Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 1 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ACTUATOR SELECTION GUIDE FOR FLOW-TEK BALL VALVES Proper actuator selection is needed to ensure consistent operation of the automated valve. Selecting the proper actuator begins with establishing valve operating torque. Valve operating torque is determined by seating material, operation frequency, media type and line pressure. This guide provides a means of determining the valve operating torque based on these variables. The following steps are used to select the proper actuator: 1. After selecting the desired seating material, refer to the charts on the following pages to determine the basic torque requirement for the valve. 2. Using the design or maximum operating line pressure and the valve size chose the Valve Torque Requirement from the tables. If line pressure is not listed the next highest pressure nearest the actual pressure should be selected. 3. Determine the Application Factor from the chart below. Select the largest factor if the service appliction matches more than one of the listed factors. 4. Determine the Frequency of Operation Factor from the chart below. 5. Add the Application Factor and the Frequency of Operation Factor to determine the Total Torque Factor. 6. Multiply the torque from the tables per item 2 by the Total Torque Factor per item 5 to determine the Total Valve Torque Requirement. This will be the torque needed to size the actuator. 7. From the actuator output torque tables select an actuator with an output torque greater than the Valve Torque Requirement. Pneumatic Actuators Electric Actuators • Double Acting (Air-to-Air): Determine the air supply pressure available to the actuator and select the Actuator Size that exceeds the Valve Torque Requirement. • Single Acting (Spring Return for fail safe operation, either Fail-Open or Fail-Close): Determine the air supply available to the actuator and select the Actuator Size that exceeds the Valve Torque Requirement for the END of stroke for BOTH the Air Stroke and the Spring Stroke. The actuator selection is optimized when the end of stroke torques are nearly equal. • Select the Actuator Size that exceeds the Valve Torque Requirement. 8. From the EZ Ordering Code Matrix select the mounting kit required to connect the valve and actuator. EZ Ordering Codes are listed by valve series. Note: Safety factors are not built into the Valve Torque Requirements. Examples of how to size an actuator can be found on page 6 of this Technical Bulletin. APPLICATION FACTORS Media Clean Particle-Free, Non-Lubricating (water) Lubricating Fluid (clean oil) Fluids with Solid Particles Chilled Water Condensed Water River Water Low Temperature 0°F to -150°F Cryogenic Service from -150°F to -425°F Chlorine Service Lubricant Free or Oxygen Cleaned Factor 1.0 1.0 1.4 1.3 1.4 1.4 1.3 2.0 1.5 1.5 Media Factor Saturated Steam Superheated Steam Clean Natural and Other Gasses Slurries Dry Powders Modulating with Positioners Series 70 Electric On / Off Cavity Filler Added Triad Series 3 Piece Multiport Valves - See Multiport Torque Tables 1.3 1.5 1.3 1.8 1.8 1.3 1.2 1.3 1.15 Factors listed above are to be used as a guide only. Actual conditions may vary causing an increase or decrease in the Application Factor. FREQUENCY OF OPERATION FACTORS Frequency Factor One or More Cycles Per Day Less Than One Cycle Per Week Less Than One