ABB Pereira Factory Special Transformers Applications
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BU PPTR, Pereira Factory - Marketing / Paola Padilla / Transformer Day, July, 2010 ABB Pereira Factory Special Transformers Applications © ABBGroup © ABB July, 2010 | Slide 1 1 22/07/2009 | Slide Transformers for special applications Agenda © ABB Group July, 2010 | Slide 2 Estándar applications Global Footprint Product Portfolio Variable Speed drivers Transformers ABB add value Transformers for special applications We are experienced also beyond standard applications Excitation Phase Shifter HVDC converters Reactors Variable speed drives Windmills Arc furnaces Rectifiers Boosters Marine Offshore Traction ABB is your competent partner! © ABB Group July, 2010 | Slide 3 ABB Special and Industrial Transformers Liquid Filled Global Footprint Lead Center Vaasa, FI Lead Center Bad Honnef, DE Istanbul Zhongshan Pereira Guarulhos © ABB Group July, 2010 | Slide 4 ABB Special & Industrial Transformers Liquid Filled Product Portfolio Tailor made transformers and reactors © ABB Group July, 2010 | Slide 5 Transformers for railway electrification Arc furnace transformers Variable speed drives transformers Rectifier transformers Marine & offshore transformers Reactors Other special transformers Transformer service ABB Special & Industrial Transformers Liquid Filled Offshore transformers 70 MVA transformer for the deepwater Ormen Lange gas field, located 150 kilometers off the Norwegian coast at depths ranging from 800 to 1,100 meters. Offshore transformers Subsea Transformers Converter Transformers OLTC Feeder Transformers Converter Step Up Transformers © ABB Group July, 2010 | Slide 6 Customers Oil & Gas producers on offshore platforms, gas fields, FPSO vessels and movable units Latest Deliveries Statoil, Norway Maersk, Denmark ABB Special & Industrial Transformers Liquid Filled Variable Speed Drivers Transformers Fields of apllications Industries Cement, mining and mineras Chemical, oil and gas Metals Applications Conveyors, crushers, mills, fans and pumps Pumps, compressors, extruders, mixers and blowers Fans and pumps Pulp and paper Power generation Water Other applications Fans, pumps, refiners, vacuum pums and chippers Fans, pumps, conveyors and coal mills Pumps Test stands and wind tunnels © ABB Group July, 2010 | Slide 7 ABB Special & Industrial Transformers Liquid Filled Product Portfolio COABB Actually VSD’S DRIVERSABBACS Motorratingpower MotorReatingVoltage Pulse Transformer Requested COABBTransformer 800 1000 1.1/5600kW 315/5600kW 380/480/690V 2.3/3.3/4.16kV 6/12 6/12 8MVA 8MVA 8MVA 8MVA Transformersabove10MVAaremanufacturinginFinland © ABB Group July, 2010 | Slide 8 2000 6000 315-800kW 3- 27MW 6.0/6.9kV 2.3/3.3kV 6/12 12/24 1030KVA 35MVA 1031KVA 10MVA ABB Special & Industrial Transformers Liquid Filled Product Portfolio COABB Actually VSD’S General choices Insulating Liquids •Mineral Oil •Biotemp Ambient Hot ambient, f.ex. +55 C, Cold ambient, f.ex. –60 C High altitude, f.ex. 4800 m.a.s.l Material Copper Aluminium Frequency © ABB Group July, 2010 | Slide 9 50 Hz 60 Hz ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers Do we need really transformers in the Drive System Today? © ABB Group July, 2010 | Slide 10 ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers Los que no pueden vivir sin nosotras son ellos, pues no ves que encuanto terminan una relacion se apresuran a buscar otra mujer porque los hombres sin una mujer a su lado no son NADA haha!!.. © ABB Group July, 2010 | Slide 11 ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers Why converter transformers are needed: •Adpas the medium or high voltage to the