Air speed in tunnel houses is determined by the following equation: Speed = Cfm / Cross-sectional area of the house The greater the air speed Factors affecting air speed in tunnelventilated houses As a result… for a given number of tunnel fans The smaller the cross-sectional area… The larger the cross-sectional area… The slower the air speed Michael Czarick The University of Georgia How do we calculate house cross-sectional area? Cross-sectional area Pitched ceilings? = width X ceiling height ceiling height width Calculating house cross-sectional area Cross-sectional area = width X average ceiling height = width X (peak + side wall)/2 When trying to determine how much air speed/cooling in a tunnel house will have… We start out with our minimum summertime air exchange rate to assure a uniform house temperature: peak side wall 10 cfm/ft2 (dropped ceiling) – rule of thumb 11 cfm/ft2 (open ceiling) – rule of thumb Or, ideally the total required cfm would be calculated using Tunnel Ventilation System Design spreadsheet +5 F width 1 Example: 40’ X 500’ dropped ceiling house 40’ X 500’ (dropped ceiling house) House width = 40’ Side wall = 8’ Peak ceiling height = 11’ Fan capacity = 200,000 cfm Speed 40’ X 500’ X 10 cfm/ft2 11’ 8’ 40’ WInd Chill (F) Wind-chill effect at 85oF 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 50 100 150 200 250 300 350 400 450 500 550 600 Air Velocity (ft/min) Wind-chill effect at 85oF Wind Chill (F) If we want more air speed/cooling we could add fans… We take the original formula: Speed 0 Cfm = desired speed X cross sectional area For instance if we wanted 600 ft/min… Cfm = 600 ft/min X 380 ft2 = 228,000 cfm Another option would be to decrease side wall height… 0 50 = cfm / cross-sectional area Rearrange to allow us to determine how much fan capacity we need to have to obtain our desired air speed: 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 = Cfm / (width X (peak + side wall)/2 = 200,000 / (40’ X (11’ + 8’)/2) = 200,000 / (40’ X 9.5’) = 200,000 / 380 ft2 = 526 ft/min Lower ceiling…smaller cross-sectional area…higher air speed For instance, what if we lowered the ceiling one foot? 100 150 200 250 300 350 400 450 500 550 600 Air Velocity (ft/min) 2 House width = 40’ Side wall = 7’ Peak = 10’ Wind-chill effect at 85oF 10’ 7’ 40’ Speed = Cfm / (width X (peak + side wall)/2 = 200,000 / (40’ X (10’ + 7’)/2) = 200,000 / (40’ X 8.5’) = 200,000 / 340 ft2 (Before 380 ft2) = 588 ft/min Of course if we increased side wall height air speed would decrease 1’ higher side wall and peak Wind Chill (F) 40’ X 500’ with shorter side wall 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 50 100 150 200 250 300 350 400 450 500 550 600 Air Velocity (ft/min) 40’ X 500’ (tall side wall) House width = 40’ Side wall = 9’ Peak = 12’ 12’ 9’ 40’ Wind Chill (F) Wind-chill effect at 85oF 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Speed = Cfm / (width X (peak + side wall)/2 = 200,000 / (40’ X (12’ + 9’)/2) = 200,000 / (40’ X 10.5’) = 200,000 / 420 ft2 (Before 380 ft2) = 476 ft/min Keep in mind… short Air speed is determined by fan capacity and cross sectional area…not house length tall 0 50 100 150 200 250 300 350 400 450 500 550 600 Air Velocity (ft/min) 3 Air speed in tunnel houses Air speed in open ceiling houses Though shorter houses require fewer fans to obtain the desired air exchange rate… The fact is that if you want the same amount of bird cooling (heat removal) in your 300’, 400’ and 500’ houses and they all have the same cross-sectional area they all require the same tunnel fan capacity 40’ X 500’ Open ceiling house House width = 40’ Side wall = 8’ Peak = 16’ Fan capacity = ? When calculating air speed in tunnel houses 16’ 8’ 40’ (open ceiling) House width = 40’ Side wall = 8’ Peak = 16’ Fan capacity = 220,000 cfm Speed 40’ X 500’ X 11 cfm/ft2 16’ 40’ = Cfm / (width X (peak + side wall)/2 = 220,000 / (40’ X (16’ + 8’)/2) = 220,000 / (40’ X 12’) = 220,000 / 480 ft2 = 458 ft/min 8’ 10 cfm/ft2 (dropped ceiling) – rule of thumb 11 cfm/ft2 (open ceiling) – rule of thumb Wind-chill effect at 85oF WInd Chill (F) 40’ X 500’ We start out with cfm required to insure our minimum summertime air exchange rate to assure uniform house temperatures: 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 dropped open 0 50 100 150 200 250 300 350 400 450 500 550 600 Air Velocity (ft/min) 4 To increase air speed we need to add more fan capacity Cfm = desired speed X cross sectional area Cfm = 528 ft/min X 480 ft2 = 253,440 cfm Deflectors/Baffle curtains Same sized dropped ceiling house (8’ side wall, 11’ peak) an air speed of 528 can be obtained with only 220,000 cfm (20 percent less fan capacity). What happens to air speed if we install a 10’ tall deflector curtain? Air deflectors Is there another option? Air deflectors can be used to temporarily decrease cross sectional area and therefore temporarily increase air speed. 10’ Determining wind speed in a open ceiling house with air deflectors House width = 40’ Side wall = 10’ Peak = 10’ Fan capacity = 220,000 cfm Speed How do you determine what size deflector you need? Deflector height = cfm / (desired velocity x width) 10’ = Cfm / (width X (peak + side wall)/2) = 220,000 / (40’ X (10’ + 10’)/2) = 220,000 / 400 ft2 (Before 480 ft2) = 550 ft/min 5 What if we wanted 600 ft/min in our open ceiling house? House width = 40’ Side wall = 8’ Peak = 16’ Fan capacity = 220,000 cfm Air deflectors ? 8’ Though air deflectors can be very effective in increasing bird cooling they can cause more problems than they solve if not installed properly! 40’ Deflector height = Cfm / (600 X width) = 220,000 / (600 X 40’) = 220,000 / 24,000 = 9.2’ It is important to keep in mind that air speed is only increased in the immediate vicinity of the deflector General guidelines: Deflectors should be no closer to the floor than 9’. No more than 40’ on center…ideally 25’ on center. 9’ 40’ These guidelines will help to insure that bird cooling is maximized throughout the house As the deflector is lowered air speed in the vicinity of the deflector increases Slightly uneven bird cooling 25’ 9’ deflector 7’ But, air speed will only increase in the immediate vicinity of the deflector 500 ft/min 500 ft/min 400 ft/min 500 ft/min 400 ft/min 40’ 25’ 6 Lowered further…air below deflector will again increase but only a few birds are 6’ Significant differences in cooling 40’ 300 ft/min 600 ft/min 300 ft/min Large deflectors 60’ on center 40’ some differences in cooling Large differences in cooling 600 ft/min 600 ft/min 25’ How does deflector spacing affect air speed/bird cooling uniformity 6’ deflector 60’ To minimize cooling differences… “Smaller” deflectors should ideally be installed 25’ on center 7 Smaller deflectors 25’ on center Smaller deflectors 25’ on center If you are going to use deflectors.. An example of this is mini-deflectors in a dropped ceiling houses Keep in mind that less is more… and it is best to install a greater number of smaller deflectors than fewer larger deflectors What about deflectors in dropped ceiling houses? Mini-deflectors More uniform wind speeds/cooling Air speed profile in 50’ X 560’ totally enclosed house Many houses have 500 ft/min but may be growing a large bird and want to try 600 ft/min Furthermore, air speed is higher at the ceiling than the floor because the ceiling is smooth…less friction than the rough bird covered floor 684 789 764 845 705 745 810 805 812 711 705 748 741 692 619 8 (air speed 18” above floor) 550 500 450 400 350 s1 Distance from floor (ft) Air velocity tends to be higher at the ceiling than floor…with birds it gets worse 10 9 8 7 6 5 4 3 2 1 0 650 700 750 800 Air speed (ft/min) 850 30 20 