Cycle Per Month Less Than One Cycle Per Six Months 0.0 0.3 0.4 0.5 Total Torque Factor = Application Factor + Frequency of Operation Factor Total Valve Torque Requirement = Valve Torque Requirement x Total Torque Factor If a Media Containment Unit is added between the valve and the actuator additional torque must be added to the valve operating torque as follows: MCU 1 .....20 lb-ins MCU 3T ...50 lb-ins MCU 2 .....30 lb-ins MCU 4 .....60 lb-ins MCU 3 .....40 lb-ins MCU 5 .....70 lb-ins 50 85 120 155 250 360 450 550 1050 2400 4600 12500 18500 1/4 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 50 85 120 160 250 370 480 610 1300 2850 5000 12800 19000 100 50 87 130 165 265 390 520 665 1550 3300 5400 13200 19500 200 50 87 130 165 270 400 560 720 1800 3700 5800 13500 20000 300 52 87 130 180 275 420 585 770 2100 4150 6200 14700 22000 400 35 65 85 140 210 355 375 500 900 2000 3000 11300 16600 1/4 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 35 65 90 145 215 370 400 500 1100 2400 3600 12200 17600 100 35 65 90 150 225 380 450 600 1350 2850 4200 13000 18700 200 36 65 95 155 230 390 500 650 1505 3250 4750 13700 19700 300 0 130 210 280 390 510 VALVE SIZE 1/2 3/4 1 1 1/5 2 40 68 100 165 250 410 505 700 1950 4000 5850 15400 21400 40 69 105 170 255 425 505 750 2200 4450 6450 16200 22500 150 240 320 440 590 160 260 360 500 660 180 280 400 550 740 200 310 440 610 810 220 330 480 660 890 230 350 520 710 960 TORQUE, LB-IN - FULL PORT - MULTI-COMPONENT METAL SEATS LINE PRESSURE, PSI 100 200 300 400 500 600 40 65 100 160 240 400 500 680 1750 3625 5325 14800 20600 400 55 90 135 180 290 450 660 875 2600 5000 7100 18100 26000 55 90 135 185 295 465 700 930 2850 5400 7400 19000 28000 58 90 135 185 300 480 730 990 3100 5700 7800 19400 28400 60 92 140 190 310 495 765 1045 3350 60 95 140 195 315 510 800 1100 3600 250 370 560 770 1040 700 40 70 108 172 265 435 590 810 2400 4825 7000 1700 23400 260 380 570 790 1060 740 40 70 110 175 270 445 600 850 2600 5300 7600 17800 24500 42 70 112 180 280 455 610 900 2800 45 70 120 195 305 490 698 1035 3442 1200 60 95 145 200 325 530 872 1206 4122 1200 47 70 125 205 320 510 750 1125 3865 1400 60 95 150 205 340 540 942 1315 4635 1400 47 70 130 215 330 530 802 1216 4289 1600 60 98 150 215 350 550 1013 1424 5147 1600 49 72 140 225 350 550 854 1307 4712 1800 65 100 155 235 365 635 1083 1533 5660 1800 50 75 145 245 360 575 905 1398 5136 2000 65 100 160 255 385 665 1153 1642 6173 2000 51 75 150 265 375 600 957 1488 5559 2200 65 105 165 275 400 690 1224 1751 6685 2200 2. For Triad Series Valves multiply listed torque by 1.15. Notes: 1. For Standard Port valves use torque for the next smaller size valve. Example: 1” Standard Port = 3/4” Full Port, 1” Full Port = 1-1/4” Standard Port 42 70 115 185 285 465 650 950 3000 TORQUE, LB-IN - FULL PORT - TEK-FIL,PTFE OR TFM SEATS LINE PRESSURE, PSI 500 600 700 800 900 1000 55 90 135 180 280 435 625 820 2300 4550 6650 16900 24000 500 TORQUE, LB-IN - FULL PORT - RPTFE SEATS LINE PRESSURE, PSI 600 700 800 900 1000 ® 2-PC METAL SEATS - FULL PORT VALVES 0 VALVE SIZE TEK-FIL, TFM OR PTFE SEATS - FULL PORT VALVES 0 VALVE SIZE RPTFE SEATS - FULL PORT VALVES VALVE TORQUE REQUIREMENTS 2 WAY VALVES A Subsidiary of BRAY INTERNATIONAL, Inc. Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 2 of 16 50 100 150 225 350 500 750 1250 1800 3000 6000 0 50 105 155 232 360 550 850 1350 2000 3500 6500 100 51 107 160 240 370 650 1000 1500 2300 4000 7000 200 55 110 165 250 385 700 1100 1650 2600 4500 7400 300 56 112 170 260 395 750 1200 1750 2900 4900 7900 400 82 140 180 220 335 350 800 1350 2100 4600 8260 22440 33210 1/4 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 85 145 185 225 345 450 950 1500 2400 5000 8980 22980 34110 100 85 145 190 230 360 550 1000 1700 2650 5400 9690 23700 35010 200 90 150 195 240 375 650 1150 1850 2900 5900 10410 24240 35910 300 90 150 200 245 385 700 1250 2000 3200 6300 11130 26390 39500 400 58 118 178 270 420 850 1450 2000 3400 5900 8800 95 160 200 250 400 850 1400 2200 3500 6750 11940 30340 43090 2. For Triad Series Valves multiply listed torque by 1.15. 60 120 180 280 430 950 1500 2200 3750 6400 9250 60 125 185 290 440 1000 1600 2300 3950 60 130 190 295 450 1100 1700 2350 4250 61 135 195 305 465 1200 1800 2500 4500 95 160 210 260 410 900 1500 2300 3800 7200 12750 32500 46680 100 165 212 265 425 1000 1600 2500 4000 7600 13290 34110 50270 100 165 215 270 435 1100 1700 2600 4200 7800 13700 35600 53700 100 170 220 280 450 1200 105 175 225 285 460 1300 TORQUE, LB-IN - FULL PORT - PEEK OR DELRIN SEATS LINE PRESSURE, PSI 500 600 700 800 900 1000 57 115 172 265 410 780 1300 1850 3200 5450 8400 TORQUE, LB-IN - FULL PORT - UHMWPE OR 50/50 SEATS LINE PRESSURE, PSI 500 600 700 800 900 1000 110 180 230 290 490 1500 1200 62 140 200 320 485 1300 1200 115 185 235 310 515 1650 1400 65 142 205 340 510 1400 1400 120 190 240 330 540 1850 1600 70 150 225 355 530 1500 1600 130 195 255 340 565 2000 1800 71 155 230 370 555 1700 1800 140 200 260 350 590 2200 2000 75 160 240 380 580 1750 2000 145 210 270 365 615 2400 2200 76 165 250 400 600 1850 2200 ® Notes: 1. For Standard Port valves use torque for the next smaller size valve. Example: 1” Standard Port = 3/4” Full Port, 1” Full Port = 1-1/4” Standard Port 0 VALVE SIZE PEEK OR DELRIN SEATS - FULL PORT VALVES 1/4 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 12 VALVE SIZE UHMWPE OR 50/50 SEATS - FULL PORT VALVES VALVE TORQUE REQUIREMENTS 2 WAY VALVES A Subsidiary of BRAY INTERNATIONAL, Inc. Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 3 of 16 Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 4 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. VALVE TORQUE REQUIREMENTS MULTIPORT VALVES FULL PORT VALVES - PTFE OR TFM 1600 SEATS VALVE SIZE 0 1/4 & 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 71 106 133 221 248 372 496 938 1062 2301 3480 5265 MULTIPORT VALVE TORQUE, IN-LB - FULL PORT - PTFE SEATS LINE PRESSURE, PSI 100 200 300 400 500 600 700 800 1000 75 108 136 231 265 390 545 976 1206 2367 3800 5600 102 122 156 291 364 495 836 1201 2069 2766 5700 7600 106 124 159 301 381 513 885 1239 2213 2832 6000 8000 115 128 166 321 MULTIPORT VALVE TORQUE, IN-LB - STANDARD PORT - PTFE SEATS LINE PRESSURE, PSI 100 200 300 400 500 600 700 800 1000 106 124 159 301 381 513 115 128 166 321 80 111 140 241 281 407 593 1013 1350 2434 4100 5950 84 113 143 251 298 425 642 1051 1494 2500 4450 6300 89 115 146 261 315 443 691 1089 1638 2567 4700 6600 93 117 149 271 331 460 739 1126 1781 2633 5050 6950 97 120 153 281 348 478 788 1164 1925 2699 5370 7300 STANDARD PORT VALVES - PTFE OR TFM 1600 SEATS VALVE SIZE 0 1/4 & 3/8 3/4 1 1 1/4 1 1/2 2 71 106 133 221 248 372 Notes: 75 108 136 231 265 390 80 111 140 241 281 407 84 113 143 251 298 425 89 115 146 261 315 443 93 117 149 271 331 460 97 120 153 281 348 478 102 122 156 291 364 495 Above torque