Introduction to PD Testing khaubner@doble.com Mob: 0417 17 8026 What is a partial discharge? • Partial discharges (PD) are localized electrical discharges within an dielectric insulation system, restricted to only a part of the dielectric material, thus only partially bridging the electrodes. So the breakdowns stay local • The insulation may consist of solid, liquid or gaseous materials, or any combination. • The term “partial discharge” includes a wide group of electrical discharge phenomena. • Materials are differently effected by PD but discharge activity has in general detrimental effects on the insulation material • Partial Discharge Measurement is sensitive to overall and localised defects HV Internal discharges: • In voids or cavities within solid or liquid materials (incl. at boundaries of different insulation materials) • Continuous impact of discharges in solid dielectrics forms discharge channels (treeing) External discharges: • Surface discharges: At boundaries of different insulation materials ⇒ tracking HV • Corona discharges: Discharges in gaseous dielectrics when strong, inhomogeneous fields are present Discharges due to electrically floating potentials (related to gaseous dielectrics) PD – wide group of discharge phenomena HV Reason for PD Ignition • Aging processes, due to – Electrical overstress – Mechanical overstress – Thermal overstress • Incorrect assembly, manufacturing defects When should HV plant be tested for PD • PD measurements should be performed at the factory to ensure correct design and manufacturing quality. • The On-site Commissioning tests and periodic PD tests to ensure that no transport damage has occurred and that the was been assembled correctly. • The On line PD monitoring provides a continuous surveillance of discharge activity for risk assessment of the asset (trend analysis, warnings, “nursing” of suspect equipment etc. Almost all HV insulation systems can be adversely affected by PD: - Rotating Machines - Transformers - Cables -Switchgear Components Typical Locations of PD Ignition Cavities, interfaces of different dielectric properties and at sharp electrode edges and protrusions In this Perspex block a carbonised breakdown channel is developing from one electrode. The material ahead is still insulating and high impedance. This prevents any significant current flow and the tree extends only slowly, branch by branch. But eventually it will break through. Close up of 11kv CW Pump stator winding Before and after lab ageing Close-up of damage in previous slide. Here the PD have eroded away the resin leaving dry glass cloth and sheets of mica-paper Surface Effects PD damage due to generation of Ozone Ozone is a chemically reactive gas that combines with other gases in air to create Nitric Acid Why do PD occur? • Practical dielectric insulation often contains voids or cavities • The voids/cavities are usually filled with a medium (i.e. gas), often with lower breakdown strength than the main dielectric (the breakdown strength of air is ~100 times less than many solids) • The electric field in a composite dielectric is distributed according to capacitances, and the dielectric permittivity of the medium (gas) is usually lower than the solid. Thus, an air-filled void will have a field stress enhancement related to the dielectric/solid permittivity εr Example – void in solid Cc: Capacitance of void Cb: Capacitance of solid in series w/void Ca: Capacitance of the rest of the solid Va: Applied voltage of solid Vc: Voltage across void V+/V-: Inception volt. for PD in void Groups of discharges originate from a single void and give rise to current pulses (pos. and neg.) Why do PD occur? • If the voltage across the void is high enough (>the inception voltage), the field stress in the void will exceed its dielectric strength and the voltage across it collapses/breaks down, i.e. a partial breakdown/discharge has occurred • The solid dielectric in series with the void will withstand the externally applied voltage and “choke off” the PD • The PD will re-ignite if the voltage builds up to the inception voltage again or on voltage reversal • The PD breaks chemical bindings in the dielectric, the solid erodes and gets ”thinner” and eventually fails Detection