10 320 340 360 380 400 420 440 460 12:00 PM 8:00 AM 10:00 AM 6:00 AM 4:00 AM 2:00 AM air speed fan How do we discourage air flow along the ceiling? Mini deflectors 300 s6 900 Air velocity profile of a 40’ X 500’ dropped ceiling house (post side walls) 280 s3 Mini-deflectors 600 10:00 PM 300 12:00 AM 900 Air speed (ft/min) 600 8:00 PM 850 650 6:00 PM 700 750 800 Air speed (ft/min) 700 4:00 PM 650 750 12:00 PM 600 800 86 84 82 80 78 76 74 72 70 68 66 64 62 60 2:00 PM 10 9 8 7 6 5 4 3 2 1 0 50’ X 560’ House - All fans operating Temperature (F) Distance from floor (ft) Air velocity tends to be higher at the ceiling than floor 480 15’ in length Installed 5’ off the side wall 12” double hemmed curtain (18”) PVC pipe in top and bottom Suspended just below feed line/water line cables 9 12” mini-deflectors 25’ on center 18” mini-deflectors 25’ on center 30 30 20 20 10 10 280 300 320 340 360 380 400 420 440 460 480 30 30 20 20 10 280 300 320 340 360 380 400 420 440 460 480 280 300 320 340 360 380 400 420 440 460 480 10 280 300 320 340 360 380 400 420 440 460 480 Last mini-deflector Last mini-deflector 18” mini-deflectors 50’ on center Fan placement and air speed 30 20 10 280 300 320 340 360 380 400 420 440 460 480 280 300 320 340 360 380 400 420 440 460 480 30 20 10 Last mini-deflector Traditional single direction tunnel house 40’ X 500’ (200,000 cfm) 40’ X 500’ Dropped ceiling house Fan capacity = 200,000 cfm House width = 40’ side wall = 8’ peak ceiling height = 11’ Speed 11’ 8’ 40’ = Cfm / (width X (peak + side wall)/2 = 200,000 / (40’ X (11’ + 8’)/2) = 200,000 / (40’ X 9.5’) = 200,000 / 380 ft2 = 526 ft/min 10 Bi-directional tunnel house 40’ X 250’ Dropped ceiling house Same fan capacity, but put ½ of the fan capacity in each end What will be the air speed now? Fan capacity = 100,000 cfm House width = 40’ side wall = 8’ peak ceiling height = 11’ Speed 11’ 8’ 40’ WInd Chill (F) Wind-chill effect at 85oF Bi-directional tunnel house 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 50 = Cfm / (width X (peak + side wall)/2 = 100,000 / (40’ X (11’ + 8’)/2) = 100,000 / (40’ X 9.5’) = 100,000 / 380 ft2 = 263 ft/min Same fan capacity, but put ½ of the fan capacity in each end What will be the temperature difference between the pads and the fans? 100 150 200 250 300 350 400 450 500 550 600 Air Velocity (ft/min) Simmons & Lott 1981 What about a single direction tunnel house with extra pad ½ down the house? Five pound bird 85oF 60 Total heat loss 55 50 45 40 35 30 100 200 300 400 500 600 Air speed (ft/min) 11 But what effect would this have on air speed…and therefore bird cooling? Split pad tunnel house 75% - 25 % split pad 150,000 cfm 395 ft/min Tunnel fan end (550 ft/min) 220,000 cfm 550 ft/min Tunnel inlet end (395 ft/min) 100.0°F 100 100.0°F 100 95 95 90 90 85.0°F What will this do to air speed? 85.0°F Fan placement and air speed 40’ X 500’ (200,000 cfm) 526 ft/min ? ¼ the fans ¼ the speed 130 ft/min 12 What effect do the birds have on the average air speed? 40’ X 500’ (Dropped ceiling house) Fan capacity = 200,000 cfm House width = 40’ side wall = 8’ peak ceiling height = 11’ 11’ 8’ 40’ 40’ X 500’ (Dropped ceiling house) Fan capacity = 200,000 cfm House width = 40’ side wall = 8’ peak ceiling height = 11’ Speed = Cfm / (width X (peak + side wall)/2 = 200,000 / (40’ X (11’ + 8’)/2) = 200,000 / (40’ X 9.5’) = 200,000 / 380 ft2 = 526 ft/min What effect do the birds have on air speed? 10.5’ 7.5’ 40’ Speed = Cfm / (width X (peak + side wall)/2 = 200,000 / (40’ X (10.5’ + 7.5’)/2) = 200,000 / (40’ X 9’) = 200,000 / 360 ft2 = 555 ft/min 40’ X 500’ (Dropped ceiling house) Fan capacity = 200,000 cfm House width = 40’ side wall = 8’ peak ceiling height = 11’ 9’ 6’ 40’ Speed = Cfm / (width X (peak + side wall)/2 = 200,000 / (40’ X (9’ + 6’)/2) = 200,000 / (40’ X 7.5’) = 200,000 / 300 ft2 = 667 ft/min 13