values are based on PTFE or TFM 1600 seats in clear, non-viscous fluid. For RPTFE Seats multiply listed torque by 1.15. For Tek-Fil Seats multiply listed torque by 1.00. For 50/50 Seats multiply listed torque by 1.50. For UHMWPE Seats multiply listed torque by 1.62. When using the torque table for sizing actuators use the Application Factors listed on page 1. TYPICAL VALVE TORQUE CURVE Break Torque Ending Torque Run Torque Start End Note: Ball valve torque is high at the beginning of each stroke, called Break Torque. This high initial torque is the result of the ball and seats taking a set after sitting in a static position for a period of time. As the ball is turned the torque decreases. This is known as the Run Torque. The torque will again increase at the end of the stroke as the ball and seats are returned to full contact. This torque is known as Ending Torque and it will be approximately 80% of the Break Torque. This typical curve occurs in both directions when operating a ball valve open to closed or closed to open. Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 5 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. DOUBLE ACTING PNEUMATIC OPERATED TORQUE OUTPUT (LB.-INS.) AUTOMATOR SERIES DOUBLE ACTING TORQUE CURVE End Start The Double Acting Actuator has a constant output torque throughout travel from start to end, clockwise or counterclockwise rotation. SINGLE ACTING TORQUE CURVES Start Air Supply Pressure (PSIG) Actuator Size 40 60 80 100 120 48 63 83 93 119 128 160 210 255 75 145 351 493 1058 1410 2797 5783 14211 113 221 536 753 1615 2152 4270 8826 21691 150 297 721 1013 2171 2894 5742 11870 29171 188 373 906 1272 2728 3636 7214 14914 36650 225 449 1091 1532 3285 4378 8687 17957 44130 End Counterclockwise (Air Stroke) Start End Clockwise (Spring Stroke) SPRING RETURN PNEUMATIC OPERATED TORQUE OUTPUT (LB.-INS.) No. Air Supply Pressure (PSIG) Actuator Springs 40 60 80 100 120 Size Per Piston Start End Start End Start End Start End Start End 48 63 83 93 119 128 160 210 255 1 2/1 2 3/2 3 2 3 4 5 6 2 3 4 5 6 2 3 4 5 6 2 3 4 5 6 2 3 4 5 6 2 3 4 5 6 2 3 4 5 6 2 3 4 5 6 51 39 32 10 89 77 64 52 70 48 27 5 91 64 65 27 167 140 113 86 141 103 65 27 210 156 167 76 395 341 281 220 352 261 176 97 310 218 232 101 570 478 386 294 492 361 231 94 692 509 469 174 1249 1066 883 700 1026 731 437 142 880 465 1622 1357 1094 1207 733 261 1819 1399 1118 349 3292 2872 2452 2030 2591 1822 1123 353 3833 2859 2508 868 6876 5902 4930 3949 5551 3911 2275 638 9487 7125 6747 3015 16967 14605 12243 9880 14227 10495 6762 3030 126 114 101 89 77 243 216 189 162 135 580 526 466 405 369 830 738 646 554 462 1805 1622 1439 1256 1073 2364 2099 1836 1568 1302 4764 4344 3924 3502 3154 9920 8946 7974 6993 6022 24447 22085 19723 17360 14998 107 85 64 42 21 217 179 141 103 65 537 446 361 282 185 752 621 491 354 229 1582 1287 993 698 404 1949 1475 1003 529 57 4063 3294 2595 1825 1196 8595 6955 5319 3682 2031 21707 17975 14242 10510 6778 164 152 139 127 115 319 292 265 238 211 765 711 651 590 554 1089 997 905 813 721 2362 2179 1996 1813 1630 3106 2841 2578 2310 2044 6236 5816 5396 4974 4626 12964 11990 11018 10037 9066 31926 29564 27202 24839 22477 145 123 102 80 59 293 255 217 179 141 722 631 546 467 370 1011 880 750 613 488 2139 1844 1550 1255 961 2691 2217 1745 1271 799 5535 4766 4067 3297 2668 11639 9999 8363 6726 5075 29186 25454 21721 17989 14257 201 189 176 164 152 395 368 341 314 287 950 896 836 775 