mm) Unit Length (m) High-temperature lead wire Room temp. to 350°C L-1 –10 to 80°C L-2 –269 to 250°C L-3 CuNi alloy 0.07 1/φ0.30 14.20 φ0.50 50 Copper 0.30 12/φ0.18 0.12 φ2.30 100 Silver-plated copper 0.14 7/φ0.16 0.28 φ0.98 50 Nickel-clad copper 0.20 1/φ0.50 0.18 φ0.70 30 Copper 0.50 20/φ0.18 0.07 φ2.50 Copper 0.08 7/φ0.12 0.44 φ1.00 Copper 0.08 7/φ0.12 0.44 φ1.00 Copper 0.11 10/φ0.12 0.32 φ1.00 Copper 0.11 10/φ0.12 0.32 φ1.00 Silver-plated copper 0.08 7/φ0.12 0.44 φ0.86 Silver-plated copper 0.08 7/φ0.12 0.44 φ0.86 Tin-plated copper 0.09 7/φ0.13 0.46 φ3.50 Tin-plated copper 0.08 7/φ0.12 0.48 φ4.00 Silver-plated copper 0.08 7/φ0.12 0.48 φ2.50 Vinyl-coated flat 3-wire cable Fluororesin-coated high/low-temp. 3-wire cable STRAIN GAGES Operating Temperature Range High-temperature lead wire cable Room temp. to 350°C L-4 –10 to 80°C L-5 –10 to 80°C L-6 (*1) –10 to 80°C L-7 (*2) –10 to 80°C L-9 (*1) –10 to 80°C L-10 (*2) Vinyl-coated flat 2-wire cable Vinyl-coated flat 2-wire cable Vinyl-coated flat 3-wire cable Vinyl-coated flat 3-wire cable –100 to 150°C L-11 –100 to 150°C L-12 –10 to 80°C L-13 –50 to 90°C L-14 –269 to 250°C L-15 –269 to 250°C –269 to 350°C L-16 L-17 Middle-temperature 2-wire cable Middle-temperature 3-wire cable Vinyl-coated normal-temperature low-noise 3-wire cable Chloroprene-coated normal-temperature low-noise 4-wire cable Fluoroplastic-coated high/low-temp. low-noise 3-wire cable Fluoroplastic-coated high/low-temp. low-noise 4-wire cable High/low-temperature 3-wire cable 100 STRAIN GAGES Vinyl-coated flat 2-wire cable 10 Silver-plated copper 0.08 7/φ0.12 0.48 φ3.30 Nickel-plated copper 0.07 1/φ0.30 0.50 φ0.38 30 *1. These models have a suffix R, W, G, Y or B indicating the coating color; red, white, green, yellow or black. e.g. L-6B: Black vinyl coated. *2. These models have a suffix WR, WL or WY indicating the stripe color; red, blue or yellow on white vinyl coating. e.g. L-7WR: Red stripes on white coating. 1-16 1 -17 Examples of vinyl-coated flat wire to connect gages Cord STRAIN GAGES 2-wire Types 3-wire C1 Red stripes Red stripes Cord 2-wire Types 3-wire D9 or D19 or D39 Red stripes Red 2 kinds of connection depends on the length of gages. Same as D16 and D17 Red White Yellow stripes D16 C2 or C3 Red Red stripes Red White Yellow stripes D17 Red re e n Red stripes Red G STRAIN GAGES C15 or C16 Red stripes Blue stripes Red stripes D1 Yellow stripes White Red White Red stripes Yellow stripes D28 Red Red stripes D2 Green Blue stripes Red stripes Red stripes Red White Yellow stripes D31 D4 Green 1-17 Blue stripes Red stripes