of partial discharges • Detection is based on the energy exchanges that take place during the discharge Dielectric Heat Light losses Electromagnetic Chemical changes, radiation gases Impulse current pulses Sound/ noise Macroscopic-Physical Effects HV Detection Methods Optical Effects (Light) Optical Pressure Wave (Sound) Mechanical Opto-acoustic Discharge Effects Dielectric Losses High Frequency Waves Electrical IEC 60270 Chemical Effects Chemical Heat Acoustic HF/VHF/UHF 1. Electrical transients: The flow of charge at the defect will cause an equivalent charge transfer within the apparatus also reflected in the external circuit ⇒ allows effective and calibratable detection (IEC 60270) 2. Electromagnetic radiation: PD generates high frequency electromagn. radiation up to 1 GHz) • VHF/UHF sensors (inductive/capacitive sensors) • Spectrum analyzers • Skin effect currents leaving dielectric through gaskets TEV 3. Chemical changes: Measurements of by-products/gases • DGA in dielectric liquids • SF6-gas • Ozone etc. PD Detection Methods 4. Sound/noise/vibration: Tens of kHz regime • Contact probes/transducers to detect/locate internal discharges (GIS, cable accessories, transformers, switchgear) • Airborne/remote detection of corona and surface discharges: Windings, cable terminations etc. 5. Light: Ultra violet cameras to locate PD (e.g. DayCor Corona Camera) 6. Heat: Infrared cameras/scanning to detect more intense PD PD Detection Methods PD Test Methods • Off-Line, On-site, Out of service – – – – VLF: Very Low Frequency ≈0.1Hz OWTS: Oscillating Wave Test System Resonant Test (10 - 400Hz) Power Frequency 50/60Hz • On-Line, In-service – Normal working voltage – Spot Test or Continuous Monitoring – Wideband (100kHz to 400MHz) PD Off-Line Detection Circuit II. TE-Messprinzipien – Elektrische TE-Messung Measurement Impedance in Series mit Coupling Capacitor Measurement Impedance in Series mit Test Object Bridge Circuit Coupling via Bushing Tap Measurements options according IEC 60270 II. TE-Messprinzipien – Elektrische TE-Messung Calibration Circuit Calibration of test Circuit II. TE-Messprinzipien – Elektrische TE-Messung Narrow Band PD-Measurement - Bandwidth 9 kHz and 30 kHz - Centre Frequency between 50 kHz und 10 MHz Wideband PD-Measurement - Bandwidth typically between 40 kHz und 400 kHz (IEC60270= <1MHz) - On-site sometimes higher measurement frequencies are used (typically up to 20 MHz) PD in the Frequency Domain typical noise spectrum on-site frequency spectrum of PD pulses frequency characteristics of PD measuring systems – Filtering - frequency selective filtering of sinusoidal noise Windowing - Software or hardware windowing of pulse shaped periodical noise Gating / Masking – subtraction of pulse shaped stochastical noise Synchronous measurements Bridge measurement Separation of pulses based on individual pulse characteristics Interference sources & suppression techniques Record discharge parameters associated with every individual PD pulse. Data is analysed “instantly” to produce results. Digital PD detectors Internal PD – always dangerous Void in Insulation Tree Growth in insulation Sharp, Irregular surface on conductor ‘Floating’ metalwork near conductors External PD – dangerous depending on plant Corona from sharp objects at high voltage Surface Discharges 7x Types of Partial Discharges Discharges from field induced situations Corona Discharges (point at HV) Surface Discharges • Phase Resolved Partial Discharge (PRPD) Pattern Analysis Delamination - thermal ageing often caused by thermal stress Pattern and distribution of pulses determines the location of the voids e.g. inside the material or delamination from the conductor More Surface Discharges increase in test voltage, note low magnitude, analysis by magnitude only can lead to false conclusions • Phase Resolved Partial Discharge (PRPD) Pattern Analysis Slot Discharges Wedge Stator Core Conductor Void Slot Ground Insulation Strands Computer Assisted PD Recognition Data base structure is open for adaptation by the user Typical waveforms for PD Types On-Line PD Testing – Now a Field Reality Segment Waveforms 0.03 0.02 0.01 Main segment Example of Typical Monopolar Cable PD Pulse on PILC 33kV Cable (-ve pulse) 0 -0.01 -0.02 (Frequency Band: 200kHz to 4MHz) -0.03 0 1 2 3 4 5 6 7 8 9 Time (uSec) 10 11 12 13 14 Main Waveform 0.006 (Frequency Band: 4MHz to over 100MHz) 0.004 0.002 Chan 1 Example of Typical High Frequency, Oscillatory Switchgear PD Pulse 0 -0.002 -0.004 -0.006 0.05 0.1 0.15 Examples of Typical Noise Pulses 0.2 0.25 Time (uSec) 0.3 0.35 0.4 0.45 (Switching noise at 40KHz, RF noise at 600KHz) Segment Waveform Segment Waveforms Volts (mV) 0.005 0.004 0.003 0.002 0.001 0 -0.001 -0.002 -0.003 -0.004 0 35 ent 2,000 1,500 1,000 500 0 -500 -1,000 -1,500 -2,000 40 45 50 55 60 Time (uSec) 65 70 75 80 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Time uSec Ch 1 Ch 2 Ch 3 Cable PDGold© data On-LinePD PDCursors Testing –from Now a Field Reality Segment view Volts (mV) 25 20 15 10 5 0 -5 -10 -15 -20 -25 The PD magnitude in picoCoulombs (pCs) is the area under the PD pulse. 2 Risetime 3 4 Time uSec Pulse Width 5 6 Falltime A v a ila b le W a v e f o r m D is p la y 0 .0 3 5 0 .0 3 Available Wavef orm Display 0 .0 2 5 0 .0 2 0 .0 1 5 0 .0 1 0.012 0.008 Chan 1 0 .0 0 5 0 - 0 .0 0 5 - 0 .0 1 Chan 1 0.004 - 0 .0 1 5 - 0 .0 2 - 0 .0 2 5 - 0 .0 3 0 -0.004 -0.008 Noise -0.012 - 0 .0 3 5 -0.016 2 4 6 8 10 T im e ( m S e c ) 12 14 16 18 Time (mSec) A vailable Wavef orm Display 0.012 A vailable Wavef orm Display 0.016 0.008 0.012 0.008 0.004 0 Chan 1 0 -0.004 -0.004 -0.008 -0.012 -0.008 -0.016 Cable PD -0.012 -0.02 Noise -0.024 -0.028 Time (mSec) A vailable Wavef orm Display A vailable Wavef orm Display Time (mSec) 0.028 0.032 0.028 0.024 0.02 0.024 0.02 0.016 0.016 0.012 0.008 0.004 0 0.012 0.008 Chan 1 Chan 1 Chan 1 0.004 -0.004 -0.008 -0.012 -0.016 -0.02 0.004 0 -0.004 -0.008 Cable PD -0.024 -0.028 -0.012 Noise -0.016 -0.02 Time (mSec) Time (mSec) Varying waveforms from a single 50Hz power cycle period Example shows cable and switchgear PD events plus exciter noise on two channels. PD Severity • New equipment, 5pC typical in IEC standards – Apparent charge measured Off-line • On-Line results less clear – No direct electrical connection of sensors – Wideband detection – Calibration difficult to achieve without an outage Na tiona l Ge rma n (DIN VDE) Limit va lue s for Volta ge PD le ve l HV Appa ra tus Te st Sta nda rd Bushings Ca pa citors Ca ble s Inte rna tiona l (IEC) Publica tion Re ma rks 300 pC (oil) 10 pC (GH) 10 pC (HP) IEC 137 (1984) (oil) Oil impregnated (GH) Cast resin impregnated (HP) Hard laminated paper IEC 358 (1990) Identical IEC 885-2 (1987) IEC 885-3 (1988) Test procedure Test procedure DIN VDE 0674 Part 99/12.92 1.05 U / √ 3 1.5 U / √ 3 DIN VDE 0360 (1.1 Um ) (100 pC) Part 3 A 1/08.83 1.1 Um / √ 3 10 pC DIN VDE 0472 Part 513/07.82 DIN VDE 0271 /06.86 2 U0 20 pC (PVC) IEC 840 (1988) 1.5 U0: 10 pC (VPE) DIN VDE 0273 2 U0 5 pC (VPE) IEC 502 (1994) 1.5 U0: 20 pC (VPE) 2 U0 5 pC (VPE) 1.5 U0: 40 pC (PVC) /12.87 DIN VDE 0263 /02.91 Ca ble Joints CT + PT DIN VDE 0278 Part 1/02.91 Test procedure DIN VDE 0278 Part 2/02.91 2 U0 20 pC (VPE) 40 pC (PVC) Joints, Terminations DIN VDE 0278 Part 6/02.91 2 U0 20 pC Pluggable and screwable encapsulated cable terminations DIN VDE 0414 (1.1 Um ) 10 pC (liquid) Part 10/05.85 1.1 Um / √ 3 50 pC (solid) Tra nsforme rs a nd DIN VDE 0532 1.3 Um 300 pC Re a ctors Part 3/07.87 1.5 Um / √ 3 500 pC Dry Type Tra nsforme rs DIN VDE 0532 Part 6/01.94 1.1 Um / √ 3 Ta p Sw itch for Tra nsforme rs DIN VDE 0532 Part 3/04.93 Insula te d Sw itchge a rs up to 38 kV Ga s-insula te d Sw itchge a rs (GIS) IEC 44-4 (1980) Identical (liquid) Liquid insulation (solid) Solid insulation IEC 76-3 (1980) Identical 20 pC (GH) IEC 76-3 (1982) 1.1 Um / √ 3 (GH) Cast resin impregnated 1.5 Um / √ 3 50 pC IEC 214 (1989) Identical DIN VDE 0670 Part 7/09.88 1.1 U 1.1 U / √ 3 100 pC (HP) 10 pC (GH) IEC 466 (1987) Identical DIN VDE 0670 Part 6/04.94 1.1 U 1.1 U / √ 3 IEC 298 (1990) Harmonized HD 18755 DIN VDE 0670 Part 8/02.94 1.1 U 1.1 U / √ 3 IEC 517 (1990) Identical IEC 664-1 (1992) Test procedure technical identic Low Volta ge Compone nts DIN VDE 0110 Part 20/08.90 Optocouple rs DIN VDE 0884 /08.87 1.6 UI OR M 10 pC (GH, solid) 5 pC Table 1: Summary of national and international partial discharge test standards for HV apparatus, derived from IEC 270 respectively DIN VDE 0434