739 1349 1257 1165 1073 981 2919 2736 2553 2370 2187 3848 3583 3320 3052 2786 7709 7289 6869 6447 6099 16007 15033 14061 13080 12109 39406 37044 34682 32319 29957 182 160 139 117 96 369 331 293 255 217 907 816 731 652 555 1271 1140 1010 873 748 2696 2401 2107 1812 1518 3433 2959 2487 2013 1541 7008 6239 5540 4770 4141 14682 13042 11406 9769 8118 36666 32934 29201 25469 21737 Spring Stroke Start End 43 65 86 108 129 80 118 156 194 232 184 275 360 439 536 261 392 522 659 784 589 884 1178 1473 1767 945 1419 1891 2365 2837 1679 2448 3147 3917 4546 3275 4915 6551 8188 9839 7464 11196 14929 18661 22393 24 36 49 61 73 54 81 108 135 162 141 195 255 316 352 183 275 367 459 551 366 549 732 915 1098 530 795 1058 1326 1592 978 1398 1818 2240 2588 1950 2924 3896 4877 5848 4724 7086 9448 11811 14173 For Spring Return Actuators select the size where End of Air and End of Spring both exceed the Valve Torque Requirement Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 6 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. SERIES 73 ELECTRIC ACTUATOR TORQUES Actuator Size S73-1 S73-3 S73-6 SERIES 70 PREMIER ELECTRIC ACTUATOR TORQUES Torque Output lb.-ins. 100 300 600 Actuator Size S70-003 S70-005 S70-008 S70-012 S70-020 S70-030 S70-050 S70-065 Torque Output lb.-ins. 300 500 800 1200 2000 3000 5000 6500 ELECTRIC ACTUATOR TORQUE CURVE Start End Electric Actuators have a constant output torque throughout travel from start to end, clock-wise or counter-clock-wise rotation. EXAMPLES OF HOW TO SIZE AN ACTUATOR Select Flow-Tek Double Acting (Air-to-Air) pneumatic actuator, Single Acting (Spring Return) pneumatic actuator and a Flow-Tek Electric Actuator for the following application: Valve: 2” F15, Full Port – Line Pressure: 200 psi – Line Media: Saturated Steam – Seat Material: Tek-Fil® – Actuator Air Supply Pressure: 80 psig — Frequency of operation: 4 times per day. Step 1 Determine The Torque Requirement Refer to the Valve Torque Requirements chart for a Tek-Fil seat. A 2” valve with line pressure of 200 psi has a torque requirement of 380 lb.-ins. The application is for Saturated Steam so use an Application Factor of 1.3. The frequency of operation is 4 times per day so use a factor of 0.0. The total torque factor is 1.3 (1.3 + 0.0 = 1.3). Valve Torque Requirement: 380 x 1.3 = 494 lb.-ins. Step 2 Select the Correct Actuator Size Double Acting Pneumatic Actuator, with Air Supply pressure of 80 psig From the Double Acting Pneumatic Operated Output chart select the size actuator that exceeds 494 lb.-ins. with an 80 psig air supply. The size 83 actuator has a torque output of 721 lb.-ins. The next size smaller actuator (size 63) only has a torque output of 297. Correct Actuator: Size 83 Spring Return Pneumatic Actuator, with Air Supply pressure of 80 psig - Same valve as above. From the Spring Return Pneumatic Operated Output chart select the size actuator that exceeds 494 lb.-ins. with an 80 psig air supply. FOR SPRING RETURN THE ENDING OF THE AIR STROKE AND THE SPRING STROKE MUST EXCEED THE VALVE TORQUE REQUIREMENT OF 494 LB.-INS. The first actuator to accomplish this is the size 119 with 3 springs (air end 1287, spring stroke 549). The next size actuator is a 119 with 4 springs (air end 993, spring end 732). The end stroke of torque on a 119-4 is more balanced and it allows for changes in service conditions. Correct Actuator: Size 119-4 Electric Actuator The Application Factors for Series 70 ON/OFF is 1.2. Valve Torque Requirement: 494 x 1.2 = 592.8 lb.