converter supply. •Isolates the converter from feeding network • Restricts shortcircuit currents to the network. •Reduces transferred radio interference from drive to the network (special screen) •Protects the drive from voltage transients in the feeding network (special screen) •Reduces harmonics (transformer impedance and special connections) © ABB Group July, 2010 | Slide 12 ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers © ABB Group July, 2010 | Slide 13 ABB Special & Industrial Transformers Liquid Filled Aplications M 3 Step Down transformer Shift Transformer Rectifier Transformer © ABB Group July, 2010 | Slide 14 Driver Converter SUT Transformer Motor ABB Special & Industrial Transformers Liquid Filled Aplications M 3 Rectifier Transformer Driver Converter SUT Transformer Benefits: 1- Transformer 15 KVA inside. 2- Compact Transformer. 3- Less dimensions and weigths 4- Screen Electrostatic © ABB Group July, 2010 | Slide 15 Motor ABB Special & Industrial Transformers Liquid Filled COABB Recent Reference VSD transformers Supply Transformers for frequency converters for LV Step-up Transformers (SUT) for LV Customers Ecopetrol Pacific Rubiales Mansarovar Petrominerales Wood Group Schlumberguer Oxy, Baker Hughes, etc. Latest Deliveries © ABB Group July, 2010 | Slide 16 Ecopetrol: Apiay, Castilla y Chichimene 278 units Trifásico – Hexafásico Transformers and SUT Petrominerales: Corcel ABB Special & Industrial Transformers Liquid Filled Product Portfolio COABB Actually Rectifier transformers © ABB Group July, 2010 | Slide 17 Transformers for electrolysis or other process diode or thyristor rectifiers. The transformers can have OLTC for voltage control directly or through separate booster/regulating active part. 12-pulse units can consist of two main active parts. ABB Special & Industrial Transformers Liquid Filled ABB Add value Complete solution, offering as an ABB Package Drive and Transformer. An engineering cell was appointed to work full time to support Special Transformers Strategy. Services solutions, full time on site. Biotem for Specials transformers. Innovations through R&D. Good system knowledge gained through cooperation with converter manufacturers. Experience. To achieve the Customer To increase Customer presence To assure Target projects awarded © ABB Group July, 2010 | Slide 18 ABB Pereira, Colombia Factory Pictures Building © ABB Group July, 2010 | Slide 19 ABB Pereira, Colombia Factory Pictures Winding Area © ABB Group July, 2010 | Slide 20 ABB Pereira, Colombia Factory Pictures Winding Area © ABB Group July, 2010 | Slide 21 ABB Pereira, Colombia Factory Pictures Winding Area © ABB Group July, 2010 | Slide 22 ABB Pereira, Colombia Factory Pictures Winding Area © ABB Group July, 2010 | Slide 23 ABB Pereira, Colombia Factory Pictures SPT Assembling And Winding Area © ABB Group July, 2010 | Slide 24 ABB Pereira, Colombia Factory Pictures Winding Area © ABB Group July, 2010 | Slide 25 ABB Pereira, Colombia Factory Pictures Foil Winding Machine © ABB Group July, 2010 | Slide 26 ABB Pereira, Colombia Factory Pictures Vapour Phase oven © ABB Group July, 2010 | Slide 27 Vapour Phase ABB Pereira, Colombia Factory Pictures Crane 80 Ton Air Cushion Test room © ABB Group July, 2010 | Slide 28 Pereira Factory Some Supplies 1000 KVA –4.160/2x2.305 V Power Transformer manufactured to Cia. Minera Miska Mayo S.A., Diseños CVR (Vale Do Rio Doce Brasil), Bayovar project, Perú © ABB Group July, 2010 | Slide 29 ABB Special & Industrial Transformers Liquid Filled Variable Speed drivers Transformers Our mission is to resolve your requeriments How can we help you? © ABB Group July, 2010 | Slide 30 © ABB Group July, 2010 | Slide 31