-ins. From the Electric Actuator Torque Output charts select the size actuator that exceeds 592.8 lb.-ins. Correct Actuator: Size S73-6 (torque output of 600 lb.-ins.) or Correct Actuator: Size S70-008 (torque output of 800 lb.-ins.) Step 3 Select the Mounting Kit to Connect the Valve and Actuator Refer to the EZ Ordering Code Matrix for 2” F15, Full Port valve. Pneumatic Double Acting: Pneumatic Spring Return: Electric: 2” 2” 2” 2” F15 F15 F15 F15 valve valve valve valve with with with with size size size size 083 actuator requires EZ-005S. 119-4 actuator requires EZ-010S. S73-6 actuator requires EZ-004S. S70-008 actuator requires EZ-005S. Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 7 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ISO MOUNTING KIT - EZ CODE MATRIX “S” DRIVE TRIAD SERIES VALVES Type S.P. F.P. ¾” 1” 1¼” 1½” 2” 2½” ¼” 3/8” ½” ¾” 1” 1¼” 1½” 2” 3” 4” ACTUATOR SIZE / MODEL Electric Pneumatic S70-003 S70-005 S73-1, S73-3, S73-6 B048 B063 S70-008 S70-012 S70-020 B083 B093 EZ-002S EZ-003S EZ-004S EZ-005S EZ-050S (73 Series Only) EZ-006S B119 S70-030 S70-050 S70-065 B128 EZ-007S B160 B210 B255B EZ-013S EZ-015S EZ-074S B210 B255B EZ-056S EZ-012S Contact Factory 7000/8000 SERIES VALVES Type F.P. Electric Pneumatic ¼” 3/8” ½” ¾” 1” 1-¼” 1-½” 2” 2½” 3” 4” 6” 8” ACTUATOR SIZE / MODEL S70-003 S70-005 S73-1, S73-3, S73-6 B048 B063 S70-008 S70-012 S70-020 B083 B093 EZ-002S EZ-003S EZ-008S EZ-009S EZ-004S EZ-005S EZ-010S EZ-018S EZ-011S EZ-019S B119 S70-030 S70-050 S70-065 B128 B160 EZ-012S Note: EZ CODE is not an actuator sizing guide. Size the actuator for the proper torque of the valve. EZ-013S EZ-014S EZ-015S Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 8 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ISO MOUNTING KIT - EZ CODE MATRIX “S” DRIVE F15/30 SERIES VALVES Type F.P. Electric Pneumatic ACTUATOR SIZE / MODEL S70-003 S70-005 S73-1, S73-3, S73-6 B048 B063 S70-008 S70-012 S70-020 B083 B093 EZ-002S EZ-003S EZ-008S EZ-009S EZ-021S EZ-060S EZ-004S EZ-005S EZ-010S EZ-059S ½” ¾” 1” 1½” 2” 2½” 3” 4” 6” 8” 10” 12” B119 S70-030 S70-050 S70-065 B128 B160 B210 B255B EZ-011S EZ-012S EZ-013S EZ-014S EZ-015S EZ-074S EZ-040S EZ-030S B210 B255B RF15 SERIES VALVES Type ACTUATOR SIZE / MODEL S70-003 S70-005 S73-1, S73-3, S73-6 B048 B063 S70-008 S70-012 S70-020 B083 B093 1” EZ-002S EZ-003S 1½” 2” 3” 4” 6” 8” 10” 12” EZ-003S EZ-004S EZ-009S EZ-005S F.P. Electric Pneumatic EZ-024S B119 S70-030 S70-050 S70-065 B128 B160 EZ-025S Note: EZ CODE is not an actuator sizing guide. Size the actuator for the proper torque of the valve. EZ-026S EZ-014S EZ-015S EZ-074S EZ-040S EZ-030S Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 9 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ISO MOUNTING KIT - EZ CODE MATRIX “S” DRIVE S7000 (S7500/S7700) SERIES VALVES Type OD Tube Port ACTUATOR SIZE / MODEL Electric Pneumatic S70-003, S70-005 S73-1, S73-3, S73-6 B048 B063 S70-008, S70-012 S70-020 B083 B093 EZ-002S EZ-003S EZ-008S EZ-009S EZ-021S EZ-004S EZ-005S EZ-010S ½” ¾” 1” 1½” 2” S70-030, S70-050 S70-065 B119 B128 B160 S70 / S90 SERIES VALVES Type S.P. ACTUATOR SIZE / MODEL S70-003, S70-005 S73-1, S73-3, S73-6 B048 B063 Electric Pneumatic ¾” 1” 1½” 2” S70-008, S70-012, S70-020 B083 B093 EZ-002S EZ-003S EZ-031S EZ-004S EZ-032S EZ-005S S85 SERIES VALVES Type F.P. Electric Pneumatic ACTUATOR SIZE / MODEL S70-003, S70-005 S73-1, S73-3, S73-6 B048 ½” ¾” 1” 1¼” 1½” 2” 2½” 3” B063 S70-008, S70-012 S70-020 B083 B093 S70-030, S70-050 S70-065 B119 B128 B160 EZ-002S EZ-008S EZ-009S EZ-004S EZ-005S EZ-010S EZ-006S EZ-018S EZ-007S EZ-019S MPT130 / MPC 130 SERIES VALVES Type MPT Size MPC Size Electric Pneumatic ¼”- ½” ¾” 1” 1¼” 1½” 2” ½” ¾” 1” 1½” 2” ACTUATOR SIZE / MODEL S70-003, S70-005 S73-1, S73-3, S73-6 B048 B063 EZ-034S S70-008, S70-012 S70-020 B083 B093 S70-030, S70-050 S70-065 B119 B128 B160 EZ-035S EZ-036S EZ-037S EZ-048S EZ-038S Note: EZ CODE is not an actuator sizing guide. Size the actuator for the proper torque of the valve. EZ-039S Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 10 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ISO MOUNTING KIT - EZ CODE MATRIX “S” DRIVE MPT230 / MPC 230 SERIES VALVES Type MPT 230 Size MPC 230 Size ¼” - ½” ¾” 1” 1¼” 1½” 2” 2½” 3” 4” ½” ¾” 1” 1½” 2” 2½” 3” 4” Electric Pneumatic ACTUATOR SIZE / MODEL S70-003 S70-005 S73-1, S73-3, S73-6 B048 B063 EZ-034S S70-008 S70-012 S70-020 B083 B093 EZ-036S EZ-037S S70-030 S70-050 S70-065 B119 B128 B160 EZ-041S EZ-038S EZ-042S EZ-048S B210 B255B EZ-039S EZ-043S EZ-044S EZ-045S EZ-046S MPF150/300 SERIES VALVES Type F.P. Electric Pneumatic ½” ¾” 1” 1½” 2” 2½” 3” 4” 6” 8” ACTUATOR SIZE / MODEL S70-003 S70-005 S73-1, S73-3, S73-6 B048 B063 EZ-034S S70-008 S70-012 S70-020 B083 B093 EZ-036S EZ-037S EZ-048S EZ-038S EZ-042S EZ-044S B119 S70-030 S70-050 S70-065 B128 B160 B210 B255B EZ-039S EZ-043S EZ-045S *8” Available in MPF 150 only. Note: EZ CODE is not an actuator sizing guide. Size the actuator for the proper torque of the valve. EZ-046S EZ-047S EZ-073S EZ-075S Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 11 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ISO MOUNTING KIT - EZ GEAR CODE MATRIX “S” DRIVE TRIAD SERIES VALVES GEAR SIZE / MODEL S.P. ¾” 1” 1¼” 1½” 2” 2½” - F.P. ¼” 3/8” ½” ¾” 1” 1¼” 1½” 2” 3” 4” FTG22 FTG30 FTG50 FTG80 EZ-003S EZ-005S EZ-006S EZ-007S EZ-020S EZ-012S EZ-014S EZ-015S 7000/8000 SERIES VALVES GEAR SIZE / MODEL F.P. ¼”, 3/8”, ½” ¾” 1” 1-¼” 1-½” 2” 2½” 3” 4” 6” 8” FTG22 FTG30 FTG50 EZ-003S EZ-009S EZ-005S EZ-006S EZ-020S EZ-012S EZ-014S Note: EZ CODE is not an gear sizing guide. Size the gear for the proper torque of the valve. EZ-015S FTG80 Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 12 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ISO MOUNTING KIT - EZ GEAR CODE MATRIX “S” DRIVE F15/30 SERIES VALVES GEAR SIZE / MODEL F.P. ½” ¾” 1” 1¼” 1½” 2” 2½” 3” 4” 6” 8” 10” 12” FTG22 FTG30 FTG50 FTG80 EZ-003S EZ-009S EZ-005S EZ-010S EZ-011S EZ-012S EZ-013S EZ-014S EZ-015S EZ-030S RF15 SERIES VALVES GEAR SIZE / MODEL S.P. ¾” 1” 1-½” 2” 3” 4” 6” 8” 10” 12” FTG22 FTG30 FTG50 EZ-014S EZ-015S FTG80 EZ-003S EZ-009S EZ-003S EZ-026S Note: EZ CODE is not an gear sizing guide. Size the gear for the proper torque of the valve. EZ-030S Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 13 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ISO MOUNTING KIT - EZ GEAR CODE MATRIX “S” DRIVE S7000 (S7500/S7700) SERIES VALVES GEAR SIZE / MODEL OD Tube Port ½” ¾” 1” 1½” 2” FTG22 FTG30 FTG50 FTG80 EZ-003S EZ-009S EZ-005S S70 / S90 SERIES VALVES GEAR SIZE / MODEL S.P. ¾” 1” 1-½” 2” 2½” 3” FTG22 EZ-003S EZ-009S FTG30 FTG50 FTG80 EZ-005S EZ-006S S85 SERIES VALVES GEAR SIZE / MODEL F.P. ½” ¾” 1” 1-¼” 1-½” 2” 2½” 3” FTG22 FTG30 FTG50 FTG80 EZ-003S EZ-009S EZ-005S EZ-006S EZ-018S EZ-019S MPT130 / MPC 130 SERIES VALVES GEAR SIZE / MODEL MPT Size ¼-½” ¾” 1” 1¼” 1½” 2” MPC Size ½” ¾” 1” 1½” 2” FTG22 FTG30 EZ-035S EZ-037S EZ-038S EZ-039S Note: EZ CODE is not an gear sizing guide. Size the gear for the proper torque of the valve. FTG50 FTG80 Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 14 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. ISO MOUNTING KIT - EZ GEAR CODE MATRIX “S” DRIVE MPT230 / MPC230 SERIES VALVES GEAR SIZE / MODEL MPT230 Size ¼”-½” ¾” 1” 1¼” 1½” 2” 2½” 3” 4” MPC230 Size ½” ¾” 1” 1½” 2” 2½” 3” 4” FTG22 FTG30 FTG50 FTG80 EZ-035S EZ-037S EZ-038S EZ-042S EZ-043S EZ-044S EZ-045S EZ-046S MPF150/300 SERIES VALVES GEAR SIZE / MODEL F.P. FTG22 ½” EZ-035S ¾” 1” FTG30 FTG50 EZ-037S 1-½” EZ-038S 2” EZ-042S EZ-043S EZ-044S EZ-045S 2½” 3” EZ-046S 4” 6” 8” Note: EZ CODE is not an gear sizing guide. Size the gear for the proper torque of the valve. EZ-051S FTG80 Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 15 of 16 ® A Subsidiary of BRAY INTERNATIONAL, Inc. FLUSH MOUNTING KITS Flow-Tek’s Flush Mounting Kits are available on valves sizes 1/4” to 2-1/2” and they provide a very attractive method of connecting Flow-Tek valves and actuators. At 1.30” in height, these kits offer a low profile connection between the actuator and valve and reduce the overall space requirements of the assembly. The kits come complete with an investment cast (CF8M) Flush Mount Housing, 304 Stainless Steel coupler and Stainless Steel hardware. In addition to the reduced space requirements, these kits offer some additional advantages over standard mounting kits. They will protect the packing area of the valve during caustic washdowns and the design offers full access to the mounting bolts for fast and easy actuator mounting. These kits can be mounted in any direction and feature a weep hole to eliminate the possibility of an internal buildup of media. The kits also allow the user to field mount different size actuators to a single valve. All couplers are machined to close tolerances. Flow-Tek is offering these low profile kits in addition to our standard mounting kits. H FLUSH MOUNTING KIT SELECTION CHART Triad SP 3/4” 1” Valve Series and Size 7000/8000 F15/F30 S85* FP 1/4” 3/8” 1/2” 3/4” 1/4” 3/8” 1/2” 3/4” 1/2” 3/4” S7000 1/2” 3/4” 1” Pneumatic Actuator Electric Actuator FM Kit Number B048 B063 S73-1 S73-2 S73-3 FM-001 B083 B093 B048 B063 1” 1 1/4” 1” 1 1/2” B083 B093 B119 B128 B063 1 1/4” 1 1/2” 1” 1 1/4” 1 1/2” 2” 1 1/2” 2” 2” B083 B093 FM-002 S73-1 S73-2 S73-3 S70-003 S70-005 S70-008 S70-012 2” 2 1/2” 1 1/2” 2” 2 1/2” B083 B093 B119 B128 *S85 is not available in 1/4” and 3/8” sizes. FM-003 FM-004 FM-005 S73-6 S70-003 S70-005 S70-008 S70-012 S70-020 B119 B128 B063 H In (mm) FM-006 FM-007 FM-008 S73-6 S70-003 S70-005 S70-008 S70-012 S70-020 FM-009 FM-010 FM-011 1.30 (33) ® A Subsidiary of BRAY INTERNATIONAL, Inc. Actuator Selection Guide Technical Bulletin No. 1005 Date: July 2010 / Pg. 16 of 16 CONVERSIONS All statements, technical information, and recommendations in this bulletin are for general use only. Consult FlowTek representatives or factory for the specific requirements and material selection for your intended application. The right to change or modify product design or product without prior notice is reserved. FLOW-TEK, Inc. 8323 N. Eldridge Pkwy # 100 Houston, Texas 77041 Tel: 832.912.2300 Fax: 832.912.2301 www.flow-tek.com © 2010 Flow-Tek, Inc.